CN106299006A - A kind of solar cell backboard film and preparation method thereof - Google Patents
A kind of solar cell backboard film and preparation method thereof Download PDFInfo
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- CN106299006A CN106299006A CN201610811774.1A CN201610811774A CN106299006A CN 106299006 A CN106299006 A CN 106299006A CN 201610811774 A CN201610811774 A CN 201610811774A CN 106299006 A CN106299006 A CN 106299006A
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- solar cell
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- cell backboard
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- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 26
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000002253 acid Substances 0.000 claims abstract description 14
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000001768 carboxy methyl cellulose Substances 0.000 claims abstract description 13
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920000728 polyester Polymers 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 13
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims abstract description 13
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims abstract description 13
- 239000004697 Polyetherimide Substances 0.000 claims abstract description 12
- 150000001412 amines Chemical class 0.000 claims abstract description 12
- 239000004611 light stabiliser Substances 0.000 claims abstract description 12
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims abstract description 12
- 229920001601 polyetherimide Polymers 0.000 claims abstract description 12
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 12
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims abstract description 12
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims abstract description 11
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000003508 Dilauryl thiodipropionate Substances 0.000 claims abstract description 11
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229920005549 butyl rubber Polymers 0.000 claims abstract description 11
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 claims abstract description 11
- ZNRLMGFXSPUZNR-UHFFFAOYSA-N 2,2,4-trimethyl-1h-quinoline Chemical compound C1=CC=C2C(C)=CC(C)(C)NC2=C1 ZNRLMGFXSPUZNR-UHFFFAOYSA-N 0.000 claims abstract description 10
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical class CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229960000686 benzalkonium chloride Drugs 0.000 claims abstract description 10
- CADWTSSKOVRVJC-UHFFFAOYSA-N benzyl(dimethyl)azanium;chloride Chemical compound [Cl-].C[NH+](C)CC1=CC=CC=C1 CADWTSSKOVRVJC-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000002033 PVDF binder Substances 0.000 claims abstract description 8
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims description 21
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 14
- 238000005453 pelletization Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 14
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000010096 film blowing Methods 0.000 claims description 7
- 239000011261 inert gas Substances 0.000 claims description 7
- 239000002985 plastic film Substances 0.000 claims description 7
- 229920006255 plastic film Polymers 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 239000011593 sulfur Substances 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 229920002125 Sokalan® Polymers 0.000 claims 1
- DHOCGIHFPKXZJB-UHFFFAOYSA-N [Cl+].N[H] Chemical compound [Cl+].N[H] DHOCGIHFPKXZJB-UHFFFAOYSA-N 0.000 claims 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims 1
- DUWWHGPELOTTOE-UHFFFAOYSA-N n-(5-chloro-2,4-dimethoxyphenyl)-3-oxobutanamide Chemical compound COC1=CC(OC)=C(NC(=O)CC(C)=O)C=C1Cl DUWWHGPELOTTOE-UHFFFAOYSA-N 0.000 claims 1
- 229910052756 noble gas Inorganic materials 0.000 claims 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims 1
- 239000004584 polyacrylic acid Substances 0.000 claims 1
- 235000019260 propionic acid Nutrition 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 230000032683 aging Effects 0.000 abstract description 4
- 230000015556 catabolic process Effects 0.000 abstract description 2
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- VORLTHPZWVELIX-UHFFFAOYSA-N 1-methyl-2h-quinoline Chemical compound C1=CC=C2N(C)CC=CC2=C1 VORLTHPZWVELIX-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- IRFSXVIRXMYULF-UHFFFAOYSA-N 1,2-dihydroquinoline Chemical compound C1=CC=C2C=CCNC2=C1 IRFSXVIRXMYULF-UHFFFAOYSA-N 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical group CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/16—Homopolymers or copolymers or vinylidene fluoride
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2327/16—Homopolymers or copolymers of vinylidene fluoride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2425/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2425/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/14—Gas barrier composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/206—Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
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- Power Engineering (AREA)
- Materials Engineering (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a kind of solar cell backboard film and preparation method thereof, described solar cell backboard film is made up of the raw material of following weight portion: butyl rubber 12 20 parts, Kynoar PVDF 20 32 parts, dipropylene glycol 4 10 parts, polyester powder 12 24 parts, sodium polyacrylate 28 parts, benzalkonium chloride 4 10 parts, polystyrolsulfon acid 20 30 parts, silicon dioxide 8 14 parts, Polyetherimide 6 10 parts, 2, 6 di-t-butyl 4 methylphenols 28 parts, sodium carboxymethyl cellulose 6 12 parts, poly-trimethyldihydroquinoline 17 parts, dilauryl thiodipropionate 0.2 0.8 parts, hindered amine as light stabilizer 15 parts, neck dioctyl phthalate 0.6 1.8 parts;The solar cell backboard film of gained of the present invention can effectively extend solar energy backboard service life, enhancing solar energy backboard is heat-resisting, ageing-resistant, vapour resistant through performance, there is higher breakdown voltage property, and can be complete with base material be bonded together, be not easily stripped;Have a extensive future.
