A kind of comminutor with rotating disk boom hoisting
Technical field
The present invention relates to wet type pelletize field, it is provided that a kind of comminutor with rotating disk boom hoisting, for for wet thing
Material carries out particle breakdown, is sufficiently mixed and works continuously with wet type rolling pelletize;Should turning with the comminutor of rotating disk boom hoisting
Fold device for hoisting for lifting by crane rotating disk.
Background technology
Granulating technique has been widely used for the industry such as medicine, food.Wet type rolls pelletize as the one of granulating technique
Individual branch, occupy relatively in pelletize job requirements during for needing to add the auxiliary agent such as fluid medicament, binding agent in matrix material
For consequence.It is complex that the wet type of prior art rolls Granulation Equipments structure, the size of finished product plastochondria be difficult to regulation with
Control.When using wet type to roll prilling, the specific surface area for finished product plastochondria also has corresponding requirement, therefore need to control to make
The size of the material particles of plastochondria.The controlled big I with finished product plastochondria of size of the material particles making plastochondria can be met simultaneously
Control, carries out particle breakdown for wet stock, is sufficiently mixed and rolls the comminutor worked continuously of pelletize with wet type and have the need of reality
Ask.
Summary of the invention
It is an object of the invention to provide a kind of size that can simultaneously meet the material particles making plastochondria controlled with finished product grain
The size of body is controlled, for wet stock carry out particle breakdown, be sufficiently mixed with wet type roll pelletize work continuously with rotating disk
The comminutor of boom hoisting;Should be used for lifting by crane rotating disk with the rotating disk boom hoisting of the comminutor of rotating disk boom hoisting.
It is an object of the invention to be achieved through the following technical solutions:
A kind of comminutor with rotating disk boom hoisting, including base, the granulating mechanism being arranged on base and be arranged on pelletize
Sui Hun mechanism above mechanism.Granulating mechanism includes the barrel connecting firmly on base, rotates the rotating disk being arranged in barrel, arranges
Barrel covers, for material being allocated to the shoe plectrum at turntable rotation center, for the rotating disk transmission driving rotating disk to rotate
Device, is additionally provided with discharging opening on the sidewall of barrel;Sui Hun mechanism includes being arranged on below barrel upper cover, is positioned at above rotating disk
Broken mixed case, rotate and be arranged in broken mixed case for decomposing materials granule rotary body that material is mixed, communicate with broken mixed case
Hopper, for driving rotating bodies rotate rotary body actuating device;Also include the rotating disk boom hoisting for lifting by crane rotating disk, turn
Folding device for hoisting and include the vertically movable jacking block being arranged on barrel, during rotation, rotational plane level, one end rotate and are arranged on top
Arm above block, be arranged on the arm other end, for detachably arrange rotating disk rise hanging scaffold, be used for driving jacking block at barrel
The driving means of movement;Rise the axis of hanging scaffold to the distance between arm rotation axis with arm rotation axis to comminutor inner rotary table
Distance between rotation axis is equal.
The invention has the beneficial effects as follows:
During use:
Rolling pelletize:
Material breaking mixes: injected broken mixed case through the preliminary wet type material mixed by hopper, in broken mixed case, and the rotary body of high speed rotating
Material particles is decomposed repeatedly and is sufficiently mixed.
Rolling pelletize: material after sufficiently mixing adds feeding cylinder, the disk operation of rotation faces material and applies friction
Power, material is rolled by the effect of frictional force, material mutually unite bonding formed plastochondria, be similarly subjected to when plastochondria rolls from
The effect of mental and physical efforts is acted on by shoe plectrum when making plastochondria away from turntable rotation center, and plastochondria returns back to disk operation face, thing
Expecting to continue to unite bonding at mitochondrial surface, the volume of plastochondria constantly increases, and the centrifugal force of plastochondria is also increasing simultaneously.When plastochondria from
The component of mental and physical efforts not less than shoe plectrum for the active force of plastochondria time, plastochondria departs from disk operation face to be completed by discharge hole for discharge
Pelletize.
