A kind of band rotating disk boom hoisting, the turnover comminutor of upper cover
Technical field
The present invention relates to wet type pelletize field, it is provided that a kind of band rotating disk boom hoisting, the turnover comminutor of upper cover, be used for
Wet stock is carried out to particle breakdown, is sufficiently mixed and works continuously, between the upper cover of this comminutor and barrel with wet type rolling pelletize
Angle can fix in different angles in the range of certain angle, it is simple in situation in inspection machine, machine in cleaning and changing machine zero
Component;Rotating disk boom hoisting is used for lifting by crane rotating disk.
Background technology
Granulating technique has been widely used for the industry such as medicine, food.Wet type rolls pelletize as the one of granulating technique
Individual branch, occupy relatively in pelletize job requirements during for needing to add the auxiliary agent such as fluid medicament, binding agent in matrix material
For consequence.It is complex that the wet type of prior art rolls Granulation Equipments structure, the size of finished product plastochondria be difficult to regulation with
Control.When using wet type to roll prilling, the specific surface area for finished product plastochondria also has corresponding requirement, therefore need to control to make
The size of the material particles of plastochondria.The controlled big I with finished product plastochondria of size of the material particles making plastochondria can be met simultaneously
Control, carries out particle breakdown for wet stock, is sufficiently mixed and rolls the comminutor worked continuously of pelletize with wet type and have reality
Demand.
Again: granulator in use, due to blocking and the factor such as technology requirement, needs in running check machine in situation, machine
Zero component in cleaning and changing machine, generally requires to pull down upper cover and just can carry out, trivial operations.
Summary of the invention
It is an object of the invention to provide a kind of band rotating disk boom hoisting, the turnover comminutor of upper cover, for for wet thing
Material carries out particle breakdown, is sufficiently mixed and rolls while pelletize works continuously with wet type, it is simple to cleaning in situation, machine in inspection machine
And zero component in changing machine;Rotating disk boom hoisting is used for lifting by crane rotating disk.
It is an object of the invention to be achieved through the following technical solutions:
A kind of band rotating disk boom hoisting, the turnover comminutor of upper cover, including base, the granulating mechanism being arranged on base and setting
Putting the Sui Hun mechanism on granulating mechanism, granulating mechanism includes the barrel connecting firmly on base, rotates and is arranged in barrel
Rotating disk, be arranged on cover, for shoe plectrum material being allocated to turntable rotation center, corner can regulate, be used for driving
The rotary table transmission device that rotating disk rotates, is additionally provided with discharging opening on the sidewall of barrel;Sui Hun mechanism includes connecting firmly under upper cover
Face, it is positioned at the broken mixed case above rotating disk, rotates and be arranged in broken mixed case for decomposing materials granule rotation that material is mixed
Body, the hopper communicated with broken mixed case, for driving rotating bodies rotate rotary body actuating device, the angle between upper cover and barrel in
Can fix in different angles in the range of certain angle;Also include the rotating disk boom hoisting for lifting by crane rotating disk, rotating disk boom hoisting
Including the vertically movable jacking block being arranged on barrel, during rotation, rotational plane level, one end rotate and are arranged on hanging above jacking block
Arm, is arranged on the arm other end, for detachably arranging a hanging scaffold of rotating disk, for driving jacking block driving of movement on barrel
Device;Rise the axis of hanging scaffold to the distance between arm rotation axis and arm rotation axis to comminutor inner rotary table rotation axis between
Distance equal.
The invention has the beneficial effects as follows:
During use:
Rolling pelletize:
Material breaking mixes: entered broken mixed case through the preliminary wet type material mixed by hopper, in broken mixed case, and the rotary body of high speed rotating
Material particles is decomposed repeatedly and is sufficiently mixed.
