CN106271020A - A kind of injection bung and oil nozzle automatic welding leak test production line - Google Patents

A kind of injection bung and oil nozzle automatic welding leak test production line Download PDF

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Publication number
CN106271020A
CN106271020A CN201610792127.0A CN201610792127A CN106271020A CN 106271020 A CN106271020 A CN 106271020A CN 201610792127 A CN201610792127 A CN 201610792127A CN 106271020 A CN106271020 A CN 106271020A
Authority
CN
China
Prior art keywords
oil nozzle
drain
rotating
segmentation
leak
Prior art date
Application number
CN201610792127.0A
Other languages
Chinese (zh)
Inventor
潘玉军
邓永光
杜维维
Original Assignee
岱纳包装(太仓)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 岱纳包装(太仓)有限公司 filed Critical 岱纳包装(太仓)有限公司
Priority to CN201610792127.0A priority Critical patent/CN106271020A/en
Publication of CN106271020A publication Critical patent/CN106271020A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures

Abstract

The invention belongs to be molded production technical field, particularly relate to a kind of injection bung and oil nozzle automatic welding leak test production line, segmentation rotating table system is set up on device framework, clamping rotary system is arranged on segmentation rotating table system, segmentation rotating table system is provided with five stations, being respectively provided with oil nozzle vibrating disk system, material drain system, oil nozzle assembly manipulator and leak checking mechanism material drain system on five stations of segmentation rotating table system, material drain system is identical with material-receiving system structure.Beneficial effects of the present invention: use rotating disk to divide position, many station are had to synchronize to carry out, utilize original ultrasonic welding institution and air leak tester, keep original product quality, material retractable system is put together and is beneficially operated, save manpower, material retractable system all has SERVO CONTROL, every station to be equipped with rotation motor, sets workpiece and rotates the angle needed, jaw uses wheeled, workpiece can also be made while clamping to rotate, it is contemplated that manpower 34 people/class can be saved, reasonable in design, effectively utilize existing equipment, save production cost.

