CN106261492A - A kind of corn formula powder production method - Google Patents
A kind of corn formula powder production method Download PDFInfo
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- CN106261492A CN106261492A CN201610628484.3A CN201610628484A CN106261492A CN 106261492 A CN106261492 A CN 106261492A CN 201610628484 A CN201610628484 A CN 201610628484A CN 106261492 A CN106261492 A CN 106261492A
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- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 41
- 235000005822 corn Nutrition 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 81
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- 230000001954 sterilising effect Effects 0.000 claims abstract description 10
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Cereal-Derived Products (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
Abstract
The present invention provides a kind of corn formula powder production method, comprises the following steps: with blended grain raw material；Soak described blended grain raw material；By soaked blended grain raw material defibrination, form blended grain raw material slurry；Described blended grain raw material slurry is carried out the continuous mashing off of high temperature；Blended grain raw material after the continuous mashing off of high temperature is starched and carries out flash distillation；In the blended grain raw material after flash distillation is starched, add dispensing and carry out emulsifying, forming stable emulsion；Described emulsion is carried out homogenizing；Emulsion after homogenizing is sterilized；And the emulsion after sterilization is spray-dried, form corn formula powder.The corn formula powder production method of the present invention, is combined various types of grain, can produce a kind of stable corn formula powder with abundant nutrition value containing various types of grain.
Description
Technical field
The present invention relates to corn formula powder production technical field, particularly relate to a kind of corn formula powder production method.
Background technology
Staple food refers to that supplying resident eats three meals a day consumption, meets the main food of the basic energy of human body and nutrition intake demand
Product.Along with the raising of human knowledge's level, present staple food has been not limited only to supply energy, meets and has enough to eat and wear.People are for master
Food is had higher requirement, it is desirable to staple food is not only at nutrition supply, and has at aspects such as health efficacy, taste hobbies
Performance.China resident particularly north resident's existing staple food powder is mainly wheat flour, utilizes the staple food that wheat processing makes
Heat needed for bringing preferable mouthfeel, human physiological activity to consumer and certain nutrition, becoming daily life must not
The food that can lack.
But wheat flour presently, there are significantly auxotrophy: be of low nutritive value, glycemic index high.The battalion of wheat flour
Supporting and there is larger difference between content and human nutrition requirement, trace element in wheat flour, vitamin content are low, and protein is imitated
Valency is low, and AAS only has 44, seriously constrains the wheat flour guaranteeing role to human nutrition.Additionally, along with people's lives
The raising of level and due to the body constitution difference of different crowd, people gradually tend to functional, customization to the demand of staple food, for
The variation the most day by day of the demand of taste.Traditional spring wheat goods, by adding sugar, stuffing material, use certain journeys such as fried, baking
Meet people's demand for multiple tastes on degree, but directly compromise the health of consumer；And for body constitution and disappearing
Taking the crowd that hobby is different, conventional wheat powder cannot provide the product of differentiation.
There is abundant miscellaneous grain crops resource in China, and the nutrition of miscellaneous grain crops constitutes rich and varied, and our people has for a long time
The custom of edible miscellaneous grain crops, have accumulated substantial amounts of food grains other than rice and wheat and makes experience.Make full use of abundant miscellaneous grain crops resource, it is achieved thickness is taken
Join, paddy bean is arranged in pairs or groups, and on the basis of retaining the good eating mouth feel of tradition staple food powder and strong abnormal smells from the patient flavour, develops component sky
So, comprehensive nutrition, functional strong, important channel that the corn formula powder of multiple tastes is development China residents ' health staple food.
Summary of the invention
It is an object of the invention to, it is provided that a kind of corn formula powder production method, the corn produced by the method is joined
Side's powder can meet the demand of people.
The embodiment of the present invention provides a kind of corn formula powder production method, comprises the following steps:
It is equipped with blended grain raw material；
Soak described blended grain raw material；
By soaked blended grain raw material defibrination, form blended grain raw material slurry；
Described blended grain raw material slurry is carried out the continuous mashing off of high temperature；
Blended grain raw material after the continuous mashing off of high temperature is starched and carries out flash distillation；
In the blended grain raw material after flash distillation is starched, add dispensing and carry out emulsifying, forming stable emulsion；
Described emulsion is carried out homogenizing；
Emulsion after homogenizing is sterilized；And
Emulsion after sterilization is spray-dried, forms corn formula powder.
Further, described blended grain raw material includes in Semen sojae atricolor, rice, germinated wheat, Herba bromi japonici, Semen Maydis, brown rice extremely
Few two kinds.
Further, the soak time in described soaking step between 4-10 hour, soaking temperature 33-55 DEG C it
Between.
