CN109485403A - A kind of high BsLow loss soft magnetic ferrite material and preparation method thereof - Google Patents

A kind of high BsLow loss soft magnetic ferrite material and preparation method thereof Download PDF

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CN109485403A
CN109485403A CN201811259313.3A CN201811259313A CN109485403A CN 109485403 A CN109485403 A CN 109485403A CN 201811259313 A CN201811259313 A CN 201811259313A CN 109485403 A CN109485403 A CN 109485403A
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soft magnetic
magnetic ferrite
burning
sanded
sintering
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顾张新
李小龙
邢冰冰
张强原
徐改丽
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TDG Holding Co Ltd
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Abstract

The present invention provides a kind of high BsLow loss soft magnetic ferrite material, each major ingredient of soft magnetic ferrite includes: Fe2O3: 58.0~62.0mol%, ZnO:12.0~14.0mol%, NiO:1.0~4.0mol%, surplus MnO.By weight percentage, it and using the major ingredient after pre-burning as reference data, is calculated with oxide, dopant includes SiO2: 0.00~0.01wt%, CaCO3: 0.01~0.12wt%, ZrO2: 0.01~0.05wt%, Nb2O5: 0.01~0.03wt%, Ta2O5: 0.005~0.02wt%;Then formula, primary sand milling, pre-burning, doping, secondary sand milling, molding are passed sequentially through and is sintered to get the magnet ring sample.Material has high BsLow loss characteristic is able to satisfy the requirement of power transformer miniaturization and high efficiency.

