CN106263500B - Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus and method - Google Patents
Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus and method Download PDFInfo
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- CN106263500B CN106263500B CN201610781787.9A CN201610781787A CN106263500B CN 106263500 B CN106263500 B CN 106263500B CN 201610781787 A CN201610781787 A CN 201610781787A CN 106263500 B CN106263500 B CN 106263500B
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- 238000005553 drilling Methods 0.000 title claims abstract description 133
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 73
- 239000010959 steel Substances 0.000 title claims abstract description 73
- 238000010276 construction Methods 0.000 claims abstract description 7
- 210000001847 Jaw Anatomy 0.000 claims description 157
- 210000003128 Head Anatomy 0.000 claims description 40
- 230000005540 biological transmission Effects 0.000 claims description 33
- 230000001360 synchronised Effects 0.000 claims description 11
- 206010020112 Hirsutism Diseases 0.000 claims description 5
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 4
- 241001074085 Scophthalmus aquosus Species 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000000875 corresponding Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 210000003491 Skin Anatomy 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002965 rope Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/06—Machines for both drilling bodies and inserting bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D9/00—Machines for finishing brushes
- A46D9/02—Cutting; Trimming
Abstract
The invention discloses a kind of full-automatic steel wire brush drilling line sending tangent line to plant line integrated apparatus, a kind of device for being used to wire brush plant line of specific design.It includes twisted wire frame, plants line workbench, main motor and main driving wheel, and main motor and main driving wheel, which are installed in, plants on line workbench；The output end of main motor is connected with main driving wheel, and main driving wheel one end is connected with borehole drill construction, and the other end is connected with line sending tangent line and plants line integrated mechanism；Winding mechanism includes spiral motor and rotating disk, and Song Mao mechanisms include the first twisted wire location-plate and the second twisted wire location-plate, and line sending runner is located above line sending pinch roller, and line sending pinch roller spring assembly lower end is connected with pinch roller bearing upper end；Mast one end is connected with twisted wire frame, and the other end is provided with lead, is provided with guide groove in lead, guide rod top is connected with directive wheel.Appearance looks elegant of the present invention, pulling force are stable.The invention further relates to a kind of full-automatic steel wire brush drilling line sending tangent line to plant line integral method.
Description
Technical field
The present invention relates to a kind of device for being used to wire brush plant line, specifically a kind of full-automatic steel wire brush is bored
Line sending tangent line in hole plants line integrated apparatus.The invention further relates to a kind of full-automatic steel wire brush drilling line sending tangent line to plant line integration side
Method.
Background technology
Package wire brush is by rod brush (pole) and is inserted in the steel wire that rod paints and forms, and rod paints plants hair jacks provided with multiple,
Each plant is required to be implanted into steel wire in hair jack.During real work, people need the size and gauge of wire according to hole, and determine
The radical for the steel wire being colonized in hair jack, general aperture 3.0-6.5 hole 0.10mm wave shaped steel wire 100-400 root above steel
Silk implantation, if so small wave shaped steel wire by hand or the plant cant formula of semiautomatic loading mechanism and jacket and shorts hair occur plucking shakiness
Fixed, woollen has the quality for having and less, directly affecting product more, and unsightly, pulling force is unstable, clear for the outward appearance of existing package wire brush
Steel wire when using that run at high speed in the equipment wash, derust, polished easily comes off.
The content of the invention
The first object of the present invention is to overcome the weak point of background technology, and provides a kind of full-automatic steel wire brush and bores
Line sending tangent line in hole plants line integrated apparatus.
The second object of the present invention is to overcome the weak point of background technology, and provides a kind of full-automatic steel wire brush and bores
Line sending tangent line in hole plants line integral method.
In order to realize the first object of the present invention, the technical scheme is that：Full-automatic steel wire brush drilling line sending tangent line
Plant line integrated apparatus, it is characterised in that：Including twisted wire frame, plant line workbench, main motor and main driving wheel, main motor and master
Drive, which is installed in, plants on line workbench；The output end of main motor is connected with main driving wheel, and main driving wheel one end is connected with energy
The borehole drill construction to be drilled by bit to the brush roll of wire brush, the other end is connected with can be by the wire on the 4th directive wheel
It is inserted into the line sending tangent line planted in line jack and plants line integrated mechanism；The line sending tangent line, which plants line integrated mechanism, includes the first brake
Fare, the second brake cable, tangent line connecting rod, installed in the plant line main shaft planted on line workbench, installed in the machine planted on line workbench
Head main shaft, installed in the hair pin guide rail planted on line workbench, is sleeved on mao pin guide rail and can be slided up and down on hair pin guide rail
Pin post sliding block, it is coaxial with main driving wheel and can with the plant line power transmission shaft of main driving wheel synchronous axial system, can with plant line power transmission shaft it is same
The plant line clutch that step is rotated and can slided on line power transmission shaft is planted, and be sleeved on and plant on line power transmission shaft and be in planting line power transmission shaft
The steel wire runner that gap coordinates；Plant and be connected with steel wire bolt mechanism between line clutch and steel wire runner, have and plant the installation of line cylinder
On line workbench is planted, the output end for planting line cylinder be connected with planting line clutch, it is described plant be provided with line main shaft plant line runner,
First jaw cam, the second jaw cam, tangential cam and line sending cam, hairiness needle cam is installed on head spindle；Steel wire turns
Wheel is connected by planting line driving belt with planting line runner, and first brake line one end is connected with the first line sending jaw, and the other end passes through
First jaw elastic mechanism is connected with the first jaw cam, and second brake cable one end is connected with the second line sending jaw, and the other end leads to
Cross the second jaw elastic mechanism to be connected with the second jaw cam, tangent line connecting rod one end is connected with tangent line stamping knife, and the other end is by cutting
Line mechanism is connected with tangential cam, and line sending cam is connected by wire agency with the first line sending jaw, and pin post sliding block one end passes through
Head four-bar mechanism is connected with hair needle cam, and the other end, which is connected with, can be inserted into the head of wire on the hair pin planted in line jack
Push rod.