Rolling pelletize: material after sufficiently mixing enters barrel, the disk operation of rotation faces material and applies friction
Power, material is rolled by the effect of frictional force, material mutually unite bonding formed plastochondria, be similarly subjected to when plastochondria rolls from
The effect of mental and physical efforts is acted on by shoe plectrum when making plastochondria away from turntable rotation center, and plastochondria is again to center, disk operation face
Rolling, during plastochondria rolls on rotating disk repeatedly, material persistently unites bonding at mitochondrial surface, and the volume of plastochondria constantly increases
Greatly.Regulation shoe plectrum corner i.e. can regulate the shoe plectrum active force for plastochondria, when plastochondria centrifugal force component not
During less than shoe plectrum for the active force of plastochondria, plastochondria departs from disk operation face and is completed pelletize by discharge hole for discharge.
Need in situation in inspection machine, machine in cleaning and changing machine during zero component, above cover to turn over and make between upper cover and barrel extremely
After certain angle, upper cover is fixed at this angle, it is simple to operation, and after operation terminates, upper cover can reset.
Rotating disk lifts by crane:
Removal rotating disk: driving means drives jacking block up, arm rotate made hanging scaffold to above comminutor inner rotary table, driving means
Driving jacking block is descending, plays hanging scaffold and is reliably connected with rotating disk, and driving means drives jacking block to go upward to rotating disk disengaging comminutor, arm
Rotate movable roundabout and carry out subsequent job to machine after outward.
Installing rotating disk: above arm rotation movable roundabout to rotating disk installation site, driving means drives jacking block to come downwards to turn
Dish installation position, plays hanging scaffold and departs from rotating disk, and driving means drives jacking block up, carries out follow-up work after swinging boom to comminutor is outer
Industry.
As improvement of the present invention, being fixed with hinge seat on barrel, the power transmission shaft being connected with upper cover is hinged on hinge
On seat.
This connected mode, simple in construction, connect reliable.
As the worm and gear including being connected on base to further improvement of the present invention, driving means and stopping means
Decelerator, connects worm type of reduction gearing and the transmission of power transmission shaft.
Be connected on the power output shaft of worm type of reduction gearing drive sprocket, and be connected on power transmission shaft driven sprocket, chain
Bar is secondary with drive sprocket and driven sprocket composition Chain conveyer.
Above-mentioned improvement, little input torque, the big characteristic exporting torque when utilizing worm type of reduction gearing transmission, even if manpower
Input torque, it is possible to cover on by and turn to target-angle, it is possible to upper cover is resetted.
Utilize the self-locking property that irreversibility during worm type of reduction gearing transmission, i.e. worm type of reduction gearing are good, can
So that the power output shaft of worm type of reduction gearing is fixed at arbitrary corner, i.e. on cover to turn over and make between upper cover and barrel to certain
After angle, upper cover is fixed at this angle.
As the another kind of improvement to the present invention, being fixed with vertical linear bearing on barrel, guide pillar moves and is arranged on
In linear bearing, the top of guide pillar is fixed with jacking block.
As to further improvement of the present invention, it is provided with and three corresponding threaded holes on rotating disk rising to rotate on hanging scaffold
Three hoisting screws closed, all have handle at the top of three hoisting screws.
This improvement, three screwed holes on Appropriate application rotating disk, hang position reliable, easy.
As to further improvement of the present invention, a hanging scaffold corner on arm can adjust and can be solid at unspecified angle
Fixed.
Play hanging scaffold rotation to be arranged on arm;Locking locking nut, plays hanging scaffold and can fix at unspecified angle;Unlock locking
Nut, playing hanging scaffold can rotate on arm;Locking nut is additionally provided with handle.
Above-mentioned improvement, has made hanging scaffold that three hoisting screws position in the circumferential is adjusted flexibly when being connected with rotating disk and has made three
Individual hoisting screw and three screwed hole one_to_one corresponding, beneficially clampings on rotating disk, easy to operate;Play hanging scaffold and pass through screw thread with rotating disk
After pair is reliably connected, lock locking nut, play hanging scaffold and fix in this angle, still keep three on rotating disk when reinstalling rotating disk
Individual screwed hole fixed position in the circumferential, i.e. keeps three screwed holes on rotating disk and the position of connecting hole on rotating blade drive
Putting corresponding, beneficially rotating disk is installed.
As to further improvement of the present invention, driving means is: is fixed with cylinder saddle on base, is vertically arranged
Cylinder block is arranged on cylinder saddle, and cylinder piston rod is hinged on below jacking block.
