CN106244291A - 一种抗磨防锈金属切削液 - Google Patents
一种抗磨防锈金属切削液 Download PDFInfo
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Abstract
本发明公开了一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油20‑30份、石油磺酸钠5‑15份、烷基酚聚氧乙烯醚2‑8份、烷基醇酰胺3‑5份、二烷基二硫代氨基甲酸钼1‑5份、二烷基亚磷酸酯2‑6份、二壬基聚氧乙烯醚磷酸锌3‑5份、三乙醇胺硼酸酯1‑4份、油酸2‑5份、二烷基二硫代磷酸1‑3份、硫化物硫脲2‑5份、N‑酰基氨基酸三乙醇胺1‑6份、水溶性抗磨纳米颗粒3‑5份、异噻唑啉酮1‑4份、磷酸三丁酯2‑6份、防锈添加剂1‑4份、水6‑12份。本发明的金属切削液具有优异的抗磨防锈性能。
Description
技术领域
本发明涉及一种切削液,尤其涉及一种抗磨防锈金属切削液。
背景技术
金属切削液是金属加工过程所需要的一种重要的辅助材料,它主要起到防锈、润滑、清洗及冷却的效果。目前国内外切削液主要分为油基切削液与水基两个大的种类,而且有油基型向水基切削液过渡的趋势,油基切削液即通常所说的切削油,其润滑性能良好,但冷却效果较差,在高速和重切削条件下会产生烟雾,并会严重污染环境,而且产品使用过程中易着火,造成使用不安全。正是由于以上缺点,因此,油基切削液已不能满足先进金属加工技术的使用要求。而水基切削液具有一系列优点,如冷却效果好,防火性好,对环境的污染问题易于解决等。因此,近年来发展很快,水基切削液包括乳化液、合成切削液和微乳状切削液(也称半合成切削液)。合成切削液的液体形态与半合成切削液近似,稀释性呈透明状,加工过程中便于观察加工情况,使用寿命比乳化液长4~6倍;可对机床滑动部件起到良好的润滑防锈作用。
现有技术中的切削液的合成主要是一些润滑剂、表面活性剂、防锈剂、偶合剂、有机硅型消泡剂等组成,润滑剂主要是应用机油、聚乙二醇、脂肪酸皂等,而防锈剂主要是应用油酸三乙醇胺皂、硼酸盐、亚硝酸盐、铬酸盐等。表面活性剂主要应用NP系列、TX系列、聚醚系列等。
现有技术中的切削液的抗磨、防腐和防锈性能无法满足实际生产过程中的需求,因此亟需开发一种抗磨防锈金属切削液来解决现有技术中的问题。
发明内容
为解决背景技术中存在的技术问题,本发明提出一种抗磨防锈金属切削液,具有优异的抗磨防锈性能。
本发明提出的一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油20-30份、石油磺酸钠5-15份、烷基酚聚氧乙烯醚2-8份、烷基醇酰胺3-5份、二烷基二硫代氨基甲酸钼1-5份、二烷基亚磷酸酯2-6份、二壬基聚氧乙烯醚磷酸锌3-5份、三乙醇胺硼酸酯1-4份、油酸2-5份、二烷基二硫代磷酸1-3份、硫化物硫脲2-5份、N-酰基氨基酸三乙醇胺1-6份、水溶性抗磨纳米颗粒3-5份、异噻唑啉酮1-4份、磷酸三丁酯2-6份、防锈添加剂1-4份、水6-12份。
优选地,水溶性抗磨纳米颗粒按如下工艺进行制备:将La(NO3)3溶液和NaF溶液混合均匀,于50-60℃水浴磁力搅拌0.5-1.5h,冷却至室温,然后加入氨水,接着加入FeCl2溶液和FeCl3溶液混合均匀,搅拌20-40min,然后加入柠檬酸,搅拌0.5-1.5h,洗涤2-4次,干燥得到水溶性抗磨纳米颗粒。
优选地,水溶性抗磨纳米颗粒的制备工艺中,La(NO3)3溶液、NaF溶液、氨水、FeCl2溶液、FeCl3溶液和柠檬酸的质量比为2-5:3-6:1-4:3-5:1-3:2-4。
