CN106239951B - A kind of efficient V-shaped rubber belt system of processing - Google Patents
A kind of efficient V-shaped rubber belt system of processing Download PDFInfo
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- CN106239951B CN106239951B CN201610798718.9A CN201610798718A CN106239951B CN 106239951 B CN106239951 B CN 106239951B CN 201610798718 A CN201610798718 A CN 201610798718A CN 106239951 B CN106239951 B CN 106239951B
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- Prior art keywords
- chamfering
- belt carcass
- die
- belt
- pressurization
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
- B29D29/10—Driving belts having wedge-shaped cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
Abstract
The invention discloses a kind of efficient V-shaped rubber belt systems of processing, belong to conveyer belt processing technique field.The present invention includes glue-line preparation facilities, continuity coating unit, Multifunctional molding one cutter device, V-type conveyer belt belt carcass facing attachment and the die-filling pressue device of vulcanization, its mesoglea preparation facilities, which is used to by raw material be kneaded, is made glue-line, the continuity coating unit includes that liner is coated on glue-line and adhesive tape is made by cladding pedestal and continuity coating unit, continuity coating unit；Multifunctional molding one cutter device cuts for adhesive tape to be press-formed and forms blank strip；Belt carcass progress chamfering is cut into V-type conveyer belt by V-type conveyer belt belt carcass facing attachment, vulcanizes die-filling pressue device in sulfidation to mould pressurizing processing.Continuity, the integrated V-shaped rubber belt system of processing of the present invention, realizes the integrated molding and cutting of blank strip, improves the cutting efficiency and cutting accuracy of V-shaped rubber belt chamfering.
Description
Technical field
The present invention relates to conveyer belt processing technique fields, more specifically, being related to a kind of efficient V-shaped rubber belt processing system
System.
Background technology
It is important one of the driving form of machine driving with transmission, with the continuous improvement of industrial technology level and to machine
Tool equipment precise treatment, lightweight, the requirement of functionalization and personalization, driving form is more and more, will be used wider and wider.
Conveyer belt is the power for generating the motor of prime mover or engine rotation, and mechanical equipment is transmitted to by conveyer belt by belt wheel
On, therefore also referred to as powered belt or conveyer belt.Conveyer belt is the core coupling component of electromechanical equipment, and type is various, widely used.
Arrive huge motor greatly, the small micromotor to less than one kilowatt, or even including precision machineries such as household electrical appliances, computer, robots,
All it be unable to do without transmission V belt translation.Nowadays conveyer belt is widely used to automobile, machinery, weaving, household electrical appliances, light industry, agricultural machinery etc. each
Field plays increasingly important role in national economy and people's daily life.Conveyer belt is in mechanically operated process
In have many advantages, such as speed change freely, it is far and near transmission, simple in structure, it is convenient to replace.Wherein, V-type conveyer belt is applied in V belt translation
Most wide conveyer belt, V-type conveyer belt are made of rubber, therefore also known as V-shaped rubber belt.V-type conveyer belt is to lean on two sides and race
Lateral surface compressing generates what frictional force was transmitted into action edge.Compared with general conveyer belt, the frictional force that V-type transmits V belt translation is big,
Therefore relatively high power can be transmitted.
Existing V-type conveyer belt production technology is various, but such as a kind of production technology of double-surface clipping V-shaped band (applicant：Zhejiang
River Ken Laite is driven Industrial Co., Ltd, number of patent application：201110238805.6 data of publication of application：2012.04.18) and join
Group edge V tape and its manufacturing method (applicant：Wang Caixia, number of patent application：200510041413.5 data of publication of application：
2006.02.08 shown in), the production technology of existing V-type conveyer belt all includes：Glue-line is kneaded, glue-line calendering, molding cutting, vulcanizes
And etc..The production system of V-type conveyer belt is not smooth in existing V-type conveyer belt production system, and causes V-type conveyer belt quality
Unstable, V-type conveyer belt production efficiency is relatively low.This problem urgent need to resolve.