In above-mentioned improvement, locking nut arranges handle and handle is all set at the top of three hoisting screws, need not
Instrument of employing i.e. is manually operable, simple operation.
Accompanying drawing explanation
Fig. 1 is band rotating disk boom hoisting, the structural representation of the turnover comminutor of upper cover;
Fig. 2 is band rotating disk boom hoisting, the structural representation at another visual angle of the turnover comminutor of upper cover;
Fig. 3 is band rotating disk boom hoisting, the structural representation at another visual angle of the turnover comminutor of upper cover;
Fig. 4 is equipped with the structural representation of the barrel of airtight seal ring;
Fig. 5 is the structural representation of rotating disk;
Fig. 6 is the structural representation of shoe plectrum;
Fig. 7 is the structural representation of rotary body;
Fig. 8 is the structural representation of section;
Fig. 9 is the structural representation of blade;
Figure 10 is the structural representation of gripper shoe and interior axle;
Figure 11 is the partial view of Fig. 1;
Figure 12 is the structural representation of rotating disk boom hoisting;
Figure 13 is the sectional view of discharge barrel upper cover, broken mixed case, filter screen, rotating disk, gripper shoe, rotary body etc.;
Figure 14 is filter screen schematic diagram;
Figure 15 is the axonometric chart of discharge barrel upper cover, broken mixed case, filter screen, rotating disk, rotary body etc..
Detailed description of the invention
Below in conjunction with the accompanying drawings, the invention will be further described:
See the band rotating disk boom hoisting shown in Fig. 1, Fig. 2, Fig. 3, the turnover comminutor of upper cover, including base 1, be arranged on the end
Granulating mechanism 3 on seat 1 and the Sui Hun mechanism 2 being arranged on above granulating mechanism 3.
Granulating mechanism 3 includes the barrel 301 connecting firmly on base 1, rotates the rotating disk 302 being arranged in barrel 301, arranges
On barrel 301 upper cover 303, for material is allocated to the shoe plectrum 304 of rotating disk 302 center of rotation, it is used for driving rotating disk 302
The rotary table transmission device rotated, is additionally provided with discharging opening 305 on the sidewall of barrel 301.
Sui Hun mechanism 2 includes being arranged on below upper cover 303, is positioned at rotating disk 302 broken mixed case 201 above, and rotation is arranged on
Interior decomposing materials granule the rotary body 202 that material is mixed of being used for of broken mixed case 201, the hopper 203 communicated with broken mixed case 201,
The rotary body actuating device rotated for driving rotating bodies 202.
Also including the rotating disk boom hoisting 5 for lifting by crane rotating disk 302, rotating disk boom hoisting 5 includes vertically movable being arranged on
Jacking block 501 on barrel 301, during rotation, rotational plane level, one end rotate the arm 502 being arranged on jacking block 501 above, arrange
At arm 502 other end, for detachably arranging a hanging scaffold 503 of rotating disk 302, it is used for driving jacking block 501 to move on barrel 301
Dynamic driving means;Rise the axis of hanging scaffold 503 to the distance between arm 502 rotation axis with arm 502 rotation axis to pelletize
Distance between machine inner rotary table rotation axis is equal.
Frame 1 is welded by section bar, on the basis of using fot screw to be fixed on by comminutor, solid in frame 1
It is connected with lower margin 101.
The most shown in Figure 4, barrel 301 is welded by after plate cutting.Through hole 3011 is had on the base plate of barrel 301,
For arranging axle sleeve 306.Barrel 301 upper cover 303 can overturn so that checking internal state and changing internal zero component.
The most shown in Figure 5, rotating disk 302 is flange arrangement, the outer 3022 of flange 3021 the most gradually to
Upper bending.At rotating disk 302 center of rotation, there is through hole 3024, offer connecting hole 3023 in the outside of through hole 3024.
The most shown in Figure 6, shoe plectrum 304 is connected in plectrum and adjusts on little axle 307, and plectrum adjusts little axle 307 and rotates
Be arranged on barrel 301, i.e. the little axle 307 of plectrum adjustment rotates and is arranged on barrel 301 upper cover 303, based on upper cover 303,
The locking nut that locking is arranged on the plectrum little axle 307 of adjustment can limit the corner of shoe plectrum 304, unlocks locking nut adjustable
The corner of joint shoe plectrum 304.For ease of directly manually adjusting the corner of shoe plectrum 304, locking nut is provided with spherical
Handle 308.