Description

A kind of high BsLow loss soft magnetic ferrite material and preparation method thereof
Technical field
The invention belongs to soft magnetic ferrite technical fields, and in particular to a kind of high BsLow loss soft magnetic ferrite material And preparation method thereof.
Background technique
With the extensive use of mancarried electronic aid, electronic product develops that have become must towards light, thin, short, small direction Right trend promotes power-supply system to develop to light, thin, small and high efficiency direction, it is desirable that power transformer carries bigger power Density requires the saturation flux density for further increasing core material, reduces loss.For the requirement of corresponding power transformer, Develop corresponding high BsLow loss soft magnetic ferrite material is very necessary.
Oneself has some high B of correlation at homesThe patent of low loss soft magnetic ferrite material and preparation method thereof, specifically such as Under:
(1) in patent CN1294099A, a kind of high B of high temperature is disclosed disclosed in the ChinasPower ferrite material leads to Cross the B that NiO replaces MnO to improve materials, but its 100 DEG C, the B under 1194A/msOnly 440mT;
(2) in patent CN101429016A, a kind of MnZn power ferrite material, Curie's temperature are disclosed disclosed in the China Degree is 280 DEG C, 100 DEG C, the B under 1194A/msIt is T in current material for 460mTcAnd BsHigher material has relatively strong The market competitiveness;
(3) in patent CN1890197A, a kind of high temperature superelevation B is disclosed disclosed in the Chinas MnZn power ferrite material Material, main formula are as follows: Fe2O3: 63-80mol%, ZnO:3-15mol%, Yu Wei MnO, auxiliary element include CaO, Si02, 8 hours are kept the temperature at 1175 DEG C.The Ferrite Material performance of acquisition are as follows: at 100 DEG C, BsFor 520mT, but its loss is too high, Loss under 50kHz, 150mT is up to 1100kW/m3
(4) in patent CN103214233A, a kind of high T is disclosed disclosed in the Chinac, wide warm superelevation BsMnZn ferrite material Material and preparation method, belong to Ferrite Material preparation technical field.Ferrite Material of the invention is made of major ingredient and dopant, It is characterized in that, major ingredient includes: 58.0~62.0mol% Fe2O3, 10.0~15.0mol%ZnO, 4.0~6.0mol%NiO are remaining Amount is MnO;By weight percentage, it and using the major ingredient after pre-burning as reference data, is calculated with oxide, dopant includes: Mo03: 0.001~0.30wt%, Bi203: 0.01~0.40wt%, Sn02: 0.001~0.05wt%, Nb205: 0.001~ 0.05wt%、Ta2O5: 0.001~0.20wt%.The present invention has high-curie temperature (Tc>=320 DEG C), the wide high B of temperatures(25 DEG C, Bs ≥600mT;100 DEG C, Bs>=490mT) and compared with low-loss (100 DEG C, 100kHz 200mT, PL≤800kW/m3) etc. characteristics.
Summary of the invention
For the requirement of power transformer miniaturization and high efficiency, the object of the present invention is to provide a kind of high BsLow-loss Soft magnetic ferrite.
In order to achieve the above object, the present invention takes technical solution below: a kind of high BsLow loss soft magnetic ferrite material Material, each major ingredient of soft magnetic ferrite includes: Fe2O3: 58.0~62.0mol%, ZnO:12.0~14.0mol%, NiO:1.0~4.0mol%, surplus MnO.
By weight percentage, it and using the major ingredient after pre-burning as reference data, is calculated with oxide, dopant includes SiO2: 0.00~0.01wt%, CaCO3: 0.01~0.12wt%, ZrO2: 0.01~0.05wt%, Nb2O5: 0.01~0.03wt%, Ta2O5: 0.005~0.02wt%.
As a preference, the preferred Fe of ingredient2O3: 60.0mol%, ZnO:13.0mol%, NiO:3.0mol%, MnO:24.0 mol%.The preferred SiO of dopant2: 0.005wt%, CaCO3: 0.09wt%, ZrO2: 0.04wt%, Nb2O5: 0.02wt%, Ta2O5: 0.01wt%.
The preparation method of above-mentioned formula includes following steps: formula, primary sands milling, pre-burning, doping, secondary sand milling, at Type and sintering, in which:
(1) it is formulated: matching Fe by following principal component2O3: 58.0~62.0mol%, ZnO:12.0~14.0mol%, NiO:1.0 ~4.0mol%, surplus MnO;
(2) primary to be sanded: to use deionized water to carry out wet-mixing as solvent, each raw material of step (1) are made with sand mill It is sufficiently mixed uniformly, 10~30min of time is sanded;
(3) pre-burning: will be sanded material drying obtained by step (2), and 760~1000 DEG C pre-burning 1~3 hour;
(4) it adulterates: following accessory ingredient dopant, SiO will be added by weight in the Preburning material of step (3) production2: 0.00~ 0.01wt%、CaCO3: 0.01~0.12wt%, ZrO2: 0.01~0.05wt%, Nb2O5: 0.01~0.03wt%, Ta2O5: 0.005 ~0.02wt%;
(5) secondary sand milling: powder obtained by step (4) is then sanded 70~140 minutes with sand mill, partial size D50:0.50 is controlled ~1.60 μm
(6) it forms: step (5) resulting slurry being subjected to spraying or mechanical equipment and is granulated, 0.01~0.02wt% of addition is stearic Particulate material press compression moulding is corresponding product blank by sour zinc whole grain;
(7) it is sintered: step (6) products obtained therefrom blank being put into sintering in atmosphere furnace, in warming-up section, controls partial pressure of oxygen < 1.0vol% carries out N2Gas shielded dumping densification sintering, and keep the temperature 4~8 hours at 1345~1400 DEG C, oxygen when heat preservation Partial pressure is 0.2~5vol%, is balanced atmosphere sintering in temperature descending section.
Preferably, the primary sand milling time 15min, 930 DEG C pre-burning 3 hours, the secondary sand milling time be 100 minutes, Control partial size D50:1.30 μm, add 0.015wt% zinc stearate whole grain.In warming-up section, controls partial pressure of oxygen 0.2vol% and carry out N2 Gas shielded dumping densification sintering, and keep the temperature 6 hours at 1390 DEG C, partial pressure of oxygen when heat preservation is 2.6vol%, in temperature descending section It is balanced atmosphere sintering.
The magnet ring sample (T18 × 8 × 5) is made by the above process.
The present invention uses reasonable main formula, by adjusting Fe2O3The B of material is improved with NiO contents;By adjusting SiO2、CaCO3、ZrO2、Nb2O5、Ta2O5Content refines crystal grain, reduces stomata, the microstructure for improving material realizes material Low-loss;By adjusting calcined temperature, grinding time and use N2Gas shielded dumping densification sintering technique is burnt to improve At density dbWith the initial permeability μ for improving materiali, obtain fine and close crystalline state.The material has preferable electromagnetic performance, Adapt to the requirement of power transformer.