Description

A kind of injection bung and oil nozzle automatic welding leak test production line
Technical field
The invention belongs to be molded production technology, particularly relate to a kind of injection bung and oil nozzle automatic welding leak test production line.
Background technology
At present, injection bung is mainly made up of ultrasonic welding machine and leakage tester two parts with oil nozzle welding procedure, by wrapping Dress work will be molded bung and oil nozzle coordinates, and be then placed on bonding machine station, utilize ultrasonic wave principle that the two is welded on one Rising, be then placed into leakage tester station at lid welding completed and carry out leak test, whole process is manual transfer, and speed is 280 per hour.Existing injection bung is the most more with oil nozzle welding procedure, and speed is slow, need to take a substantial amount of time and Manpower, production efficiency is low.
Summary of the invention
For the problems referred to above to be solved, the present invention provides a kind of injection bung and oil nozzle automatic welding leak test production line.
Technical scheme: a kind of injection bung and oil nozzle automatic welding leak test production line, including device framework, divides Cut rotating table system, clamping rotary system, oil nozzle vibrating disk system, material drain system, material-receiving system, oil nozzle assembly manipulator and leak hunting Mechanism, it is characterised in that setting up segmentation rotating table system on described device framework, described clamping rotary system is arranged on described segmentation On rotating table system, described segmentation rotating table system is provided with five stations, and five stations of described segmentation rotating table system set respectively Put oil nozzle vibrating disk system, material drain system, oil nozzle assembly manipulator and leak checking mechanism material drain system, described material drain system and described Material-receiving system structure is identical.
It is respectively provided with rotation motor, described material drain system and described material-receiving system on five stations of described segmentation rotating table system All be connected control with servo-control system, described oil nozzle assembly manipulator is ultrasonic welding institution, and described leak checking mechanism uses Ultrasonic leak detection mechanism and colour recognition mechanism, described clamping rotary system includes swinging mounting, wheeled clamping jaw structure and sucker Structure, described wheeled clamping jaw structure and described sucker structure are arranged on described swinging mounting front end.
Described ultrasonic welding institution includes frame, jig, the groove of location workpiece, weld holder, in described frame It is provided with jig, described jig is provided with the groove for positioning workpiece, described jig is provided with weldering Connecing frame, described weld holder and described frame rotate settings, and are driven motor-driven rotation by first, rotation on described weld holder Being provided with leading screw, described leading screw is driven motor-driven rotation by second, and described leading screw has the first thread segment and the second screw thread Section, described leading screw is provided with the first swivel nut and the second swivel nut, and described first swivel nut matches with described first thread segment, institute State the second swivel nut to match with described second thread segment, the hand of spiral of described first thread segment and the spiral shell of described second thread segment Stricture of vagina is in opposite direction, and described first swivel nut and described second swivel nut are respectively arranged with plumb joint, and described plumb joint is respectively with super Sonic generator is connected, and is provided with the sensor of detection thickness of workpiece, described sensor and described ultrasound wave in described groove The controller of generator is connected.
Described weld holder is connected with described frame by expansion bracket.
The medicine have the advantages that employing rotating disk point position, many station synchronize to carry out, and utilize original ultrasonic bonding and leak hunting Machine, keeps original product quality, material retractable system to put together and beneficially operate, and saves manpower, and material retractable system all has servo Controlling, every station is equipped with rotation motor, sets workpiece and rotates the angle needed, and jaw uses wheeled, also may be used while clamping So that workpiece rotates, it is contemplated that manpower 3-4 people/class can be saved, reasonable in design, effectively utilize existing equipment, save production cost, carry High production speed.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of the oil nozzle assembly manipulator of the present invention.
Fig. 3 is the structural representation of the segmentation rotating table system of the present invention.
In accompanying drawing, 1. device framework, 2. segmentation rotating table system, 3. clamping rotary system, 4. oil nozzle vibrating disk system, 5. puts Material system, 6. material-receiving system, 7. oil nozzle assembly manipulator, 8. leak checking mechanism, 9. rotation motor, 10. frame, 11. jigs, 12. grooves, 13. sensors, 14. weld holders, 15. first drive motor, 16. leading screws, and 17. second drive motor, 18. welding Head, 19. vibration racks, 20. vibrating disks, 21 vibrating motors, 22. rotating disk main bodys, 23. 4 screens, 24. clamping rotary system peaces Dress hole, 25. erecting beds, 26. limiting stands, 27. limited rollers.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is explained.
In accompanying drawing, 1. device framework, 2. segmentation rotating table system, 3. clamping rotary system, 4. oil nozzle vibrating disk system, 5. puts Material system, 6. material-receiving system, 7. oil nozzle assembly manipulator, 8. leak checking mechanism, 9. rotation motor, 10. frame, 11. jigs, 12. grooves, 13. sensors, 14. weld holders, 15. first drive motor, 16. leading screws, and 17. second drive motor, 18. welding Head, 19. vibration racks, 20. vibrating disks, 21 vibrating motors, 22. rotating disk main bodys, 23. 4 screens, 24. clamping rotary system peaces Dress hole, 25. erecting beds, 26. limiting stands, 27. limited rollers.
The present invention relates to a kind of injection bung and oil nozzle automatic welding leak test production line, including device framework, segmentation rotating disk System, clamping rotary system, oil nozzle vibrating disk system, material drain system, material-receiving system, oil nozzle assembly manipulator and leak checking mechanism, It is characterized in that setting up segmentation rotating table system on device framework, clamping rotary system is arranged on segmentation rotating table system, and segmentation turns Disc system is provided with five stations, five stations of segmentation rotating table system are respectively provided with oil nozzle vibrating disk system, material drain system, Oil nozzle assembly manipulator and leak checking mechanism material drain system, material drain system is identical with material-receiving system structure, clamps rotary system, oil nozzle Vibrating disk system, material drain system, material-receiving system, oil nozzle assembly manipulator and leak checking mechanism are all connected with drive system.