Further, described step by soaked blended grain raw material defibrination, form blended grain raw material slurry particularly as follows:
Use combination type fiberizer that soaked blended grain raw material is pulverized, corase grind；Use ultra-fine pulverizer disintegrating to through thick
Blended grain raw material after mill carries out fine grinding.
Further, the continuous mashing off temperature in described high temperature continuous mashing off step is 105-110 DEG C, the continuous mashing off time
Between 10-15 minute.
Further, the flash vacuum degree in described flash steps between-0.08-0.04MPa, flash distillation outlet temperature
Between 30-80 DEG C.
Further, described dispensing includes sugar, oil and emulsifying agent, and in described emulsifying step, emulsification times was at 30-40 minute
Between, the pH scope of described emulsion is 6.0-8.0.
Further, the pressure in described homogenizing step is 20MPa, and the sterilization temperature in described sterilisation step is at 120-
Between 130 DEG C, sterilizing time is between 15-60s.
Further, the inlet temperature in described spray drying step is between 140-160 DEG C, and outlet temperature is at 70-85
Between DEG C.
Further, when in described blended grain raw material containing germinated wheat, described step is by soaked mixing
Cereal materials defibrination, forms blended grain raw material slurry, with described step, described blended grain raw material slurry is carried out the continuous mashing off of high temperature
Between further comprise the steps of: by described blended grain raw material starch enzymolysis.
The invention has the beneficial effects as follows:
The corn formula powder production method of the present invention, is combined various types of grain, can produce a kind of stable containing
Have various types of grain has the corn formula powder that abundant nutrition is worth.
Accompanying drawing explanation
Fig. 1 is the flow chart of the corn formula powder producer of the embodiment of the present invention.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention
Formula is further described.
Refer to Fig. 1, embodiments provide a kind of corn formula powder production method, comprise the following steps:
Step S1: with blended grain raw material.Wherein, blended grain raw material include Semen sojae atricolor, rice, germinated wheat, Herba bromi japonici,
At least two in Semen Maydis, brown rice.
Step S2: soak blended grain raw material, make blended grain raw material complete swelling, is beneficial to carry out blended grain raw material
Nutrient substance dissolution in follow-up defibrination and blended grain raw material.Wherein, in this step, the soak time of blended grain raw material
Between 4-10 hour, the soaking temperature of blended grain raw material is between 33-55 DEG C.
Step S3: by soaked blended grain raw material defibrination, forms blended grain raw material slurry.Wherein, this step is concrete
For: use combination type fiberizer that soaked blended grain raw material is pulverized, corase grind；Use ultra-fine pulverizer disintegrating to warp
Blended grain raw material after corase grind carries out fine grinding, in the nutritional labeling after the pulverizing of ultrafine crusher, in blended grain raw material
Granule mesh number between 150-200 mesh.
(4) step S4: blended grain raw material slurry is carried out the continuous mashing off of high temperature, to remove in Semen sojae atricolor bad at enzyme denaturing simultaneously
The factor, smelling removal etc., the nutritive loss simultaneously making blended grain raw material starch reduces minimum.Wherein, in this step, continuous mashing off
Temperature is 105-110 DEG C, and the continuous mashing off time is between 10-15 minute.
Step S5: the blended grain raw material after the continuous mashing off of high temperature is starched and carries out flash distillation, to remove in beans corn
The bad factor, has carried out partial concentration by product design simultaneously, improves production capacity while improving product special flavour.Wherein, exist
In this step, flash vacuum degree is between-0.08-0.04MPa, and flash distillation outlet temperature is between 30-80 DEG C.
Step S6: add dispensing in the blended grain raw material after flash distillation is starched and carry out emulsifying, to form stable breast
Shape liquid.Wherein, dispensing includes sugar, oil, emulsifying agent etc., after dispensing adds blended grain raw material slurry formation mixture, is joining
Material, with the mixture of blended grain raw material slurry, is calculated in parts by weight: mixing raw material slurry: syrup: fat content: emulsifying agent=
300-1500:20-200:10-100:0.3-2.0；Dispensing is existed with the emulsification times in blended grain raw material slurry emulsion process
Between 30-40 minute, and joining pH scope 6.0-8.0 of emulsion, emulsifying can make blended grain raw material slurry and dispensing Central Plains
This mutual exclusive composition forms stable emulsion.It is understood that suitably can adjust according to practical situation (by adding
Food-grade acid, alkali) pH value of emulsion, by dispensing (serosity and ratio sugared, oily), adjust the egg in the formula powder ultimately formed
In vain, fat content and different material combination.
Step S7: emulsion is carried out homogenizing, makes material uniform, and tissue exquisiteness is beneficial to the corn formula powder ultimately formed
Stability.Wherein, the pressure in this step is 20MPa.