Description
Technical field
The present invention relates to solar cell material preparing technical field, specifically a kind of solar cell backboard film and system thereof
Preparation Method.
Background technology
Earth environment pollutes and energy shortage problem is on the rise, and solar cell power generation is to solve the two problem
One of effective way;Solar electrical energy generation is that the quantum effect principle utilizing the quasiconductors such as silicon is directly changed into the visible ray of the sun
Electric energy, but owing to it is in the face of atrocious weather, it would be desirable to silicon chip of solar cell protected by a kind of material, in the face of the sun is straight
The one side penetrated we typically use glass to protect silicon chip, reverse side then need use solar battery back film protect;The sun
The notacoria of energy battery component is positioned at the back side of solar panel, and cell piece plays protection and supporting role, solaode
Battery, output, security reliability are played a key effect by the notacoria of assembly;And the notacoria of prior art is weather-proof
Property, water preventing ability, insulating properties and resistance to ag(e)ing poor, it is impossible to ensure that battery is reliable, stable, use safely for a long time, impact property
Energy and service life, increase maintenance cost, therefore, in the urgent need to proposing new solar cell backboard membrane technology, on solving
State problem.
Summary of the invention
It is an object of the invention to provide a kind of with low cost, technique simple, weatherability, water preventing ability, ageing-resistant performance are good
Solar cell backboard film and preparation method thereof, with the problem solving to propose in above-mentioned background technology.
For achieving the above object, the present invention provides following technical scheme:
A kind of solar cell backboard film, is made up of the raw material of following weight portion: butyl rubber 12-20 part, polyvinylidene fluoride
Alkene PVDF 20-32 part, dipropylene glycol 4-10 part, polyester powder 12-24 part, sodium polyacrylate 2-8 part, benzalkonium chloride 4-10 part,
Polystyrolsulfon acid 20-30 part, silicon dioxide 8-14 part, Polyetherimide 6-10 part, 2,6 di tert butyl 4 methyl phenol 2-
8 parts, sodium carboxymethyl cellulose 6-12 part, poly-trimethyldihydroquinoline 1-7 part, dilauryl thiodipropionate 0.2-0.8 part, be subject to
Resistance amine light stabilizer 1-5 part, neck dioctyl phthalate 0.6-1.8 part.
As the further scheme of the present invention: described solar cell backboard film, it is made up of the raw material of following weight portion: fourth
Base rubber 14-18 part, Kynoar PVDF 24-28 part, dipropylene glycol 6-8 part, polyester powder 16-20 part, sodium polyacrylate
4-6 part, benzalkonium chloride 5-9 part, polystyrolsulfon acid 23-27 part, silica 1 0-12 part, Polyetherimide 7-9 part, 2,6-
Di-tert-butyl-4-methy phenol 4-6 part, sodium carboxymethyl cellulose 8-10 part, poly-trimethyldihydroquinoline 3-5 part, sulfur are for dipropyl
Acid dilauryl 0.4-0.6 part, hindered amine as light stabilizer 2-4 part, neck dioctyl phthalate 1-1.4 part.
As the present invention further scheme: described solar cell backboard film, it is made up of the raw material of following weight portion:
Butyl rubber 16 parts, Kynoar PVDF 26 parts, dipropylene glycol 7 parts, polyester powder 18 parts, sodium polyacrylate 5 parts, benzene are pricked
Oronain 7 parts, polystyrolsulfon acid 25 parts, silica 11 part, Polyetherimide 8 parts, 2,6 di tert butyl 4 methyl phenol 5
Part, sodium carboxymethyl cellulose 9 parts, poly-trimethyldihydroquinoline 4 parts, dilauryl thiodipropionate 0.5 part, hindered amine light stabilizer
Agent 3 parts, neck dioctyl phthalate 1.2 parts.
As the present invention further scheme: the preparation method of described solar cell backboard film, including following step
Rapid:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: being joined in reactor by the raw material weighed and be uniformly mixed, whipping temp is 120-160
DEG C, mixing speed is 200-300r/min, and mixing time is 60-80min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, obtain
Film forming masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solar energy
Battery back-sheet film, rolling, warehouse-in.