Rotation motor, material drain system and material-receiving system it is respectively provided with all and SERVO CONTROL on five stations of segmentation rotating table system System connects control, and oil nozzle assembly manipulator is ultrasonic welding institution, and leak checking mechanism uses ultrasonic leak detection mechanism and color Identification mechanism, is effectively ensured product quality, and clamping rotary system includes swinging mounting, wheeled clamping jaw structure and sucker structure, institute State wheeled clamping jaw structure and described sucker structure is arranged on described swinging mounting front end, simple in construction, convenient pickup.
Described segmentation rotating table system includes rotating disk main body, four screens and clamping rotary system installing hole, and described clamping is revolved Transfering from one department to another system installing hole and be arranged at described rotating disk main center, four described screens form a square the segmentation of rotating disk main body With four erecting beds, erecting bed is 1/4 circle, and described screens opposite sides arranges limiting stand, the limit of described screens opposite sides On the opposite face of position platform, limited roller is set, alternate described limiting stand arranges described rotation motor, described rotation motor and limit Position roller connects, reasonable in design, it is simple to synchronous operation.
It is described that described oil nozzle vibrating disk system includes that vibration rack, vibrating disk and vibrating motor, described vibrating disk are arranged on On vibration rack, described vibrating motor, simple in construction are set, it is simple to conveying oil nozzle under described vibrating disk.
Ultrasonic welding institution includes frame, jig, the groove of location workpiece, weld holder, and frame is provided with weldering Connect platform, jig is provided with the groove for positioning workpiece, jig is provided with weld holder, weld holder and frame Rotate setting, and is driven motor-driven rotation by first, weld holder rotates and is provided with leading screw, and leading screw is driven motor by second Driving and rotate, leading screw has the first thread segment and the second thread segment, and leading screw is provided with the first swivel nut and the second swivel nut, the One swivel nut and the first thread segment match, and the second swivel nut and the second thread segment match, the hand of spiral of the first thread segment and The hand of spiral of two thread segments is contrary, and the first swivel nut and the second swivel nut are respectively arranged with plumb joint, and plumb joint is respectively with super Sonic generator is connected, and is provided with the control of the sensor of detection thickness of workpiece, sensor and supersonic generator in groove Device is connected, and plumb joint is two, improves welding efficiency, in addition by arranging the sensor of detection thickness of workpiece, it is possible to according to Thickness of workpiece adjusts the frequency of ultrasound wave, improves welding quality.
In order to the workpiece of welding different-thickness, described weld holder is connected with described frame by expansion bracket, passes through The height adjusting expansion bracket adjusts the distance between plumb joint 9 and different-thickness workpiece then, improves welding effect.
Making use-case: segmentation rotating table system is provided with five stations, and every station is equipped with rotation motor, setting workpiece rotation needs The angle wanted, five stations of segmentation rotating table system are respectively provided with oil nozzle vibrating disk system, material drain system, oil nozzle make-up machinery Hands and leak checking mechanism, five stations synchronize to carry out, and material drain system is identical with material-receiving system structure, and oil nozzle is arranged on oil nozzle vibrating disk In system, oil nozzle is entered by delivery port under vibration force effect splits rotating table system, rotates system by clamping and enters oil nozzle dress Joining mechanical hand station, bung is in material drain system, and bung feeding, servo-control system automatically controls the suction of material drain system after putting in place Dish structure is drawn lifting bung clamping and is rotated the oil nozzle assembly manipulator position that the wheeled clamping jaw structure being captures and rotate to specify Putting, oil nozzle assembly manipulator is ultrasonic welding institution, utilizes original ultrasonic welding institution, and during welding, first drives motor Drive weld holder rotates, and two plumb joints carry out circular arc welding then, and during straight line welding, second drives motor belt motor movable wire to rotate, Then two swivel nuts drive plumb joint linear motion to carry out straight line welding, and the sensor that jig is arranged can detect workpiece Thickness, then controller adjust supersonic generator launch ultrasound wave frequency, it is ensured that welding quality, after welding enter leak hunting Mechanism's station carries out inspection of leaking hunting, and ultrasonic leak detection mechanism is digital ultrasound instrument, and Ultrasound Instrument couplant should use and be difficult to intrusion and mould Couplant in material, the probe pattern of employing is longitudinal wave oblique probe, and in order to take into account decay and resolving power, frequency probe should not be too Height, also should not be the lowest, and suitable selected frequency is the probe of 2MHz, and colour recognition mechanism is by obtaining online color in real time simultaneously, logical Cross color, analyze and judge whether product meets the requirements, and export control signal, on-line checking, replace manual operation, system is High detection speed is up to 2500/minute, and system can detect different size, different colours product, wide accommodation, and test is such as Leaked hunting defective work then automatic alarm, and equipment shuts down after manually rejecting and resumes operation.
Compared with prior art, use rotating disk to divide position, have five stations to synchronize to carry out, utilize original oil nozzle make-up machinery Hands and leak checking mechanism, keep original product quality, material retractable system all to have servo-control system, material retractable system to put together Being beneficial to operation, save manpower, every station is equipped with rotation motor, sets workpiece and rotates the angle needed, and clamping rotary system sets Putting on segmentation rotating table system, clamping rotary system uses wheeled clamping jaw structure, and workpiece can also be made while clamping to rotate, in advance Meter can save manpower 3-4 people/class, reasonable in design, effectively utilizes existing equipment, saves production cost, improves speed of production.
Above an example of the present invention is described in detail, but content has been only presently preferred embodiments of the present invention, no The practical range for limiting the present invention can be considered.All impartial changes made according to the present patent application scope and improvement etc., all Within should still belonging to the patent covering scope of the present invention.