Rotating disk lifts by crane:
Removal rotating disk: driving means drives jacking block up, arm rotate made hanging scaffold to above comminutor inner rotary table, driving means
Driving jacking block is descending, plays hanging scaffold and is reliably connected with rotating disk, and driving means drives jacking block to go upward to rotating disk disengaging comminutor, arm
Rotate movable roundabout and carry out subsequent job to machine after outward.
Installing rotating disk: above arm rotation movable roundabout to rotating disk installation site, driving means drives jacking block to come downwards to turn
Dish installation position, plays hanging scaffold and departs from rotating disk, and driving means drives jacking block up, carries out follow-up work after swinging boom to comminutor is outer
Industry.
Wet type material particles can be decomposed and be sufficiently mixed by above-mentioned comminutor repeatedly.
This comminutor can carry out rolling pelletize for the material after being sufficiently mixed.
This comminutor carries out particle breakdown for wet stock, is sufficiently mixed and works continuously with wet type rolling pelletize.
Rotating disk boom hoisting is set, can be with the rotating disk of the safty hoisting comminutor of mechanization, it is to avoid therefore operation is to rotating disk
The mechanical damage that may bring, easy to use.
As improvement of the present invention, rotating disk is flange arrangement, and the outer of flange is the most gradually bent upwards;
The corner of shoe plectrum can regulate, it may be assumed that shoe plectrum is connected in plectrum and adjusts on little axle, and plectrum adjusts the rotation of little axle and is arranged on
On barrel, the locking nut that locking is arranged on the plectrum little axle of adjustment can limit the corner of shoe plectrum, and unlocking locking nut can
The corner of regulation shoe plectrum;The lower end of shoe plectrum matches with disk upper surface.
Above-mentioned improvement, the corner of regulation shoe plectrum i.e. can regulate the shoe plectrum active force for plastochondria, can adjust
Joint and the size making plastochondria.The lower end of shoe plectrum matches with disk upper surface, during the work of shoe plectrum, and can be right
Plastochondria effectively dials gear, it is to avoid omit.
As to further improvement of the present invention, between barrel and rotating disk, it is provided with airtight seal ring, tool in airtight seal ring
There is the gas passage communicated with compressed air source, airtight seal ring has and exports towards the gap between barrel and rotating disk and lead to gas
The gas outlet that road communicates.
Arrange airtight seal ring can effectively prevent from material from falling into below rotating disk being flocked on bottom barrel, affect product quality with
The seriality produced.
As to further improvement of the present invention, in broken mixed case, there is the filter screen being detachably arranged at below barrel upper cover,
It is connected in the gripper shoe below barrel upper cover;The lower end of filter screen is in sealing contact with gripper shoe;Filter screen is looped around rotary body periphery;Filter
There is, between broken mixed chamber interior wall, the blanking channel communicated with barrel net periphery.
This improvement, arranges filter screen, and the material meeting volume requirement is discharged from filter screen, can be by adjusting the mesh number of filter screen
Control the size of mixture particle to be adapted to different technological requirements;Guide chamber and gripper shoe by filter screen airtight after, broken
Mixed case only communicates with hopper and exports without other, is beneficial to ensure quality.
As to further improvement of the present invention, rotary body includes that vertical matrix, swing are arranged on matrix, mainly use
In the blade of decomposing materials, the section swing and be arranged on matrix lower end, being mainly used in material is applied active force upwards;Section
Being shank and work portion from inside to outside, during rotary body work, the work surface in work portion applies active force upwards to material.
Above-mentioned improvement, blade all swings with section and is arranged on matrix, can be with buffering blade and section impact force;
Section applies active force upwards for material and material can be avoided to be polymerized on the supporting plate, makes material by blade week simultaneously
To active force while circumferential flow also by section circumference active force and circumferential flow, make material mixing more uniform.
As to further improvement of the present invention, the shaft axis conllinear of Sui Hun mechanism and granulating mechanism.
As to further improvement of the present invention, barrel covers the air flue that is additionally provided with and communicate inside barrel for
Regulation pressure within barrel.
This improvement, can form pressure differential with outside machine in machine, it is to avoid in airborne dust entrance machine, is beneficial to ensure finished product plastochondria
Quality.