优选地,防锈添加剂按如下工艺进行制备:将马来海松酸酐、二乙醇胺和氢氧化钾混合均匀,在氮气保护下,升温至150-170℃,保温1-3h,冷却至室温得到防锈添加剂。
优选地,防锈添加剂的制备工艺中,马来海松酸酐、二乙醇胺和氢氧化钾的重量比为1-3:2-5:3-6。
优选地,其原料按重量份包括:蓖麻油22-28份、石油磺酸钠8-12份、烷基酚聚氧乙烯醚3-7份、烷基醇酰胺3.5-4.5份、二烷基二硫代氨基甲酸钼2-4份、二烷基亚磷酸酯3-5份、二壬基聚氧乙烯醚磷酸锌3.5-4.5份、三乙醇胺硼酸酯2-3份、油酸3-4份、二烷基二硫代磷酸1.5-2.5份、硫化物硫脲3-4份、N-酰基氨基酸三乙醇胺2-5份、水溶性抗磨纳米颗粒3.5-4.5份、异噻唑啉酮2-3份、磷酸三丁酯3-5份、防锈添加剂2-3份、水8-10份。
优选地,其原料按重量份包括:蓖麻油25份、石油磺酸钠10份、烷基酚聚氧乙烯醚5份、烷基醇酰胺4份、二烷基二硫代氨基甲酸钼3份、二烷基亚磷酸酯4份、二壬基聚氧乙烯醚磷酸锌4份、三乙醇胺硼酸酯2.5份、油酸3.5份、二烷基二硫代磷酸2份、硫化物硫脲3.5份、N-酰基氨基酸三乙醇胺3.5份、水溶性抗磨纳米颗粒4份、异噻唑啉酮2.5份、磷酸三丁酯4份、防锈添加剂2.5份、水9份。
本发明的一种抗磨防锈金属切削液,其原料包括蓖麻油、石油磺酸钠、烷基酚聚氧乙烯醚、烷基醇酰胺、二烷基二硫代氨基甲酸钼、二烷基亚磷酸酯、二壬基聚氧乙烯醚磷酸锌、三乙醇胺硼酸酯、油酸、二烷基二硫代磷酸、硫化物硫脲、N-酰基氨基酸三乙醇胺、水溶性抗磨纳米颗粒、异噻唑啉酮、磷酸三丁酯、防锈添加剂和水。其中以蓖麻油为油相主料,辅助添加石油磺酸钠、烷基酚聚氧乙烯醚、烷基醇酰胺、二烷基二硫代氨基甲酸钼、二烷基亚磷酸酯、二壬基聚氧乙烯醚磷酸锌、三乙醇胺硼酸酯、油酸、二烷基二硫代磷酸、硫化物硫脲、N-酰基氨基酸三乙醇胺、水溶性抗磨纳米颗粒、异噻唑啉酮、磷酸三丁酯、防锈添加剂和水作为助剂,赋予本发明金属切削液优异的润滑、防锈和防腐抗菌性能。其中水溶性抗磨纳米颗粒以La(NO3)3溶液、NaF溶液、氨水、FeCl2溶液、FeCl3溶液和柠檬酸为原料,以硝酸镧和氟化钠为原料、柠檬酸为修饰剂,利用原位表面修饰法制备了水溶性抗磨纳米颗粒,赋予了本发明金属切削液优异的减摩抗磨性能。防锈添加剂以马来海松酸酐、二乙醇胺和氢氧化钾为原料,制备得到的防锈添加剂含有多个羟基和酰胺基亲水的极性基团,对金属有较大的亲合能力,很容易吸附在金属表面上,改变了双电层的结构,使金属表面的能量状态趋于稳定,增加腐蚀反应的活化能,减缓腐蚀速度;而其非极性基团在金属表面定向排布形成一层疏水性保护层,阻碍与腐蚀反应有关的电荷或物质的转移,也使腐蚀速度减小,从而起到防锈的作用。本发明的金属切削液具有优异的抗磨防锈性能。
具体实施方式
下面结合具体实施例对本发明做出详细说明,应当了解,实施例只用于说明本发明,而不是用于对本发明进行限定,任何在本发明基础上所做的修改、等同替换等均在本发明的保护范围内。
具体实施方式中,蓖麻油的重量份可以为20份、21份、22份、23份、24份、25份、26份、27份、28份、29份、30份;石油磺酸钠的重量份可以为5份、6份、7份、8份、9份、10份、11份、12份、13份、14份、15份;烷基酚聚氧乙烯醚的重量份可以为2份、3份、4份、5份、6份、7份、8份;烷基醇酰胺的重量份可以为3份、3.5份、4份、4.5份、5份;二烷基二硫代氨基甲酸钼的重量份可以为1份、2份、3份、4份、5份;二烷基亚磷酸酯的重量份可以为2份、3份、4份、5份、6份;二壬基聚氧乙烯醚磷酸锌的重量份可以为3份、3.5份