In the above-mentioned technical solutions, the wire agency include the first be hinged successively line sending pole, the second line sending pole,
3rd line sending pole and line sending sliding block, line sending sliding block be slidably mounted on plant line workbench on, the first line sending pole it is vacant
End contacts with the outer circumference surface of the line sending cam, is to be fixedly connected between line sending sliding block and the first line sending jaw.
In the above-mentioned technical solutions, the head four-bar mechanism by successively be hinged first mao of pin pole, second mao of pin pole,
3rd mao of pin pole and pin post sliding block are formed, and first mao of pin pole, which is arranged on, plants on line workbench, in the middle part of the 3rd mao of pin pole with
Hairiness pin connecting rod is connected between hair needle cam.
In the above-mentioned technical solutions, the tangent mechanism includes tangent line escapement be hinged successively, tangent line pole, tangent line swing arm
With tangent line connecting rod, the vacant end of tangent line escapement contacts with the outer circumference surface of tangential cam, and vacant end and the tangent line of tangent line connecting rod rush
Knife connects, and has tangent line locating dowel to be arranged on and plants on line workbench, and tangent line middle part of swing arm positions column articulated with the tangent line；
In the above-mentioned technical solutions, the first jaw elastic mechanism includes the first be hinged successively jaw pole, second
Jaw pole and the 3rd jaw pole, it is connected with what is contacted with the outer circumference surface of the first jaw cam on the first jaw pole
First jaw cylinder, the vacant end of the first jaw pole are hinged with the first plant hair location-plate on plant line workbench, the
The vacant end of three jaw poles is connected with first brake line, and the first plant hair lead is provided with the first plant hair location-plate, and the 3rd
The middle part of jaw pole is oriented to column articulated with the described first plant hair；
The second jaw elastic mechanism includes be hinged successively the 4th jaw pole, the 5th jaw pole and the 6th jaw
Pole, is connected with the second jaw cylinder contacted with the outer circumference surface of the second jaw cam on the 4th jaw pole, and the 4th
The vacant end of jaw pole installed in the second plant hair location-plate planted on line workbench with being hinged, the vacant end of the 6th jaw pole
It is connected with the second brake cable, the second plant hair lead, the middle part of the 6th jaw pole and institute is installed on the second plant hair location-plate
It is column articulated to state the second plant hair guiding.
In the above-mentioned technical solutions, the borehole drill construction includes coaxial and can be with main driving wheel synchronous axial system with main driving wheel
Drill power transmission shaft, can be with drilling power transmission shaft synchronous axial system and the drilling clutch that can be slided on drilling power transmission shaft, and is sleeved on
Drill power transmission shaft on and with drilling power transmission shaft in gap coordinate first drilling runner, drill clutch and first drilling runner it
Between be connected with Burr Plug mechanism, there is boring cylinder to be arranged on and plant on line workbench, the output end of boring cylinder and drilling clutch
Device is connected, and the bit rotating mechanism that can rotate bit is connected between the first drilling runner and bit, and can make bit perpendicular
Mechanism above and below the bit that Nogata moves up and down upwards.
In the above-mentioned technical solutions, mechanism includes being arranged on the drill spindle planted on line workbench the bit up and down, and
On drill spindle and the second drilling runner coaxial with drill spindle, the first drilling runner and the second drilling runner connect
Connect, be provided with that live spindle in the vertical direction can be made to do the drilling to pump is convex between drill spindle and live spindle
Take turns mechanism.
In the above-mentioned technical solutions, the drilling cam mechanism includes drilling cam, drilling connecting rod and drilling cross bar, drilling
Cam is arranged on drill spindle, and the middle part of the drilling cross bar is hinged with the supporting plate that drilled on plant line workbench, is bored
Hole cross bar one end is hinged with live spindle, and the end of the other end and the connecting rod that drills is hinged, and the vacant end for the connecting rod that drills is convex with drilling
Boring positioning on wheel is column articulated；
The bit rotating mechanism includes being arranged on the bore motor planted on line workbench, and on plant line workbench
Live spindle, bit is installed on live spindle bottom, and the output end of bore motor is connected with live spindle.
