A kind of comminutor with rotating disk boom hoisting
Technical field
The utility model is related to wet type granulation field there is provided a kind of comminutor with rotating disk boom hoisting, for for
Wet stock carries out particle breakdown, is sufficiently mixed and is worked continuously with wet type rolling granulation;This carries the comminutor of rotating disk boom hoisting
Rotating disk boom hoisting be used for lift by crane rotating disk.
Background technology
Granulating technique has been widely used for the industries such as medicine, food.Wet type rolls granulation and is used as the one of granulating technique
Occupy in individual branch, granulation job requirements during for needing to add fluid medicament, the auxiliary agent such as adhesive in matrix material compared with
For consequence.The wet type of prior art rolls that Granulation Equipments structure is complex, the size of finished product plastochondria be difficult regulation with
Control.When rolling prilling using wet type, also there is corresponding requirement for the specific surface area of finished product plastochondria, therefore need to control to be made
The size of the material particles of plastochondria.The controllable big I with finished product plastochondria of size for the material particles that plastochondria is made can be met simultaneously
Control, carries out particle breakdown for wet stock, is sufficiently mixed and rolls the comminutor worked continuously of granulation with wet type and have the need of reality
Ask.
The content of the invention
The purpose of this utility model be to provide it is a kind of can and meanwhile the size for meeting the material particles that plastochondria is made it is controllable with into
The size of product plastochondria is controllable, carries out particle breakdown for wet stock, is sufficiently mixed and carrying that wet type rolling granulation is worked continuously
The comminutor of rotating disk boom hoisting;The rotating disk boom hoisting of the comminutor with rotating disk boom hoisting is used to lift by crane rotating disk.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of comminutor with rotating disk boom hoisting, including base, the granulating mechanism being arranged on base and are arranged on
Sui Hun mechanisms above granulating mechanism.Granulating mechanism includes connecting firmly the barrel on base, is rotatably arranged on the rotating disk in barrel,
It is arranged on barrel and covers upper, the shoe plectrum for material to be allocated to turntable rotation center, the rotating disk rotated for driving rotating disk
Transmission device, discharging opening is additionally provided with the side wall of barrel;Sui Hun mechanisms include be arranged on barrel cover it is following, positioned at rotating disk
Broken mixed case above, being rotatably arranged in broken mixed case is used for decomposing materials particle and the rotary body for mixing material, with broken mixed case
The hopper communicated, the rotary body transmission device rotated for driving rotating bodies;The rotating disk for also including being used to lift by crane rotating disk plays lifting
Put, rotating disk boom hoisting includes the vertically movable jacking block being arranged on barrel, rotational plane level, one end, which are rotated, during rotation is set
Arm on jacking block, is arranged on the arm other end, the hanging scaffold for detachably setting rotating disk, for driving jacking block in material
The drive device moved on cylinder;Rise in axis to the distance between arm rotation axis and arm rotation axis to comminutor of hanging scaffold
Distance between turntable rotation axis is equal.
The beneficial effects of the utility model are:
When using:
Roll granulation:
Material breaking is mixed:Wet type material through tentatively mixing injects broken mixed case by hopper, in broken mixed case, at a high speed the rotation of rotation
Material particles are decomposed and are sufficiently mixed repeatedly by swivel.
Roll granulation:Material after sufficiently mixing adds barrel, and the disk operation of rotation faces material and applies friction
Power, material is rolled by the effect of frictional force, and material mutually unites bonding and forms plastochondria, be similarly subjected to when plastochondria is rolled from
The effect of mental and physical efforts is acted on when making plastochondria away from turntable rotation center by shoe plectrum, and plastochondria returns back to disk operation face, thing
Material continues to unite bonding in mitochondrial surface, and the volume of plastochondria constantly increases, while the centrifugal force of plastochondria is also in increase.When plastochondria from
The component of mental and physical efforts not less than shoe plectrum for plastochondria active force when, plastochondria departs from disk operation face to be completed by discharge hole for discharge
Granulation.
