CN106263500A - Full-automatic steel wire brush boring line sending tangent line plants line integrated apparatus and method - Google Patents
Full-automatic steel wire brush boring line sending tangent line plants line integrated apparatus and method Download PDFInfo
- Publication number
- CN106263500A CN106263500A CN201610781787.9A CN201610781787A CN106263500A CN 106263500 A CN106263500 A CN 106263500A CN 201610781787 A CN201610781787 A CN 201610781787A CN 106263500 A CN106263500 A CN 106263500A
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- Prior art keywords
- line
- boring
- jaw
- cam
- runner
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Classifications
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/06—Machines for both drilling bodies and inserting bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D9/00—Machines for finishing brushes
- A46D9/02—Cutting; Trimming
Abstract
The invention discloses a kind of full-automatic steel wire brush boring line sending tangent line and plant line integrated apparatus, a kind of device for wire brush being planted line of specific design.It includes twisted wire frame, plants lineman's station, mair motor and main driving wheel, mair motor and main driving wheel and be installed in and plant in lineman's station；The outfan of mair motor is connected with main driving wheel, and main driving wheel one end connects borehole drill construction, and the other end connects has line sending tangent line to plant line integrated mechanism；Winding mechanism includes that spiral motor and rotating disk, Song Mao mechanism include the first twisted wire location-plate and the second twisted wire location-plate, and line sending runner is positioned at above line sending pinch roller, and line sending pinch roller spring assembly lower end is connected with pinch roller bearing upper end；Mast one end is connected with twisted wire frame, and the other end is provided with lead, is provided with gathering sill in lead, and guide post top connects directive wheel.Appearance looks elegant of the present invention, pulling force is stable.The invention still further relates to a kind of full-automatic steel wire brush boring line sending tangent line and plant line integral method.
Description
Technical field
The present invention relates to a kind of device for wire brush is planted line, a kind of full-automatic steel wire brush is bored
Hole line sending tangent line plants line integrated apparatus.The invention still further relates to a kind of full-automatic steel wire brush boring line sending tangent line and plant line integration side
Method.
Background technology
Package wire brush is made up of rod brush (pole) and the steel wire being inserted on rod brush, and rod brush is provided with multiple plants a mao jack,
Each plant mao jack in be required to implant steel wire.During real work, people need the size according to hole and gauge of wire, and determine
The radical of the steel wire in field planting hair jack, the hole 0.10mm undaform steel wire above steel of 100-400 root of general aperture 3.0-6.5
Silk is implanted, if the least undaform steel wire by hand or the cant formula of planting of semiautomatic loading mechanism and jacket and shorts hair to there will be plucking unstable
Fixed, woollen has to be had less more, directly affects the quality of product, and unsightly, pulling force is unstable, clearly for the outward appearance of existing package wire brush
Steel wire when using that runs up on the equipment wash, eliminate rust, polished easily comes off.
Summary of the invention
The first object of the present invention is the weak point in order to overcome background technology, and provides a kind of full-automatic steel wire brush to bore
Hole line sending tangent line plants line integrated apparatus.
The second object of the present invention is the weak point in order to overcome background technology, and provides a kind of full-automatic steel wire brush to bore
Hole line sending tangent line plants line integral method.
In order to realize the first object of the present invention, the technical scheme is that full-automatic steel wire brush boring line sending tangent line
Plant line integrated apparatus, it is characterised in that: include twisted wire frame, plant lineman's station, mair motor and main driving wheel, mair motor and master
Drive is installed in plants in lineman's station；The outfan of mair motor is connected with main driving wheel, and main driving wheel one end connects energy
The borehole drill construction holed the brush roll of wire brush by bit, other end connection has can be by the wire on the 4th directive wheel
It is inserted into the line sending tangent line planted in line jack and plants line integrated mechanism；Described line sending tangent line is planted line integrated mechanism and is included that first stops
Fare, the second brake cable, tangent line connecting rod, it is arranged on to plant and plants line main shaft in lineman's station, be arranged on the machine planted in lineman's station
Head main shaft, is arranged on the hair pin guide rail planted in lineman's station, is sleeved on mao pin guide rail and can slide up and down on hair pin guide rail
Pin post slide block, coaxial with main driving wheel and line power transmission shaft can be planted with main driving wheel synchronous axial system, can with plant line power transmission shaft with
Step rotates and can plant line clutch plant on line power transmission shaft slip, and be sleeved on plant on line power transmission shaft and with plant line power transmission shaft in
The steel wire runner of matched in clearance；Plant to connect between line clutch and steel wire runner and have steel wire bolt mechanism, have and plant the installation of line cylinder
Planting in lineman's station, the outfan planting line cylinder is connected with planting line clutch, described in plant be provided with on line main shaft plant line runner,
First jaw cam, the second jaw cam, tangential cam and line sending cam, head spindle is installed hairiness needle cam；Steel wire turns
Taking turns by planting line driving belt and planting line runner and be connected, first brake line one end is connected with the first line sending jaw, and the other end passes through
First jaw elastic mechanism and the first jaw cam connect, and second brake cable one end is connected with the second line sending jaw, and the other end leads to
Crossing the second jaw elastic mechanism and the second jaw cam connects, tangent line connecting rod one end is connected with tangent line stamping knife, and the other end is by cutting
Line mechanism is connected with tangential cam, and line sending cam is connected by wire agency and the first line sending jaw, and pin post slide block one end is passed through
Head four-bar mechanism is connected with hair needle cam, and other end connection has can be inserted into the hair pin planted in line jack by the head of wire
Push rod.
In technique scheme, described wire agency include the most hinged the first line sending pole, the second line sending pole,
3rd line sending pole and line sending slide block, line sending slide block is slidably mounted on plants in lineman's station, the first line sending pole vacant
End contacts with the outer circumference surface of described line sending cam, connects for fixing between line sending slide block and the first line sending jaw.