In order to realize the second object of the present invention, the technical scheme is that：Full-automatic steel wire brush drilling line sending tangent line
Plant line integral method, it is characterised in that：It is comprised the technical steps that：Step 1：Make the wire head on the 4th directive wheel
Rear conduit, the first line sending jaw, preceding conduit and the second line sending jaw are sequentially passed through, and is entered in trough, now
One line sending jaw and the second line sending jaw are in releasing orientation, and the output end of main motor is connected with main driving wheel, open master
Motor, main motor is set to drive main driving wheel to rotate；Step 2：Boring cylinder promotes drilling clutch to be moved to the first drilling runner,
Make in the boring positioning hole that the boring positioning pin on drilling clutch is inserted on the first drilling runner, main driving wheel passes through drilling
Clutch drives the first drilling runner to rotate；Step 3：Bore motor drives live spindle to rotate, and live spindle, which drives, to be fixed on
The bit of live spindle bottom rotates；When live spindle drives bit to rotate, the first drilling drilling of driven by rotating wheel second rotates,
Second drilling runner makes drilling live spindle in the vertical direction pump by the cam mechanism that drills, live spindle
Drive and be fixed on the bit of live spindle bottom also in the vertical direction pumps；Repeat step 4, until wire brush
On plant line jack quantity meet actual production requirement；Step 5：Planting line cylinder promotes plant line clutch to be moved to line runner is planted,
The plant line alignment pin on plant line clutch is set to be inserted into the plant line positioning hole planted on line runner, main driving wheel is by planting line clutch
Device, which drives, plants the rotation of line runner；Step 6：The output end for planting line runner is connected with line sending runner and drives line sending runner to rotate, and send
The output end of line runner is connected with head runner and drives head runner to rotate, and line sending runner, which is arranged on, plants on line main shaft and drive
Line main axis is planted, head runner is arranged on head and drives head spindle to rotate；Step 7：Plant line main shaft and drive the first pincers
Mouth cam, the second jaw cam, tangential cam and line sending cam rotation, head spindle drive hair needle cam to rotate；Step 8：The
One jaw cam makes the first line sending jaw clamping steel wire line by first brake line, and the second jaw cam is made by the second brake cable
Second line sending jaw keeps releasing orientation；Step 9：Line sending cam, which first passes through line sending swing arm, makes the first line sending in clamped condition
Jaw moves to the second line sending jaw, after the first line sending jaw is moved at the second line sending jaw position, the first line sending
Jaw cam makes the first line sending jaw be in releasing orientation by first brake line, and the second line sending jaw cam passes through the second brake
Line makes the second line sending jaw clamping steel wire line；Step 10：Tangential cam passes sequentially through tangent line swing arm and tangent line connecting rod promotes tangent line
Stamping knife moves to wire, until wire is cut off；Step 11：Hair needle cam promotes pin post sliding block by head four-bar mechanism
Moved down on hair pin guide rod, pin post sliding block promotes hair pin to be moved to wire during moving down, and puts a mao pin
Put on wire head；Step 12：After hair pin is shelved on wire head, hair needle cam continues to press on wire head
And hair pin moves to the plant line brush hole on wire brush, until single plant line jack is completed to plant line operation；Step 13：Repeat step
6 to step 12, until all plant line jacks on wire brush are completed to plant line operation.
Appearance looks elegant of the present invention, pulling force are stable, when the present invention runs at high speed use in the equipment such as cleaning, derusting, polishing
When, steel wire still is able to stable be inserted on brush roll.
Brief description of the drawings
Fig. 1 is when the structural representation that the present invention does not include first brake line and the second brake cable makes.
Fig. 2 is the structural representation when the present invention does not include main motor belt and the second brake cable.
Fig. 3 is the structural representation when present invention does not include main motor belt and the second brake cable.
A- borehole drill constructions in figure, A1- boring cylinders, A2- drilling clutches, A3- drilling clutch belts, A4- bits,
A5- first drill runner, A6- drilling power transmission shaft, B- line sendings tangent line plant line integrated mechanism, B1- plant line cylinder, B2- plant line from
Clutch, B21- plant line main shaft, and B22- plants line power transmission shaft, B23- steel wire runners, and B3- plants line runner, B40- pin post sliding blocks, B41- machines
Head main shaft, B42- hair needle cams, B43- hair pin guide rails, B5- the first jaw cams, B51- first brake lines, the line sendings of B52- first
Jaw, B6- the second jaw cams, the brake cables of B61- second, B7- tangential cams, B71- tangent line stamping knives, B72- tangent line locating dowels,
B8- line sending cams, conduit before B91-, conduit after B92-, B93- hair pin push rods, B94- troughs, D2- main motors, D3- master
Drive, D4- main motor belts, E- steel wire bolt mechanisms, F- the first jaw elastic mechanisms, F1- the first jaw poles, F2-
Two jaw poles, the jaw poles of F3- the 3rd, F4- the first jaw cylinders, F5- first plant hair lead, and F6- first plants hair positioning
Plate, G- the second jaw elastic mechanisms, the jaw poles of G1- the 4th, the jaw poles of G2- the 5th, the jaw poles of G3- the 6th, G4- second
Jaw cylinder, G5- second plant hair lead, and G6- second plants hair location-plate, H- tangent mechanisms, H1- tangent line escapements, H2- tangent line branch
Bar, H3- tangent line swing arms, H4- tangent line connecting rods, K- wire agencies, K1- the first line sending poles, K2- the second line sending poles, K3- the 3rd
Line sending pole, K4- line sending sliding blocks, L- head four-bar mechanisms, first mao of pin pole of L1-, second mao of pin pole of L2-, the 3rd mao of L3-
Pin pole, L4- hair pin connecting rods, M- Burr Plugs mechanism, N- bit rotating mechanisms, N1- bore motors, N2- live spindles, Q- are bored
Mechanism, Q1- drill spindles, the drilling runners of Q2- second, R- drilling cam mechanisms, R1- drilling cams, R2- drillings connect mouth up and down
Bar, R3- drilling cross bars, R4- drilling supporting plates.
Embodiment
The performance that the invention will now be described in detail with reference to the accompanying drawings, but they do not form limitation of the invention, only
It is for example.Make advantages of the present invention more clear by explanation simultaneously and be readily appreciated that.
Understood refering to accompanying drawing：Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus, it is characterised in that：Including twisting
Line frame, plant line workbench, main motor D2 and main driving wheel D3, main motor D2 and main driving wheel D3 are installed in and plant line workbench
On；
Main motor D2 output end is connected by main motor belt D4 with main driving wheel D3, and main driving wheel D3 one end is connected with
The borehole drill construction A that can be drilled by bit A4 to the brush roll of wire brush, the other end is connected with can be by the 4th directive wheel
Wire is inserted into the line sending tangent line planted in line jack and plants line integrated mechanism B.