Rotating disk is lifted by crane:
Remove rotating disk:Drive device driving jacking block is up, and arm, which is rotated, have been made above hanging scaffold to comminutor inner rotary table, driving
Device driving jacking block is descending, plays hanging scaffold and is reliably connected with rotating disk, and drive device driving jacking block has gone upward to rotating disk and departed from comminutor,
Arm carries out subsequent job after rotating outside movable roundabout to machine.
Rotating disk is installed:Arm is rotated above movable roundabout to rotating disk installation site, and drive device driving jacking block, which comes downwards to, to be turned
Disk installation position, plays hanging scaffold and departs from rotating disk, drive device driving jacking block is up, rear outside swinging boom to comminutor subsequently to be made
Industry.
Wet type material particles can be decomposed and be sufficiently mixed repeatedly by above-mentioned comminutor.
The comminutor can for being sufficiently mixed after material carry out rolling granulation.
The comminutor carries out particle breakdown for wet stock, is sufficiently mixed and is worked continuously with wet type rolling granulation.
Rotating disk boom hoisting is set, can be with the rotating disk of the safty hoisting comminutor of mechanization, it is to avoid therefore operation is to rotating disk
The mechanical damage that may be brought, it is easy to use.
Improved as to of the present utility model, rotating disk is flange arrangement, and the outer of flange is gradually upward in radial directions
Bending;The corner of shoe plectrum can be adjusted, i.e.,:Shoe plectrum is connected in plectrum and adjusted on small axle, and plectrum adjusts small axle and rotated
It is arranged on barrel, the locking nut that locking is arranged on the small axle of plectrum adjustment can limit the corner of shoe plectrum, unblock locking
Nut can adjust the corner of shoe plectrum;The lower end of shoe plectrum matches with disk upper surface.
Above-mentioned improvement, the corner of regulation shoe plectrum is the active force that can adjust shoe plectrum for plastochondria, can be adjusted
Section and the size that plastochondria is made.The lower end of shoe plectrum matches with disk upper surface, can be right when shoe plectrum works
Plastochondria effectively dials gear, it is to avoid omit.
As to further improvement of the utility model, airtight seal ring, airtight seal ring are provided between barrel and rotating disk
It is interior have outlet towards the gap between barrel and rotating disk with the gas passage communicated with compressed air source, in airtight seal ring and with
The gas outlet that gas passage is communicated.
Setting airtight seal ring can effectively prevent that material from falling into below rotating disk and being flocked on barrel bottom, influence product quality with
The continuity of production.
Following filter is covered on barrel as having to be detachably arranged to further improvement of the utility model, in broken mixed case
Net, is connected in the supporting plate below lid on barrel;The lower end of filter screen and supporting plate are in sealing contact;It is external that filter screen is looped around rotation
Week;There is the blanking channel communicated with barrel between filter screen periphery and broken mixed chamber interior wall.
It is this to improve, filter screen is set, meets the material of volume requirement and is discharged from filter screen, can be by adjusting the mesh number of filter screen
To control the size of mixture particle to be adapted to different technological requirements;Guide chamber and supporting plate by filter screen it is closed after, it is broken
Mixed case is only communicated with hopper without other outlets, beneficial to guarantee quality.
As to further improvement of the utility model, rotary body includes vertical matrix, and swing is arranged on matrix, master
It is used for the blade of decomposing materials, the section for swing and be arranged on matrix lower end, being mainly used in applying material upward active force;
Section is shank and work department from inside to outside, during rotation body running, and the working face of work department applies upward active force to material.
Above-mentioned improvement, blade all swings with section and is arranged on matrix, the impulsive force that can be subject to buffering blade with section;
Cut into slices and can avoid material polymerization on the supporting plate for the upward active force of material application, while making material by blade week
To active force, the also circumferential flow by section circumferential active force while circumferential flow, makes material mixing more uniform.
As to further improvement of the utility model, the shaft axis of Sui Hun mechanisms and granulating mechanism are conllinear.
As to further improvement of the utility model, the air flue communicated with inside barrel is additionally provided with lid on barrel
For adjusting the pressure inside barrel.
It is this to improve, can be in machine with forming pressure differential outside machine, it is to avoid airborne dust enters in machine, beneficial to guarantee finished product plastochondria
Quality.
