CN206263432U - One kind injection bung and oil nozzle automatic welding leak test production line - Google Patents
One kind injection bung and oil nozzle automatic welding leak test production line Download PDFInfo
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- CN206263432U CN206263432U CN201621026247.1U CN201621026247U CN206263432U CN 206263432 U CN206263432 U CN 206263432U CN 201621026247 U CN201621026247 U CN 201621026247U CN 206263432 U CN206263432 U CN 206263432U
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- oil nozzle
- rotating table
- leak
- swivel nut
- production line
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Abstract
The utility model belongs to injection production technical field, more particularly to a kind of injection bung and oil nozzle automatic welding leak test production line, segmentation rotating table system is set up on device framework, rotary system is clamped to be arranged on segmentation rotating table system, segmentation rotating table system is provided with five stations, oil nozzle vibration disc system, material drain system, oil nozzle assembly manipulator and leak checking mechanism material drain system are respectively provided with five stations for splitting rotating table system, material drain system is identical with material-receiving system structure.The beneficial effects of the utility model：Using rotating disk point position, there are many station synchronously to carry out, using original ultrasonic welding institution and air leak tester, keep original product quality, material retractable system to put together and be conducive to operation, save manpower, material retractable system has SERVO CONTROL, and rotation motor, the angle that setting workpiece rotation needs are equipped with per station, clamping jaw is using wheeled, while clamping workpiece can also rotate, it is contemplated that 34 people of manpower/class can be saved, it is reasonable in design, existing equipment is effectively utilized, production cost is saved.
Description
Technical field
The utility model belongs to injection production technology, more particularly to a kind of injection bung is produced with oil nozzle automatic welding leak test
Line.
Background technology
At present, injection bung is mainly made up of with oil nozzle welding procedure ultrasonic welding machine and leakage tester two parts, by wrapping
Dress work will be molded bung and oil nozzle coordinates, and be then placed on bonding machine station, and the two is welded on into one using ultrasonic wave principle
Rise, being then placed into leakage tester station in the lid that will weld completion carries out leak test, and whole process is manual transfer, and speed is
280 per hour.Existing injection bung taken with oil nozzle welding procedure it is more, speed it is slow, it is necessary to take a substantial amount of time with
Manpower, low production efficiency.
Utility model content
It is the above mentioned problem to be solved, the utility model provides a kind of injection bung and produced with oil nozzle automatic welding leak test
Line.
The technical solution of the utility model：One kind injection bung and oil nozzle automatic welding leak test production line, including equipment frame
Frame, segmentation rotating table system, clamping rotary system, oil nozzle vibration disc system, material drain system, material-receiving system, oil nozzle assembly manipulator
And leak checking mechanism, it is characterised in that segmentation rotating table system is set up on the device framework, the clamping rotary system is arranged on institute
State on segmentation rotating table system, the segmentation rotating table system is provided with five stations, on five stations of the segmentation rotating table system
It is respectively provided with oil nozzle vibration disc system, material drain system, oil nozzle assembly manipulator and leak checking mechanism material drain system, the material drain system
It is identical with the material-receiving system structure.
Rotation motor, the material drain system and the material-receiving system are respectively provided with five stations of the segmentation rotating table system
Control is connected with servo-control system, the oil nozzle assembly manipulator is ultrasonic welding institution, and the leak checking mechanism is used
Ultrasonic leak detection mechanism and colour recognition mechanism, the clamping rotary system include swinging mounting, wheeled clamping jaw structure and sucker
Structure, the wheeled clamping jaw structure and the sucker structure are arranged on the swinging mounting front end.
The ultrasonic welding institution includes frame, jig, groove, the weld holder of positioning workpiece, in the frame
Jig is provided with, the groove for positioning workpiece is provided with the jig, weldering is provided with the jig
Connect frame, the weld holder and the frame rotate setting, and driven by the first motor and rotate, rotated on the weld holder
Leading screw is provided with, the leading screw is driven by the second motor and rotated, and the leading screw has the first thread segment and the second screw thread
Section, is provided with the first swivel nut and the second swivel nut on the leading screw, first swivel nut is engaged with first thread segment, institute
State the second swivel nut to be engaged with second thread segment, the spiral shell of the hand of spiral of first thread segment and second thread segment
Line is in opposite direction, is respectively arranged with plumb joint on first swivel nut and second swivel nut, the plumb joint respectively with it is super
Sonic generator is connected, and the sensor of detection thickness of workpiece, the sensor and the ultrasonic wave are provided with the groove
The controller of generator is connected.
