CN106321275A - 内燃机气缸净化结构 - Google Patents

内燃机气缸净化结构 Download PDF

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CN106321275A
CN106321275A CN201610995837.3A CN201610995837A CN106321275A CN 106321275 A CN106321275 A CN 106321275A CN 201610995837 A CN201610995837 A CN 201610995837A CN 106321275 A CN106321275 A CN 106321275A
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cylinder
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赵良红
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Shunde Vocational and Technical College
Shunde Polytechnic
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    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/24Cylinder heads
    • F02F1/242Arrangement of spark plugs or injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/24Cylinder heads
    • F02F1/26Cylinder heads having cooling means
    • F02F1/36Cylinder heads having cooling means for liquid cooling
    • F02F1/40Cylinder heads having cooling means for liquid cooling cylinder heads with means for directing, guiding, or distributing liquid stream 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
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    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/24Cylinder heads
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    • F02F1/4228Helically-shaped channels 
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Abstract

本发明公开一种内燃机气缸净化结构,包括多个燃烧室、活塞、气缸盖,在气缸盖上设置螺旋式进气道、排气道、喷油器安装孔,螺旋式进气道的进气口分别连通到上述各燃烧室,在活塞顶、燃烧室内壁、气缸盖的排气道及气缸盖内壁设有具有催化活性的涂层,所述涂层含有贵金属铂、铑、钯的一种或多种。本发明的内燃机气缸净化结构采用覆盖铂、铑、钯等贵重金属的多孔陶瓷材料,以铂、铑、钯等贵金属作为催化剂,对尾气中的CO、HC、NOx和残余多环芳烃同时起氧化恢复作用,使其转化成无害物质CO2、H2O、N2。有效降低一氧化碳、碳氢化合物、氮氧化物等有害气体的排放减少尾气中有害气体的含量和PM2.5颗粒物。