As to another improvement of the present utility model, vertical linear bearing is fixed with barrel, guide pillar movement is set
Put in linear bearing, the top of guide pillar is fixed with jacking block.
As to further improvement of the utility model, it is provided with and three screwed holes on rotating disk rising to rotate on hanging scaffold
Three hoisting screws being engaged, all have handle at the top of three hoisting screws.
It is this to improve, rationally using three screwed holes on rotating disk, hang position reliable, easy.
As to further improvement of the utility model, a corner of the hanging scaffold on arm can adjust and can be at any angle
Degree is fixed.
Hanging scaffold is played to be rotatably arranged on arm;Locking nut is locked, playing hanging scaffold can fix in unspecified angle;Unblock locking
Nut, playing hanging scaffold can rotate on arm;Handle is additionally provided with locking nut.
Above-mentioned improvement, having made hanging scaffold that the position of three hoisting screws in the circumferential be adjusted flexibly when being connected with rotating disk makes three
Individual hoisting screw is corresponded with three screwed holes on rotating disk, easy to operate beneficial to clamping;Play hanging scaffold and pass through screw thread with rotating disk
After pair is reliably connected, locking nut is locked, hanging scaffold is played and is fixed in the angle, three on rotating disk are still kept when reinstalling rotating disk
The fixed position of individual screwed hole in the circumferential, that is, keep the position of three screwed holes and connecting hole on rotating blade drive on rotating disk
Put corresponding, installed beneficial to rotating disk.
As to further improvement of the utility model, drive device is:Cylinder saddle, vertical cloth are fixed with base
The cylinder block put is arranged on cylinder saddle, and cylinder piston rod is hinged on below jacking block.
In above-mentioned improvement, handle is set on locking nut and handle is all set at the top of three hoisting screws, without
Employ instrument to be manually operable, simple operation.
Brief description of the drawings
Fig. 1 is the structural representation of comminutor;
Fig. 2 is the structural representation at another visual angle of comminutor;
Fig. 3 is the structural representation at another visual angle of comminutor;
Fig. 4 is equipped with the structural representation of the barrel of airtight seal ring;
Fig. 5 is the structural representation of rotating disk;
Fig. 6 is the structural representation of shoe plectrum;
Fig. 7 is the structural representation of rotary body;
Fig. 8 is the structural representation of section;
Fig. 9 is the structural representation of blade;
Figure 10 is the structural representation of supporting plate and interior axle;
Figure 11 is the structural representation of rotating disk boom hoisting;
Figure 12 is the sectional view of lid, broken mixed case, filter screen, rotating disk, supporting plate, rotary body etc. on discharge barrel;
Figure 13 is filter screen schematic diagram;
Figure 14 is the stereogram of lid, broken mixed case, filter screen, rotating disk, rotary body etc. on discharge barrel.
Embodiment
Below in conjunction with the accompanying drawings, the utility model is described in further detail:
Referring to the comminutor shown in Fig. 1, Fig. 2, Fig. 3, including base 1, the granulating mechanism 3 being arranged on base 1 and setting
Sui Hun mechanisms 2 on granulating mechanism 3.
Granulating mechanism 3 includes connecting firmly the barrel 301 on base 1, is rotatably arranged on the rotating disk 302 in barrel 301, sets
On barrel 301 on lid 303, for by the shoe plectrum 304 that material is allocated to the pivot of rotating disk 302, corner can be adjusted, using
The rotary table transmission device rotated in driving rotating disk, discharging opening 305 is additionally provided with the side wall of barrel 301.
Sui Hun mechanisms 2 are including being arranged on barrel below lid 303, the broken mixed case 201 above rotating disk 302, and rotation is set
The rotary body 202 put for decomposing materials particle in the broken mixed case 201 and mix material, connect firmly on barrel on lid 303 with
The logical hopper 203 of broken mixed case 201, the rotary body transmission device rotated for driving rotating bodies 202.