In technique scheme, described head four-bar mechanism by the most hinged first mao of pin pole, second mao of pin pole,
3rd mao of pin pole and pin post slide block are constituted, and first mao of pin pole is arranged on plants in lineman's station, in the middle part of the 3rd mao of pin pole with
Hairiness pin connecting rod is connected between hair needle cam.
In technique scheme, described tangent mechanism includes the most hinged tangent line escapement, tangent line pole, tangent line swing arm
With tangent line connecting rod, the vacant end of tangent line escapement contacts with the outer circumference surface of tangential cam, and the vacant end of tangent line connecting rod rushes with tangent line
Cutter connects, and has tangent line locating dowel to be arranged on and plants in lineman's station, hinged with described tangent line locating dowel in the middle part of tangent line swing arm；
In technique scheme, described first jaw elastic mechanism include the most hinged the first jaw pole, second
Jaw pole and the 3rd jaw pole, have the outer circumference surface with described first jaw cam to contact the first jaw pole upper connection
First jaw cylinder, to plant mao location-plate hinged with being arranged on first planted in lineman's station for the vacant end of the first jaw pole, and
The vacant end of three jaw poles is connected with first brake line, and first plants and be provided with first on mao location-plate and plant a mao lead, and the 3rd
The middle part of jaw pole is with described first to plant mao lead hinged；
Described second jaw elastic mechanism includes the most hinged the 4th jaw pole, the 5th jaw pole and the 6th jaw
Pole, upper the second jaw cylinder having the outer circumference surface with described second jaw cam to contact that connects of the 4th jaw pole, the 4th
To plant mao location-plate hinged with being arranged on second planted in lineman's station for the vacant end of jaw pole, the vacant end of the 6th jaw pole
Being connected with the second brake cable, second plants and is provided with second on mao location-plate and plants a mao lead, the middle part of the 6th jaw pole and institute
Stating second, to plant mao lead hinged.
In technique scheme, described borehole drill construction includes coaxial with main driving wheel and can be with main driving wheel synchronous axial system
Boring power transmission shaft, with boring power transmission shaft synchronous axial system the boring clutch that can slide on boring power transmission shaft, and can be sleeved on
Boring power transmission shaft on and with boring power transmission shaft be matched in clearance first boring runner, boring clutch and first boring runner it
Between connect and have Burr Plug mechanism, have boring cylinder to be arranged on and plant in lineman's station, the outfan of boring cylinder and boring clutch
Device connects, and connecting between the first boring runner and bit has the bit rotating mechanism that bit can be made to rotate, and bit can be made perpendicular
The upper and lower mechanism of bit that Nogata upwards moves up and down.
In technique scheme, the upper and lower mechanism of described bit includes being arranged on the drill spindle planted in lineman's station, and
Being arranged on drill spindle and the coaxial with drill spindle second boring runner, the first boring runner and the second boring runner are even
Connecing, drill spindle and rotating is provided with that rotation main shaft in the vertical direction can be made to do the boring pumped is convex between main shaft
Wheel mechanism.
In technique scheme, described boring cam mechanism includes hole cam, boring connecting rod and boring cross bar, boring
Cam is arranged on drill spindle, the middle part of described boring cross bar be arranged on plant in lineman's station hole gripper shoe hinged, bore
Cross bar one end, hole is hinged with rotation main shaft, and the other end is hinged with the end of boring connecting rod, and the vacant end of boring connecting rod is convex with boring
Drill hole location column on wheel is hinged；
Described bit rotating mechanism includes being arranged on the bore motor planted in lineman's station, and is arranged on and plants in lineman's station
Rotation main shaft, bit be installed on rotation main shaft bottom, the outfan of bore motor with rotation main shaft be connected.
In order to realize the second object of the present invention, the technical scheme is that full-automatic steel wire brush boring line sending tangent line
Plant line integral method, it is characterised in that: it comprises the technical steps that: step 1: make the wire head on the 4th directive wheel
Sequentially pass through rear conduit, the first line sending jaw, front conduit and the second line sending jaw, and enter in trough, now
One line sending jaw and the second line sending jaw are in releasing orientation, are connected with main driving wheel by the outfan of mair motor, open main
Motor, makes mair motor drive main driving wheel to rotate；Step 2: boring cylinder promotes boring clutch to move to the first boring runner,
In making the hole, boring location that the boring alignment pin on boring clutch is inserted on the first boring runner, main driving wheel is by boring
Clutch drives the first boring runner to rotate；Step 3: bore motor is rotated main axis, rotates main shaft drive and is fixed on
Rotate the bit bottom main shaft to rotate；When rotating main shaft and driving bit to rotate, the first boring driven by rotating wheel second is holed and is rotated,
Second boring runner makes boring rotation main shaft in the vertical direction pump by boring cam mechanism, rotates main shaft
The bit also in the vertical direction that drive is fixed on bottom rotation main shaft pumps；Repeat step 4, until wire brush
On line jack quantity of planting meet actual production requirement；Step 5: plant line cylinder and promote and plant line clutch and move to planting line runner,
Making to plant the line alignment pin of planting on line clutch to be inserted into and plant planting in hole, line location on line runner, main driving wheel is by planting line clutch
Device drives plants the rotation of line runner；Step 6: the outfan planting line runner is connected with line sending runner and drives line sending runner to rotate, and send
The outfan of line runner is connected with head runner and drives head runner to rotate, and line sending runner is arranged on to be planted on line main shaft and drive
Planting line main axis, head runner is arranged on head and drives head spindle to rotate；Step 7: plant line main shaft and drive the first pincers
Mouth cam, the second jaw cam, tangential cam and line sending cam rotation, head spindle drives hair needle cam to rotate；Step 8: the
One jaw cam makes the first line sending jaw clamping steel wire line by first brake line, and the second jaw cam is made by the second brake cable
Second line sending jaw keeps releasing orientation；Step 9: line sending cam first passes through line sending swing arm and makes to be in the first line sending of clamped condition
Jaw moves to the second line sending jaw, after the first line sending jaw moves at the second line sending jaw position, and the first line sending
Jaw cam makes the first line sending jaw be in releasing orientation by first brake line, and the second line sending jaw cam is by the second brake
Line makes the second line sending jaw clamping steel wire line；Step 10: tangential cam passes sequentially through tangent line swing arm and tangent line connecting rod promotes tangent line
Stamping knife moves to wire, until being cut off by wire；Step 11: hair needle cam promotes pin post slide block by head four-bar mechanism
Moving down on hair pin guide rod, pin post slide block promotes hair pin to move to wire during moving down, and makes a mao pin put
Put on wire head；Step 12: after hair pin is shelved on wire head, hair needle cam continues to press on wire head
And the line brush hole of planting that hair pin is on wire brush moves, until single line jack of planting completes to plant line operation；Step 13: repeat step
6 to step 12, until all line jacks of planting on wire brush all complete to plant line operation.
