CN106278228A - Magnetic manganese-zinc ferrite of broad temperature, broadband and preparation method thereof - Google Patents

Magnetic manganese-zinc ferrite of broad temperature, broadband and preparation method thereof Download PDF

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Publication number
CN106278228A
CN106278228A CN201610674498.9A CN201610674498A CN106278228A CN 106278228 A CN106278228 A CN 106278228A CN 201610674498 A CN201610674498 A CN 201610674498A CN 106278228 A CN106278228 A CN 106278228A
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zinc ferrite
broadband
magnetic manganese
broad temperature
preparation
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李卫
汪一
陈文�
邓娜
姚玲
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MIANYANG KAIYUAN MAGNETIC MATERIAL CO Ltd
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MIANYANG KAIYUAN MAGNETIC MATERIAL CO Ltd
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Abstract

Magnetic manganese-zinc ferrite that the invention discloses a kind of broad temperature, broadband and preparation method thereof, the magnetic manganese-zinc ferrite of broad temperature, broadband, following raw material it is prepared from: described raw material includes the main constituent of following molfraction: Fe2O3: 52~55 parts;MnO:33~36 parts;ZnO:12~16 parts.The magnetic manganese-zinc ferrite of broad temperature, broadband prepared by the present invention, in the wide temperature range of 100kHz, 30mT, 20~120 DEG C, power consumption is less than 3.6kW/m3, in the wide temperature range of 500kHz, 30mT, 20~120 DEG C, power consumption is less than 40kW/m3