The lower end 3041 of shoe plectrum 304 matches with the fixed curve of flange 3021 outer 3022, shoe plectrum 304
Work surface 3042 is curved surface.
Rotary table transmission device is prior art, therefore summary: in barrel 301 through hole 3011, rotation is provided with vertical, hollow
Outer shaft, the vertical machine 309 being arranged on base 1 by V-belt wheel transmission drive outer shaft rotate drive be connected in outer shaft
The rotating disk 302 of upper end rotates (in figure, V-belt is not shown).
Between barrel 301 and rotating disk 302, it is additionally provided with airtight seal ring 311, has and compressed air in airtight seal ring 311
The gas passage that source communicates, airtight seal ring 311 has outlet towards the gap between barrel 301 and rotating disk 302 and with gas passage
The gas outlet (not shown) communicated.In diagram, airtight seal ring 311 is arranged on the base plate of barrel 301, near barrel 301
Inwall.The effect of airtight seal ring 311 is: compressed air by the gas outlet in airtight seal ring 311 towards barrel 301 and rotating disk
Gap blowout between 302, overcomes the gravity of plastochondria with the air pressure that increases in the gap between barrel 301 and rotating disk 302 so that
Plastochondria will not be fallen into below rotating disk 302 by the gap between barrel 301 and rotating disk 302.
See Figure 13,15, have the filter screen with mesh 2071 being detachably arranged at upper cover 303 below in broken mixed case 201
207, it is connected in the gripper shoe 208 below upper cover 303 by two pull bars 601;The lower end of filter screen 207 can be close with gripper shoe 208
Envelope.The periphery of filter screen 207 is broken mixed case 201, is the blanking channel communicated with barrel 301 between filter screen periphery with broken mixed chamber interior wall
2072。
The most shown in Figure 7, rotary body 202 includes that vertical matrix 2021, swing are arranged on matrix 2021, mainly use
In the blade 2022 of decomposing materials, swing and be arranged on matrix 2021 lower end, be mainly used in material is applied active force upwards
Section 2023.Detailed description of the invention is: offers horizontal groove 2024 on matrix 2021, arranges vertical on matrix 2021
Bearing pin 2025 is arranged on bearing pin 2025 through groove 2024, blade 2022 with section 2023 swing.On the endoporus of matrix 2021
There is the keyway 2026 of axle 205 in using bonded matrix and rotary body actuating device.
The most shown in Figure 8, section 2023 is shank 20231 and work portion 20232 from inside to outside, and rotary body 202 works
Time, the work surface 20233 in work portion 20232 can apply active force upwards to material.Endoporus 20234 is offered at shank 20231
It is arranged on bearing pin 2025 for section 2023 being swung.
The most shown in Figure 9, blade 2022 is as general as rectangular sheet, its shank 20221 and section 2023 shanks 20231
Identical, the endoporus 20222 offered on shank 20221 is equivalently-sized with endoporus 20234, purposes is identical.
For ensureing decomposing materials granule and the effect of mixing, it is illustrated that in, blade 2022 has four row meter 12, section 2023 to have
2.
Rotary body actuating device is prior art, thus summary: on base 1, axle sleeve 306 in rotation be provided with vertical in
Axle 205, in the vertical machine 204 being arranged on base 1 is driven by V-belt wheel transmission, axle 205 rotates that (in figure, V-belt is not
Illustrate), Ji Suihun mechanism and the shaft axis conllinear of 2 granulating mechanisms 3.The most shown in Figure 10, at the two ends of interior axle 205 respectively
Having keyway 2051,2052, keyway 2051 is used for using key to be connected with interior axle 205 by rotary body 202, and keyway 2052 is used for using key
V-belt wheel 206 is connected with interior axle 205.
Obviously, on the premise of not interfering, section 2023 should be near gripper shoe 208.