、4份、4.5份、5份;三乙醇胺硼酸酯的重量份可以为1份、1.5份、2份、2.5份、3份、3.5份、4份;油酸的重量份可以为2份、2.5份、3份、3.5份、4份、4.5份、5份;二烷基二硫代磷酸的重量份可以为1份、1.5份、2份、2.5份、3份;硫化物硫脲的重量份可以为2份、2.5份、3份、3.5份、4份、4.5份、5份;N-酰基氨基酸三乙醇胺的重量份可以为1份、1.5份、2份、2.5份、3份、3.5份、4份、4.5份、5份、5.5份、6份;水溶性抗磨纳米颗粒的重量份可以为3份、3.5份、4份、4.5份、5份;异噻唑啉酮的重量份可以为1份、1.5份、2份、2.5份、3份、3.5份、4份;磷酸三丁酯的重量份可以为2份、3份、4份、5份、6份;防锈添加剂的重量份可以为1份、1.5份、2份、2.5份、3份、3.5份、4份;水的重量份可以为6份、7份、8份、9份、10份、11份、12份。
实施例1
本发明提出的一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油25份、石油磺酸钠10份、烷基酚聚氧乙烯醚5份、烷基醇酰胺4份、二烷基二硫代氨基甲酸钼3份、二烷基亚磷酸酯4份、二壬基聚氧乙烯醚磷酸锌4份、三乙醇胺硼酸酯2.5份、油酸3.5份、二烷基二硫代磷酸2份、硫化物硫脲3.5份、N-酰基氨基酸三乙醇胺3.5份、水溶性抗磨纳米颗粒4份、异噻唑啉酮2.5份、磷酸三丁酯4份、防锈添加剂2.5份、水9份。
水溶性抗磨纳米颗粒按如下工艺进行制备:按重量份将3.5份La(NO3)3溶液和4.5份NaF溶液混合均匀,于55℃水浴磁力搅拌1.0h,冷却至室温,然后加入2.5份氨水,接着加入4份FeCl2溶液和2份FeCl3溶液混合均匀,搅拌30min,然后加入3份柠檬酸,搅拌1h,洗涤3次,干燥得到水溶性抗磨纳米颗粒。
防锈添加剂按如下工艺进行制备:按重量份将2份马来海松酸酐、3.5份二乙醇胺和4.5份氢氧化钾混合均匀,在氮气保护下,升温至160℃,保温2h,冷却至室温得到防锈添加剂。
实施例2
本发明提出的一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油20份、石油磺酸钠15份、烷基酚聚氧乙烯醚2份、烷基醇酰胺5份、二烷基二硫代氨基甲酸钼1份、二烷基亚磷酸酯6份、二壬基聚氧乙烯醚磷酸锌3份、三乙醇胺硼酸酯4份、油酸2份、二烷基二硫代磷酸3份、硫化物硫脲2份、N-酰基氨基酸三乙醇胺6份、水溶性抗磨纳米颗粒3份、异噻唑啉酮4份、磷酸三丁酯2份、防锈添加剂4份、水6份。
水溶性抗磨纳米颗粒按如下工艺进行制备:按重量份将2份La(NO3)3溶液和6份NaF溶液混合均匀,于50℃水浴磁力搅拌1.5h,冷却至室温,然后加入1份氨水,接着加入5份FeCl2溶液和1份FeCl3溶液混合均匀,搅拌40min,然后加入2份柠檬酸,搅拌1.5h,洗涤2次,干燥得到水溶性抗磨纳米颗粒。
防锈添加剂按如下工艺进行制备:按重量份将1份马来海松酸酐、5份二乙醇胺和3份氢氧化钾混合均匀,在氮气保护下,升温至170℃,保温1h,冷却至室温得到防锈添加剂。
实施例3
本发明提出的一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油30份、石油磺酸钠5份、烷基酚聚氧乙烯醚8份、烷基醇酰胺3份、二烷基二硫代氨基甲酸钼5份、二烷基亚磷酸酯2份、二壬基聚氧乙烯醚磷酸锌5份、三乙醇胺硼酸酯1份、油酸5份、二烷基二硫代磷酸1份、硫化物硫脲5份、N-酰基氨基酸三乙醇胺1份、水溶性抗磨纳米颗粒5份、异噻唑啉酮1份、磷酸三丁酯6份、防锈添加剂1份、水12份。