Appearance looks elegant of the present invention, pulling force is stable, when the present invention cleaning, eliminate rust, run up on the equipment such as polishing use
Time, steel wire still is able to stable being inserted on brush roll.
Accompanying drawing explanation
Fig. 1 is when the structural representation that the present invention does not comprise first brake line and the second brake cable makes.
Fig. 2 is the structural representation when the present invention does not comprise mair motor belt and the second brake cable.
Fig. 3 is present invention structural representation when not comprising mair motor belt and the second brake cable.
A-borehole drill construction in figure, A1-holes cylinder, and A2-holes clutch, and A3-holes clutch belt, A4-bit,
A5-first holes runner, and A6-holes power transmission shaft, and B-line sending tangent line plants line integrated mechanism, and B1-plants line cylinder, B2-plant line from
Clutch, B21-plants line main shaft, and B22-plants line power transmission shaft, B23-steel wire runner, and B3-plants line runner, B40-pin post slide block, B41-machine
Head main shaft, B42-hair needle cam, B43-hair pin guide rail, B5-the first jaw cam, B51-first brake line, B52-the first line sending
Jaw, B6-the second jaw cam, B61-the second brake cable, B62-the second line sending jaw, B7-tangential cam, B71-tangent line rushes
Cutter, B72-tangent line locating dowel, B8-head runner, conduit before B91-, conduit after B92-, B93-hair pin push rod, B94-blowing
Groove, D1-plants lineman's station, D2-mair motor, D3-main driving wheel, D4-mair motor belt, E-steel wire bolt mechanism, and F-first clamps
Mouth elastic mechanism, F1-the first jaw pole, F2-the second jaw pole, F3-the 3rd jaw pole, F4-the first jaw cylinder,
F5-first plants a mao lead, and F6-first plants a mao location-plate, G-the second jaw elastic mechanism, G1-the 4th jaw pole, G2-
Five jaw poles, G3-the 6th jaw pole, G4-the second jaw cylinder, G5-second plants a mao lead, and G6-second plants hair location
Plate, H-tangent mechanism, H1-tangent line escapement, H2-tangent line pole, H3-tangent line swing arm, H4-tangent line connecting rod, K-wire agency, K1-
First line sending pole, K2-the second line sending pole, K3-the 3rd line sending pole, K4-line sending slide block, L-head four-bar mechanism, L1-
One mao of pin pole, second mao of pin pole of L2-, the 3rd mao of pin pole of L3-, L4-pin post slide block, M-Burr Plug mechanism, N-bit
Rotating mechanism, N1-bore motor, N2-rotates main shaft, the upper and lower mechanism of Q-bit, Q1-drill spindle, and Q2-second holes runner,
R-holes cam mechanism, and R1-holes cam, and R2-holes connecting rod, and R3-holes cross bar, and R4-holes gripper shoe, and R5-holes location
Post.
Detailed description of the invention
Describe the performance of the present invention below in conjunction with the accompanying drawings in detail, but they are not intended that limitation of the invention, only
For example.Make advantages of the present invention more clear and easy to understand by explanation simultaneously.
Understand refering to accompanying drawing: full-automatic steel wire brush boring line sending tangent line plants line integrated apparatus, it is characterised in that: include strand
Line frame C1, plant lineman's station D1, mair motor D2 and main driving wheel D3, mair motor D2 and main driving wheel D3 and be installed in and plant lineman
In station D1；
The outfan of mair motor D2 is connected with main driving wheel D3 by mair motor belt D4, and main driving wheel D3 one end connects to be had
The borehole drill construction A that can be holed the brush roll of wire brush by bit A4, other end connection has can be by the 4th directive wheel C64
Wire be inserted into the line sending tangent line planted in line jack and plant line integrated mechanism B.
During real work, described line sending tangent line is planted line integrated mechanism B and is included first brake line B51, the second brake cable
B61, tangent line connecting rod H4, be arranged on to plant and plant line main shaft B21 in lineman's station D1, be arranged on the head master planted in lineman's station D1
Axle B41, is arranged on the hair pin guide rail B43 planted in lineman's station D1, is sleeved on mao pin guide rail B43 and can be at hair pin guide rail B43
On the pin post slide block B 40 that slides up and down, coaxial with main driving wheel D3 and line power transmission shaft can be planted with main driving wheel D3 synchronous axial system
B22, can with plant line power transmission shaft B22 synchronous axial system and can plant slide on line power transmission shaft B22 plant line clutch B2, and be sleeved on
Plant on line power transmission shaft B22 and with plant the steel wire runner B23 that line power transmission shaft B22 is matched in clearance；
Plant to connect between line clutch B2 and steel wire runner B23 and have steel wire bolt mechanism E, have and plant line cylinder B1 and be arranged on and plant
In lineman's station D1, the outfan planting line cylinder B1 is connected with planting line clutch B2, described in plant to be provided with on line main shaft B21 and plant line
Runner B3, the first jaw cam B5, the second jaw cam B6, tangential cam B7 and line sending cam B8, head spindle B41 installs
Hairiness needle cam B42；
Steel wire runner B23 by planting line driving belt B44 and planting line runner B3 and be connected, first brake line B51 one end and the
One line sending jaw B52 connects, and the other end is connected by the first jaw elastic mechanism F and the first jaw cam B5, the second brake cable
B61 one end is connected with the second line sending jaw B62, and the other end is connected by the second jaw elastic mechanism G and the second jaw cam B6,
Tangent line connecting rod H4 one end is connected with tangent line stamping knife B71, and the other end is connected with tangential cam B7 by tangent mechanism H, line sending cam
B8 by wire agency K and the first line sending jaw B52 connect and drive the first line sending jaw B52 along front conduit B91 axial
Mobile, pin post slide block B 40 one end is connected with hair needle cam B42 by head four-bar mechanism L, and other end connection has can be by wire
Head be inserted into the hair pin push rod B93 planted in line jack.
