A kind of band rotating disk boom hoisting, the turnover comminutor of upper lid
Technical field
This utility model is related to wet type pelletize field, provides a kind of band rotating disk boom hoisting, the turnover comminutor of upper lid,
For carrying out particle breakdown, being sufficiently mixed and roll pelletize with wet type and work continuously for wet stock, the upper lid of this comminutor and material
Angle between cylinder can be fixed in different angles in the range of certain angle, is easy to situation in check machine, the interior cleaning of machine and changing machine
Interior zero component;Rotating disk boom hoisting is used for lifting by crane rotating disk.
Background technology
Granulating technique has been widely used for the industries such as medicine, food.Wet type rolls pelletize as the one of granulating technique
Individual branch, occupy relatively in the pelletize job requirements needing when adding the auxiliary agents such as fluid medicament, binding agent in matrix material
For consequence.The wet type of prior art rolls that Granulation Equipments structure is complex, the size of finished product plastochondria be difficult to adjust with
Control.When rolling prilling using wet type, the specific surface area for finished product plastochondria also has corresponding requirement, therefore need to control and make
The size of the material particles of plastochondria.The controlled big I with finished product plastochondria of size of the material particles making plastochondria can be met simultaneously
Control, carries out particle breakdown, is sufficiently mixed and rolls the comminutor worked continuously of pelletize with wet type and have reality for wet stock
Demand.
Again:Granulator, when using, due to factors such as blocking and technical requirements, needs in situation in running check machine, machine
Zero component in cleaning and changing machine, generally requires to pull down upper lid and just can carry out, trivial operations.
Content of the invention
The purpose of this utility model is to provide a kind of band rotating disk boom hoisting, the turnover comminutor of upper lid, for for
Wet stock carries out particle breakdown, is sufficiently mixed while roll pelletize with wet type and work continuously, and is easy to situation in check machine, in machine
Zero component in cleaning and changing machine;Rotating disk boom hoisting is used for lifting by crane rotating disk.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of band rotating disk boom hoisting, the turnover comminutor of upper lid, including base, are arranged on the granulating mechanism on base
With the Sui Hun mechanism being arranged on above granulating mechanism, granulating mechanism includes connecting firmly the barrel on base, is rotatably arranged on barrel
Interior rotating disk, be arranged on cover, for material is allocated to turntable rotation center, shoe plectrum that corner can be adjusted, be used for
The rotary table transmission device that driving rotating disk rotates, is additionally provided with discharging opening on the side wall of barrel;Sui Hun mechanism includes connecting firmly upper
Lid is following, be located at broken mixed case above rotating disk, is rotatably arranged in broken mixed case for decomposing materials granule and mixes material
Rotary body, the hopper communicating with broken mixed case, the rotary body actuating device rotating for driving rotating bodies, the folder between upper lid and barrel
Angle can be fixed in different angles in the range of certain angle;Also include the rotating disk boom hoisting for lifting by crane rotating disk, rotating disk lifts by crane
Device includes the vertically movable jacking block being arranged on barrel, and during rotation, rotational plane level, one end are rotatably arranged on above jacking block
Arm, be arranged on the arm other end, play hanging scaffold, for driving jacking block movement on barrel for detachable setting rotating disk
Driving means;Rise the axis of hanging scaffold to the distance between arm rotation axiss with arm rotation axiss to comminutor inner rotary table rotary shaft
Distance between line is equal.
The beneficial effects of the utility model are:
During use:
Roll pelletize:
Material breaking mixes:Wet type material through preliminary mixing enters broken mixed case by hopper, in broken mixed case, the rotation of high-speed rotation
Material particles are decomposed and are sufficiently mixed by swivel repeatedly.
Roll pelletize:Material after sufficiently mixing enters feeding cylinder, and the disk operation of rotation faces material and applies friction
Power, material is subject to the effect of frictional force to roll, and material is mutually united bonding and formed plastochondria, be similarly subjected to when plastochondria rolls from
The effect of mental and physical efforts is acted on by shoe plectrum when making plastochondria away from turntable rotation center, and plastochondria is again to disk operation face center
Roll, during plastochondria rolls on rotating disk repeatedly, material persistently unites to bond in mitochondrial surface, and the volume of plastochondria constantly increases
Greatly.Adjust shoe plectrum corner can adjust the active force for plastochondria for the shoe plectrum, when plastochondria centrifugal force component not
Less than shoe plectrum for plastochondria active force when, plastochondria depart from disk operation face pelletize is completed by discharge hole for discharge.