Also include the rotating disk boom hoisting 4 for being used to lift by crane rotating disk 302, rotating disk boom hoisting 4 includes vertically movable be arranged on
Jacking block 401 on barrel 301, rotational plane level during rotation, one end are rotatably arranged on the arm 402 above jacking block 401, set
In the other end of arm 402, the hanging scaffold 403 for detachably setting rotating disk 302, for driving jacking block 401 to be moved up in barrel 301
Dynamic drive device;Axis to the distance between the rotation axis of arm 402 and the rotation axis of arm 402 for playing hanging scaffold 403 is extremely granulated
Distance between machine inner rotary table rotation axis is equal.
Frame 1 is welded by section bar, on the basis of using fot screw, comminutor is fixed on, solid in frame 1
It is connected with lower margin 101.
Again shown in Figure 4, barrel 301 after plate cutting by being welded.There is through hole 3011 on the base plate of barrel 301,
For setting axle sleeve 306.Lid 303 can overturn to check internal state and change internal zero component on barrel 301.
Again shown in Figure 5, rotating disk 302 is flange arrangement, the outer 3022 of flange 3021 on radially square gradually to
Upper bending.There is through hole 3024 at the pivot of rotating disk 302, connecting hole 3023 is offered in the outside of through hole 3024.
Again shown in Figure 6, shoe plectrum 304 is connected in plectrum and adjusted on small axle 307, and plectrum adjusts small axle 307 and rotated
It is arranged on barrel 301, i.e., plectrum adjusts small axle 307 and is rotatably arranged on barrel 301 on lid 303, based on above lid 303,
The locking nut that locking is arranged on the small upper end of axle 307 of plectrum adjustment can limit the corner of shoe plectrum 304, and unblock locking nut can
Adjust the corner of shoe plectrum 304.Be provided with ball on the corner of shoe plectrum 304, locking nut for ease of directly manually adjusting
Shape handle 308.
The lower end 3041 of shoe plectrum 304 matches with the upper surface of flange 3021, and the working face 3042 of shoe plectrum 304 is
Curved surface.
Rotary table transmission device is prior art, therefore summary:Rotation is provided with vertical, hollow in the through hole 3011 of barrel 301
Outer shaft, the vertical machine 309 being arranged on base 1 by V-belt wheel transmission drive outer shaft rotate drive be connected in outer shaft
The rotating disk 302 of upper end rotates(V-belt is not shown in figure).
Being additionally provided between barrel 301 and rotating disk 302 in airtight seal ring 311, airtight seal ring 311 has and compressed air
In the gas passage that source is communicated, airtight seal ring 311 have outlet towards the gap between barrel 301 and rotating disk 302 and with gas passage
The gas outlet communicated(Not shown in figure).In diagram, airtight seal ring 311 is arranged on the base plate of barrel 301, close to barrel 301
Inwall.The effect of airtight seal ring 311 is:Compressed air is by the gas outlet in airtight seal ring 311 towards barrel 301 and rotating disk
Gap is blown out between 302, and the gravity of plastochondria is overcome to increase the air pressure in the gap between barrel 301 and rotating disk 302 so that
Plastochondria will not be fallen into below rotating disk 302 by the gap between barrel 301 and rotating disk 302.
Referring to Figure 12,14, having in broken mixed case 201 to be detachably arranged on barrel below lid 303 has mesh 2071
Filter screen 207, the supporting plate 208 of the upper lower section of lid 303 is connected in by two pull bars 601;The lower end of filter screen 207 can be with supporting plate
208 sealings.The periphery of filter screen 207 is broken mixed case 201, is and falling that barrel 301 is communicated between filter screen periphery and broken mixed chamber interior wall
Expect passage 2072.
Again shown in Figure 7, rotary body 202 includes vertical matrix 2021, and swing is arranged on matrix 2021, main use
In the blade 2022 of decomposing materials, swing and be arranged on the lower end of matrix 2021, be mainly used in applying material upward active force
Section 2023.Embodiment is:Horizontal groove 2024 is opened up on matrix 2021, is set vertically on matrix 2021
Bearing pin 2025 passes through groove 2024, and blade 2022 swings with section 2023 and is arranged on bearing pin 2025.On the endoporus of matrix 2021
Have for using being bonded the keyway 2026 for connecing matrix and rotary body transmission device interior axle 205.