The air flue 3031 being additionally provided with on barrel upper cover 303 and communicate inside the barrel of granulating mechanism 3, is used for regulating material
Cylinder pressure within 301, can form pressure differential with outside machine, it is to avoid in airborne dust entrance machine in machine, is beneficial to ensure finished product plastochondria
Quality.
The most shown in Figure 11, the angle between upper cover 303 and barrel 301 can be solid in different angles in the range of certain angle
Fixed.
Detailed description of the invention is:
Being fixed with hinge seat 404 on barrel 301, one end of hinge lever 405 is connected with upper cover 303, the one of hinge lever 405
Being fixed with power transmission shaft 406 on end, power transmission shaft 406 is hinged on hinge seat 404, is fixed with driven sprocket on power transmission shaft 406
408。
Being fixed with reducer stent 401 on base 1, worm type of reduction gearing 402 is connected on reducer stent 401.
The power input of worm type of reduction gearing 402 can be manually entered and motor-driven input, and this programme is selected the most defeated
Enter.Power intake at worm type of reduction gearing 402 is fixed with handwheel 403, and the power at worm type of reduction gearing 402 exports
End is fixed with drive sprocket 409.Drive sprocket 409 and driven sprocket 408 are connected by chain 407.
The most shown in Figure 12, barrel 301 is fixed with two linear bearings 504, vertical two guide pillars 505 laid
Moving and be arranged in two linear bearings 504, the top of two guide pillars 505 is fixed with jacking block 501.It is true that two guide pillars 505
Guide pillar slide block pair is constituted with two linear bearings 504.
Being fixed with cylinder saddle 506 on base 1, the cylinder block 507 being vertically arranged is connected on cylinder saddle 506,
Cylinder piston rod 508 is hinged on below jacking block 501.The flexible drive jacking block 501 of cylinder piston rod 508 is led by guide pillar slide block pair
To and move up and down.Guide pillar slide block is secondary also provides rigid support for other zero components arranged on jacking block 501 and load-bearing.
For alleviating the weight of arm 502, arm 502 while ensureing arm 502 intensity especially bending strength as far as possible
Use the space truss structure of the beam of uniform strength.The support end of arm 502 is arranged on above jacking block 501, only can be in horizontal plane
Rotate.This structure is prior art, therefore summary: on jacking block 501, there is rotating shaft, between endoporus and the rotating shaft on arm 502
Arranging thrust bearing and radial bearing, radial bearing is positioned at above thrust bearing, on the top of rotating shaft by and cap the most centripetal
The inner ring of bearing.
The lifting end of arm 502 rotates and has been provided with hanging scaffold 503: the top playing hanging scaffold 503 has been hanging scaffold rotating shaft 509, rises
There is external screw thread on the top of hanging scaffold rotating shaft 509.Play hanging scaffold rotating shaft 509 to rotate and be arranged on offer on arm 502 lifting end vertical
In endoporus, arranging locking nut on the external screw thread playing hanging scaffold rotating shaft 509 top, lock locking nut, playing hanging scaffold 503 can be
Unspecified angle is fixed;Unlocking locking nut, playing hanging scaffold 503 can rotate on arm 502;Locking nut is additionally provided with hands
Handle 5010.
It is provided with three the lifting spiral shells matched with three screwed holes 3023 on rotating disk 302 rising to rotate on hanging scaffold 503
Nail, all has handle 5011 at the top of three hoisting screws.
During use:
Rolling pelletize:
Material breaking mixes: according to technological requirement, select the filter screen of suitable mesh number.Note continuously by hopper through the preliminary wet type material mixed
Entering broken mixed case, in broken mixed case, the blade on the rotary body of high speed rotating applies impulsive force to material particles, by wet stock granule
Repeatedly decomposing and mix, section applies active force upwards for material and material can be avoided to be polymerized on the supporting plate, with
Time make material on the also edge by the section axial force of work surface while circumferential flow by blade circumference active force
Rotary body axially flows, and makes material mixing more uniform.The satisfactory material of be adequately mixed, particle diameter is through filter screen even
Continuous discharge, and drop downward into barrel by the blanking channel between filter screen and broken mixed case.