Step S8: the emulsion after homogenizing is sterilized, to remove microbiological hazards, softening fibre simultaneously, improves suitable
Sliding sense.Wherein, the sterilization temperature in this step is between 120-130 DEG C, and sterilizing time is in the 15-60 second.
Step S9: be spray-dried the emulsion after sterilization, forms corn formula powder.Wherein, in this step
Inlet temperature is between 140-160 DEG C, and outlet temperature is between 70-85 DEG C, and the rotary speed being spray-dried shower nozzle can basis
The concrete condition of emulsion (composition in such as emulsion and water content etc.) appropriately adjusts, and makes the corn formula ultimately formed
Powder moisture Control is less than 5%.
When in blended grain raw material containing germinated wheat, further comprise the steps of: between step S3 and step S4 and will mix
Cereal materials slurry enzymolysis, its principle is to be the endogenous enzymes utilizing germinated wheat itself to contain, and carries out light to blended grain raw material slurry
Micro-enzymolysis, to reduce material viscosity, increases the mouthfeel of the corn formula powder ultimately formed.
The composition of above-mentioned blended grain raw material and ratio can any proportioning as required, according to different flavor require according to
Different proportion mixes, specific as follows:
Embodiment 1
Take Semen sojae atricolor, rice, germinated wheat and bakee Herba bromi japonici (the corn formula powder distinctive Herba bromi japonici baking that imparting ultimately forms
Fragrance) mix, formed blended grain raw material, in formed blended grain raw material, calculate by weight, Semen sojae atricolor, rice,
Germinated wheat and baking Herba bromi japonici correspond to 60 parts, 10 parts, 15 parts and 15 parts；Upper blended grain raw material is put in 45 DEG C of warm water and soak
Bubble 7h；Use combination type fiberizer that it is roughly ground, make Semen sojae atricolor pulverize, then use ultra-fine pulverizer disintegrating, wherein mix
Cereal materials has the granule mesh number of 95% formation between 150-200 mesh, and grain diameter not material between 150-200 mesh
The compositions such as the seitan being usually in blended grain raw material；Blended grain raw material is starched by the endogenous enzymes utilizing germinated wheat itself to contain
Carrying out enzymolysis 30 minutes, period does not stop stirring；Then sloughed the composition such as seitan during blended grain raw material is starched by 80 mesh sieves, adopt
With high temperature continuing cooker, blended grain raw material slurry (8-12% concentration) is carried out mashing off 10-15 minute；Right in flash tank again
Blended grain raw material slurry carries out flash distillation process, wherein the scope (i.e. flash vacuum degree) of the vacuum of flash tank control-
Between 0.08-0.04MPa, flash temperature outlet temperature about 60 DEG C.Then the blended grain raw material through flash distillation is starched and add
Adding dispensing emulsifying, wherein dispensing is maltose syrup, vegetable oil and phospholipid, calculates according to mass ratio, through the blended grain of flash distillation
The mass ratio of raw material slurry, maltose syrup, vegetable oil and phospholipid is 700:30:30:1.3, then emulsifying 20-40 minute, forms breast
Change liquid；To emulsion homogenizing under 20MPa pressure, then at a temperature of 120 DEG C-125 DEG C, the emulsion after homogenizing is sterilized
The 15-30 second also keeps in by temporary storage tank；Then the emulsion in temporary storage tank is spray-dried, needs in the process to control spray
Inlet temperature in mist dry environment is 155 DEG C, outlet temperature 80 DEG C, and Reasonable adjustment is spray-dried the rotating speed of shower nozzle, makes
The corn formula powder moisture Control that end form becomes is less than 5%.
Embodiment 2
Embodiment 2 prepares the process of corn formula powder and embodiment 1 to prepare the process of corn formula essentially identical, they are different
Between be that the dispensing added is different, starch different from the mass percent of each composition of dispensing through the blended grain raw material of flash distillation.