As the present invention further scheme: described step 2) in, whipping process is filled with in reactor indifferent gas
Body, makes material stir under inert gas shielding.
As the present invention further scheme: described step 3) in, first paragraph temperature is 200-210 DEG C, second segment temperature
Degree is for 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, and the 4th section of temperature is 230-250 DEG C.
Compared with prior art, the invention has the beneficial effects as follows: the solar cell backboard film of the present invention is with low cost, system
Standby technique is simple, has anti-aqueous vapor effect and the weatherability of excellence, and anti-corrosion effects is good;Can be complete with base material be bonded in one
Rising, adhesive ability is strong, and backboard membrane is unlikely to deform or delamination, is not easily stripped, it is possible to the effective solar energy backboard that extends uses the longevity
Life, reduces maintenance maintenance cost, enhances that solar energy backboard is heat-resisting, ageing-resistant, vapour resistant through performance, and ductility is high, hits
Wearing voltage strength high, shelf depreciation voltage is high, has extremely strong application prospect.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the technical scheme of this patent is described in more detail.
Embodiment 1
A kind of solar cell backboard film, is made up of the raw material of following weight portion: butyl rubber 12 parts, Kynoar
PVDF20 part, dipropylene glycol 4 parts, polyester powder 12 parts, sodium polyacrylate 2 parts, benzalkonium chloride 4 parts, polystyrolsulfon acid 20 parts,
Silicon dioxide 8 parts, Polyetherimide 6 parts, 2,6 di tert butyl 4 methyl phenol 2 parts, sodium carboxymethyl cellulose 6 parts, poly-front three
Base dihydroquinoline 1 part, dilauryl thiodipropionate 0.2 part, hindered amine as light stabilizer 1 part, neck dioctyl phthalate 0.6
Part.
The preparation method of described solar cell backboard film, comprises the following steps:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: the raw material weighed is joined in reactor and is uniformly mixed under inert gas shielding,
Whipping temp is 120 DEG C, and mixing speed is 200r/min, and mixing time is 60min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, first
Duan Wendu is 200-210 DEG C, and second segment temperature is 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, and the 4th section of temperature is
230-250℃;Obtain film forming masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solar energy
Battery back-sheet film, rolling, warehouse-in.
Embodiment 2
A kind of solar cell backboard film, is made up of the raw material of following weight portion: butyl rubber 20 parts, Kynoar
PVDF32 part, dipropylene glycol 10 parts, polyester powder 24 parts, sodium polyacrylate 8 parts, benzalkonium chloride 10 parts, polystyrolsulfon acid 30
Part, silica 14 parts, Polyetherimide 10 parts, 2,6 di tert butyl 4 methyl phenol 8 parts, sodium carboxymethyl cellulose 12 parts,
Poly-trimethyldihydroquinoline 7 parts, dilauryl thiodipropionate 0.8 part, hindered amine as light stabilizer 5 parts, neck phthalic acid two are pungent
Ester 1.8 parts.
The preparation method of described solar cell backboard film, comprises the following steps:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: the raw material weighed is joined in reactor and is uniformly mixed under inert gas shielding,
Whipping temp is 130 DEG C, and mixing speed is 220r/min, and mixing time is 65min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, first
Duan Wendu is 200-210 DEG C, and second segment temperature is 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, and the 4th section of temperature is
230-250℃;Obtain film forming masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solar energy
Battery back-sheet film, rolling, warehouse-in.
Embodiment 3
A kind of solar cell backboard film, is made up of the raw material of following weight portion: butyl rubber 14 parts, Kynoar
PVDF24 part, dipropylene glycol 6 parts, polyester powder 16 parts, sodium polyacrylate 4 parts, benzalkonium chloride 5 parts, polystyrolsulfon acid 23 parts,
Silica 10 part, Polyetherimide 7 parts, 2,6 di tert butyl 4 methyl phenol 4 parts, sodium carboxymethyl cellulose 8 parts, poly-three
Methyl dihydroquinoline 3 parts, dilauryl thiodipropionate 0.4 part, hindered amine as light stabilizer 2 parts, neck dioctyl phthalate 1
Part.
The preparation method of described solar cell backboard film, comprises the following steps:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: the raw material weighed is joined in reactor and is uniformly mixed under inert gas shielding,
Whipping temp is 140 DEG C, and mixing speed is 240r/min, and mixing time is 70min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, first
Duan Wendu is 200-210 DEG C, and second segment temperature is 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, and the 4th section of temperature is
230-250℃;Obtain film forming masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solar energy
Battery back-sheet film, rolling, warehouse-in.