In technique scheme, described wire agency K includes that the most hinged the first line sending pole K1, the second line sending are propped up
Bar K2, the 3rd line sending pole K3 and line sending slide block K4, line sending slide block K4 is slidably mounted on and plants in lineman's station D1, and first send
The vacant end of line pole K1 contacts with the outer circumference surface of described line sending cam B8, line sending slide block K4 and the first line sending jaw B52 it
Between connect for fixing.
Preferably, described head four-bar mechanism L by the most hinged first mao of pin pole L1, second mao of pin pole L2, the 3rd
Hair pin pole L3 and pin post slide block B 40 are constituted, and first mao of pin pole L1 is arranged on and plants in lineman's station D1, the 3rd mao of pin pole L3
Middle part be connected hairiness pin connecting rod L4 between hair needle cam B42.
Preferably, described tangent mechanism H include the most hinged tangent line escapement H1, tangent line pole H2, tangent line swing arm H3 and
Tangent line connecting rod H4, the vacant end of tangent line escapement H1 contacts with the outer circumference surface of tangential cam B7, the vacant end of tangent line connecting rod H4 with
Tangent line stamping knife B71 connects, and has tangent line locating dowel B72 to be arranged on and plants in lineman's station D1, with described tangent line in the middle part of tangent line swing arm H3
Locating dowel B72 is hinged；
Preferably, described first jaw elastic mechanism F includes the most hinged the first jaw pole F1, the second jaw pole
F2 and the 3rd jaw pole F3, the first jaw pole F1 connects and has the outer circumference surface with described first jaw cam B5 to contact
First jaw cylinder F4, the vacant end of the first jaw pole F1 plants a mao location-plate F6 with being arranged on first planted in lineman's station D1
Hinged, the vacant end of the 3rd jaw pole F3 is connected with first brake line B51, and first plants and be provided with first on mao location-plate F4 and plant
Hair lead F5, the middle part of the 3rd jaw pole F3 is with described first to plant mao lead F5 hinged；
Described second jaw elastic mechanism G includes the most hinged the 4th jaw pole G1, the 5th jaw pole G2 and
Six jaw pole G3, the 4th jaw pole G1 connects the second pincers having the outer circumference surface with described second jaw cam B6 to contact
Mouthful cylinder G4, to plant mao location-plate G6 hinged with being arranged on second planted in lineman's station D1 for the vacant end of the 4th jaw pole G1,
The vacant end of the 6th jaw pole G3 and the second brake cable B61 connect, and second plants and be provided with second on mao location-plate G6 and plant hair and lead
To post G5, the middle part of the 6th jaw pole G3 is with described second to plant mao lead G5 hinged.
Preferably, described borehole drill construction A includes coaxial with main driving wheel D3 and can hole with main driving wheel D3 synchronous axial system
Power transmission shaft A6, with boring power transmission shaft A6 synchronous axial system the boring clutch A2 that can slide on boring power transmission shaft A6, and can overlap
Being contained in boring power transmission shaft A6 upper and be the first boring runner A5 of matched in clearance with boring power transmission shaft A6, hole clutch A2 and the
Connect between one boring runner A5 and have Burr Plug mechanism M, have boring cylinder A1 to be arranged on and plant in lineman's station D1, cylinder of holing
The outfan of A1 is connected with boring clutch A2, and first holes to connect to have between runner A5 and bit A4 can make bit A4 rotate
Bit rotating mechanism N, and the bit upper and lower mechanism Q that bit A4 in the vertical direction moves up and down can be made.
Preferably, described bit upper and lower mechanism Q includes being arranged on the drill spindle Q1 planted in lineman's station D1, and is arranged on
On drill spindle Q1 and coaxial with drill spindle Q1 the second boring runner Q2, the first boring runner A5 is by boring clutch skin
Band A3 and second boring runner Q2 connects and the second boring runner Q2 can be driven to rotate, between drill spindle Q1 and rotation main shaft N2
It is provided with and rotation main shaft N2 in the vertical direction can be made to be the boring cam mechanism R pumped.
Preferably, described boring cam mechanism R includes hole cam R1, boring connecting rod R2 and boring cross bar R3, holes convex
Wheel R1 is arranged on drill spindle Q1, and boring gripper shoe R4 in lineman's station D1 is planted with being arranged in the middle part of described boring cross bar R3
Hinged, boring cross bar R3 one end is hinged with rotation main shaft N2, and the other end is hinged with the end of boring connecting rod R2, boring connecting rod R2's
Vacant end is hinged with the drill hole location column R5 on boring cam R1；
Described bit rotating mechanism N includes being arranged on the bore motor N1 planted in lineman's station D1, and is arranged on and plants lineman
Rotation main shaft N2, bit A4 in station D1 is installed on bottom rotation main shaft N2, and the outfan of bore motor N1 is revolved by boring
Turn belt N3 be connected with rotation main shaft N2 and main shaft N2 rotation can be rotated.