As the another kind of improvement to the present invention, being fixed with vertical linear bearing on barrel, guide pillar moves and is arranged on
In linear bearing, the top of guide pillar is fixed with jacking block.
As to further improvement of the present invention, it is provided with and three corresponding threaded holes on rotating disk rising to rotate on hanging scaffold
Three hoisting screws closed, all have handle at the top of three hoisting screws.
This improvement, three screwed holes on Appropriate application rotating disk, hang position reliable, easy.
As to further improvement of the present invention, a hanging scaffold corner on arm can adjust and can be solid at unspecified angle
Fixed.
Play hanging scaffold rotation to be arranged on arm;Locking locking nut, plays hanging scaffold and can fix at unspecified angle;Unlock locking
Nut, playing hanging scaffold can rotate on arm;Locking nut is additionally provided with handle.
Above-mentioned improvement, has made hanging scaffold that three hoisting screws position in the circumferential is adjusted flexibly when being connected with rotating disk and has made three
Individual hoisting screw and three screwed hole one_to_one corresponding, beneficially clampings on rotating disk, easy to operate;Play hanging scaffold and pass through screw thread with rotating disk
After pair is reliably connected, lock locking nut, play hanging scaffold and fix in this angle, still keep three on rotating disk when reinstalling rotating disk
Individual screwed hole fixed position in the circumferential, i.e. keeps three screwed holes on rotating disk and the position of connecting hole on rotating blade drive
Putting corresponding, beneficially rotating disk is installed.
As to further improvement of the present invention, driving means is: is fixed with cylinder saddle on base, is vertically arranged
Cylinder block is arranged on cylinder saddle, and cylinder piston rod is hinged on below jacking block.
In above-mentioned improvement, locking nut arranges handle and handle is all set at the top of three hoisting screws, need not
Instrument of employing i.e. is manually operable, simple operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of comminutor;
Fig. 2 is the structural representation at another visual angle of comminutor;
Fig. 3 is the structural representation at another visual angle of comminutor;
Fig. 4 is equipped with the structural representation of the barrel of airtight seal ring;
Fig. 5 is the structural representation of rotating disk;
Fig. 6 is the structural representation of shoe plectrum;
Fig. 7 is the structural representation of rotary body;
Fig. 8 is the structural representation of section;
Fig. 9 is the structural representation of blade;
Figure 10 is the structural representation of gripper shoe and interior axle;
Figure 11 is the structural representation of rotating disk boom hoisting;
Figure 12 is the sectional view of discharge barrel upper cover, broken mixed case, filter screen, rotating disk, gripper shoe, rotary body etc.;
Figure 13 is filter screen schematic diagram;
Figure 14 is the axonometric chart of discharge barrel upper cover, broken mixed case, filter screen, rotating disk, rotary body etc..
Detailed description of the invention
Below in conjunction with the accompanying drawings, the invention will be further described:
Seeing the comminutor shown in Fig. 1, Fig. 2, Fig. 3, including base 1, the granulating mechanism 3 being arranged on base 1 is made with being arranged on
Sui Hun mechanism 2 above of grain mechanism 3.
Granulating mechanism 3 includes the barrel 301 connecting firmly on base 1, rotates the rotating disk 302 being arranged in barrel 301, arranges
On barrel 301 upper cover 303, for material is allocated to rotating disk 302 center of rotation, shoe plectrum 304 that corner can regulate, use
In the rotary table transmission device driving rotating disk to rotate, the sidewall of barrel 301 is additionally provided with discharging opening 305.
Sui Hun mechanism 2 includes being arranged on below barrel upper cover 303, is positioned at rotating disk 302 broken mixed case 201 above, and rotation sets
Put in broken mixed case 201 for decomposing materials granule and by material mix rotary body 202, connect firmly on barrel upper cover 303 with
The logical hopper 203 of broken mixed case 201, the rotary body actuating device rotated for driving rotating bodies 202.