When needing zero component in the interior cleaning of situation in check machine, machine and changing machine, above covering to turn over makes between lid and barrel extremely
After certain angle, on cover and fix in this angle, be easy to operate, after operation terminates, upper lid can reset.
Rotating disk lifts by crane:
Removal rotating disk:Driving means drive jacking block up, and arm rotates and made hanging scaffold to above comminutor inner rotary table, drive
Device drives jacking block descending, plays hanging scaffold and is reliably connected with rotating disk, and driving means drive jacking block to go upward to rotating disk disengaging comminutor,
Arm rotates movable roundabout and carries out subsequent job to machine after outward.
Rotating disk is installed:Arm rotates movable roundabout to above rotating disk installation site, and driving means driving jacking block comes downwards to and turns
Disk installation position, plays hanging scaffold and rotating disk and departs from, and driving means drive jacking block up, swinging boom to comminutor outer after subsequently made
Industry.
As to improvement of the present utility model, hinge seat is fixed with barrel, the power transmission shaft being connected with upper lid is hinged on
On hinge seat.
This connected mode, structure is simple, connects reliable.
As to further improvement of the utility model, driving means and stopping means include the worm gear being connected on base
Worm reducer, connects the transmission of worm type of reduction gearing and power transmission shaft.
Be connected on the power output shaft of worm type of reduction gearing drive sprocket, and be connected on power transmission shaft driven sprocket, chain
Bar forms Chain conveyer pair with drive sprocket and driven sprocket.
Above-mentioned improvement, little input torque, the characteristic of big output torque when being driven using worm type of reduction gearing, even if manpower
Input torque, also can by cover and turn to target-angle, also upper lid can be resetted.
Irreversibility when being driven using worm type of reduction gearing, i.e. the good self-locking property of worm type of reduction gearing, can
So that the power output shaft of worm type of reduction gearing is fixed in arbitrary corner, that is, on cover to turn over and make between lid and barrel to certain
After angle, on cover and fix in this angle.
As to another kind of improvement of the present utility model, vertical linear bearing is fixed with barrel, guide pillar movement sets
Put in linear bearing, the top of guide pillar is fixed with jacking block.
As to further improvement of the utility model, rotate on playing hanging scaffold and be provided with and three screwed holes on rotating disk
Three hoisting screws matching, all have handle at the top of three hoisting screws.
This improvement, rationally utilizes three screwed holes on rotating disk, hangs position reliable, easy.
As to further improvement of the utility model, a corner on arm for the hanging scaffold can adjust and can be at arbitrary angle
Degree is fixed.
Play hanging scaffold to be rotatably arranged on arm;Locking locking nut, plays hanging scaffold and can fix in unspecified angle;Unblock locking
Nut, playing hanging scaffold can rotate on arm;Handle is additionally provided with locking nut.
Above-mentioned improvement, having made hanging scaffold that three hoisting screws position in the circumferential is adjusted flexibly with rotating disk when being connected makes three
Individual hoisting screw is corresponded with three screwed holes on rotating disk, beneficial to clamping, easy to operate;Play hanging scaffold and pass through screw thread with rotating disk
After pair is reliably connected, lock locking nut, play hanging scaffold and fix in this angle, still keep three on rotating disk when reinstalling rotating disk
Individual screwed hole fixed position in the circumferential, that is, keep the position of three screwed holes on rotating disk and connecting hole on rotating blade drive
Put corresponding, install beneficial to rotating disk.
As to further improvement of the utility model, driving means are:Base is fixed with cylinder saddle, vertical cloth
The cylinder block put is arranged on cylinder saddle, and cylinder piston rod is hinged on below jacking block.