Again shown in Figure 8, section 2023 is shank 20231 and work department 20232 from inside to outside, and rotary body 202 works
When, the working face 20233 of work department 20232 can apply upward active force to material.Endoporus 20234 is opened up in shank 20231
Bearing pin 2025 is arranged on for section 2023 to be swung.
Again shown in Figure 9, blade 2022 is as general as rectangular sheet, its shank 20221 and 2023 shanks 20231 of section
Identical, the endoporus 20222 opened up on shank 20221 is identical with the size of endoporus 20234, purposes is identical.
To ensure the effect of decomposing materials particle and mixing, it is illustrated that in, blade 2022 has four row meter 12, and section 2023 has
2.
Rotary body transmission device is prior art, therefore summary:Rotation is provided with vertical on base 1, in axle sleeve 306
Axle 205, the vertical machine 204 being arranged on base 1 drives interior axle 205 to rotate by V-belt wheel transmission(V-belt is not in figure
Show), the shaft axis of Ji Suihun mechanisms and 2 granulating mechanisms 3 are conllinear.It is again shown in Figure 10, distinguish at the two ends of interior axle 205
There is keyway 2051,2052, keyway 2051 is used to be connected rotary body 202 with interior axle 205 using key, and keyway 2052 is used to use key
V-belt wheel 206 is connected with interior axle 205.
Obviously, on the premise of not interfering, section 2023 should be close to supporting plate 208.
The air flue 3031 communicated with inside the barrel of granulating mechanism 3 is additionally provided with lid 303 on barrel, for adjusting material
Pressure inside cylinder 301, can be in machine with forming pressure differential outside machine, it is to avoid airborne dust enters in machine, beneficial to guarantee finished product plastochondria
Quality.
Two linear bearings 404 are fixed with barrel 301, two guide pillars 405 movement vertically laid is arranged on two
In linear bearing 404, the top of two guide pillars 405 is fixed with jacking block 401.In fact, two guide pillars 405 and two linear bearings
404 constitute guide pillar sliding block pair.
Cylinder saddle 406 is fixed with base 1, the cylinder block 407 being vertically arranged is connected on cylinder saddle 406,
Cylinder piston rod 408 is hinged on below jacking block 401.The flexible drive jacking block 401 of cylinder piston rod 408 is led by guide pillar sliding block pair
To and move up and down.Guide pillar sliding block pair is also that other zero components set on jacking block 401 and load-bearing provide rigid support.
For ensure the intensity of arm 402 especially bending strength while mitigate the weight of arm 402, arm 402 as far as possible
Using the space truss structure of the beam of uniform strength.The support end of arm 402 is arranged on above jacking block 401, only can be in the horizontal plane
Rotate.This structure is prior art, therefore summary:There is rotating shaft on jacking block 401, between the endoporus and rotating shaft on arm 402
Thrust bearing and radial bearing are set, and radial bearing is located above thrust bearing, it is simultaneously tight centripetal by simultaneously cap on the top of rotating shaft
The inner ring of bearing.
The lifting end of arm 402 rotates and has been provided with hanging scaffold 403:The top for playing hanging scaffold 403 has been hanging scaffold rotating shaft 409, is risen
There is external screw thread on the top of hanging scaffold rotating shaft 409.Play hanging scaffold rotating shaft 409 and be rotatably arranged on opened up on the lifting end of arm 402 vertical
In endoporus, locking nut is set on the external screw thread for playing the top of hanging scaffold rotating shaft 409, locking nut is locked, playing hanging scaffold 403 can be
Unspecified angle is fixed;Locking nut is unlocked, playing hanging scaffold 403 can rotate on arm 402;Hand is additionally provided with locking nut
Handle 4010.
The three lifting spiral shells for being provided with and being engaged with three screwed holes 3023 on rotating disk 302 are rotated on a hanging scaffold 403
Nail, all has handle 4011 at the top of three hoisting screws.