During real work, the line sending tangent line, which plants line integrated mechanism B, includes first brake line B51, the second brake cable
B61, tangent line connecting rod H4, installed in the plant line main shaft B21 planted on line workbench, installed in the head spindle planted on line workbench
B41, installed in plant line workbench on hair pin guide rail B43, be sleeved on mao pin guide rail B43 and can be on hair pin guide rail B43 on
The pin post slide block B 40 of lower slider, it is coaxial with main driving wheel D3 and can with the plant line power transmission shaft B22 of main driving wheel D3 synchronous axial systems,
Can be with the plant line clutch B2 that plants line power transmission shaft B22 synchronous axial systems and can be slided on line power transmission shaft B22 is planted, and it is sleeved on plant line
It is in the steel wire runner B23 that gap coordinates on power transmission shaft B22 and with planting line power transmission shaft B22；
Steel wire bolt mechanism E is connected between plant line clutch B2 and steel wire runner B23, has to plant line cylinder B1 and be arranged on and plants
On line workbench, the output end for planting line cylinder B1 is connected with planting line clutch B2, is provided with the plant line main shaft B21 and is planted line turn
It is provided with wheel B3, the first jaw cam B5, the second jaw cam B6, tangential cam B7 and line sending cam B8, head spindle B41
Hair needle cam B42；
Steel wire runner B23 be connected by planting line driving belt B44 with planting line runner B3, first brake line B51 one end and the
One line sending jaw B52 connections, the other end are connected by the first jaw elastic mechanism F with the first jaw cam B5, the second brake cable
B61 one end is connected with the second line sending jaw, and the other end is connected by the second jaw elastic mechanism G with the second jaw cam B6, is cut
Line connecting rod H4 one end is connected with tangent line stamping knife B71, and the other end is connected by tangent mechanism H with tangential cam B7, line sending cam B8
It is connected by wire agency K with the first line sending jaw B52 and drives the first line sending jaw B52 to be moved along preceding conduit B91 axial direction
Dynamic, the one end of pin post slide block B 40 is connected by head four-bar mechanism L with hair needle cam B42, and the other end is connected with can be by wire
Head is inserted into the hair pin push rod B93 planted in line jack.
In the above-mentioned technical solutions, the wire agency K includes the first be hinged successively line sending pole K1, the second line sending branch
Bar K2, the 3rd line sending pole K3 and line sending sliding block K4, line sending sliding block K4, which is slidably mounted on, to plant on line workbench, the first line sending
Pole K1 vacant end contacts with the outer circumference surface of the line sending cam B8, between line sending sliding block K4 and the first line sending jaw B52
To be fixedly connected.
Preferably, the head four-bar mechanism L by being hinged first mao of pin pole L1, second mao of pin pole L2,3rd successively
Hair pin pole L3 and pin post slide block B 40 are formed, and first mao of pin pole L1, which is arranged on, to plant on line workbench, in the 3rd mao of pin pole L3
Hairiness pin connecting rod L4 is connected between portion and hair needle cam B42.
Preferably, the tangent mechanism H include tangent line escapement H1 be hinged successively, tangent line pole H2, tangent line swing arm H3 and
Tangent line connecting rod H4, tangent line escapement H1 vacant end contact with tangential cam B7 outer circumference surface, tangent line connecting rod H4 vacant end with
The B71 connections of tangent line stamping knife, there is tangent line locating dowel B72 to be arranged on and plant on line workbench, determine in the middle part of tangent line swing arm H3 with the tangent line
Position post B72 is hinged；
Preferably, the first jaw elastic mechanism F includes the first be hinged successively jaw pole F1, the second jaw pole
It is connected with what is contacted with the outer circumference surface of the first jaw cam B5 on F2 and the 3rd jaw pole F3, the first jaw pole F1
First jaw cylinder F4, the first jaw pole F1 vacant end installed in plant on line workbench first with planting hair location-plate F6 hinges
Connect, the 3rd jaw pole F3 vacant end is connected with first brake line B51, and the first plant hair is provided with the first plant hair location-plate F6
Lead F5, the 3rd jaw pole F3 middle part are hinged with the described first plant hair lead F5；
The second jaw elastic mechanism G includes be hinged successively the 4th jaw pole G1, the 5th jaw pole G2 and the
The second pincers contacted with the outer circumference surface of the second jaw cam B6 are connected with six jaw pole G3, the 4th jaw pole G1
Mouth cylinder G4, the 4th jaw pole G1 vacant end are hinged with the second plant hair location-plate G6 on plant line workbench, the
Six jaw pole G3 vacant end is connected with the second brake cable B61, and the second plant hair guiding is provided with the second plant hair location-plate G6
Post G5, the 6th jaw pole G3 middle part are hinged with the described second plant hair lead G5.
Preferably, the borehole drill construction A includes coaxial with main driving wheel D3 and can drilled with main driving wheel D3 synchronous axial systems
Power transmission shaft A6, can be with drilling power transmission shaft A6 synchronous axial systems and the drilling clutch A2 that can be slided on drilling power transmission shaft A6, and set
It is upper mounted in drilling power transmission shaft A6 and with drilling power transmission shaft A6 the first drilling the runner A5, drilling clutch A2 coordinated in gap and the
Burr Plug mechanism M is connected between one drilling runner A5, has boring cylinder A1 to be arranged on and plants on line workbench, boring cylinder A1
Output end with drilling clutch A2 be connected, first drilling runner A5 and bit A4 between be connected with can make bit A4 rotation brill
Mouth rotating mechanism N, and the upper and lower mechanism Q of bit that can move up and down bit A4 in the vertical directions.
Preferably, mechanism Q includes being arranged on the drill spindle Q1 planted on line workbench the bit up and down, and installed in brill
On the main shaft Q1 of hole and second drilling the runner Q2, first drilling runner A5 coaxial with drill spindle Q1 passes through the clutch belt that drills
A3 is connected with the second drilling runner Q2 and the second drilling runner Q2 can be driven to rotate, and pacifies between drill spindle Q1 and live spindle N2
Equipped with the drilling cam mechanism R that can do live spindle N2 in the vertical directions to pump.