In above-mentioned improvement, locking nut arranges handle and at the top of three hoisting screws, all handle is set, need not
Instrument of employing is manually operable, simple operation.
Brief description
Fig. 1 is the structural representation with rotating disk boom hoisting, the turnover comminutor of upper lid;
Fig. 2 is the structural representation with rotating disk boom hoisting, another visual angle of the turnover comminutor of upper lid;
Fig. 3 is the structural representation with rotating disk boom hoisting, another visual angle of the turnover comminutor of upper lid;
Fig. 4 is equipped with the structural representation of the barrel of airtight seal ring;
Fig. 5 is the structural representation of rotating disk;
Fig. 6 is the structural representation of shoe plectrum;
Fig. 7 is the structural representation of rotary body;
Fig. 8 is the structural representation of section;
Fig. 9 is the structural representation of blade;
Figure 10 is the structural representation of gripper shoe and interior axle;
Figure 11 is the partial view of Fig. 1;
Figure 12 is the structural representation of rotating disk boom hoisting;
Figure 13 is lid, the sectional view of broken mixed case, filter screen, rotating disk, gripper shoe, rotary body etc. on discharge barrel;
Figure 14 is filter screen schematic diagram;
Figure 15 is lid, the axonometric chart of broken mixed case, filter screen, rotating disk, rotary body etc. on discharge barrel.
Specific embodiment
Below in conjunction with the accompanying drawings, the utility model is described in further detail:
Referring to the band rotating disk boom hoisting shown in Fig. 1, Fig. 2, Fig. 3, the turnover comminutor of upper lid, including base 1, arrange
In the granulating mechanism 3 on base 1 and the Sui Hun mechanism 2 being arranged on above granulating mechanism 3.
Granulating mechanism 3 includes connecting firmly the barrel 301 on base 1, is rotatably arranged on the rotating disk 302 in barrel 301, setting
Shoe plectrum 304 on lid 303 on barrel 301, for material is allocated to rotating disk 302 center of rotation, for driving rotating disk 302
The rotary table transmission device rotating, is additionally provided with discharging opening 305 on the side wall of barrel 301.
Sui Hun mechanism 2 includes being arranged on lid 303 broken mixed case 201 below, above rotating disk 302, is rotatably arranged on
The rotary body 202 being used for decomposing materials granule and material being mixed in broken mixed case 201, the hopper 203 communicating with broken mixed case 201,
The rotary body actuating device rotating for driving rotating bodies 202.
Also include the rotating disk boom hoisting 5 for lifting by crane rotating disk 302, rotating disk boom hoisting 5 includes vertically movable being arranged on
Jacking block 501 on barrel 301, rotational plane level during rotation, one end are rotatably arranged on the arm 502 above jacking block 501, setting
In arm 502 other end, for the detachable hanging scaffold 503 arranging rotating disk 302, for driving jacking block 501 to move on barrel 301
Dynamic driving means;Rise the axis of hanging scaffold 503 to the distance between arm 502 rotation axiss with arm 502 rotation axiss to pelletize
Distance between machine inner rotary table rotation axiss is equal.
Frame 1 is welded by section bar, on the basis of being fixed on comminutor using fot screw, solid in frame 1
It is connected with lower margin 101.
Again shown in Figure 4, barrel 301 is welded by after plate cutting.Through hole 3011 is had on the base plate of barrel 301,
For arranging axle sleeve 306.On barrel 301, lid 303 can overturn in order to checking internal state and changing internal zero component.
Again shown in Figure 5, rotating disk 302 is flange arrangement, the outer 3022 of flange 3021 in radial directions gradually to
Upper bending.There is through hole 3024 at rotating disk 302 center of rotation, offer connecting hole 3023 in the outside of through hole 3024.
Again shown in Figure 6, shoe plectrum 304 is connected in plectrum and adjusts on little axle 307, and plectrum adjusts little axle 307 and rotates
It is arranged on barrel 301, that is, plectrum adjusts little axle 307 and is rotatably arranged on lid 303 on barrel 301, based on above lid 303,
The locking nut that locking is arranged on the plectrum little axle 307 of adjustment can limit the corner of shoe plectrum 304, and unblock locking nut is adjustable
The corner of section shoe plectrum 304.For ease of directly manually adjusting the corner of shoe plectrum 304, locking nut is provided with spherical
Handle 308.