In example 2, dispensing is maltose syrup, vegetable oil and glyceryl monostearate, and calculates according to mass ratio, through flash distillation
The mass ratio of blended grain raw material slurry, maltose syrup, vegetable oil and glyceryl monostearate is 300:30:30:1.0
Embodiment 3
Embodiment 3 prepares the process of corn formula powder and embodiment 1 to prepare the process of corn formula essentially identical, they are different
Between be that the composition of blended grain raw material is different, the dispensing of interpolation is different, and starches through the blended grain raw material of flash distillation and join
The mass percent of each composition of material is different.In embodiment 3, blended grain raw material includes Semen sojae atricolor, rice, germinated wheat, baking
Roasting Herba bromi japonici, Semen Maydis and brown rice, and the parts by weight of Semen sojae atricolor, rice, germinated wheat, baking Herba bromi japonici, Semen Maydis and brown rice are respectively
60 parts, 10 parts, 15 parts, 15 parts, 10 parts, 10 parts；Dispensing is maltose syrup, vegetable oil and sucrose fatty acid ester, and according to matter
Amount, than calculating, is 600 through the mass ratio of blended grain raw material slurry, maltose syrup, vegetable oil and the sucrose fatty acid ester of flash distillation:
30:40:0.6。
The invention has the beneficial effects as follows:
The corn formula powder production method of the present invention, is combined various types of grain, can produce a kind of stable containing
Have various types of grain has the corn formula powder that abundant nutrition is worth.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and
Within principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (10)
1. a corn formula powder production method, is characterised by, comprises the following steps:
It is equipped with blended grain raw material；
Soak described blended grain raw material；
By soaked blended grain raw material defibrination, form blended grain raw material slurry；
Described blended grain raw material slurry is carried out the continuous mashing off of high temperature；
Blended grain raw material after the continuous mashing off of high temperature is starched and carries out flash distillation；
In the blended grain raw material after flash distillation is starched, add dispensing and carry out emulsifying, forming stable emulsion；
Described emulsion is carried out homogenizing；
Emulsion after homogenizing is sterilized；And
Emulsion after sterilization is spray-dried, forms corn formula powder.
2. corn formula powder production method as claimed in claim 1, it is characterised in that described blended grain raw material includes greatly
At least two in bean, rice, germinated wheat, Herba bromi japonici, Semen Maydis, brown rice.
3. corn formula powder production method as claimed in claim 1, it is characterised in that the soak time in described soaking step
Between 4-10 hour, soaking temperature is between 33-55 DEG C.
4. corn formula powder production method as claimed in claim 1, it is characterised in that described step is by soaked mixing paddy
Raw material defibrination, forms blended grain raw material slurry particularly as follows: use combination type fiberizer to enter soaked blended grain raw material
Row is pulverized, corase grind；Use ultra-fine pulverizer disintegrating that the blended grain raw material after corase grind is carried out fine grinding.
5. corn formula powder production method as claimed in claim 1, it is characterised in that in described high temperature continuous mashing off step
Mashing off temperature is 105-110 DEG C continuously, and the continuous mashing off time is between 10-15 minute.
6. corn formula powder production method as claimed in claim 1, it is characterised in that the flash vacuum in described flash steps
Degree is between-0.08-0.04MPa, and flash distillation outlet temperature is between 30-80 DEG C.
7. corn formula powder production method as claimed in claim 1, it is characterised in that described dispensing includes sugar, oil and emulsifying
Agent etc., in described emulsifying step, emulsification times is between 30-40 minute, and the pH scope of described emulsion is 6.0-8.0.
8. corn formula powder production method as claimed in claim 1, it is characterised in that the pressure in described homogenizing step is
20MPa, the sterilization temperature in described sterilisation step is between 120-130 DEG C, and sterilizing time is between 15-60s.
9. corn formula powder production method as claimed in claim 1, it is characterised in that the import in described spray drying step
Temperature is between 140-160 DEG C, and outlet temperature is between 70-85 DEG C.
10. corn formula powder production method as claimed in claim 1, it is characterised in that when containing in described blended grain raw material
When having germinated wheat, described step, by soaked blended grain raw material defibrination, forms blended grain raw material slurry and described step
Suddenly carry out further comprising the steps of: between the continuous mashing off of high temperature to described blended grain raw material slurry and described blended grain raw material is starched enzyme
Solve.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107811294A (en) * | 2017-12-13 | 2018-03-20 | 绵阳市吉富精密机械有限公司 | A kind of physical fitness health nutrient powder and preparation method thereof |
| CN108552464A (en) * | 2018-03-24 | 2018-09-21 | 厦门市诚安毅科技有限公司 | A kind of compound cereal reconstitutes the formula and preparation method of rice flour |
| CN111248400A (en) * | 2018-11-30 | 2020-06-09 | 内蒙古伊利实业集团股份有限公司 | Cereal food and preparation method thereof |
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| CN1252234A (en) * | 1998-10-26 | 2000-05-10 | 金涛 | Whole Five-Black nutritious powder and its production process |
| CN101878816A (en) * | 2010-07-02 | 2010-11-10 | 江南大学 | Method for preparing whole bean high-fiber high-concentration preserved soya-bean milk |
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| CN105520142A (en) * | 2015-12-26 | 2016-04-27 | 雅贝氏（深圳）乳业有限公司 | Black kerneled rice, red jujube and grain formula powder and preparation method |
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