The performance indicator of material is as follows:
Initial permeability μi: 2000 ± 25%;
Power loss density PV350 kW/m of (25kHz, 200mT): <3(100) DEG C;
Saturation flux density Bs(1kHz, 1194A/m): >=490 mT (100) DEG C;
Density db: > 4.9 × 103kg/m3
Detailed description of the invention
(a) is the micro-structure diagram of embodiment 1 in Fig. 1;It (b) is the micro-structure diagram of comparative example 1.
Specific embodiment
Below with reference to all attached drawings, the invention will be further described, referring to attached drawing 1, illustrates below according to specific embodiment The present invention, but the present invention is not limited to these embodiments.
High B of the inventionsLow loss soft magnetic ferrite material is manufactured using conventional ceramic technique, and specific steps are successively as follows:
(1) it is formulated: being matched by table 1 (embodiment and comparative example) ingredient;
(2) primary to be sanded: use deionized water to carry out wet-mixing as solvent, each raw material being formulated above are sufficiently mixed It closes uniformly, 10~30min of time is sanded;
(3) pre-burning: will be sanded material drying obtained by step (2), and 760~1000 DEG C pre-burning 1~3 hour;
(4) it adulterates: following accessory ingredient dopant, SiO will be added by weight in the Preburning material of step (3) production2: 0.00~ 0.01wt%、CaCO3: 0.01~0.12wt%, ZrO2: 0.01~0.05wt%, Nb2O5: 0.01~0.03wt%, Ta2O5: 0.005 ~0.02wt%;
(5) secondary sand milling: powder obtained by step (4) is then sanded 70~140 minutes with sand mill, partial size D50 is controlled: 0.50~1.60 μm
(6) it forms: step (5) resulting slurry being subjected to spraying or mechanical equipment and is granulated, 0.01~0.02wt% of addition is stearic Particulate material press compression moulding is corresponding product blank by sour zinc whole grain;
(7) it is sintered: step (6) products obtained therefrom blank being put into sintering in atmosphere furnace, in warming-up section, controls partial pressure of oxygen < 1.0vol% carries out N2Gas shielded dumping densification sintering, and keep the temperature 4~8 hours at 1345~1400 DEG C, oxygen when heat preservation Partial pressure is 0.2~5vol%, is balanced atmosphere sintering in temperature descending section.
In a preferred embodiment, the primary sand milling time 15min, 930 DEG C pre-burning 3 hours, the secondary sand milling time It is 100 minutes, controls partial size D50:1.30 μm, add 0.015wt% zinc stearate whole grain.In warming-up section, partial pressure of oxygen is controlled 0.2vol% carries out N2Gas shielded dumping densification sintering, and keep the temperature 6 hours at 1390 DEG C, partial pressure of oxygen when heat preservation are 2.6vol% is balanced atmosphere sintering in temperature descending section.
The magnet ring sample (T18 × 8 × 5) is made by the above process.
Sintered magnet ring is tested and evaluated.Under the conditions of the number of turns N=20Ts, surveyed with HP4284A LCR tester Try the initial permeability μ of magnet ring samplei;Cooperate PHH-101 high-temperature test chamber, uses SY-8218 type B-H analyzer test sample Power loss density PVWith saturation flux density Bs;With the density d of drainage test materialb
The composition proportion of 1 embodiment and comparative example of table
The magnetic property of 2 embodiment and comparative example of table
Note: more than additional " ※ " of upper specification limit, more than additional " * " of lower specification limit.
Table 1 is the composition proportion of embodiment and comparative example, and table 2 lists the performance and evaluation of embodiment and comparative example.It is real 1~5 principal component of example and accessory ingredient are applied within the scope of the present invention limits, material performance index is completely up to standard.It is main in comparative example 1 If due to principal component Fe2O3Content is on the low side to cause superexchange interaction to weaken, and leads to saturation flux density BsIt is relatively low, originate magnetic conductance Rate superelevation.Mainly due to principal component Fe in comparative example 22O3Content is on the high side, leads to Fe2+And Fe3+Between electron transition probability Increase, resistivity reduces, and power loss density is bigger than normal.Again due to excessive Fe2+Ion pair K1Overcompensation is carried out, its increase is led Cause initial permeability relatively low.Mainly since principal component NiO content is on the low side in comparative example 3, since the atomic weight of Ni is greater than Mn, Deteriorate it can be seen that Ni very few in principal component replaces Mn that the density of material can be made to reduce overall performance.In comparative example 4 mainly due to Principal component NiO content is on the high side, since NiO has biggish negative value magnetocrystalline anisotropy constant, power consumption valley point can be inhibited to low temperature Direction is mobile, reduces the loss under high temperature.Again due to the relatively high high temperature that can also improve material of the Curie temperature of Ni ferrite Bs, but adding excessive NiO can make two peaks mobile toward high temperature direction, cause initial permeability relatively low.In comparative example 5 mainly Since principal component ZnO content is on the high side, Curie temperature reduction can be made to lead to saturation flux density BsIt is relatively low.
From Table 2, it can be seen that the embodiment of the present invention compares with comparative example, the present invention effectively improves material Initial permeability μi, saturation flux density BsAnd firing density db, while also reducing power loss density PV.Such as Fig. 1 institute Show, the crystallite dimension of embodiment 1 is 10~30 μm, stomata is less;The crystallite dimension of comparative example 1 is 40~60 μm, stomata is more. Crystallite dimension refinement and the reduction of stomata are the one of the major reasons that material property improves.Material of the invention should be able to meet Requirement of the power transformer to soft magnetic materials.
Specific embodiment described in the invention be only the present invention is given an example, the expert of correlative technology field or Technical staff can make different degrees of modification to described specific embodiment, supplement or substituted with similar mode, but Without departing from the spirit of the invention or going beyond the scope defined by the appended claims.