The lower end 3041 of shoe plectrum 304 is matched with the fixed curve of flange 3021 outer 3022, shoe plectrum 304
Work surface 3042 is curved surface.
Rotary table transmission device is prior art, therefore summary:In barrel 301 through hole 3011 rotate be provided with vertical, hollow
Outer shaft, the vertical machine 309 being arranged on base 1 by V-belt wheel transmission drive outer shaft rotate drive be connected in outer shaft
The rotating disk 302 of upper end rotates(In figure V-belt is not shown).
It is additionally provided with airtight seal ring 311 between barrel 301 and rotating disk 302, have and compressed air in airtight seal ring 311
The gas passage that source communicates, airtight seal ring 311 has outlet towards the gap between barrel 301 and rotating disk 302 and with gas passage
The gas outlet communicating(In figure is not shown).In diagram, airtight seal ring 311 is arranged on the base plate of barrel 301, near barrel 301
Inwall.The effect of airtight seal ring 311 is:Compressed air is by the gas outlet in airtight seal ring 311 towards barrel 301 and rotating disk
Between 302 gap blowout, overcome the gravity of plastochondria with the air pressure increasing in the gap between barrel 301 and rotating disk 302 so that
Plastochondria will not be fallen into below rotating disk 302 by the gap between barrel 301 and rotating disk 302.
Referring to Figure 13,15, have in broken mixed case 201 be detachably arranged at lid 303 below the filter screen with mesh 2071
207, it is connected in the gripper shoe 208 of upper lid 303 lower section by two pull bars 601;The lower end of filter screen 207 can be close with gripper shoe 208
Envelope.The periphery of filter screen 207 is broken mixed case 201, is the blanking channel communicating with barrel 301 between filter screen periphery and broken mixed chamber interior wall
2072.
Again shown in Figure 7, rotary body 202 includes vertical matrix 2021, swings and is arranged on matrix 2021, mainly uses
In the blade 2022 of decomposing materials, swing and be arranged on matrix 2021 lower end, be mainly used in the active force upwards to material applying
Section 2023.Specific embodiment is:Horizontal groove 2024 is opened up on matrix 2021, matrix 2021 is arranged vertical
Bearing pin 2025 passes through groove 2024, and blade 2022 is swung with section 2023 and is arranged on bearing pin 2025.On the endoporus of matrix 2021
Have for the keyway 2026 using bonded matrix and rotary body actuating device interior axle 205.
Again shown in Figure 8, section 2023 is shank 20231 and work department 20232 from inside to outside, and rotary body 202 works
When, the work surface 20233 of work department 20232 can apply active force upwards to material.Open up endoporus 20234 in shank 20231
It is arranged on bearing pin 2025 for swinging section 2023.
Again shown in Figure 9, blade 2022 is as general as rectangular sheet, its shank 20221 and section 2023 shanks 20231
Identical, the endoporus 20222 opening up on shank 20221 is equivalently-sized with endoporus 20234, purposes is identical.
For ensure decomposing materials granule and mixing effect it is illustrated that in, blade 2022 has four row meter 12, and section 2023 has
2.
Rotary body actuating device is prior art, therefore summary:On base 1, rotate in axle sleeve 306 and be provided with vertical
Axle 205, the vertical machine 204 being arranged on base 1 drives interior axle 205 to rotate by V-belt wheel transmission(In figure V-belt is not
Illustrate), the shaft axis of Ji Suihun mechanism and 2 granulating mechanisms 3 are conllinear.Again shown in Figure 10, at the two ends of interior axle 205 respectively
There is keyway 2051,2052, keyway 2051 is used for being connected rotary body 202 with interior axle 205 using key, and keyway 2052 is used for using key
V-belt wheel 206 is connected with interior axle 205.
Obviously, on the premise of not interfering, section 2023 should be near gripper shoe 208.