Claims (4)

1. injection bung and an oil nozzle automatic welding leak test production line, rotates including device framework, segmentation rotating table system, clamping System, oil nozzle vibrating disk system, material drain system, material-receiving system, oil nozzle assembly manipulator and leak checking mechanism, it is characterised in that described Setting up segmentation rotating table system on device framework, described clamping rotary system is arranged on described segmentation rotating table system, described segmentation Rotating table system is provided with five stations, five stations of described segmentation rotating table system is respectively provided with oil nozzle vibrating disk system, puts Material system, oil nozzle assembly manipulator and leak checking mechanism material drain system, described material drain system is identical with described material-receiving system structure.
A kind of injection bung the most according to claim 1 and oil nozzle automatic welding leak test production line, it is characterised in that described segmentation Rotation motor, described material drain system and described material-receiving system it is respectively provided with all and servo-control system on five stations of rotating table system Connect control, described oil nozzle assembly manipulator is ultrasonic welding institution, described leak checking mechanism use ultrasonic leak detection mechanism and Colour recognition mechanism, described clamping rotary system includes swinging mounting, wheeled clamping jaw structure and sucker structure, described wheeled jaw Structure and described sucker structure are arranged on described swinging mounting front end.
A kind of injection bung the most according to claim 2 and oil nozzle automatic welding leak test production line, it is characterised in that described ultrasonic Wave soldering connection mechanism includes frame, jig, the groove of location workpiece, weld holder, and described frame is provided with jig, institute State the groove being provided with on jig for positioning workpiece, described jig be provided with weld holder, described weld holder with Described frame rotates setting, and is driven motor-driven rotation by first, described weld holder rotates and is provided with leading screw, described silk Thick stick is driven motor-driven rotation by second, and described leading screw has the first thread segment and the second thread segment, and described leading screw is arranged Having the first swivel nut and the second swivel nut, described first swivel nut to match with described first thread segment, described second swivel nut is with described Second thread segment matches, and the hand of spiral of described first thread segment is contrary with the hand of spiral of described second thread segment, described Being respectively arranged with plumb joint on first swivel nut and described second swivel nut, described plumb joint is connected with supersonic generator respectively Connect, in described groove, be provided with the controller of the sensor of detection thickness of workpiece, described sensor and described supersonic generator It is connected.
A kind of injection bung the most according to claim 2 and oil nozzle automatic welding leak test production line, it is characterised in that described welding Frame is connected with described frame by expansion bracket.
CN201610792127.0A 2016-08-31 2016-08-31 A kind of injection bung and oil nozzle automatic welding leak test production line CN106271020A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610792127.0A CN106271020A (en) 2016-08-31 2016-08-31 A kind of injection bung and oil nozzle automatic welding leak test production line