Description

Magnetic manganese-zinc ferrite of broad temperature, broadband and preparation method thereof
Technical field
The present invention relates to a kind of magnetic, magnetic manganese-zinc ferrite being specifically related to a kind of broad temperature, broadband and preparation method thereof.
Background technology
In the automatic controlling device that required precision is higher, it is desirable to the isolating transformer in passive electric current isolation module Magnetic core has the least power attenuation, it is possible to be suitable for wider frequency range, work that can be stable within the scope of wide temperature Making, to guarantee that the signal code that current transducer sends can accurately be sent to industrial control unit (ICU), the performance of magnetic core is proposed by this Higher requirement.In actual use, in the passive electric current isolation module of 4~20mA, when load resistance is 500 to arrive In the range of 750 ohm, when input current is 20mA, the electric current of output can control within 19.9 20mA.This project development Material be particularly well-suited to make such magnetic core.
Summary of the invention
The wide temperature that it is an object of the invention to provide a kind of high stability that Applicable temperature scope is wider, power attenuation is lower is wide The magnetic manganese-zinc ferrite of frequency;It is a further object to provide the preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband.
In order to reach above-mentioned technique effect, the present invention takes techniques below scheme:
The magnetic manganese-zinc ferrite of a kind of broad temperature, broadband, is prepared from by following raw material: described raw material includes following mole The main constituent of number:
Fe2O3: 52~55 parts;
MnO:33~36 parts;
ZnO:12~16 parts;
And, account for the auxiliary element of the following mass percent of main constituent gross mass:
CaCO3: 0.02~0.1Wt%;
Nb2O5: 0.01~0.05Wt%;
Co3O4: 0.03~0.1Wt%;
SiO2: 0.03~0.2Wt%;
TiO2: 0.03~1Wt%;
SnO2: 0~1Wt%.
Further technical scheme is that described raw material also includes the one in the auxiliary element of following mass parts percentage ratio Or several:
ZrO2: 0~0.05Wt%;
NiO:0~0.4Wt%;
K2CO3: 0~0.1Wt%;
V2O5: 0~0.1Wt%.
Present invention also offers the preparation method of the magnetic manganese-zinc ferrite of described broad temperature, broadband, comprise the following steps:
Step A: dispensing, a sand milling: weigh main constituent, Fe according to following molfraction2O3: 52~55 parts;MnO:33~ 36 parts;ZnO:12~16 parts;And in sand mill, mix with deionized water that to be crushed to raw meal particle size be 0.5~1.5 μm;
Step B: mist projection granulating: by the material after a sand milling through mist projection granulating, prepare into particulate material;
Step C: pre-burning: one-tenth particulate material is carried out pre-burning in temperature 780~980 DEG C;
Step D: pulverizing, secondary sand milling: the Preburning material after pre-burning is put in vibrator and carry out vibrant pulverization, then Preburning material after vibrant pulverization is put in sand mill with deionized water or distilled water, and adds auxiliary element, carry out pulverizing also Making slip, the material mean diameter after pulverizing is 0.5~1.2 μm;
Step E: secondary mist projection granulating: by the material of secondary sand milling through mist projection granulating, prepare into particulate material;
Step F: molding: the one-tenth particulate material after secondary mist projection granulating is shaped;
Step G: sintering: be 1230~1330 DEG C by the green compact after molding in temperature and be sintered, has i.e. prepared described The magnetic manganese-zinc ferrite of broad temperature, broadband.
Further technical scheme is that the time of described pre-burning is 0.5~4h.
Further technical scheme is, the water content of the described one-tenth particulate material after secondary mist projection granulating be 0.25~ 0.55%.
Further technical scheme is that the time of described sintering is 3~6h.
Further technical scheme is that the described green density after molding is 2.8~3.3g/cm3
Further technical scheme is, in a described sand milling, material, abrading-ball are 1:4~7:0.7 with the mass ratio of water ~1.2.
Further technical scheme is, in described secondary sand milling, Preburning material, abrading-ball are 1:4~7 with the mass ratio of water: 0.5~0.6.
Below the present invention is made further explanation and description.
Magnetic manganese-zinc ferrite is prepared from by following raw material, and described raw material includes the main constituent of following molfraction:
Fe2O3: 52~55 parts;
MnO:33~36 parts;
ZnO:12~16 parts.
According to a preferred embodiment of the invention, described raw material includes the main constituent of following molfraction:
Fe2O3: 53~54 parts;
MnO:33~34 parts;
ZnO:13~14 parts.
According to a preferred embodiment of the invention, in above-mentioned preparation method, in step C, calcined temperature is 850~950 ℃;The temperature of sintering is 1250~1300 DEG C.
Co is added in the raw material of the magnetic manganese-zinc ferrite of the broad temperature, broadband of the present invention3O4, at room temperature CoFe2O4's Magnetocrystalline anisotropy constant Κ1Value is 270 × 103J/m3, by have very greatly on the occasion of CoFe2O4With there is relatively low negative Κ1Value MnZnFe2O4It is superimposed in appropriate proportions, a new Κ can be obtained1-T curve.Find in an experiment, Ti4+、Co2 +Addition, the power consumption valley point Tp of material moves to low temperature direction, Κ1Material II peak position corresponding for compensation point θ c in-T curve Put, also move to low temperature direction.The μ of materiali-T curve becomes mild, and Pcv-T curve also becomes relatively flat.
The present invention compared with prior art, has a following beneficial effect:
(1) the magnetic manganese-zinc ferrite of broad temperature, broadband prepared by the present invention, in 100kHz, 30mT ,-20~the wide temperature of 120 DEG C In the range of, power consumption is less than 3.6kW/m3, in the wide temperature range of 500kHz, 30mT ,-20~120 DEG C, power consumption is less than 40kW/m3
(2) the magnetic manganese-zinc ferrite of broad temperature, broadband prepared by the present invention has good DC superposition characteristic, inclined at direct current Under conditions of magnetic field is 30A/m, μΔiMore than 99%;Under conditions of DC bias field is 60A/m, μΔi95% with On;Under conditions of DC bias field is 90A/m, μΔiMore than 50%.
(3) initial permeability of the magnetic manganese-zinc ferrite of broad temperature, broadband prepared by the present invention has good temperature characteristics ,- In the range of 20 120 DEG C, there is smooth μiT curve, than temperature coefficient less than 1 × 10-6/℃。
Detailed description of the invention
Below in conjunction with embodiments of the invention, the invention will be further elaborated.
Embodiment 1:
Dispensing: the raw material of magnetic manganese-zinc ferrite includes:
The Fe of main constituent: 53.9mol%2O3, the ZnO of the MnO of 33.1mol%, 13.0mol%;
The CaCO of auxiliary element: 0.05Wt%3, the Nb of 0.02Wt%2O5, the Co of 0.6Wt%3O4, the TiO of 0.5Wt%2, The SnO of 0.5Wt%2, the SiO of 0.006Wt%2, the mass percent of auxiliary element is the ratio that auxiliary element accounts for main constituent gross mass Example.
The preparation method of magnetic manganese-zinc ferrite comprises the steps:
1, a sand milling: the main constituent in raw material is mixed in sand mill with deionized water the average particle being crushed to material Footpath is 1.0 ± 0.3 μm;Raw material, abrading-ball, the mass ratio of water are 1:5:0.9.
2, mist projection granulating: by the material after a sand milling through mist projection granulating, remove the moisture in material, prepare into granule Material;
3, pre-burning: in temperature 950 DEG C, one-tenth particulate material employing rotary kiln is carried out pre-burning, and burn-in time is 1 hour;
4, pulverizing, secondary sand milling: the Preburning material after pre-burning is put in vibrator and carry out vibrant pulverization, then will shake Preburning material after dynamic pulverizing is put in sand mill with deionized water or distilled water, and adds auxiliary element, pulverizes and makes Slip, the material mean diameter after pulverizing is 1.0 ± 0.3 μm;Preburning material, abrading-ball, the mass ratio of water are 1:5:0.55.
5, secondary mist projection granulating: by the material of secondary sand milling through mist projection granulating, prepare into particulate material;
6, molding: use full-automatic dry press to be shaped the one-tenth particulate material after secondary mist projection granulating, the life after molding The size of base is 25 × 15 × 7.5;
7, sintering: be sintered 5 hours in temperature 1250 DEG C by the green compact after molding, has i.e. prepared described broad temperature, broadband Magnetic manganese-zinc ferrite.
Embodiment 2:
Dispensing: the raw material of magnetic manganese-zinc ferrite includes:
The Fe of main constituent: 53.5mol%2O3, the ZnO of the MnO of 33.3mol%, 13.2mol%;
The CaCO of auxiliary element: 0.08t%3, the Nb of 0.03Wt%2O5, the TiO of 0.8Wt%2, the Co of 0.6Wt%3O4, The SiO of 0.01Wt%2, the mass percent of auxiliary element is the ratio that auxiliary element accounts for main constituent gross mass.