Embodiment 4
A kind of solar cell backboard film, is made up of the raw material of following weight portion: butyl rubber 18 parts, Kynoar
PVDF28 part, dipropylene glycol 8 parts, polyester powder 20 parts, sodium polyacrylate 6 parts, benzalkonium chloride 9 parts, polystyrolsulfon acid 27 parts,
Silica 12 parts, Polyetherimide 9 parts, 2,6 di tert butyl 4 methyl phenol 6 parts, sodium carboxymethyl cellulose 10 parts, poly-three
Methyl dihydroquinoline 5 parts, dilauryl thiodipropionate 0.6 part, hindered amine as light stabilizer 4 parts, neck dioctyl phthalate 1.4
Part.
The preparation method of described solar cell backboard film, comprises the following steps:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: the raw material weighed is joined in reactor and is uniformly mixed under inert gas shielding,
Whipping temp is 150 DEG C, and mixing speed is 260r/min, and mixing time is 75min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, first
Duan Wendu is 200-210 DEG C, and second segment temperature is 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, and the 4th section of temperature is
230-250℃;Obtain film forming masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solar energy
Battery back-sheet film, rolling, warehouse-in.
Embodiment 5
A kind of solar cell backboard film, is made up of the raw material of following weight portion: butyl rubber 16 parts, Kynoar
PVDF26 part, dipropylene glycol 7 parts, polyester powder 18 parts, sodium polyacrylate 5 parts, benzalkonium chloride 7 parts, polystyrolsulfon acid 25 parts,
Silica 11 part, Polyetherimide 8 parts, 2,6 di tert butyl 4 methyl phenol 5 parts, sodium carboxymethyl cellulose 9 parts, poly-three
Methyl dihydroquinoline 4 parts, dilauryl thiodipropionate 0.5 part, hindered amine as light stabilizer 3 parts, neck dioctyl phthalate 1.2
Part.
The preparation method of described solar cell backboard film, comprises the following steps:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: the raw material weighed is joined in reactor and is uniformly mixed under inert gas shielding,
Whipping temp is 140 DEG C, and mixing speed is 250r/min, and mixing time is 70min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, first
Duan Wendu is 200-210 DEG C, and second segment temperature is 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, and the 4th section of temperature is
230-250℃;Obtain film forming masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solar energy
Battery back-sheet film, rolling, warehouse-in.
Comparative example 1
Using the formula of embodiment 5, except for the difference that without poly-trimethyldihydroquinoline and sodium polyacrylate in formula, it is prepared
Method is the most same as in Example 5 with step.
Comparative example 2
Using the formula of embodiment 5, except for the difference that without dipropylene glycol and dilauryl thiodipropionate in formula, it is prepared
Method is the most same as in Example 5 with step.
Comparative example 3
Use the formula of embodiment 5, except for the difference that without polyester powder and benzalkonium chloride, its preparation method and step in formula
The most same as in Example 5.
Comparative example 4
Use the formula of embodiment 5, except for the difference that without sodium carboxymethyl cellulose, poly-trimethyldihydroquinoline and sulfur in formula
For dipropionic acid dilauryl, its preparation method is the most same as in Example 5 with step.
Experimental example 1
Solar energy backboard membrane obtained by embodiment 1-5 and comparative example 1-4 is carried out about hot strength, extension at break
The performance test of degree, peel strength, shelf depreciation and yellowness index, test result is as shown in table 1 below:
Table 1
Understand from upper table 1 that solar cell backboard film obtained by embodiment 5 tests in all embodiments is every
Data are optimum, can draw the solar cell backboard that the formula of embodiment 5 prepares compared with comparative example 1-4 time
Film properties is optimum, and its formula is the most reasonable, has significant performance and improves, hot strength, extension at break degree, peel strength,
Shelf depreciation and yellowness index properties are respectively provided with clear superiority.