The weld holder is connected by expansion bracket with the frame.
The utility model beneficial effect is：Using rotating disk point position, many station are synchronously carried out, using original ultrasonic bonding and
Air leak tester, keeps original product quality, material retractable system to put together and be conducive to operation, saves manpower, and material retractable system has
SERVO CONTROL, rotation motor is equipped with per station, and setting workpiece rotates the angle for needing, and clamping jaw uses wheeled, while clamping
Can also rotate workpiece, it is contemplated that manpower 3-4 people/class can be saved, reasonable in design, effectively using existing equipment, saving is produced into
This, improves speed of production.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of oil nozzle assembly manipulator of the present utility model.
Fig. 3 is the structural representation of segmentation rotating table system of the present utility model.
In accompanying drawing, 1. device framework, 2. splits rotating table system, 3. clamps rotary system, and 4. oil nozzle vibration disc system, 5. puts
Material system, 6. material-receiving system, 7. oil nozzle assembly manipulator, 8. leak checking mechanism, 9. rotation motor, 10. frame, 11. jigs,
12. grooves, 13. sensors, 14. weld holders, 15. first motors, 16. leading screws, 17. second motors, 18. welding
Head, 19. vibration racks, 20. vibrating disks, 21 vibrating motors, 22. rotating disk main bodys, 23. 4 screens, 24. clamp rotary system peace
Dress hole, 25. erecting beds, 26. limiting stands, 27. limited rollers.
Specific embodiment
Specific embodiment of the present utility model is explained below in conjunction with the accompanying drawings.
In accompanying drawing, 1. device framework, 2. splits rotating table system, 3. clamps rotary system, and 4. oil nozzle vibration disc system, 5. puts
Material system, 6. material-receiving system, 7. oil nozzle assembly manipulator, 8. leak checking mechanism, 9. rotation motor, 10. frame, 11. jigs,
12. grooves, 13. sensors, 14. weld holders, 15. first motors, 16. leading screws, 17. second motors, 18. welding
Head, 19. vibration racks, 20. vibrating disks, 21 vibrating motors, 22. rotating disk main bodys, 23. 4 screens, 24. clamp rotary system peace
Dress hole, 25. erecting beds, 26. limiting stands, 27. limited rollers.
The utility model is related to a kind of injection bung and oil nozzle automatic welding leak test production line, including device framework, segmentation
Rotating table system, clamping rotary system, oil nozzle vibration disc system, material drain system, material-receiving system, oil nozzle assembly manipulator and air leak tester
Structure, it is characterised in that segmentation rotating table system is set up on device framework, clamps rotary system and is arranged on segmentation rotating table system, segmentation
Rotating table system is provided with five stations, and oil nozzle vibration disc system, blowing system are respectively provided with five stations for splitting rotating table system
System, oil nozzle assembly manipulator and leak checking mechanism material drain system, material drain system are identical with material-receiving system structure, clamping rotary system,
Oil nozzle vibration disc system, material drain system, material-receiving system, oil nozzle assembly manipulator and leak checking mechanism are connected with drive system.
Rotation motor is respectively provided with five stations for splitting rotating table system, material drain system and material-receiving system are and SERVO CONTROL
System connection control, oil nozzle assembly manipulator is ultrasonic welding institution, and leak checking mechanism uses ultrasonic leak detection mechanism and color
Identification mechanism, is effectively ensured product quality, and clamping rotary system includes swinging mounting, wheeled clamping jaw structure and sucker structure, institute
State wheeled clamping jaw structure and the sucker structure is arranged on the swinging mounting front end, simple structure, convenient pickup.
The segmentation rotating table system includes rotating disk main body, four screens and clamps rotary system mounting hole, and the clamping is revolved
Transfer from one department to another system mounting hole to be arranged at the rotating disk main center, four screens split rotating disk main body to form a square
With four erecting beds, erecting bed is 1/4 circular, and the screens opposite sides sets limiting stand, the limit of the screens opposite sides
Limited roller is set on the opposite face of position platform, the rotation motor, the rotation motor and limit are set on the alternate limiting stand
Position roller connection, it is reasonable in design, it is easy to synchronous operation.