Description

内燃机气缸净化结构
技术领域
本发明涉及内燃式发动机技术领域,更具体地说,是涉及一种能减少发动机排气中有害污染物的内燃机气缸净化结构。
背景技术
目前,随着汽车拥有量的不断提高,车辆尾气对环境污染的危害也越来越大。汽车尾气排放标准也越来越高。有关数据显示,在雾霾颗粒中机动车尾气占到了22.2%,机动车的尾气是雾霾颗粒组成的最主要的成分。汽车尾气中的污染物主要由一氧化碳、氮氧化物、碳氢化合物和颗粒物组成,其中机动车排放的颗粒物是PM2.5的主要元凶之一,这些污染物对环境和人类的健康造成了极大的威胁。公知的发动机排气污染物控制技术主要是后处理技术,即在发动机排气的下游设置催化转化器,对尾气进行催化处理。由于发动机燃烧的过程中产生大量废气,如果象现有技术那样只进行尾气后处理,那么当排气行进到排气管时,不完全燃烧产物已经与大量完全燃烧产物均匀混合,不完全燃烧产物浓度非常低,需处理的气体量非常大,极大降低了催化转化效率。
发明内容
本发明要解决的技术问题在于提供一种在发动机气缸内进行催化转化的内燃机气缸净化结构,以克服现有设备技术问题的不足。
本发明解决其技术问题的技术方案是:一种内燃机气缸净化结构,包括多个燃烧室、活塞、气缸盖,在气缸盖上设置螺旋式进气道、排气道、喷油器安装孔,螺旋式进气道的进气口分别连通到上述各燃烧室,在活塞顶、燃烧室内壁、气缸盖的排气道及气缸盖内壁设有具有催化活性的涂层,所述涂层含有贵金属铂、铑、钯的一种或多种。
所述涂层是负载有铂或铑或钯的三氧化二铝涂层。
贵金属铂的负载量为20-40g/ft3,铑的负载量为1-8.5g/ft3,钯的负载量为0.6-10g/ft3。
所述喷油器安装孔与进气道位于所述气缸盖横中心轴线的同一侧,所述排气道位于所述气缸盖横中心轴线的另一侧,所述喷油器安装孔远离排气道、靠近进气道。
在所述气缸盖的壁面四周布置若干冷却水道口,若干冷却水道口在盖体内相互连通形成水道。
本发明的有益效果是:
本发明的内燃机气缸净化结构通过将催化床置于发动机内的内壁,在发动机正常燃烧过程中就进行催化转化,使未完全燃烧产物与完全燃烧产物没有混合之前就被催化转化掉。这样,在燃烧过程中就几乎杜绝了不完全燃烧产物的形成,不但使转化效率提高,而且由于转化过程与发动机做功行程在燃烧室内同步进行,使转化燃烧所产生的能量被充分利用而提高了发动机的做功效率。
本发明的内燃机气缸净化结构采用覆盖铂、铑、钯等贵重金属涂料,以铂、铑、钯等贵金属作为催化剂,对尾气中的CO、HC、NOx和残余多环芳烃同时起氧化恢复作用,使其转化成无害物质CO2、H2O、N2。有效降低一氧化碳、碳氢化合物、氮氧化物等有害气体的排放减少尾气中有害气体的含量和PM2.5颗粒物。
附图说明
图1为本发明内燃机气缸净化结构的缸盖结构示意图。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。
在本发明的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包含一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接。也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明的具体含义。
参见图1所示,本发明的内燃机气缸净化结构包括多个燃烧室、活塞、气缸盖,在气缸盖上设置螺旋式进气道1、排气道3、喷油器安装孔2,螺旋式进气道的进气口分别连通到上述各燃烧室,在活塞顶、燃烧室内壁、气缸盖的排气道及气缸盖内壁设有具有催化活性的涂层,所述涂层含有贵金属铂、铑、钯的一种或多种。净化结构的工作原理是:将催化涂层设置于发动机内,在发动机正常燃烧过程中就进行催化转化,使未完全燃烧产物与完全燃烧产物没有混合之前就被催化转化掉。这样,在燃烧过程中就几乎杜绝了不完全燃烧产物的形成,不但使转化效率提高,而且由于转化过程与发动机做功行程在燃烧室内同步进行,使转化燃烧所产生的能量被充分利用而提高了发动机的做功效率。
涂层是负载有铂或铑或钯的三氧化二铝涂层。其中贵金属铂的负载量为20-40g/ft3,铑的负载量为1-8.5g/ft3,钯的负载量为0.6-10g/ft3。含有贵金属铂、铑、钯的催化涂层将增强CO、碳氢化合物和NOx三种气体的活性,促使其进行一定的氧化-还原化学反应,其中CO在高温下氧化成为无色、无毒的二氧化碳气体;碳氢化合物在高温下氧化成水(H20)和二氧化碳;NOx还原成氮气和氧气,三种有害气体变成无害气体。
螺旋气道是经过气流分析,保证发动机进气最佳状态。所述喷油器安装孔与进气道位于所述气缸盖横中心轴线的同一侧,所述排气道位于所述气缸盖横中心轴线的另一侧,在所述气缸盖的壁面四周布置若干冷却水道口,若干冷却水道口在盖体内相互连通形成水道。
喷油器安装孔2远离排气道3,靠近进气道1,从而能降低喷油器的温度。水道4在气缸盖的有限面积内,保证了最大的冷却水道面积,利于循环水的对流,从而达到散热的效果。冷却水道4与喷油器安装孔2及排气道3的最大壁厚为4~5mm。保证了良好的散热效果。高温地带“三角区6”有充分的冷却水道4,既保证了冷却水道4与喷油器安装孔2及排气道3的最大壁厚为4~5mm,又能有充分的散热面积。螺栓孔5采用六个M14螺钉圆周固定,保证了与机体紧固后,机体的圆周受力均匀,从而保证了缸套的最小变形量。
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员应当理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同替换所限定,在未经创造性劳动所作的改进等,均应包含在本发明的保护范围之内。

Claims (5)

1.一种内燃机气缸净化结构,包括多个燃烧室、活塞、气缸盖,在气缸盖上设置螺旋式进气道、排气道、喷油器安装孔,螺旋式进气道的进气口分别连通到上述各燃烧室,其特征在于:在活塞顶、燃烧室内壁、气缸盖的排气道及气缸盖内壁设有具有催化活性的涂层,所述涂层含有贵金属铂、铑、钯的一种或多种。
2.根据权利要求1所述内燃机气缸净化结构,其特征在于:所述涂层是负载有铂或铑或钯的三氧化二铝涂层。
3.根据权利要求2所述内燃机气缸净化结构,其特征在于:贵金属铂的负载量为20-40g/ft3,铑的负载量为1-8.5g/ft3,钯的负载量为0.6-10g/ft3。
4.根据权利要求1至3任一所述内燃机气缸净化结构,其特征在于:所述喷油器安装孔与进气道位于所述气缸盖横中心轴线的同一侧,所述排气道位于所述气缸盖横中心轴线的另一侧,所述喷油器安装孔远离排气道、靠近进气道。
5.根据权利要求4所述内燃机气缸净化结构,其特征在于:在所述气缸盖的壁面四周布置若干冷却水道口,若干冷却水道口在盖体内相互连通形成水道。
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