Preferably, the drilling cam mechanism R includes drilling cam R1, drilling connecting rod R2 and drilling cross bar R3, and drilling is convex
Take turns R1 to be arranged on drill spindle Q1, the supporting plate R4 hinges that drill on line workbench are planted in the middle part of the cross bar R3 that drills with being arranged on
Connect, drilling cross bar R3 one end is hinged with live spindle N2, and the end of the other end and the connecting rod R2 that drills is hinged, drilling connecting rod R2 sky
Boring positioning on Yu Duanyu drilling cams R1 is column articulated；
The bit rotating mechanism N includes being arranged on the bore motor N1 planted on line workbench, and is worked installed in line is planted
Live spindle N2 on platform, bit A4 are installed on live spindle N2 bottoms, and bore motor N1 output end rotates skin by drilling
Band is connected with live spindle N2 and live spindle N2 can be driven to rotate.
During real work, full-automatic steel wire brush drilling line sending tangent line plants line integral method, comprises the technical steps that：
Step 1：Make the wire head on the 4th directive wheel sequentially pass through rear conduit B92, the first line sending jaw B52,
Preceding conduit B91 and the second line sending jaw, and enter in trough B94, now the first line sending jaw B52 and the second line sending clamps
Mouth is in releasing orientation, and main motor D2 output end is connected with main driving wheel D3, opens main motor D2, makes main motor D2 bands
Dynamic main driving wheel D3 is rotated；
Step 2：Boring cylinder A1 promotes drilling clutch A2 to make to the first drilling runner A5 movements on drilling clutch A2
Boring positioning pin be inserted into the boring positioning hole on the first drilling runner A5, main driving wheel D3 passes through the clutch A2 bands that drill
Dynamic first drilling runner A5 is rotated；
Step 3：Bore motor N1 drives live spindle N2 to rotate, and live spindle N2, which drives, is fixed on live spindle N2 bottoms
Bit A4 rotate；When live spindle N2 drives bit A4 to rotate, the first drilling runner A5 drives the second drilling to rotate, and second
Drilling runner Q2 makes drilling live spindle N2 in the vertical directions pump by the cam mechanism R that drills, rotation master
Axle N2, which drives, to be fixed on the bit A4 of live spindle N2 bottoms also in the vertical direction pumps；
When the bit A4 of rotation is being moved down, that is, drilling function is realized, after the completion of drilling, when bit A4 is moved up
When, bit A4 can be extracted out from planting in line jack, during real work, the brush roll of wire brush do not stall it is dynamic,
Step 4：Up and down reciprocatingly cycle, bit A4 can be in steel wires for completion one per in the vertical direction by the bit A4 of rotation
A plant line jack, repeat step 3 are drilled out on the brush roll of brush, until the plant line jack quantity on wire brush meets that actual production will
Ask；
Step 5：Plant line cylinder and promote and plant line clutch B2 to line runner B3 movements are planted, make the plant line on plant line clutch B2
Alignment pin is inserted into the plant line positioning hole planted on line runner B3, and main driving wheel D3 plants line runner by planting line clutch B2 and driving
B3 is rotated；
Step 6：The output end for planting line runner B3 is connected with line sending runner and drives the rotation of line sending runner, line sending runner it is defeated
Go out end to be connected with head runner and drive head runner to rotate, line sending runner, which is arranged on to plant on line main shaft B21 and drive, plants line master
Axle B21 is rotated, and head runner is arranged on head and drives head spindle B41 to rotate；
Step 7：Planting line main shaft B21 drives the first jaw cam B5, the second jaw cam B6, tangential cam B7 and line sending convex
Take turns B8 to rotate, head spindle B41 drives hair needle cam B42 to rotate；
Step 8：First jaw cam B5 makes the first line sending jaw B52 clamping steel wire lines by first brake line B51, and second
Jaw cam B6 makes the second line sending jaw keep releasing orientation by the second brake cable B61；
Step 9：Line sending cam B8, which first passes through line sending swing arm, makes the first line sending jaw B52 in clamped condition be sent to second
Line tweezer mouth moves, and after the first line sending jaw B52 is moved at the second line sending jaw position, the first line sending jaw B52 is convex
Wheel makes the first line sending jaw B52 be in releasing orientation by first brake line B51, and the second line sending jaw cam passes through the second brake
Line B61 makes the second line sending jaw clamping steel wire line, and now, the head of wire is clamped in the first line sending jaw B52 and the second line sending
In the presence of mouthful, warp-wise tangent line stamping knife B71 positions move a station length；
Step 10：Tangential cam B7 passes sequentially through tangent line swing arm H3 and tangent line connecting rod H4 and promotes tangent line stamping knife B71 to steel wire
Line moves, until wire to be cut off to, in this step, the cut-off length of wire and the head institute of wire in step 9
Mobile station equal length；
Step 11：Hair needle cam B42 promotes pin post slide block B 40 on hair pin guide rod to moving down by head four-bar mechanism L
Dynamic, pin post slide block B 40 promotes hair pin to be moved to wire during moving down, and a mao pin is shelved on wire head
On；
Step 12：After hair pin is shelved on wire head, hair needle cam B42 continues to press on wire head and hair pin
Moved to the plant line brush hole on wire brush, until single plant line jack is completed to plant line operation；
Step 13：Repeat step 6 is to step 12, until all plant line jacks on wire brush are completed to plant line operation.
During real work, the second twisted wire location-plate is non-essential structure, and wire via includes being arranged on the first twisted wire
The first wire via (not marked in figure) on location-plate, and the second wire via on the second twisted wire location-plate
(not marked in figure).
During real work, the steel wire bolt mechanism E includes multiple plant line latch (figures for being arranged on and planting on line clutch B2
In do not mark), it is and multiple upper installed in steel wire runner B23 and (do not marked in figure with the corresponding steel wire jack of line latch of planting
Go out).Burr Plug mechanism M includes multiple Burr Plugs (not marked in figure) being arranged on drilling clutch A2, and multiple peaces
The jack (not marked in figure) that drills upper mounted in the first drilling runner A5 and corresponding with the Burr Plug.