The preparation method of magnetic manganese-zinc ferrite comprises the steps:
1, a sand milling: the main constituent in raw material is mixed in sand mill with deionized water the average particle being crushed to material Footpath is 1.0 ± 0.3 μm;Raw material, abrading-ball, the mass ratio of water are 1:5:0.9.
2, mist projection granulating: by the material after a sand milling through mist projection granulating, remove the moisture in material, prepare into granule Material;
3, pre-burning: in temperature 800 DEG C, one-tenth particulate material employing rotary kiln is carried out pre-burning, and burn-in time is 2 hours;
4, pulverizing, secondary sand milling: the Preburning material after pre-burning is put in vibrator and carry out vibrant pulverization, then will shake Preburning material after dynamic pulverizing is put in sand mill with deionized water or distilled water, and adds auxiliary element, pulverizes and makes Slip, the material mean diameter after pulverizing is 1.0 ± 0.3 μm;Preburning material, abrading-ball, the mass ratio of water are 1:5:0.55.
5, secondary mist projection granulating: by the material of secondary sand milling through mist projection granulating, prepare into particulate material;
6, molding: use full-automatic dry press to be shaped the one-tenth particulate material after secondary mist projection granulating, the life after molding The size of base is 25 × 15 × 7.5;
7, sintering: be sintered 4 hours in temperature 1300 DEG C by the green compact after molding, has i.e. prepared described broad temperature, broadband Magnetic manganese-zinc ferrite.
Embodiment 3:
Dispensing: the raw material of magnetic manganese-zinc ferrite includes:
The Fe of main constituent: 53.2mol%2O3, the ZnO of the MnO of 33.5mol%l, 13.3mol%;
The CaCO of auxiliary element: 0.03Wt%3, the Co of 0.6Wt%3O4, the Nb of 0.03Wt%2O5, the SnO of 0.6Wt%2, The SiO of 0.003Wt%2, the TiO of 0.05Wt%2, the NiO of 0.05Wt%, the mass percent of auxiliary element is that auxiliary element accounts for The ratio of main constituent gross mass.
The preparation method of magnetic manganese-zinc ferrite comprises the steps:
1, a sand milling: the main constituent in raw material is mixed in sand mill with deionized water the average particle being crushed to material Footpath is 1.0 ± 0.3 μm;Raw material, abrading-ball, the mass ratio of water are 1:5:0.9.
2, mist projection granulating: by the material after a sand milling through mist projection granulating, remove the moisture in material, prepare into granule Material;
3, pre-burning: in temperature 980 DEG C, one-tenth particulate material employing rotary kiln is carried out pre-burning, and burn-in time is 0.8 hour;
4, pulverizing, secondary sand milling: the Preburning material after pre-burning is put in vibrator and carry out vibrant pulverization, then will shake Preburning material after dynamic pulverizing is put in sand mill with deionized water or distilled water, and adds auxiliary element, pulverizes and makes Slip, the material mean diameter after pulverizing is 1.0 ± 0.3 μm;Preburning material, abrading-ball, the mass ratio of water are 1:5:0.55.
5, secondary mist projection granulating: by the material of secondary sand milling through mist projection granulating, prepare into particulate material;
6, molding: use full-automatic dry press to be shaped the one-tenth particulate material after secondary mist projection granulating, the life after molding The size of base is 25 × 15 × 7.5;
7, sintering: be sintered 5 hours in temperature 1330 DEG C by the green compact after molding, has i.e. prepared described broad temperature, broadband Magnetic manganese-zinc ferrite.
The performance test of the magnetic manganese-zinc ferrite of embodiment 1-3 is shown in Table 1.Testing standard uses " communication inducer and change Depressor magnetic core measuring method " GB/T 6932.1 2002idt IEC 60367-1:1982.
Table 1 embodiment sample ring performance test situation
Although reference be made herein to invention has been described for the explanatory embodiment of the present invention, and above-described embodiment is only this Bright preferably embodiment, embodiments of the present invention are also not restricted to the described embodiments, it should be appreciated that people in the art Member can be designed that a lot of other amendments and embodiment, and these amendments and embodiment will fall in principle disclosed in the present application Within scope and spirit.All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, all should Within being included in protection scope of the present invention.