When using:
Roll granulation:
Material breaking is mixed:According to technological requirement, the filter screen of suitable mesh number is selected.Wet type material through tentatively mixing is connected by hopper
The continuous broken mixed case of injection, in broken mixed case, the blade on the rotary body of rotation applies impulsive force to material particles at a high speed, by wet stock
Particle is decomposed and mixed repeatedly, is cut into slices and for the upward active force of material application material can be avoided to be aggregated in supporting plate
On, while making material while the circumferential flow by blade circumferential active force also by the axial force of section working face
And axially flowed along rotary body, make material mixing more uniform.The satisfactory material of be adequately mixed, particle diameter is through filter
The continuous discharge of net, and barrel is dropped downward into by the blanking channel between filter screen and broken mixed case.
Roll granulation:Material after sufficiently mixing enters feeding cylinder, and the disk operation of rotation faces material and applies friction
Power, material is rolled by the effect of frictional force, and material mutually unites bonding and forms plastochondria, be similarly subjected to when plastochondria is rolled from
The effect of mental and physical efforts is acted on when making plastochondria away from turntable rotation center by shoe plectrum, and plastochondria returns back to disk operation face, thing
Material continues to unite bonding in mitochondrial surface, and the volume of plastochondria constantly increases.The corner for adjusting shoe plectrum is that can adjust shoe
Plectrum for plastochondria active force, when plastochondria centrifugal force component not less than shoe plectrum for plastochondria active force when, plastochondria
Depart from disk operation face to be completed to granulate by discharge hole for discharge.
Rotating disk is lifted by crane:
Remove rotating disk:The overhanging driving jacking block of cylinder piston rod is up, and arm, which is rotated, has made hanging scaffold to comminutor inner rotary table
Side, cylinder piston rod retraction drives jacking block descending, plays hanging scaffold and is reliably connected with rotating disk, and the overhanging driving jacking block of cylinder piston rod is up
To rise rotating disk depart from a comminutor, manpower drive arm rotate and outside movable roundabout to machine after carry out subsequent job.
Rotating disk is installed:Arm is rotated above movable roundabout to rotating disk installation site, and cylinder piston rod retraction is driven under jacking block
Row plays hanging scaffold and departed from rotating disk, the overhanging driving jacking block of cylinder piston rod is up, outside swinging boom to comminutor to rotating disk installation position
After carry out subsequent job.
The beneficial effects of the utility model are:
The above-mentioned granulation function with rotating disk boom hoisting meet simultaneously the material particles that plastochondria is made size it is controllable with
The size of finished product plastochondria is controllable, carries out particle breakdown for wet stock, is sufficiently mixed and is worked continuously with wet type rolling granulation.
Filter screen is set, meets the material of volume requirement and is discharged by mesh from filter screen, can be by adjusting the mesh number of filter screen
To control the size of mixture particle to be adapted to different technological requirements.
Blade all swings with section and is arranged on matrix, the impulsive force that can be subject to buffering blade with section;Section for
Material, which applies upward active force, can avoid material polymerization on the supporting plate, while making material by the circumferential active force of blade
And also axially flowed by section axial force while circumferential flow, make material mixing more uniform.
Can for being sufficiently mixed after material carry out rolling granulation, granulation when, it is easy to regulation with control finished product plastochondria
Size.
Airtight seal ring is set, and compressed air is discharged by airtight seal ring overcomes grain to increase the air pressure between barrel and rotating disk
The gravity of body, plastochondria will not fall into below rotating disk.
Rotating disk boom hoisting is set, can be with the rotating disk of the safty hoisting comminutor of mechanization, it is to avoid therefore operation is to rotating disk
The mechanical damage that may be brought, it is easy to use.
Hanging scaffold is played the position of three hoisting screws in the circumferential is adjusted flexibly when being connected with rotating disk to make three hoisting screws
Corresponded with three screwed holes on rotating disk, it is easy to operate beneficial to clamping;Hanging scaffold is played to be reliably connected by screw thread pair with rotating disk
Afterwards, locking nut is locked, hanging scaffold is played and is fixed in the angle, still keep three screwed holes on rotating disk to exist when reinstalling rotating disk
Fixed position in circumference, that is, keep three screwed holes on rotating disk corresponding with the position of connecting hole on rotating blade drive,
Installed beneficial to rotating disk, it is simple in construction, it is easy to operate.