During real work, line machine stranded wire apparatus is planted in package wire brush drilling, and it further comprises twisted wire frame transmission motor speed varying
Device drive part, 360 degree of rotations of rotating disk are driven, coil of wire is fixed on above rotating disk, and the rotating disk last time can install 6 simultaneously
Coil of wire, and the too fast or excessively slow centrifugal force rotated when coil of wire pulls, Mei Gegang are offset in coil of wire both ends by brush plate
The steel wire head end of wire tray passed through line directive wheel from pilot hole and pulled out, and six coil of wire steel wires pool together, through Wire Wheel
The threading hole of support plate, line sending pinch roller cylinder are unclamped, and steel wire passes through and threaded pilot hole among line sending runner and line sending pinch roller and leads to
Cross, line sending pinch roller cylinder, which is fallen, to be compressed compression line sending pinch roller steel wire, is rotated the whole stock steel wire of line sending runner and is sent forward, send simultaneously
Steel wire is packed together to six strands of steel wires and collects fulcrum by line pinch roller and line sending runner, 360 degree of rotations of rotating disk allow six coil silks to be twisted into for
One strand steel wire rope, the rotary speed application motor frequency converter regulation speed of rotating disk, steel wire is by line sending directive wheel by steel wire head end
It is inserted into and plants inside line head conduit, send hair to press from both sides hair jaw by planting line head, press from both sides hair jaw, tangent line moving knife mouth, tangent line stationary knife
Mouthful, steel wire is toward when planting the conveying of line head, and when the speed of steel wire conveying is inadequate, line sending directive wheel can up rise to slide bar sensor block
When sensing electric eye, line sending turbin generator will rev up the middle normal position shape for making steel wire return to a camber line in time
State, line sending turbin generator return to middle normal speed line sending, when the sensor block that line sending directive wheel drops to slide bar senses lower electric eye,
Line sending turbin generator, which will slow down degree of turning, to be allowed steel wire to carry to reach normal position among camber line, so guarantee steel wire it is single will not it is at random or
The past plant line head steel conveying of state that disconnected situation at the uniform velocity tightens.
Other unaccounted parts belong to prior art.
Claims (10)
1. full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus, it is characterised in that：Including planting line workbench, main motor
(D2) it is installed in and plants on line workbench with main driving wheel (D3), main motor (D2) and main driving wheel (D3)；
The output end of main motor (D2) is connected by main motor belt (D4) with main driving wheel (D3), and main driving wheel (D3) one end connects
Being connected to can be by the borehole drill construction (A) that bit (A4) is drilled to the brush roll of wire brush, and the other end, which is connected with, to be led the 4th
The line sending tangent line planted in line jack is inserted into the wire on wheel and plants line integrated mechanism (B)；
The line sending tangent line, which plants line integrated mechanism (B), includes first brake line (B51), the second brake cable (B61), tangent line connecting rod
(H4), installed in the plant line main shaft (B21) planted on line workbench, installed in the head spindle (B41) planted on line workbench, installation
Hair pin guide rail (B43) on line workbench is planted, is sleeved on mao pin guide rail (B43) and can be upper and lower on hair pin guide rail (B43)
The pin post sliding block (B40) of slip, it is coaxial with main driving wheel (D3) and can be with the plant line power transmission shaft of main driving wheel (D3) synchronous axial system
(B22), can with the plant line clutch (B2) planted line power transmission shaft (B22) synchronous axial system and can slided in plant line power transmission shaft (B22),
Planted with being sleeved on line power transmission shaft (B22) and with planting the steel wire runner (B23) that line power transmission shaft (B22) is in gap cooperation；
Plant and be connected with steel wire bolt mechanism (E) between line clutch (B2) and steel wire runner (B23), have and plant line cylinder (B1) installation
On line workbench is planted, the output end for planting line cylinder (B1) is connected with planting line clutch (B2), is pacified on the plant line main shaft (B21)
Equipped with plant line runner (B3), the first jaw cam (B5), the second jaw cam (B6), tangential cam (B7) and line sending cam
(B8) hairiness needle cam (B42), is installed on head spindle (B41)；
Steel wire runner (B23) is connected by planting line driving belt (B44) with planting line runner (B3), first brake line (B51) one end
It is connected with the first line sending jaw (B52), the other end is connected by the first jaw elastic mechanism (F) with the first jaw cam (B5),
Second brake cable (B61) one end is connected with the second line sending jaw, and the other end passes through the second jaw elastic mechanism (G) and the second jaw
Cam (B6) is connected, and tangent line connecting rod (H4) one end is connected with tangent line stamping knife (B71), and the other end passes through tangent mechanism (H) and tangent line
Cam (B7) is connected, and line sending cam (B8) is connected with the first line sending jaw (B52) by wire agency (K) and drives the first line sending
Axial movement of the jaw (B52) along preceding conduit (B91), pin post sliding block (B40) one end pass through head four-bar mechanism (L) and hair pin
Cam (B42) connects, and the other end, which is connected with, can be inserted into the head of wire the hair pin push rod (B93) planted in line jack.
2. full-automatic steel wire brush drilling line sending tangent line according to claim 1 plants line integrated apparatus, it is characterised in that：Institute
Stating wire agency (K) includes the first be hinged successively line sending pole (K1), the second line sending pole (K2), the 3rd line sending pole (K3)
With line sending sliding block (K4), line sending sliding block (K4) be slidably mounted on plant line workbench on, the first line sending pole (K1) it is vacant
End contacts with the outer circumference surface of the line sending cam (B8), is fixed between line sending sliding block (K4) and the first line sending jaw (B52)
Connection.
3. full-automatic steel wire brush drilling line sending tangent line according to claim 2 plants line integrated apparatus, it is characterised in that：Institute
Head four-bar mechanism (L) is stated by being hinged first mao of pin pole (L1), second mao of pin pole (L2), the 3rd mao of pin pole (L3) successively
Formed with pin post sliding block (B40), first mao of pin pole (L1), which is arranged on, plants on line workbench, in the middle part of the 3rd mao of pin pole (L3) with
Hairiness pin connecting rod (L4) is connected between hair needle cam (B42).