Also including the rotating disk boom hoisting 4 for lifting by crane rotating disk 302, rotating disk boom hoisting 4 includes vertically movable being arranged on
Jacking block 401 on barrel 301, during rotation, rotational plane level, one end rotate the arm 402 being arranged on jacking block 401 above, arrange
At arm 402 other end, for detachably arranging a hanging scaffold 403 of rotating disk 302, it is used for driving jacking block 401 to move on barrel 301
Dynamic driving means;Rise the axis of hanging scaffold 403 to the distance between arm 402 rotation axis with arm 402 rotation axis to pelletize
Distance between machine inner rotary table rotation axis is equal.
Frame 1 is welded by section bar, on the basis of using fot screw to be fixed on by comminutor, solid in frame 1
It is connected with lower margin 101.
The most shown in Figure 4, barrel 301 is welded by after plate cutting.Through hole 3011 is had on the base plate of barrel 301,
For arranging axle sleeve 306.Barrel 301 upper cover 303 can overturn so that checking internal state and changing internal zero component.
The most shown in Figure 5, rotating disk 302 is flange arrangement, the outer 3022 of flange 3021 on radially square gradually to
Upper bending.At rotating disk 302 center of rotation, there is through hole 3024, offer connecting hole 3023 in the outside of through hole 3024.
The most shown in Figure 6, shoe plectrum 304 is connected in plectrum and adjusts on little axle 307, and plectrum adjusts little axle 307 and rotates
Be arranged on barrel 301, i.e. the little axle 307 of plectrum adjustment rotates and is arranged on barrel 301 upper cover 303, based on upper cover 303,
Locking is arranged on plectrum and adjusts the locking nut of little axle 307 upper end and can limit the corner of shoe plectrum 304, and unlocking locking nut can
The corner of regulation shoe plectrum 304.For ease of directly manually adjusting the corner of shoe plectrum 304, locking nut is provided with ball
Shape handle 308.
The lower end 3041 of shoe plectrum 304 matches with flange 3021 upper surface, and the work surface 3042 of shoe plectrum 304 is
Curved surface.
Rotary table transmission device is prior art, therefore summary: in barrel 301 through hole 3011, rotation is provided with vertical, hollow
Outer shaft, the vertical machine 309 being arranged on base 1 by V-belt wheel transmission drive outer shaft rotate drive be connected in outer shaft
The rotating disk 302 of upper end rotates (in figure, V-belt is not shown).
Between barrel 301 and rotating disk 302, it is additionally provided with airtight seal ring 311, has and compressed air in airtight seal ring 311
The gas passage that source communicates, airtight seal ring 311 has outlet towards the gap between barrel 301 and rotating disk 302 and with gas passage
The gas outlet (not shown) communicated.In diagram, airtight seal ring 311 is arranged on the base plate of barrel 301, near barrel 301
Inwall.The effect of airtight seal ring 311 is: compressed air by the gas outlet in airtight seal ring 311 towards barrel 301 and rotating disk
Gap blowout between 302, overcomes the gravity of plastochondria with the air pressure that increases in the gap between barrel 301 and rotating disk 302 so that
Plastochondria will not be fallen into below rotating disk 302 by the gap between barrel 301 and rotating disk 302.
See Figure 12,14, have in broken mixed case 201 be detachably arranged at barrel upper cover 303 below there is mesh 2071
Filter screen 207, is connected in the gripper shoe 208 below upper cover 303 by two pull bars 601;The lower end of filter screen 207 can be with gripper shoe
208 seal.The periphery of filter screen 207 is broken mixed case 201, between filter screen periphery with broken mixed chamber interior wall is and falling that barrel 301 communicates
Material passage 2072.
The most shown in Figure 7, rotary body 202 includes that vertical matrix 2021, swing are arranged on matrix 2021, mainly use
In the blade 2022 of decomposing materials, swing and be arranged on matrix 2021 lower end, be mainly used in material is applied active force upwards
Section 2023.Detailed description of the invention is: offers horizontal groove 2024 on matrix 2021, arranges vertical on matrix 2021
Bearing pin 2025 is arranged on bearing pin 2025 through groove 2024, blade 2022 with section 2023 swing.On the endoporus of matrix 2021
There is the keyway 2026 of axle 205 in using bonded matrix and rotary body actuating device.