水溶性抗磨纳米颗粒按如下工艺进行制备:按重量份将5份La(NO3)3溶液和3份NaF溶液混合均匀,于60℃水浴磁力搅拌0.5h,冷却至室温,然后加入4份氨水,接着加入3份FeCl2溶液和3份FeCl3溶液混合均匀,搅拌20min,然后加入4份柠檬酸,搅拌0.5h,洗涤4次,干燥得到水溶性抗磨纳米颗粒。
防锈添加剂按如下工艺进行制备:按重量份将3份马来海松酸酐、2份二乙醇胺和6份氢氧化钾混合均匀,在氮气保护下,升温至150℃,保温3h,冷却至室温得到防锈添加剂。
实施例4
本发明提出的一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油22份、石油磺酸钠12份、烷基酚聚氧乙烯醚3份、烷基醇酰胺4.5份、二烷基二硫代氨基甲酸钼2份、二烷基亚磷酸酯5份、二壬基聚氧乙烯醚磷酸锌3.5份、三乙醇胺硼酸酯3份、油酸3份、二烷基二硫代磷酸2.5份、硫化物硫脲3份、N-酰基氨基酸三乙醇胺5份、水溶性抗磨纳米颗粒3.5份、异噻唑啉酮3份、磷酸三丁酯3份、防锈添加剂3份、水8份。
水溶性抗磨纳米颗粒按如下工艺进行制备:按重量份将3份La(NO3)3溶液和5份NaF溶液混合均匀,于52℃水浴磁力搅拌1.2h,冷却至室温,然后加入2份氨水,接着加入4.5份FeCl2溶液和1.5份FeCl3溶液混合均匀,搅拌35min,然后加入2.5份柠檬酸,搅拌1.2h,洗涤2次,干燥得到水溶性抗磨纳米颗粒。
防锈添加剂按如下工艺进行制备:按重量份将1.5份马来海松酸酐、4份二乙醇胺和4份氢氧化钾混合均匀,在氮气保护下,升温至165℃,保温1.5h,冷却至室温得到防锈添加剂。
实施例5
本发明提出的一种抗磨防锈金属切削液,其原料按重量份包括:蓖麻油28份、石油磺酸钠8份、烷基酚聚氧乙烯醚7份、烷基醇酰胺3.5份、二烷基二硫代氨基甲酸钼4份、二烷基亚磷酸酯3份、二壬基聚氧乙烯醚磷酸锌4.5份、三乙醇胺硼酸酯2份、油酸4份、二烷基二硫代磷酸1.5份、硫化物硫脲4份、N-酰基氨基酸三乙醇胺2份、水溶性抗磨纳米颗粒4.5份、异噻唑啉酮2份、磷酸三丁酯5份、防锈添加剂2份、水10份。
水溶性抗磨纳米颗粒按如下工艺进行制备:按重量份将4份La(NO3)3溶液和4份NaF溶液混合均匀,于58℃水浴磁力搅拌0.8h,冷却至室温,然后加入3份氨水,接着加入3.5份FeCl2溶液和2.5份FeCl3溶液混合均匀,搅拌25min,然后加入3.5份柠檬酸,搅拌0.8h,洗涤4次,干燥得到水溶性抗磨纳米颗粒。
防锈添加剂按如下工艺进行制备:按重量份将2.5份马来海松酸酐、3份二乙醇胺和5份氢氧化钾混合均匀,在氮气保护下,升温至155℃,保温2.5h,冷却至室温得到防锈添加剂。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
Claims (7)
1.一种抗磨防锈金属切削液,其特征在于,其原料按重量份包括:蓖麻油20-30份、石油磺酸钠5-15份、烷基酚聚氧乙烯醚2-8份、烷基醇酰胺3-5份、二烷基二硫代氨基甲酸钼1-5份、二烷基亚磷酸酯2-6份、二壬基聚氧乙烯醚磷酸锌3-5份、三乙醇胺硼酸酯1-4份、油酸2-5份、二烷基二硫代磷酸1-3份、硫化物硫脲2-5份、N-酰基氨基酸三乙醇胺1-6份、水溶性抗磨纳米颗粒3-5份、异噻唑啉酮1-4份、磷酸三丁酯2-6份、防锈添加剂1-4份、水6-12份。
2.根据权利要求1所述的抗磨防锈金属切削液,其特征在于,水溶性抗磨纳米颗粒按如下工艺进行制备:将La(NO3)3溶液和NaF溶液混合均匀,于50-60℃水浴磁力搅拌0.5-1.5h,冷却至室温,然后加入氨水,接着加入FeCl2溶液和FeCl3溶液混合均匀,搅拌20-40min,然后加入柠檬酸,搅拌0.5-1.5h,洗涤2-4次,干燥得到水溶性抗磨纳米颗粒。