Barrel is additionally provided with and the air flue 3031 communicating inside the barrel of granulating mechanism 3 on lid 303, for adjusting material
Pressure within cylinder 301, can form pressure differential with outside machine, it is to avoid in airborne dust entrance machine in machine, beneficial to guarantee finished product plastochondria
Quality.
Again shown in Figure 11, upper lid 303 can be solid in different angles in the range of certain angle from the angle between barrel 301
Fixed.
Specific embodiment is:
Hinge seat 404 is fixed with barrel 301, one end of hinge lever 405 is connected with upper lid 303, hinge lever 405
One end on be fixed with power transmission shaft 406, power transmission shaft 406 is hinged on hinge seat 404, is fixed with driven chain on power transmission shaft 406
Wheel 408.
Reducer stent 401 is fixed with base 1, worm type of reduction gearing 402 is connected on reducer stent 401.
The power input of worm type of reduction gearing 402 can be manually entered and motor-driven input, and this programme is from defeated manually
Enter.It is fixed with handwheel 403 in the power intake of worm type of reduction gearing 402, in the power output of worm type of reduction gearing 402
End is fixed with drive sprocket 409.Drive sprocket 409 and driven sprocket 408 are connected by chain 407.
Again shown in Figure 12, two linear bearings 504 are fixed with barrel 301, vertical two guide pillars 505 laid
Movement is arranged in two linear bearings 504, and the top of two guide pillars 505 is fixed with jacking block 501.It is true that two guide pillars 505
Constitute guide pillar slide block pair with two linear bearings 504.
Cylinder saddle 506 is fixed with base 1, the cylinder block 507 being vertically arranged is connected on cylinder saddle 506,
Cylinder piston rod 508 is hinged on below jacking block 501.The flexible drive jacking block 501 of cylinder piston rod 508 is led by guide pillar slide block pair
To and move up and down.Guide pillar slide block is secondary to be also other zero components of setting on jacking block 501 and load-bearing provides rigid support.
For ensure arm 502 intensity especially bending strength while mitigate the weight of arm 502, arm 502 as far as possible
Space truss structure using the beam of uniform strength.The support end of arm 502 is arranged on above jacking block 501, only can be in the horizontal plane
Rotate.This structure is prior art, therefore summary:Jacking block 501 there is rotating shaft, between the endoporus on arm 502 and rotating shaft
Setting thrust bearing and radial bearing, radial bearing is located above thrust bearing, by simultaneously cap and tightly centripetal on the top of rotating shaft
The inner ring of bearing.
The lifting end of arm 502 rotates and has been provided with hanging scaffold 503:The top playing hanging scaffold 503 has been hanging scaffold rotating shaft 509, rises
There is external screw thread on the top of hanging scaffold rotating shaft 509.Play hanging scaffold rotating shaft 509 and open up vertical is rotatably arranged on arm 502 lifting end
Interior in the hole, arranges locking nut on the external screw thread playing hanging scaffold rotating shaft 509 top, locks locking nut, and playing hanging scaffold 503 can be
Unspecified angle is fixed;Unblock locking nut, playing hanging scaffold 503 can rotate on arm 502;Handss are additionally provided with locking nut
Handle 5010.
Rotate on playing hanging scaffold 503 and be provided with the three lifting spiral shells matching with three screwed holes 3023 on rotating disk 302
Nail, all has handle 5011 at the top of three hoisting screws.
During use:
Roll pelletize:
Material breaking mixes:According to technological requirement, select the filter screen of suitable mesh number.Wet type material through preliminary mixing is by hopper even
The broken mixed case of continuous injection, in broken mixed case, the blade on the rotary body of high-speed rotation applies impulsive force to material particles, by wet stock
Granule repeatedly decomposes and is mixed, and the active force that section applies upwards for material can avoid material to be aggregated in gripper shoe
On, make material also be subject to the axial force of section work surface while the circumferential flow by blade circumference active force simultaneously
And axially flow along rotary body, so that material is mixed more uniform.The satisfactory material of be adequately mixed, particle diameter is through filter
Net is continuous to discharge, and drops downward into barrel by the blanking channel between filter screen and broken mixed case.