During real work, full-automatic steel wire brush boring line sending tangent line plants line integral method, comprises the technical steps that:
Step 1: make the wire head on the 4th directive wheel C64 sequentially pass through rear conduit B92, the first line sending jaw
B52, front conduit B91 and the second line sending jaw B62, and enter in trough B94, now the first line sending jaw B52 and
Two line sending jaw B62 are in releasing orientation, are connected with main driving wheel D3 by the outfan of mair motor D2, open mair motor D2,
Mair motor D2 is made to drive main driving wheel D3 to rotate；
Step 2: boring cylinder A1 promotes boring clutch A2 to move to the first boring runner A5, makes on boring clutch A2
Boring alignment pin be inserted on the first boring runner A5 boring location hole in, main driving wheel D3 by boring clutch A2 carry
Dynamic first boring runner A5 rotates；
Step 3: bore motor N1 is rotated main shaft N2 and rotates, rotates main shaft N2 drive and is fixed on bottom rotation main shaft N2
Bit A4 rotate；When rotating main shaft N2 and driving bit A4 to rotate, the first boring runner A5 drives the second boring to rotate, and second
Boring runner Q2 makes boring rotation main shaft N2 in the vertical direction pump by boring cam mechanism R, rotates main
The bit A4 also in the vertical direction that axle N2 drive is fixed on bottom rotation main shaft N2 pumps；
When the bit A4 rotated is when moving down, the present invention and realize drilling function, after having holed, when bit A4 to
Upper mobile time, bit A4 can extract out in planting line jack, during real work, the brush roll of wire brush not stall move,
Step 4: the every in the vertical direction of bit A4 of rotation completes up and down reciprocatingly cycle, and bit A4 can be at steel wire
Get out one on the brush roll of brush and plant line jack, repeat step 3, until the line jack quantity of planting on wire brush meets actual production and wants
Ask；
Step 5: plant line cylinder and promote and plant line clutch B2 and move to planting line runner B3, makes to plant and plants line on line clutch B2
Alignment pin is inserted into the line of planting planting on line runner B3 and positions in hole, and main driving wheel D3 plants line runner by planting line clutch B2 drive
B3 rotates；
Step 6: the outfan planting line runner B3 is connected with line sending runner C46 and drives line sending runner C46 to rotate, and line sending turns
The outfan of wheel C46 is connected with head runner and drives head runner to rotate, and line sending runner C46 is arranged on and plants on line main shaft B21
And drive plant line main shaft B21 rotate, head runner is arranged on head and drives head spindle B41 to rotate；
Step 7: plant line main shaft B21 and drive the first jaw cam B5, the second jaw cam B6, tangential cam B7 and line sending convex
Wheel B8 rotates, and head spindle B41 drives hair needle cam B42 to rotate；
Step 8: the first jaw cam B5 makes the first line sending jaw B52 clamping steel wire line by first brake line B51, second
Jaw cam B6 makes the second line sending jaw B62 keep releasing orientation by the second brake cable B61；
Step 9: line sending cam B8 first passes through line sending swing arm and makes to be in the first line sending jaw B52 of clamped condition and send to second
Line tweezer mouth B62 moves, after the first line sending jaw B52 moves at the second line sending jaw B62 position, and the first line sending jaw
B52 cam makes the first line sending jaw B52 be in releasing orientation by first brake line B51, and the second line sending jaw B62 cam passes through
Second brake cable B61 makes the second line sending jaw B62 clamping steel wire line, now, the head of wire at the first line sending jaw B52 and
Under the effect of the second line sending jaw B62, move a station length to tangent line stamping knife B71 position；
Step 10: tangential cam B7 passes sequentially through tangent line swing arm H3 and tangent line connecting rod H4 and promotes tangent line stamping knife B71 to steel wire
Line moves, until wire is cut off, in this step, and the length that wire is cut off and the head institute of wire in step 9
The station length of movement is equal；
Step 11: hair needle cam B42 promotes pin post slide block B 40 to moving down on hair pin guide rod by head four-bar mechanism L
Dynamic, pin post slide block B 40 promotes hair pin to move to wire during moving down, and makes a mao pin be shelved on wire head
On；
Step 12: after hair pin is shelved on wire head, hair needle cam B42 continues to press on wire head and hair pin
Line brush hole of planting on wire brush is moved, until single line jack of planting completes to plant line operation；
Step 13: repetition step 6 to step 12, until all line jacks of planting on wire brush all complete to plant line operation.
During real work, the second twisted wire location-plate C42 is non-essential structure, and wire via C43 includes being arranged on
The first wire via (not marking in figure) on one twisted wire location-plate C41, and be arranged on the second twisted wire location-plate C42
Two wire vias (not marking in figure).
During real work, described steel wire bolt mechanism E includes that multiple line latch of planting planting on line clutch B2 that is arranged on (is schemed
In do not mark), be arranged on steel wire runner B23 with multiple and with described plant line latch corresponding steel wire jack (figure is not marked
Go out).Burr Plug mechanism M includes multiple Burr Plug (not marking in figure) being arranged on boring clutch A2, and multiple peace
It is contained on the first boring runner A5 and the boring jack (in figure do not mark) corresponding with described Burr Plug.