The most shown in Figure 8, section 2023 is shank 20231 and work portion 20232 from inside to outside, and rotary body 202 works
Time, the work surface 20233 in work portion 20232 can apply active force upwards to material.Endoporus 20234 is offered at shank 20231
It is arranged on bearing pin 2025 for section 2023 being swung.
The most shown in Figure 9, blade 2022 is as general as rectangular sheet, its shank 20221 and section 2023 shanks 20231
Identical, the endoporus 20222 offered on shank 20221 is equivalently-sized with endoporus 20234, purposes is identical.
For ensureing decomposing materials granule and the effect of mixing, it is illustrated that in, blade 2022 has four row meter 12, section 2023 to have
2.
Rotary body actuating device is prior art, thus summary: on base 1, axle sleeve 306 in rotation be provided with vertical in
Axle 205, in the vertical machine 204 being arranged on base 1 is driven by V-belt wheel transmission, axle 205 rotates that (in figure, V-belt is not
Illustrate), Ji Suihun mechanism and the shaft axis conllinear of 2 granulating mechanisms 3.The most shown in Figure 10, at the two ends of interior axle 205 respectively
Having keyway 2051,2052, keyway 2051 is used for using key to be connected with interior axle 205 by rotary body 202, and keyway 2052 is used for using key
V-belt wheel 206 is connected with interior axle 205.
Obviously, on the premise of not interfering, section 2023 should be near gripper shoe 208.
The air flue 3031 being additionally provided with on barrel upper cover 303 and communicate inside the barrel of granulating mechanism 3, is used for regulating material
Cylinder pressure within 301, can form pressure differential with outside machine, it is to avoid in airborne dust entrance machine in machine, is beneficial to ensure finished product plastochondria
Quality.
Being fixed with two linear bearings 404 on barrel 301, vertical two guide pillars 405 laid move and are arranged on two
In linear bearing 404, the top of two guide pillars 405 is fixed with jacking block 401.It is true that two guide pillars 405 and two linear bearings
404 constitute guide pillar slide block pair.
Being fixed with cylinder saddle 406 on base 1, the cylinder block 407 being vertically arranged is connected on cylinder saddle 406,
Cylinder piston rod 408 is hinged on below jacking block 401.The flexible drive jacking block 401 of cylinder piston rod 408 is led by guide pillar slide block pair
To and move up and down.Guide pillar slide block is secondary also provides rigid support for other zero components arranged on jacking block 401 and load-bearing.
For alleviating the weight of arm 402, arm 402 while ensureing arm 402 intensity especially bending strength as far as possible
Use the space truss structure of the beam of uniform strength.The support end of arm 402 is arranged on above jacking block 401, only can be in horizontal plane
Rotate.This structure is prior art, therefore summary: on jacking block 401, there is rotating shaft, between endoporus and the rotating shaft on arm 402
Arranging thrust bearing and radial bearing, radial bearing is positioned at above thrust bearing, on the top of rotating shaft by and cap the most centripetal
The inner ring of bearing.
The lifting end of arm 402 rotates and has been provided with hanging scaffold 403: the top playing hanging scaffold 403 has been hanging scaffold rotating shaft 409, rises
There is external screw thread on the top of hanging scaffold rotating shaft 409.Play hanging scaffold rotating shaft 409 to rotate and be arranged on offer on arm 402 lifting end vertical
In endoporus, arranging locking nut on the external screw thread playing hanging scaffold rotating shaft 409 top, lock locking nut, playing hanging scaffold 403 can be
Unspecified angle is fixed;Unlocking locking nut, playing hanging scaffold 403 can rotate on arm 402;Locking nut is additionally provided with hands
Handle 4010.
It is provided with three the lifting spiral shells matched with three screwed holes 3023 on rotating disk 302 rising to rotate on hanging scaffold 403
Nail, all has handle 4011 at the top of three hoisting screws.