Rolling pelletize: material after sufficiently mixing enters barrel, the disk operation of rotation faces material and applies friction
Power, material is rolled by the effect of frictional force, material mutually unite bonding formed plastochondria, be similarly subjected to when plastochondria rolls from
The effect of mental and physical efforts is acted on by shoe plectrum when making plastochondria away from turntable rotation center, and plastochondria returns back to disk operation face, thing
Expecting to continue to unite bonding at mitochondrial surface, the volume of plastochondria constantly increases.The corner of regulation shoe plectrum i.e. can regulate shoe
Plectrum for the active force of plastochondria, when the component of plastochondria centrifugal force not less than shoe plectrum for the active force of plastochondria time, plastochondria
Depart from disk operation face and completed pelletize by discharge hole for discharge.
Upper cover overturns: hand-turning handwheel input torque drives worm type of reduction gearing work, and worm type of reduction gearing moves
Power outfan drives drive sprocket to be rotated by chain-driving driven sprocket, orders about upper cover with power transmission shaft for axis of rotation to target
Angle, stops manually, and upper cover can be fixed in this angle.Rotating backward handwheel, upper cover can reset.
Rotating disk lifts by crane:
Removal rotating disk: cylinder piston rod overhanging driving jacking block is up, arm rotate made hanging scaffold to above comminutor inner rotary table, gas
Cylinder piston rod retraction drives jacking block descending, plays hanging scaffold and is reliably connected with rotating disk, and cylinder piston rod overhanging driving jacking block has gone upward to
Rotating disk departs from comminutor, and manpower orders about arm rotation and movable roundabout carries out subsequent job to machine after outward.
Rotating disk is installed: above arm rotation movable roundabout to rotating disk installation site, cylinder piston rod retraction drives under jacking block
Walking to rotating disk installation position, play hanging scaffold and depart from rotating disk, cylinder piston rod overhanging driving jacking block is up, outside swinging boom to comminutor
After carry out subsequent job.
The invention has the beneficial effects as follows:
Above-mentioned band rotating disk boom hoisting, upper cover turnover pelletize function meet the big I of the material particles making plastochondria simultaneously
Control controlled with the size of finished product plastochondria, wet stock is carried out to particle breakdown, is sufficiently mixed and works continuously with wet type rolling pelletize.
Arranging filter screen, the material meeting volume requirement is discharged from filter screen through mesh, can be by adjusting the mesh number of filter screen
Control the size of mixture particle to be adapted to different technological requirements.
Blade all swings with section and is arranged on matrix, can be with buffering blade and section impact force;Cut into slices for
Material applies active force upwards and material can be avoided to be polymerized on the supporting plate, makes material by blade circumference active force simultaneously
And also axially flowed by section axial force while circumferential flow, make material mixing more uniform.
Can carry out rolling pelletize, when pelletize for the material after being sufficiently mixed, it is easy to regulate and control finished product plastochondria
Size.
Arranging airtight seal ring, compressed air is discharged the air pressure to increase between barrel and rotating disk by airtight seal ring and is overcome grain
The gravity of body, plastochondria will not fall into below rotating disk.
Need in situation in inspection machine, machine in cleaning and changing machine during zero component, above cover to turn over and make between upper cover and barrel extremely
After certain angle, upper cover is fixed at this angle, it is simple to operation, and after operation terminates, upper cover can reset.
Rotating disk boom hoisting is set, can be with the rotating disk of the safty hoisting comminutor of mechanization, it is to avoid therefore operation is to rotating disk
The mechanical damage that may bring, easy to use.
Play hanging scaffold three hoisting screws position in the circumferential is adjusted flexibly when being connected with rotating disk to make three hoisting screws
With three screwed hole one_to_one corresponding, beneficially clampings on rotating disk, easy to operate;Play hanging scaffold to be reliably connected by screw thread pair with rotating disk
After, lock locking nut, play hanging scaffold and fix in this angle, still keep when reinstalling rotating disk three screwed holes on rotating disk to exist
Fixed position in circumference, i.e. keeps three screwed holes on rotating disk corresponding with the position of connecting hole on rotating blade drive,
It is beneficial to rotating disk install, simple in construction, easy to operate.