During real work, line machine stranded wire apparatus is planted in the boring of package wire brush, and it further comprises twisted wire frame transmission motor speed varying
Device drive part, drives rotating disk 360 degree rotation, and coil of wire is fixed on above rotating disk, and the rotating disk last time can install 6 simultaneously
Coil of wire, and the too fast or the slowest centrifugal force rotated when coil of wire pulls, Mei Gegang are offset in coil of wire two ends by brush plate
The steel wire head end of wire tray passed through the pull-out of line directive wheel from pilot hole, and six coil of wire steel wires pool together, through Wire Wheel
The through wires hole of support plate, line sending pinch roller cylinder unclamps, and steel wire passes in the middle of line sending runner and line sending pinch roller and threading pilot hole leads to
Crossing, line sending pinch roller cylinder is fallen and compressing line sending pinch roller, steel wire is compressed, and rotates line sending runner whole stock steel wire and send forward, send simultaneously
Line pinch roller and line sending runner are packed together to six strands of steel wires steel wire and collect fulcrum, and 360 degree of rotations of rotating disk allow six coil skein silks become
One strand steel wire rope, the rotary speed application motor converter regulation speed of rotating disk, steel wire passes through line sending directive wheel by steel wire head end
It is inserted into and plants inside line head conduit, send hair to press from both sides hair jaw through planting line head, press from both sides hair jaw, tangent line moving knife mouth, tangent line stationary knife
Mouthful, steel wire is toward when planting the conveying of line head, and when the speed of steel wire conveying is inadequate, line sending directive wheel can up rise to slide bar sensor block
Sensing and power at the moment, Wire Wheel motor will rev up the middle normal position shape making steel wire return to a camber line in time
State, Wire Wheel motor returns to middle normal speed line sending, senses lower electric eye when line sending directive wheel 8 drops to the sensor block of slide bar
Time, the Wire Wheel motor degree of turning that will slow down allows steel wire carry to reach normal position in the middle of camber line, and so steel wire is single will not dissipate in guarantee
The state that random or disconnected situation at the uniform velocity tightens is toward planting line head steel conveying.
Other unaccounted part belongs to prior art.
Claims (10)
1. full-automatic steel wire brush boring line sending tangent line plants line integrated apparatus, it is characterised in that: include planting lineman's station (D1), master
Motor (D2) and main driving wheel (D3), mair motor (D2) and main driving wheel (D3) are installed in plants in lineman's station (D1)；
The outfan of mair motor (D2) is connected with main driving wheel (D3) by mair motor belt (D4), and main driving wheel (D3) one end is even
Being connected to the borehole drill construction (A) can holed the brush roll of wire brush by bit (A4), the other end connects to be had and can lead the 4th
Wire on wheel (C64) is inserted into the line sending tangent line planted in line jack and plants line integrated mechanism (B)；
Described line sending tangent line is planted line integrated mechanism (B) and is included first brake line (B51), the second brake cable (B61), tangent line connecting rod
(H4), it is arranged on to plant and plants line main shaft (B21) in lineman's station (D1), be arranged on the head spindle planted in lineman's station (D1)
(B41), it is arranged on hair pin guide rail (B43) planted in lineman's station (D1), is sleeved on mao pin guide rail (B43) and above and can lead at hair pin
Pin post slide block (B40) slided up and down on rail (B43), coaxial with main driving wheel (D3) and can be with main driving wheel (D3) synchronous axial system
Plant line power transmission shaft (B22), can with plant line power transmission shaft (B22) synchronous axial system and can plant line power transmission shaft (B22) upper slide plant
Line clutch (B2), and be sleeved on plant line power transmission shaft (B22) upper and with plant the line power transmission shaft (B22) the steel wire runner in matched in clearance
(B23)；
Plant to connect between line clutch (B2) and steel wire runner (B23) and have steel wire bolt mechanism (E), have and plant line cylinder (B1) installation
Planting in lineman's station (D1), the outfan planting line cylinder (B1) is connected with planting line clutch (B2), described in plant line main shaft (B21)
On be provided with and plant line runner (B3), the first jaw cam (B5), the second jaw cam (B6), tangential cam (B7) and line sending cam
(B8), head spindle (B41) is upper installs hairiness needle cam (B42)；
Steel wire runner (B23) by planting line driving belt (B44) and planting line runner (B3) and be connected, first brake line (B51) one end
Being connected with the first line sending jaw (B52), the other end is connected with the first jaw cam (B5) by the first jaw elastic mechanism (F),
Second brake cable (B61) one end is connected with the second line sending jaw (B62), and the other end is by the second jaw elastic mechanism (G) and the
Two jaw cams (B6) connect, and tangent line connecting rod (H4) one end is connected with tangent line stamping knife (B71), and the other end passes through tangent mechanism (H)
Being connected with tangential cam (B7), line sending cam (B8) is connected with the first line sending jaw (B52) by wire agency (K) and drives the
One line sending jaw (B52) moving axially along front conduit (B91), head four-bar mechanism is passed through in pin post slide block (B40) one end
(L) being connected with hair needle cam (B42), other end connection has can be inserted into the hair pin push rod planted in line jack by the head of wire
(B93)。
Full-automatic steel wire brush the most according to claim 1 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
State wire agency (K) and include the most hinged the first line sending pole (K1), the second line sending pole (K2), the 3rd line sending pole (K3)
With line sending slide block (K4), line sending slide block (K4) is slidably mounted on plants in lineman's station (D1), the first line sending pole (K1)
Vacant end contacts with the outer circumference surface of described line sending cam (B8), between line sending slide block (K4) and the first line sending jaw (B52) is
Fixing connection.
Full-automatic steel wire brush the most according to claim 2 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
State head four-bar mechanism (L) by the most hinged first mao of pin pole (L1), second mao of pin pole (L2), the 3rd mao of pin pole (L3)
Constituting with pin post slide block (B40), first mao of pin pole (L1) is arranged on plants in lineman's station (D1), in the 3rd mao of pin pole (L3)
Hairiness pin connecting rod (L4) it is connected between portion with hair needle cam (B42).
Full-automatic steel wire brush the most according to claim 3 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
State tangent mechanism (H) and include the most hinged tangent line escapement (H1), tangent line pole (H2), tangent line swing arm (H3) and tangent line connecting rod
(H4), the vacant end of tangent line escapement (H1) contacts with the outer circumference surface of tangential cam (B7), the vacant end of tangent line connecting rod (H4) with
Tangent line stamping knife (B71) connect, have tangent line locating dowel (B72) to be arranged on and plant in lineman's station (D1), tangent line swing arm (H3) middle part with
Described tangent line locating dowel (B72) is hinged.