Roll pelletize:Material after sufficiently mixing enters feeding cylinder, and the disk operation of rotation faces material and applies friction
Power, material is subject to the effect of frictional force to roll, and material is mutually united bonding and formed plastochondria, be similarly subjected to when plastochondria rolls from
The effect of mental and physical efforts is acted on by shoe plectrum when making plastochondria away from turntable rotation center, and plastochondria returns back to disk operation face, thing
Material continues to unite bonding in mitochondrial surface, and the volume of plastochondria constantly increases.The corner adjusting shoe plectrum can adjust shoe
Plectrum for the active force of plastochondria, when the component of plastochondria centrifugal force be not less than shoe plectrum for plastochondria active force when, plastochondria
Depart from disk operation face and pelletize is completed by discharge hole for discharge.
Upper lid upset:Hand-turning handwheel input torque drives worm type of reduction gearing work, and worm type of reduction gearing moves
Power outfan drives drive sprocket to rotate by chain-driving driven sprocket, orders about lid with power transmission shaft for axis of rotation to target
Angle, stops manually, upper lid can be fixed in this angle.Rotate backward handwheel, upper lid can reset.
Rotating disk lifts by crane:
Removal rotating disk:Cylinder piston rod is overhanging to drive jacking block up, and arm rotates and made hanging scaffold to comminutor inner rotary table
Side, cylinder piston rod retraction drives jacking block descending, plays hanging scaffold and is reliably connected with rotating disk, and cylinder piston rod is overhanging to drive jacking block up
Depart from a comminutor to playing rotating disk, manpower order about arm rotate and movable roundabout to machine outer after carry out subsequent job.
Rotating disk is installed:Arm rotates movable roundabout to above rotating disk installation site, and cylinder piston rod retraction drives under jacking block
Row, to rotating disk installation position, is played hanging scaffold and is departed from rotating disk, and cylinder piston rod is overhanging to drive jacking block up, outside swinging boom to comminutor
After carry out subsequent job.
The beneficial effects of the utility model are:
Above-mentioned meet the big of the material particles making plastochondria with rotating disk boom hoisting, upper lid turnover pelletize function simultaneously
The little controlled size with finished product plastochondria is controlled, for wet stock carry out particle breakdown, be sufficiently mixed with wet type roll pelletize continuous
Operation.
Setting filter screen, the material meeting volume requirement is discharged from filter screen through mesh, can be by adjusting the mesh number of filter screen
To control the size of mixture particle to be adapted to different technological requirements.
Blade is all swung with section and is arranged on matrix, the impulsive force being subject to section with buffering blade;Section for
The active force that material applies upwards can avoid material to be polymerized on the supporting plate, make material by blade circumference active force simultaneously
And while circumferential flow, also it is subject to section axial force axially to flow, so that material is mixed more uniform.
Can carry out rolling pelletize for the material after being sufficiently mixed, in pelletize it is easy to adjusting and controlling finished product plastochondria
Size.
Airtight seal ring is set, and compressed air is discharged by airtight seal ring and overcome grain to increase the air pressure between barrel and rotating disk
The gravity of body, plastochondria will not fall into below rotating disk.
When needing zero component in the interior cleaning of situation in check machine, machine and changing machine, above covering to turn over makes between lid and barrel extremely
After certain angle, on cover and fix in this angle, be easy to operate, after operation terminates, upper lid can reset.
Setting rotating disk boom hoisting, can be with the rotating disk of the safty hoisting comminutor of mechanization, it is to avoid therefore operation is to rotating disk
The mechanical damage that may bring, easy to use.
Play hanging scaffold three hoisting screws position in the circumferential is adjusted flexibly when being connected with rotating disk to make three hoisting screws
Correspond with three screwed holes on rotating disk, beneficial to clamping, easy to operate;Play hanging scaffold to be reliably connected by screw thread pair with rotating disk
Afterwards, lock locking nut, play hanging scaffold and fix in this angle, still keep when reinstalling rotating disk three screwed holes on rotating disk to exist
Fixed position in circumference, that is, keep three screwed holes on rotating disk corresponding with the position of connecting hole on rotating blade drive,
Install beneficial to rotating disk, structure is simple, easy to operate.