Claims (9)

1. the magnetic manganese-zinc ferrite of a broad temperature, broadband, it is characterised in that be prepared from by following raw material: described raw material includes The main constituent of following molfraction:
Fe2O3: 52~55 parts;
MnO:33~36 parts;
ZnO:12~16 parts;
And, account for the auxiliary element of the following mass percent of main constituent gross mass:
CaCO3: 0.02~0.1Wt%;
Nb2O5: 0.01~0.05Wt%;
Co3O4: 0.03~0.1Wt%;
SiO2: 0.03~0.2Wt%;
TiO2: 0.03~1Wt%;
SnO2: 0~1Wt%.
The magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 1, it is characterised in that under described raw material also includes State one or more in the auxiliary element of weight portion percentage ratio:
ZrO2: 0~0.05Wt%;
NiO:0~0.4Wt%;
K2CO3: 0~0.1Wt%;
V2O5: 0~0.1Wt%.
3. the preparation method of the magnetic manganese-zinc ferrite of the broad temperature, broadband described in claim 1 or 2, it is characterised in that include following step Rapid:
Step A: dispensing, a sand milling: weigh main constituent, Fe according to following molfraction2O3: 52~55 parts;MnO:33~36 Part;ZnO:12~16 parts;And in sand mill, mix with deionized water that to be crushed to raw meal particle size be 0.5~1.5 μm;
Step B: mist projection granulating: by the material after a sand milling through mist projection granulating, prepare into particulate material;
Step C: pre-burning: one-tenth particulate material is carried out pre-burning in temperature 780~980 DEG C;
Step D: pulverizing, secondary sand milling: the Preburning material after pre-burning is put in vibrator and carry out vibrant pulverization, then will shake Preburning material after dynamic pulverizing is put in sand mill with deionized water or distilled water, and adds auxiliary element, pulverizes and makes Slip, the material mean diameter after pulverizing is 0.5~1.2 μm;
Step E: secondary mist projection granulating: by the material of secondary sand milling through mist projection granulating, prepare into particulate material;
Step F: molding: the one-tenth particulate material after secondary mist projection granulating is shaped;
Step G: sintering: be 1230~1330 DEG C by the green compact after molding in temperature and be sintered, has i.e. prepared described wide temperature The magnetic manganese-zinc ferrite of wideband.
The preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 3, it is characterised in that described is pre- The time burnt is 0.5~4h.
The preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 3, it is characterised in that described two The water content of the one-tenth particulate material after secondary mist projection granulating is 0.25~0.55%.
The preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 3, it is characterised in that described burning The time of knot is 3~6h.
The preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 3, it is characterised in that described one-tenth Green density after type is 2.8~3.3g/cm3
The preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 3, it is characterised in that described one In secondary sand milling, material, abrading-ball are 1:4~7:0.7~1.2 with the mass ratio of water.
The preparation method of the magnetic manganese-zinc ferrite of broad temperature, broadband the most according to claim 3, it is characterised in that described two In secondary sand milling, Preburning material, abrading-ball are 1:4~7:0.5~0.6 with the mass ratio of water.
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CN107399965A (en) * 2017-06-26 2017-11-28 重庆正峰电子有限公司 Wide warm high current MnZn ferrites
CN107473727A (en) * 2017-09-21 2017-12-15 郴州市久隆旺高科电子有限公司 A kind of wide temperature high power density low-loss manganese zine soft magnetic ferrite of wideband and preparation method thereof
CN111908909A (en) * 2020-08-13 2020-11-10 江西耀润磁电科技有限公司 Ultrahigh frequency inductor ferrite core and preparation method thereof
CN113024239A (en) * 2021-04-26 2021-06-25 贵州正业龙腾新材料开发有限公司 Wide-temperature ultralow-loss manganese-zinc ferrite material and preparation method thereof

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CN102161585A (en) * 2011-01-20 2011-08-24 绵阳开磁科技有限公司 High-frequency wide-temperature low-power-consumption soft magnetic Mn-Zn ferrite and preparation method thereof
CN105669175A (en) * 2015-06-16 2016-06-15 泰州茂翔电子器材有限公司 High-frequency low-loss soft magnetic ferrite material

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CN102161585A (en) * 2011-01-20 2011-08-24 绵阳开磁科技有限公司 High-frequency wide-temperature low-power-consumption soft magnetic Mn-Zn ferrite and preparation method thereof
CN105669175A (en) * 2015-06-16 2016-06-15 泰州茂翔电子器材有限公司 High-frequency low-loss soft magnetic ferrite material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107399965A (en) * 2017-06-26 2017-11-28 重庆正峰电子有限公司 Wide warm high current MnZn ferrites
CN107473727A (en) * 2017-09-21 2017-12-15 郴州市久隆旺高科电子有限公司 A kind of wide temperature high power density low-loss manganese zine soft magnetic ferrite of wideband and preparation method thereof
CN111908909A (en) * 2020-08-13 2020-11-10 江西耀润磁电科技有限公司 Ultrahigh frequency inductor ferrite core and preparation method thereof
CN113024239A (en) * 2021-04-26 2021-06-25 贵州正业龙腾新材料开发有限公司 Wide-temperature ultralow-loss manganese-zinc ferrite material and preparation method thereof

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