The oil nozzle vibration disc system includes vibration rack, vibrating disk and vibrating motor, and the vibrating disk is arranged on described
On vibration rack, the vibrating motor is set, simple structure is easy to convey oil nozzle under the vibrating disk.
Ultrasonic welding institution includes frame, jig, groove, the weld holder of positioning workpiece, and weldering is provided with frame
Platform is connect, the groove for positioning workpiece is provided with jig, weld holder, weld holder and frame are provided with jig
Rotate setting, and drives rotation by the first motor, is rotated on weld holder and is provided with leading screw, and leading screw is by the second motor
Drive and rotate, leading screw has the first thread segment and the second thread segment, and the first swivel nut and the second swivel nut are provided with leading screw, the
One swivel nut is engaged with the first thread segment, and the second swivel nut is engaged with the second thread segment, the hand of spiral of the first thread segment and
The hand of spiral of two thread segments conversely, be respectively arranged with plumb joint on the first swivel nut and the second swivel nut, plumb joint respectively with it is super
Sonic generator is connected, and the sensor of detection thickness of workpiece, the control of sensor and supersonic generator are provided with groove
Device is connected, and plumb joint is two, improves welding efficiency, in addition by setting the sensor of detection thickness of workpiece, being capable of basis
Thickness of workpiece adjusts the frequency of ultrasonic wave, improves welding quality.
In order to weld the workpiece of different-thickness, the weld holder is connected with the frame by expansion bracket, passed through
The height for adjusting expansion bracket then adjusts the distance between plumb joint 9 and different-thickness workpiece, improves welding effect.
Use example：Segmentation rotating table system is provided with five stations, and rotation motor is equipped with per station, and setting workpiece rotation is needed
The angle wanted, is respectively provided with oil nozzle vibration disc system, material drain system, oil nozzle make-up machinery on five stations for splitting rotating table system
Hand and leak checking mechanism, five stations are synchronously carried out, and material drain system is identical with material-receiving system structure, and oil nozzle is arranged on oil nozzle vibrating disk
In system, oil nozzle enters segmentation rotating table system under vibration force effect by delivery port, and entering oil nozzle by clamping rotation system fills
With manipulator station, in material drain system, bung feeding, servo-control system automatically controls the suction of rear material drain system in place to bung
The wheeled clamping jaw structure that dish structure draws lifting bung clamping rotation system captures and rotates to the oil nozzle assembly manipulator position specified
Put, oil nozzle assembly manipulator is ultrasonic welding institution, using original ultrasonic welding institution, during welding, the first motor
Weld holder is driven to rotate, then two plumb joints carry out circular arc welding, when straight line is welded, the second motor drives silk to rotate,
Then two swivel nuts drive plumb joint to move along a straight line carries out straight line welding, and the sensor set on jig can detect workpiece
Thickness, then controller adjustment supersonic generator launch ultrasonic wave frequency, it is ensured that welding quality, after welding enter leak hunting
Mechanism's station carries out inspection of leaking hunting, and ultrasonic leak detection mechanism is digital ultrasound instrument, and Ultrasound Instrument couplant should be moulded using being difficult to invade
Couplant in material, the probe pattern for using is longitudinal wave oblique probe, and in order to take into account decay and resolving power, frequency probe should not be too
Height, also should not be too low, and suitable selected frequency is the probe of 2MHz, while colour recognition mechanism is led to by obtaining online color in real time
Cross color, analyze to judge whether product meets the requirements, and output control signal, on-line checking, instead of artificial operation, system is most
Up to 2500/minute, system can detect different size, different colours product to high detection speed, and wide adaptation range is tested such as
Leaking hunting has defective work then automatic alarm, and equipment shuts down after manually rejecting and resumes operation.
Compared with prior art, using rotating disk point position, five stations synchronously carry out, using original oil nozzle make-up machinery
Hand and leak checking mechanism, keep original product quality, material retractable system to have servo-control system, and material retractable system is put together and had
Beneficial to operation, manpower is saved, rotation motor is equipped with per station, the angle that setting workpiece rotation needs clamps rotary system and sets
Put on segmentation rotating table system, clamp rotary system and use wheeled clamping jaw structure, while clamping workpiece can also rotate, in advance
Meter can save manpower 3-4 people/class, reasonable in design, effectively using existing equipment, save production cost, improve speed of production.