4. full-automatic steel wire brush drilling line sending tangent line according to claim 3 plants line integrated apparatus, it is characterised in that：Institute
Stating tangent mechanism (H) includes be hinged successively tangent line escapement (H1), tangent line pole (H2), tangent line swing arm (H3) and tangent line connecting rod
(H4), the vacant end of tangent line escapement (H1) contacts with the outer circumference surface of tangential cam (B7), the vacant end of tangent line connecting rod (H4) with
Tangent line stamping knife (B71) connects, and has tangent line locating dowel (B72) to be arranged on and plants on line workbench, in the middle part of tangent line swing arm (H3) with it is described
Tangent line locating dowel (B72) is be hinged.
5. full-automatic steel wire brush drilling line sending tangent line according to claim 4 plants line integrated apparatus, it is characterised in that：Institute
Stating the first jaw elastic mechanism (F) includes the first be hinged successively jaw pole (F1), the second jaw pole (F2) and the 3rd pincers
Mouthful pole (F3), first contacted with the outer circumference surface of the first jaw cam (B5) is connected with the first jaw pole (F1)
Jaw cylinder (F4), the vacant end of the first jaw pole (F1) installed in plant on line workbench first with planting hair location-plate (F6)
Be hinged, the vacant end of the 3rd jaw pole (F3) is connected with first brake line (B51), is provided with the first plant hair location-plate (F6)
First plants hair lead (F5), and the middle part of the 3rd jaw pole (F3) is planted hair lead (F5) with described first and is hinged.
6. full-automatic steel wire brush drilling line sending tangent line according to claim 5 plants line integrated apparatus, it is characterised in that：Institute
Stating the second jaw elastic mechanism (G) includes the 4th be hinged successively jaw pole (G1), the 5th jaw pole (G2) and the 6th pincers
Mouthful pole (G3), second contacted with the outer circumference surface of the second jaw cam (B6) is connected with the 4th jaw pole (G1)
Jaw cylinder (G4), the vacant end of the 4th jaw pole (G1) installed in plant on line workbench second with planting hair location-plate (G6)
Be hinged, the vacant end of the 6th jaw pole (G3) is connected with the second brake cable (B61), is provided with the second plant hair location-plate (G6)
Second plants hair lead (G5), and the middle part of the 6th jaw pole (G3) is planted hair lead (G5) with described second and is hinged.
7. the full-automatic steel wire brush drilling line sending tangent line according to any one of claim 1 to 6 claim plants line one
Makeup is put, it is characterised in that：The borehole drill construction (A) includes coaxial and can be synchronous with main driving wheel (D3) with main driving wheel (D3)
Drilling power transmission shaft (A6) is rotated, can be with drilling power transmission shaft (A6) synchronous axial system and the drilling that can be slided on drilling power transmission shaft (A6)
Clutch (A2), and the first drilling runner for being sleeved on drilling power transmission shaft (A6) and coordinating with drilling power transmission shaft (A6) in gap
(A5), drill and be connected with Burr Plug mechanism (M) between clutch (A2) and the first drilling runner (A5), there is boring cylinder (A1)
Installed in planting on line workbench, the output end of boring cylinder (A1) is connected with drilling clutch (A2), the first drilling runner (A5)
The bit rotating mechanism (N) that can rotate bit (A4) is connected between bit (A4), and bit (A4) can be made in vertical side
Mechanism (Q) above and below the bit moved up and down upwards.
8. full-automatic steel wire brush drilling line sending tangent line according to claim 7 plants line integrated apparatus, it is characterised in that：Institute
Stating bit, mechanism (Q) includes being arranged on the drill spindle (Q1) planted on line workbench up and down, and on drill spindle (Q1)
And the second drilling runner (Q2) coaxial with drill spindle (Q1), the first drilling runner (A5) pass through the clutch belt that drills (A3)
It is connected with the second drilling runner (Q2) and the second drilling runner (Q2) can be driven to rotate, drill spindle (Q1) and live spindle (N2)
Between be provided with live spindle (N2) in the vertical direction can be made to do the drilling cam mechanism (R) to pump.
9. full-automatic steel wire brush drilling line sending tangent line according to claim 7 plants line integrated apparatus, it is characterised in that：Also
Including drilling cam mechanism (R), it is horizontal that the drilling cam mechanism (R) includes drilling cam (R1), drilling connecting rod (R2) and drilling
Bar (R3), drilling cam (R1) are arranged on drill spindle (Q1), and line work is planted in the middle part of the drilling cross bar (R3) with being arranged on
It is be hinged to make drilling supporting plate (R4) on platform, drilling cross bar (R3) one end and live spindle (N2) are be hinged, the other end and drilling connecting rod
(R2) end is hinged, and the vacant end of drilling connecting rod (R2) and the boring positioning on drilling cam (R1) are column articulated；
The bit rotating mechanism (N) includes being arranged on the bore motor (N1) planted on line workbench, and is worked installed in line is planted
Live spindle (N2) on platform, bit (A4) are installed on live spindle (N2) bottom, and the output end of bore motor (N1) passes through brill
Hole rotating belt is connected with live spindle (N2) and live spindle (N2) can be driven to rotate.