Claims (2)

1. a kind of high BsLow loss soft magnetic ferrite material, it is characterised in that:
Each major ingredient of soft magnetic ferrite includes: Fe2O3: 58.0~62.0mol%, ZnO:12.0~14.0mol%, NiO:1.0~4.0mol%, surplus MnO;
By weight percentage, it and using the major ingredient after pre-burning as reference data, is calculated with oxide, dopant includes SiO2: 0.00~ 0.01wt%, CaCO3: 0.01~0.12wt%, ZrO2: 0.01~0.05wt%, Nb2O5: 0.01~0.03wt%, Ta2O5: 0.005 ~0.02wt%.
2. a kind of prepare high B as described in claim 1sThe method of low loss soft magnetic ferrite material, which is characterized in that including Following steps:
(1) it is formulated: matching 58.0~62.0mol%Fe by following principal component2O3, 12.0~14.0mol%ZnO, 1.0~ The NiO of 4.0mol%, surplus MnO;
(2) primary to be sanded: to use deionized water to carry out wet-mixing as solvent, each raw material of step (1) are made with sand mill It is sufficiently mixed uniformly, 10~30min of time is sanded;
(3) pre-burning: will be sanded material drying obtained by step (2), and 760~1000 DEG C pre-burning 1~3 hour;
(4) it adulterates: following accessory ingredient dopant, SiO will be added by weight in the Preburning material of step (3) production2: 0.00~ 0.01wt%、CaCO3: 0.01~0.12wt%, ZrO2: 0.01~0.05wt%, Nb2O5: 0.01~0.03wt%, Ta2O5: 0.005 ~0.02wt%;
(5) secondary sand milling: powder obtained by step (4) is then sanded 70~140 minutes with sand mill, partial size D50:0.50 is controlled ~1.60 μm
(6) it forms: step (5) resulting slurry being subjected to spraying or mechanical equipment and is granulated, 0.01~0.02wt% of addition is stearic Particulate material press compression moulding is corresponding product blank by sour zinc whole grain;
(7) it is sintered: step (6) products obtained therefrom blank being put into sintering in atmosphere furnace, in warming-up section, controls partial pressure of oxygen < 1.0vol% carries out N2Gas shielded dumping densification sintering, and keep the temperature 4~8 hours at 1345~1400 DEG C, oxygen when heat preservation Partial pressure is 0.2~5vol%, is balanced atmosphere sintering in temperature descending section.
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CN113480302A (en) * 2021-09-03 2021-10-08 天通控股股份有限公司 Wide-temperature-range high-permeability manganese-zinc soft magnetic ferrite for automotive electronics and preparation method thereof
CN113563062A (en) * 2021-09-24 2021-10-29 天通控股股份有限公司 Ultrahigh-frequency high-permeability low-loss manganese-zinc soft magnetic ferrite and preparation method thereof
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CN115745593A (en) * 2022-11-25 2023-03-07 横店集团东磁股份有限公司 Wide-temperature range material applied to low frequency band and preparation method thereof

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CN110171964A (en) * 2019-04-23 2019-08-27 横店集团东磁股份有限公司 A kind of high Bs high intensity MnZn ferrite material and preparation method thereof
CN110171964B (en) * 2019-04-23 2020-11-17 横店集团东磁股份有限公司 high-Bs high-strength manganese-zinc ferrite material and preparation method thereof
WO2021128477A1 (en) * 2019-12-26 2021-07-01 天通控股股份有限公司 Manganese-zinc ferrite material having super-high saturation magnetic flux density and preparation method therefor
CN111689770A (en) * 2020-05-19 2020-09-22 天通控股股份有限公司 High-temperature high-BsLow-loss soft magnetic ferrite material and preparation method thereof
CN113480302A (en) * 2021-09-03 2021-10-08 天通控股股份有限公司 Wide-temperature-range high-permeability manganese-zinc soft magnetic ferrite for automotive electronics and preparation method thereof
CN113563062A (en) * 2021-09-24 2021-10-29 天通控股股份有限公司 Ultrahigh-frequency high-permeability low-loss manganese-zinc soft magnetic ferrite and preparation method thereof
CN113563062B (en) * 2021-09-24 2021-11-30 天通控股股份有限公司 Ultrahigh-frequency high-permeability low-loss manganese-zinc soft magnetic ferrite and preparation method thereof
CN113735574A (en) * 2021-09-30 2021-12-03 海宁辉恒磁业有限公司 Ultrahigh BsLow-loss manganese-zinc ferrite material and preparation method thereof
CN115745593A (en) * 2022-11-25 2023-03-07 横店集团东磁股份有限公司 Wide-temperature range material applied to low frequency band and preparation method thereof

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