An example of the present utility model has been described in detail above, but content is only preferable reality of the present utility model
Apply example, it is impossible to be considered as limiting practical range of the present utility model.All equalizations made according to present utility model application scope
Change and improvement etc., all should still belong within patent covering scope of the present utility model.
Claims (4)
1. a kind of injection bung and oil nozzle automatic welding leak test production line, including device framework, segmentation rotating table system, clamping rotation
System, oil nozzle vibration disc system, material drain system, material-receiving system, oil nozzle assembly manipulator and leak checking mechanism, it is characterised in that described
Segmentation rotating table system is set up on device framework, the clamping rotary system is arranged on the segmentation rotating table system, the segmentation
Rotating table system is provided with five stations, oil nozzle vibration disc system is respectively provided with five stations of the segmentation rotating table system, is put
Material system, oil nozzle assembly manipulator and leak checking mechanism material drain system, the material drain system are identical with the material-receiving system structure.
2. one kind according to claim 1 is molded bung and oil nozzle automatic welding leak test production line, it is characterised in that described
Rotation motor is respectively provided with five stations for splitting rotating table system, the material drain system and the material-receiving system are and SERVO CONTROL
System connection control, the oil nozzle assembly manipulator is ultrasonic welding institution, and the leak checking mechanism uses ultrasonic leak detection machine
Structure and colour recognition mechanism, the clamping rotary system include swinging mounting, wheeled clamping jaw structure and sucker structure, described wheeled
Clamping jaw structure and the sucker structure are arranged on the swinging mounting front end.
3. one kind according to claim 2 is molded bung and oil nozzle automatic welding leak test production line, it is characterised in that described
Ultrasonic welding institution includes frame, jig, groove, the weld holder of positioning workpiece, welding is provided with the frame flat
Platform, is provided with the groove for positioning workpiece on the jig, weld holder, the welding are provided with the jig
Frame and the frame rotate setting, and are driven by the first motor and rotate, and are rotated on the weld holder and are provided with leading screw, institute
State leading screw and rotation is driven by the second motor, the leading screw has the first thread segment and the second thread segment, on the leading screw
Be provided with the first swivel nut and the second swivel nut, first swivel nut is engaged with first thread segment, second swivel nut with
Second thread segment is engaged, the hand of spiral of the hand of spiral of first thread segment and second thread segment conversely,
Be respectively arranged with plumb joint on first swivel nut and second swivel nut, the plumb joint respectively with supersonic generator phase
Connection, is provided with the sensor of detection thickness of workpiece, the control of the sensor and the supersonic generator in the groove
Device is connected.
4. one kind according to claim 3 is molded bung and oil nozzle automatic welding leak test production line, it is characterised in that described
Weld holder is connected by expansion bracket with the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621026247.1U CN206263432U (en) | 2016-08-31 | 2016-08-31 | One kind injection bung and oil nozzle automatic welding leak test production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621026247.1U CN206263432U (en) | 2016-08-31 | 2016-08-31 | One kind injection bung and oil nozzle automatic welding leak test production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206263432U true CN206263432U (en) | 2017-06-20 |
Family
ID=59035939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621026247.1U Active CN206263432U (en) | 2016-08-31 | 2016-08-31 | One kind injection bung and oil nozzle automatic welding leak test production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206263432U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271020A (en) * | 2016-08-31 | 2017-01-04 | 岱纳包装（太仓）有限公司 | A kind of injection bung and oil nozzle automatic welding leak test production line |
| CN113909728A (en) * | 2021-11-05 | 2022-01-11 | 重庆市大足区群林机械配件厂 | Intelligent silencer processing and welding machine |
-
2016
- 2016-08-31 CN CN201621026247.1U patent/CN206263432U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271020A (en) * | 2016-08-31 | 2017-01-04 | 岱纳包装（太仓）有限公司 | A kind of injection bung and oil nozzle automatic welding leak test production line |
| CN113909728A (en) * | 2021-11-05 | 2022-01-11 | 重庆市大足区群林机械配件厂 | Intelligent silencer processing and welding machine |
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