During use:
Rolling pelletize:
Material breaking mixes: according to technological requirement, select the filter screen of suitable mesh number.Note continuously by hopper through the preliminary wet type material mixed
Entering broken mixed case, in broken mixed case, the blade on the rotary body of high speed rotating applies impulsive force to material particles, by wet stock granule
Repeatedly decomposing and mix, section applies active force upwards for material and material can be avoided to be polymerized on the supporting plate, with
Time make material on the also edge by the section axial force of work surface while circumferential flow by blade circumference active force
Rotary body axially flows, and makes material mixing more uniform.The satisfactory material of be adequately mixed, particle diameter is through filter screen even
Continuous discharge, and drop downward into barrel by the blanking channel between filter screen and broken mixed case.
Rolling pelletize: material after sufficiently mixing enters barrel, the disk operation of rotation faces material and applies friction
Power, material is rolled by the effect of frictional force, material mutually unite bonding formed plastochondria, be similarly subjected to when plastochondria rolls from
The effect of mental and physical efforts is acted on by shoe plectrum when making plastochondria away from turntable rotation center, and plastochondria returns back to disk operation face, thing
Expecting to continue to unite bonding at mitochondrial surface, the volume of plastochondria constantly increases.The corner of regulation shoe plectrum i.e. can regulate shoe
Plectrum for the active force of plastochondria, when the component of plastochondria centrifugal force not less than shoe plectrum for the active force of plastochondria time, plastochondria
Depart from disk operation face and completed pelletize by discharge hole for discharge.
Rotating disk lifts by crane:
Removal rotating disk: cylinder piston rod overhanging driving jacking block is up, arm rotate made hanging scaffold to above comminutor inner rotary table, gas
Cylinder piston rod retraction drives jacking block descending, plays hanging scaffold and is reliably connected with rotating disk, and cylinder piston rod overhanging driving jacking block has gone upward to
Rotating disk departs from comminutor, and manpower orders about arm rotation and movable roundabout carries out subsequent job to machine after outward.
Rotating disk is installed: above arm rotation movable roundabout to rotating disk installation site, cylinder piston rod retraction drives under jacking block
Walking to rotating disk installation position, play hanging scaffold and depart from rotating disk, cylinder piston rod overhanging driving jacking block is up, outside swinging boom to comminutor
After carry out subsequent job.
The invention has the beneficial effects as follows:
The above-mentioned pelletize function with rotating disk boom hoisting meets that the size of material particles making plastochondria is controlled and finished product simultaneously
The size of plastochondria is controlled, and wet stock is carried out to particle breakdown, is sufficiently mixed and works continuously with wet type rolling pelletize.
Arranging filter screen, the material meeting volume requirement is discharged from filter screen through mesh, can be by adjusting the mesh number of filter screen
Control the size of mixture particle to be adapted to different technological requirements.
Blade all swings with section and is arranged on matrix, can be with buffering blade and section impact force;Cut into slices for
Material applies active force upwards and material can be avoided to be polymerized on the supporting plate, makes material by blade circumference active force simultaneously
And also axially flowed by section axial force while circumferential flow, make material mixing more uniform.
Can carry out rolling pelletize, when pelletize for the material after being sufficiently mixed, it is easy to regulate and control finished product plastochondria
Size.
Arranging airtight seal ring, compressed air is discharged the air pressure to increase between barrel and rotating disk by airtight seal ring and is overcome grain
The gravity of body, plastochondria will not fall into below rotating disk.
Rotating disk boom hoisting is set, can be with the rotating disk of the safty hoisting comminutor of mechanization, it is to avoid therefore operation is to rotating disk
The mechanical damage that may bring, easy to use.
Play hanging scaffold three hoisting screws position in the circumferential is adjusted flexibly when being connected with rotating disk to make three hoisting screws
With three screwed hole one_to_one corresponding, beneficially clampings on rotating disk, easy to operate;Play hanging scaffold to be reliably connected by screw thread pair with rotating disk
After, lock locking nut, play hanging scaffold and fix in this angle, still keep when reinstalling rotating disk three screwed holes on rotating disk to exist
Fixed position in circumference, i.e. keeps three screwed holes on rotating disk corresponding with the position of connecting hole on rotating blade drive,
It is beneficial to rotating disk install, simple in construction, easy to operate.