10. full-automatic steel wire brush drilling line sending tangent line plants line integral method, it is characterised in that：It is comprised the technical steps that：
Step 1：Make the wire head on the 4th directive wheel sequentially pass through rear conduit (B92), the first line sending jaw (B52),
Preceding conduit (B91) and the second line sending jaw, and enter in trough (B94), now the first line sending jaw (B52) and second
Line sending jaw is in releasing orientation, and the output end of main motor (D2) is connected with main driving wheel (D3), opens main motor (D2),
Main motor (D2) is set to drive main driving wheel (D3) to rotate；
Step 2：Boring cylinder (A1) promotes drilling clutch (A2) mobile to the first drilling runner (A5), makes drilling clutch
(A2) the boring positioning pin on is inserted into the boring positioning hole on the first drilling runner (A5), and main driving wheel (D3) passes through drilling
Clutch (A2) drives the first drilling runner (A5) to rotate；
Step 3：Bore motor (N1) drives live spindle (N2) to rotate, and live spindle (N2), which drives, is fixed on live spindle (N2)
The bit (A4) of bottom rotates；When live spindle (N2) drives bit (A4) to rotate, the first drilling runner (A5) drives second
Drilling rotates, and the second drilling runner (Q2) does drilling live spindle (N2) in the vertical direction by the cam mechanism that drills (R)
Pump, live spindle (N2), which drives, to be fixed on the bit (A4) of live spindle (N2) bottom also in the vertical direction is done
Pump；
When the bit (A4) of rotation is moving down, that is, drilling function is realized, after the completion of drilling, when bit (A4) moves up
When, bit (A4) can be extracted out from planting in line jack, during real work, the brush roll of wire brush do not stall it is dynamic,
Step 4：The bit (A4) of rotation completes up and down reciprocatingly cycle per in the vertical direction, and bit (A4) can be in steel wire
A plant line jack, repeat step 3 are drilled out on the brush roll of brush, until the plant line jack quantity on wire brush meets that actual production will
Ask；
Step 5：Plant line cylinder and promote and plant line clutch (B2) to line runner (B3) movement is planted, make the plant on plant line clutch (B2)
Line alignment pin is inserted into the plant line positioning hole planted on line runner (B3), and main driving wheel (D3) is driven by planting line clutch (B2)
Line runner (B3) is planted to rotate；
Step 6：The output end for planting line runner (B3) is connected with line sending runner and drives line sending runner to rotate, the output of line sending runner
End is connected with head runner and drives head runner to rotate, and line sending runner, which is arranged on to plant on line main shaft (B21) and drive, plants line master
Axle (B21) rotates, and head runner is arranged on head and drives head spindle (B41) to rotate；
Step 7：Line main shaft (B21) is planted to drive the first jaw cam (B5), the second jaw cam (B6), tangential cam (B7) and send
Line cam (B8) rotates, and head spindle (B41) drives hair needle cam (B42) to rotate；
Step 8：First jaw cam (B5) makes first line sending jaw (B52) clamping steel wire line by first brake line (B51), the
Two jaw cams (B6) make the second line sending jaw keep releasing orientation by the second brake cable (B61)；
Step 9：Line sending cam (B8), which first passes through line sending swing arm, makes the first line sending jaw (B52) in clamped condition be sent to second
Line tweezer mouth moves, after the first line sending jaw (B52) is moved at the second line sending jaw position, the first line sending jaw
(B52) cam makes the first line sending jaw (B52) be in releasing orientation, the second line sending jaw cam by first brake line (B51)
Second line sending jaw clamping steel wire line is made by the second brake cable (B61), now, the head of wire is in the first line sending jaw
(B52) and in the presence of the second line sending jaw, warp-wise tangent line stamping knife (B71) position moves a station length；
Step 10：Tangential cam (B7) pass sequentially through tangent line swing arm (H3) and tangent line connecting rod (H4) promote tangent line stamping knife (B71) to
Wire moves, until wire to be cut off to, in this step, the cut-off length of wire and the head of wire in step 9
The station equal length that portion is moved；
Step 11：Hair needle cam (B42) by head four-bar mechanism (L) promote pin post sliding block (B40) on hair pin guide rod downwards
Mobile, pin post sliding block (B40) promotes hair pin to be moved to wire during moving down, and a mao pin is shelved on steel wire the end of a thread
In portion；
Step 12：After hair pin is shelved on wire head, hair needle cam (B42) continue to press on wire head and hair pin to
Plant line brush hole movement on wire brush, until single plant line jack is completed to plant line operation；
Step 13：Repeat step 6 is to step 12, until all plant line jacks on wire brush are completed to plant line operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781787.9A CN106263500B (en) | 2016-08-31 | 2016-08-31 | Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610781787.9A CN106263500B (en) | 2016-08-31 | 2016-08-31 | Full-automatic steel wire brush drilling line sending tangent line plants line integrated apparatus and method |
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| Publication Number | Publication Date |
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| CN106263500A CN106263500A (en) | 2017-01-04 |
| CN106263500B true CN106263500B (en) | 2017-12-29 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107898130B (en) * | 2017-11-01 | 2019-06-14 | 湖北智丰数控机械有限公司 | Full-automatic cleaning brush double-station numerical control drilling and hair-planting all-in-one machine |
| CN107928103B (en) * | 2017-12-13 | 2019-04-02 | 扬州市海星数控制刷设备有限公司 | Horizontal ring, which bores, plants all-in-one machine and its carries out boring the method for planting processing |
| CN109128829B (en) * | 2018-09-10 | 2019-08-27 | 湖北智丰数控机械有限公司 | The inside and outside chamfering one-shaper that drills of aluminum pipe brush pot |
| CN110840070B (en) * | 2019-09-19 | 2021-06-01 | 湖北智丰数控机械有限公司 | Full-automatic production all-in-one machine for glass roller brush and production method thereof |
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| CN104127026A (en) * | 2014-07-31 | 2014-11-05 | 广州市一通数控科技有限公司 | Steel wire brush hole drilling bristle planting all-in-one machine |
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| GB1147823A (en) * | 1965-06-02 | 1969-04-10 | Zahoransky Anton Fa | Control Mechanism for the Adjustment of Brush Body Supports and the like in Brush Producing Machines |
| TW509028U (en) * | 1998-08-04 | 2002-11-01 | Chiou-Jiu Chen | Improved structure of high efficiency hair-implanting machine |
| CN201308240Y (en) * | 2008-11-12 | 2009-09-16 | 何继瑗 | Machine tool for sheet iron hair brush automatic production |
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