Experimental example 2
With the solar cell backboard film of embodiment of the present invention 1-5 gained as experimental group, with the most common backboard membrane
For matched group, carry out respectively steam pass through, man-made radiation and thermal deformation experiment, the result of gained is as shown in table 2 below:
Table 2
As seen from the above table the product of embodiment of the present invention 1-5 gained pass through at steam, man-made radiation and thermal deformation experiment
Aspect is all significantly better than the most common solar cell backboard film;The solar cell backboard film of the present invention is with low cost,
Preparation technology is simple, has anti-aqueous vapor effect and the weatherability of excellence, and anti-corrosion effects is good;Can be complete with base material be bonded in
Together, adhesive ability is strong, and backboard membrane is unlikely to deform or delamination, is not easily stripped, it is possible to the effective solar energy backboard that extends uses
In the life-span, reducing maintenance maintenance cost, enhance that solar energy backboard is heat-resisting, ageing-resistant, vapour resistant through performance, ductility is high,
Breakdown voltage strength is high, and shelf depreciation voltage is high, has extremely strong application prospect.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter
From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim
Change is included in the present invention.
Although moreover, it will be appreciated that this specification is been described by according to embodiment, but the most each embodiment only wraps
Containing an independent technical scheme, this narrating mode of description is only that for clarity sake those skilled in the art should
Description can also be formed those skilled in the art through appropriately combined as an entirety, the technical scheme in each embodiment
May be appreciated other embodiments.
Claims (6)
1. a solar cell backboard film, it is characterised in that: it is made up of the raw material of following weight portion: butyl rubber 12-20 part,
Kynoar PVDF 20-32 part, dipropylene glycol 4-10 part, polyester powder 12-24 part, sodium polyacrylate 2-8 part, benzene prick chlorine
Ammonium 4-10 part, polystyrolsulfon acid 20-30 part, silicon dioxide 8-14 part, Polyetherimide 6-10 part, 2,6-di-t-butyl-4-
Methylphenol 2-8 part, sodium carboxymethyl cellulose 6-12 part, poly-trimethyldihydroquinoline 1-7 part, dilauryl thiodipropionate
0.2-0.8 part, hindered amine as light stabilizer 1-5 part, neck dioctyl phthalate 0.6-1.8 part.
Solar cell backboard film the most according to claim 1, it is characterised in that be made up of the raw material of following weight portion:
Butyl rubber 14-18 part, Kynoar PVDF 24-28 part, dipropylene glycol 6-8 part, polyester powder 16-20 part, polyacrylic acid
Sodium 4-6 part, benzalkonium chloride 5-9 part, polystyrolsulfon acid 23-27 part, silica 1 0-12 part, Polyetherimide 7-9 part, 2,
6-di-tert-butyl-4-methy phenol 4-6 part, sodium carboxymethyl cellulose 8-10 part, poly-trimethyldihydroquinoline 3-5 part, sulfur generation two
Propanoic acid dilauryl 0.4-0.6 part, hindered amine as light stabilizer 2-4 part, neck dioctyl phthalate 1-1.4 part.
Solar cell backboard film the most according to claim 1, it is characterised in that be made up of the raw material of following weight portion:
Butyl rubber 16 parts, Kynoar PVDF 26 parts, dipropylene glycol 7 parts, polyester powder 18 parts, sodium polyacrylate 5 parts, benzene are pricked
Oronain 7 parts, polystyrolsulfon acid 25 parts, silica 11 part, Polyetherimide 8 parts, 2,6 di tert butyl 4 methyl phenol 5
Part, sodium carboxymethyl cellulose 9 parts, poly-trimethyldihydroquinoline 4 parts, dilauryl thiodipropionate 0.5 part, hindered amine light stabilizer
Agent 3 parts, neck dioctyl phthalate 1.2 parts.
4. the preparation method of the solar cell backboard film as described in claim 1-3 is arbitrary, it is characterised in that include with
Lower step:
1) dispensing: weigh each raw material for standby by formula;
2) stirring mixing: being joined in reactor by the raw material weighed and be uniformly mixed, whipping temp is 120-160 DEG C,
Mixing speed is 200-300r/min, and mixing time is 60-80min, obtains mixture;
3) extruding pelletization: by step 2) in the mixture of gained put in comminutor, point four sections of temperature extruding pelletizations, obtain film forming
Masterbatch;
4) blown film rolling: by step 3) in the film forming masterbatch that obtains use plastic film blowing machine extrusion blown film, obtain solaode
Backboard membrane, rolling, warehouse-in.
The preparation method of solar cell backboard film the most according to claim 5, it is characterised in that described step 2) in,
Whipping process is filled with in reactor noble gas, makes material stir under inert gas shielding.
The preparation method of solar cell backboard film the most according to claim 5, it is characterised in that described step 3) in,
First paragraph temperature is 200-210 DEG C, and second segment temperature is 210-220 DEG C, and the 3rd section of temperature is 220-240 DEG C, the 4th section of temperature
For 230-250 DEG C.
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