3.根据权利要求1或2所述的抗磨防锈金属切削液,其特征在于,水溶性抗磨纳米颗粒的制备工艺中,La(NO3)3溶液、NaF溶液、氨水、FeCl2溶液、FeCl3溶液和柠檬酸的质量比为2-5:3-6:1-4:3-5:1-3:2-4。
4.根据权利要求1-3任一项所述的抗磨防锈金属切削液,其特征在于,防锈添加剂按如下工艺进行制备:将马来海松酸酐、二乙醇胺和氢氧化钾混合均匀,在氮气保护下,升温至150-170℃,保温1-3h,冷却至室温得到防锈添加剂。
5.根据权利要求1-4任一项所述的抗磨防锈金属切削液,其特征在于,防锈添加剂的制备工艺中,马来海松酸酐、二乙醇胺和氢氧化钾的重量比为1-3:2-5:3-6。
6.根据权利要求1-5任一项所述的抗磨防锈金属切削液,其特征在于,其原料按重量份包括:蓖麻油22-28份、石油磺酸钠8-12份、烷基酚聚氧乙烯醚3-7份、烷基醇酰胺3.5-4.5份、二烷基二硫代氨基甲酸钼2-4份、二烷基亚磷酸酯3-5份、二壬基聚氧乙烯醚磷酸锌3.5-4.5份、三乙醇胺硼酸酯2-3份、油酸3-4份、二烷基二硫代磷酸1.5-2.5份、硫化物硫脲3-4份、N-酰基氨基酸三乙醇胺2-5份、水溶性抗磨纳米颗粒3.5-4.5份、异噻唑啉酮2-3份、磷酸三丁酯3-5份、防锈添加剂2-3份、水8-10份。
7.根据权利要求1-6任一项所述的抗磨防锈金属切削液,其特征在于,其原料按重量份包括:蓖麻油25份、石油磺酸钠10份、烷基酚聚氧乙烯醚5份、烷基醇酰胺4份、二烷基二硫代氨基甲酸钼3份、二烷基亚磷酸酯4份、二壬基聚氧乙烯醚磷酸锌4份、三乙醇胺硼酸酯2.5份、油酸3.5份、二烷基二硫代磷酸2份、硫化物硫脲3.5份、N-酰基氨基酸三乙醇胺3.5份、水溶性抗磨纳米颗粒4份、异噻唑啉酮2.5份、磷酸三丁酯4份、防锈添加剂2.5份、水9份。
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CN107142138A (zh) * | 2017-04-06 | 2017-09-08 | 天长市润达金属防锈助剂有限公司 | 一种防锈改性金属切削液 |
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CN107142138A (zh) * | 2017-04-06 | 2017-09-08 | 天长市润达金属防锈助剂有限公司 | 一种防锈改性金属切削液 |
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CN111205916A (zh) * | 2020-03-11 | 2020-05-29 | 中轻日化科技有限公司 | 一种环保型水基金属切削液及其制备方法 |
CN111876226A (zh) * | 2020-07-21 | 2020-11-03 | 嘉斐科技(武汉)股份有限公司 | 一种水溶性冲压拉伸润滑剂及其制备方法 |
CN113862065A (zh) * | 2021-10-14 | 2021-12-31 | 广州市车优汽车用品有限公司 | 一种汽车用润滑油组合物及其制备方法 |
CN113862065B (zh) * | 2021-10-14 | 2022-06-21 | 广州市车优汽车用品有限公司 | 一种汽车用润滑油组合物及其制备方法 |
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