Full-automatic steel wire brush the most according to claim 4 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
State the first jaw elastic mechanism (F) and include the most hinged the first jaw pole (F1), the second jaw pole (F2) and the 3rd pincers
Mouth pole (F3), the above connection of the first jaw pole (F1) has first that the outer circumference surface with described first jaw cam (B5) contacts
Jaw cylinder (F4), the vacant end of the first jaw pole (F1) plants a mao location-plate with being arranged on first planted in lineman's station (D1)
(F6) hinged, the vacant end of the 3rd jaw pole (F3) is connected with first brake line (B51), and first plants the upper peace of a mao location-plate (F4)
Planting a mao lead (F5) equipped with first, the middle part of the 3rd jaw pole (F3) is with described first to plant a mao lead (F5) hinged.
Full-automatic steel wire brush the most according to claim 5 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
State the second jaw elastic mechanism (G) and include the most hinged the 4th jaw pole (G1), the 5th jaw pole (G2) and the 6th pincers
Mouthful pole (G3), the upper connection of the 4th jaw pole (G1) have that the outer circumference surface with described second jaw cam (B6) contacts the
Two jaw cylinders (G4), the vacant end of the 4th jaw pole (G1) plants hair location with being arranged on second planted in lineman's station (D1)
Plate (G6) is hinged, and the vacant end of the 6th jaw pole (G3) and the second brake cable (B61) connect, and second plants on a mao location-plate (G6)
Being provided with second and plant a mao lead (G5), the middle part of the 6th jaw pole (G3) is with described second to plant a mao lead (G5) hinged.
7. plant line one according to the full-automatic steel wire brush boring line sending tangent line described in claim any one of claim 1 to 6
Gasifying device, it is characterised in that: described borehole drill construction (A) includes coaxial with main driving wheel (D3) and can be Tong Bu with main driving wheel (D3)
Rotate boring power transmission shaft (A6), can be with boring power transmission shaft (A6) synchronous axial system the boring above can slided in boring power transmission shaft (A6)
Clutch (A2), and be sleeved on boring power transmission shaft (A6) upper and with boring power transmission shaft (A6) the first boring runner in matched in clearance
(A5), connect between boring clutch (A2) and the first boring runner (A5) and have Burr Plug mechanism (M), have boring cylinder (A1)
Being arranged on and plant in lineman's station (D1), the outfan of boring cylinder (A1) is connected with boring clutch (A2), the first boring runner
(A5) and connect between bit (A4) and have the bit rotating mechanism (N) that bit (A4) can be made to rotate, and bit (A4) can be made perpendicular
The upper and lower mechanism of bit (Q) that Nogata upwards moves up and down.
Full-automatic steel wire brush the most according to claim 7 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
State the upper and lower mechanism of bit (Q) to include being arranged on the drill spindle (Q1) planted in lineman's station (D1), and be arranged on drill spindle
(Q1) the second upper and coaxial with drill spindle (Q1) boring runner (Q2), the first boring runner (A5) is by boring clutch skin
Band (A3) is connected with the second boring runner (Q2) and the second boring runner (Q2) can be driven to rotate, and drill spindle (Q1) and rotation are main
It is provided with between axle (N2) and rotation main shaft (N2) in the vertical direction can be made to do the boring cam mechanism (R) pumped.
Full-automatic steel wire brush the most according to claim 7 boring line sending tangent line plants line integrated apparatus, it is characterised in that: institute
Stating boring cam mechanism (R) and include hole cam (R1), boring connecting rod (R2) and boring cross bar (R3), boring cam (R1) is installed
On drill spindle (Q1), gripper shoe (R4) of holing in lineman's station (D1) is planted, with being arranged on, in the middle part of described boring cross bar (R3)
Hinged, boring cross bar (R3) one end is hinged with rotation main shaft (N2), and the other end is hinged with the end of boring connecting rod (R2), and boring is even
The vacant end of bar (R2) is hinged with the drill hole location column (R5) in boring cam (R1)；
Described bit rotating mechanism (N) includes being arranged on the bore motor (N1) planted in lineman's station (D1), and is arranged on and plants line
Rotation main shaft (N2) on workbench (D1), bit (A4) is installed on rotation main shaft (N2) bottom, the output of bore motor (N1)
Hold and be connected by boring rotating belt (N3) with rotating main shaft (N2) and main shaft (N2) rotation can be rotated.