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Application Number Priority Date Filing Date Title
CN201610792127.0A CN106271020A (en) 2016-08-31 2016-08-31 A kind of injection bung and oil nozzle automatic welding leak test production line

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Publication Number Publication Date
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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070251643A1 (en) * 2004-04-30 2007-11-01 Zuiko Corporation Welding Device
CN201208678Y (en) * 2008-06-12 2009-03-18 广州(从化)亨龙机电制造实业有限公司 Automatic welding machine
CN202363914U (en) * 2011-09-06 2012-08-01 惠州澳德电子有限公司 Rectifier assembly machine
CN204431727U (en) * 2014-12-30 2015-07-01 江门敬记塑胶厂有限公司 Ultrasonic bonding is leaked hunting all-in-one
CN204430553U (en) * 2015-01-05 2015-07-01 苏州方林科技股份有限公司 Novel ultrasonic welding machine
CN204430554U (en) * 2015-01-05 2015-07-01 苏州方林科技股份有限公司 Ultrasonic welding machine
CN205096743U (en) * 2015-08-31 2016-03-23 上海创志实业有限公司 Novel multistation revolving stage of structure
CN205185301U (en) * 2015-12-04 2016-04-27 苏州纳睿自动化设备有限公司 Gripper mechanism of plastics oil drum lid welding machine
CN205185312U (en) * 2015-12-01 2016-04-27 苏州纳睿自动化设备有限公司 Glib material loading and rotary positioning device of plastics oil drum lid welding machine
CN206263432U (en) * 2016-08-31 2017-06-20 岱纳包装(太仓)有限公司 One kind injection bung and oil nozzle automatic welding leak test production line

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070251643A1 (en) * 2004-04-30 2007-11-01 Zuiko Corporation Welding Device
CN201208678Y (en) * 2008-06-12 2009-03-18 广州(从化)亨龙机电制造实业有限公司 Automatic welding machine
CN202363914U (en) * 2011-09-06 2012-08-01 惠州澳德电子有限公司 Rectifier assembly machine
CN204431727U (en) * 2014-12-30 2015-07-01 江门敬记塑胶厂有限公司 Ultrasonic bonding is leaked hunting all-in-one
CN204430553U (en) * 2015-01-05 2015-07-01 苏州方林科技股份有限公司 Novel ultrasonic welding machine
CN204430554U (en) * 2015-01-05 2015-07-01 苏州方林科技股份有限公司 Ultrasonic welding machine
CN205096743U (en) * 2015-08-31 2016-03-23 上海创志实业有限公司 Novel multistation revolving stage of structure
CN205185312U (en) * 2015-12-01 2016-04-27 苏州纳睿自动化设备有限公司 Glib material loading and rotary positioning device of plastics oil drum lid welding machine
CN205185301U (en) * 2015-12-04 2016-04-27 苏州纳睿自动化设备有限公司 Gripper mechanism of plastics oil drum lid welding machine
CN206263432U (en) * 2016-08-31 2017-06-20 岱纳包装(太仓)有限公司 One kind injection bung and oil nozzle automatic welding leak test production line

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