10. full-automatic steel wire brush boring line sending tangent line plants line integral method, it is characterised in that: it comprises the technical steps that:
Step 1: make the wire head on the 4th directive wheel (C64) sequentially pass through rear conduit (B92), the first line sending jaw
(B52), front conduit (B91) and the second line sending jaw (B62), and enter in trough (B93), now the first line sending jaw
(B52) and the second line sending jaw (B62) is in releasing orientation, by the outfan of mair motor (D2) with main driving wheel (D3) even
Connect, open mair motor (D2), make mair motor (D2) drive main driving wheel (D3) to rotate；
Step 2: boring cylinder (A1) promotes boring clutch (A2) mobile to the first boring runner (A5), makes boring clutch
(A2), in the hole, boring location that the boring alignment pin on is inserted on the first boring runner (A5), main driving wheel (D3) is by boring
Clutch (A2) drives the first boring runner (A5) to rotate；
Step 3: bore motor (N1) is rotated main shaft (N2) and rotates, rotates main shaft (N2) drive and is fixed on rotation main shaft (N2)
The bit (A4) of bottom rotates；When rotating main shaft (N2) and driving bit (A4) to rotate, the first boring runner (A5) drives second
Boring rotates, and the second boring runner (Q2) makes boring rotation main shaft (N2) in the vertical direction do by boring cam mechanism (R)
Pump, rotate main shaft (N2) and drive bit (A4) the also in the vertical direction being fixed on rotation main shaft (N2) bottom to do
Pump；
When the bit (A4) rotated is when moving down, the present invention and realize drilling function, after having holed, when bit (A4) to
Upper mobile time, bit (A4) can be extracted out in planting line jack, during real work, the brush roll of wire brush not stall move,
Step 4: the every in the vertical direction of the bit (A4) of rotation completes up and down reciprocatingly cycle, and bit (A4) can be at steel wire
Get out one on the brush roll of brush and plant line jack, repeat step 3, until the line jack quantity of planting on wire brush meets actual production and wants
Ask；
Step 5: plant line cylinder and promote that to plant line clutch (B2) mobile to planting line runner (B3), make to plant planting on line clutch (B2)
Line alignment pin is inserted into plants planting in hole, line location on line runner (B3), and main driving wheel (D3) drives by planting line clutch (B2)
Plant line runner (B3) to rotate；
Step 6: the outfan planting line runner (B3) is connected with line sending runner (C46) and drives line sending runner (C46) to rotate, line sending
The outfan of runner (C46) is connected with head runner and drives head runner to rotate, and line sending runner (C46) is arranged on plants line main shaft
(B21) upper and drive is planted line main shaft (B21) and is rotated, and head runner is arranged on head and drives head spindle (B41) to rotate；
Step 7: plant line main shaft (B21) and drive the first jaw cam (B5), the second jaw cam (B6), tangential cam (B7) and send
Line cam (B8) rotates, and head spindle (B41) drives hair needle cam (B42) to rotate；
Step 8: the first jaw cam (B5) makes the first line sending jaw (B52) clamping steel wire line by first brake line (B51), the
Two jaw cams (B6) make the second line sending jaw (B62) keep releasing orientation by the second brake cable (B61)；
Step 9: line sending cam (B8) first passes through line sending swing arm and makes to be in the first line sending jaw (B52) of clamped condition and send to second
Line tweezer mouth (B62) is mobile, and after the first line sending jaw (B52) moves at the second line sending jaw (B62) position, first send
Line tweezer mouth (B52) cam makes the first line sending jaw (B52) be in releasing orientation by first brake line (B51), the second line sending pincers
Mouth (B62) cam makes the second line sending jaw (B62) clamping steel wire line, now, the head of wire by the second brake cable (B61)
Under the effect of the first line sending jaw (B52) and the second line sending jaw (B62), move to tangent line stamping knife (B71) position
Move a station length；
Step 10: tangential cam (B7) pass sequentially through tangent line swing arm (H3) and tangent line connecting rod (H4) promote tangent line stamping knife (B71) to
Wire moves, until wire is cut off, in this step, and the length that wire is cut off and the head of wire in step 9
The station length that portion is moved is equal；
Step 11: hair needle cam (B42) passes through head four-bar mechanism (L) and promotes pin post slide block (B40) downward on hair pin guide rod
Mobile, pin post slide block (B40) promotes hair pin to move to wire during moving down, makes a mao pin be shelved on steel wire the end of a thread
In portion；
Step 12: after hair pin is shelved on wire head, hair needle cam (B42) continue to press on wire head and hair pin to
Line brush hole of planting on wire brush is moved, until single line jack of planting completes to plant line operation；
Step 13: repetition step 6 to step 12, until all line jacks of planting on wire brush all complete to plant line operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781787.9A CN106263500B (en) | 2016-08-31 | 2016-08-31 | Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781787.9A CN106263500B (en) | 2016-08-31 | 2016-08-31 | Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus and method |
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| Publication Number | Publication Date |
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| CN106263500A true CN106263500A (en) | 2017-01-04 |
| CN106263500B CN106263500B (en) | 2017-12-29 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107874455A (en) * | 2017-12-13 | 2018-04-06 | 扬州市海星数控制刷设备有限公司 | Horizontal round brush disc brush, which is bored, plants all-in-one |
| CN107898130A (en) * | 2017-11-01 | 2018-04-13 | 湖北智丰数控机械有限公司 | Full-automatic cleaning brush double-station numerical control drilling and hair-planting all-in-one machine |
| CN109128829A (en) * | 2018-09-10 | 2019-01-04 | 湖北智丰数控机械有限公司 | The inside and outside chamfering one-shaper that drills of aluminum pipe brush pot |
| WO2019114022A1 (en) * | 2017-12-13 | 2019-06-20 | 扬州市海星数控制刷设备有限公司 | Horizontal annular drilling and planting all-in-one machine and method for drilling and planting same |
| CN110051112A (en) * | 2019-05-27 | 2019-07-26 | 浙江何升工具股份有限公司 | A kind of shaper for wire brush |
| CN110840070A (en) * | 2019-09-19 | 2020-02-28 | 湖北智丰数控机械有限公司 | Full-automatic production all-in-one machine for glass roller brush and production method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107898130A (en) * | 2017-11-01 | 2018-04-13 | 湖北智丰数控机械有限公司 | Full-automatic cleaning brush double-station numerical control drilling and hair-planting all-in-one machine |
| CN107874455A (en) * | 2017-12-13 | 2018-04-06 | 扬州市海星数控制刷设备有限公司 | Horizontal round brush disc brush, which is bored, plants all-in-one |
| WO2019114022A1 (en) * | 2017-12-13 | 2019-06-20 | 扬州市海星数控制刷设备有限公司 | Horizontal annular drilling and planting all-in-one machine and method for drilling and planting same |
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| CN109128829A (en) * | 2018-09-10 | 2019-01-04 | 湖北智丰数控机械有限公司 | The inside and outside chamfering one-shaper that drills of aluminum pipe brush pot |
| CN109128829B (en) * | 2018-09-10 | 2019-08-27 | 湖北智丰数控机械有限公司 | The inside and outside chamfering one-shaper that drills of aluminum pipe brush pot |
| CN110051112A (en) * | 2019-05-27 | 2019-07-26 | 浙江何升工具股份有限公司 | A kind of shaper for wire brush |
| CN110840070A (en) * | 2019-09-19 | 2020-02-28 | 湖北智丰数控机械有限公司 | Full-automatic production all-in-one machine for glass roller brush and production method thereof |
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|---|---|
| CN106263500B (en) | 2017-12-29 |
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