Invention content
1. technical problems to be solved by the inivention
It is an object of the invention to overcome in the prior art V-type conveyer belt production system it is not smooth, and cause V-type conveyer belt
The problem of unstable quality, a kind of efficient V-shaped rubber belt system of processing is provided, the present invention can significantly improve V-type conveyer belt
The product quality of processing efficiency and V-type conveyer belt.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention is：
A kind of efficient V-shaped rubber belt system of processing of the present invention, including it is glue-line preparation facilities, continuity coating unit, more
Functional shaping one cutter device, V-type conveyer belt belt carcass facing attachment and the die-filling pressue device of vulcanization, wherein：The glue-line
Preparation facilities, which is used to by raw material be kneaded, is made glue-line, and the continuity coating unit includes cladding pedestal and continuity
Liner can be coated on glue-line and adhesive tape is made by coating unit, the continuity coating unit；The Multifunctional molding is integrally cut
Device cuts for adhesive tape to be press-formed and forms blank strip；The V-type conveyer belt belt carcass facing attachment be used for by belt carcass into
Row chamfering is cut into V-type conveyer belt comprising belt carcass chamfering unit, chamfering feed unit, belt carcass driving unit and belt carcass fall
Angle pedestal, the belt carcass chamfering unit include 2 symmetrically arranged chamfered cutter structures, which includes chamfering
Cutting blade, belt carcass chamfering tool rest and chamfering tool rest positioning seat, fan-shaped cross section for the belt carcass chamfering tool rest, described
Chamfer cutting blades and chamfering tool rest positioning seat are respectively arranged at the both ends of belt carcass chamfering tool rest；The chamfering feed unit and
Belt carcass driving unit is installed on belt carcass chamfering pedestal, and belt carcass chamfering unit, belt carcass chamfering list are equipped on chamfering feed unit
Member is correspondingly arranged with belt carcass driving unit；The die-filling pressue device of the vulcanization is used in sulfidation to mould pressurizing
Reason comprising die-filling pressurization pedestal, die-filling pressurization platform, pressurization supporting mechanism and die-filling pressing mechanism, the die-filling pressurization
It is provided with die-filling pressurization platform and pressurization supporting mechanism on pedestal, die-filling pressing mechanism is fixed on the pressurization supporting mechanism, it should
Die-filling pressurization compression bar is provided on the die-filling pressurized cylinder of die-filling pressing mechanism.
Preferably, the continuity coating unit includes：Liner feed mechanism, the liner feed mechanism include liner branch
Frame, liner roller and liner draw roll, the liner roller are set to the top of liner holder, and the liner draw roll is set to
The middle part of liner holder；And adhesive tape coats mechanism, adhesive tape cladding mechanism includes covered stent, coats motor and coated roller,
The cladding motor and coated roller are set to the top of covered stent, cladding motor driving coated roller rotation；And stickers lining is led
To mechanism, which includes guiding trestle and stickers lining guide roller, and stickers lining guide roller is installed on guiding trestle；It is described
Liner feed mechanism, adhesive tape cladding mechanism and stickers lining guiding mechanism be installed on successively cladding pedestal top.
Preferably, the die-filling pressurization pedestal along its length on be provided with platform motion guide rail, described is die-filling
It is provided with platform sliding recess compatible with the platform motion guide rail on pressurization platform, die-filling pressurization platform is moved along platform leads
The length direction of rail slides；The pressurization supporting mechanism is fixedly installed in die-filling pressurization pedestal top, and the supporting mechanism that pressurizes
Across die-filling pressurization pedestal, the die-filling pressing mechanism be installed on pressurization supporting mechanism on, the die-filling pressing mechanism it is die-filling
Pressurized cylinder is fixedly connected with pressurization supporting mechanism, and die-filling pressurized cylinder is pressed close to one end of die-filling pressurization platform equipped with die-filling pressurization
Bar.
Preferably, blank strip shaping mechanism, adhesive tape feed mechanism and the blank strip of the Multifunctional molding one cutter device
Cutting mechanism is located on shaping base, wherein the blank strip shaping mechanism includes molding roller support and pressurized cylinder holder, institute
It is provided with blank strip forming roller at the top of the molding roller support stated, rubber sheet gasket is provided on the outer wall of the blank strip forming roller, it is described
Pressurized cylinder holder at the top of be provided with blank strip pressurized cylinder, the end set of the push rod of the blank strip pressurized cylinder has blank strip
Pressure roller.
Preferably, the adhesive tape feed mechanism includes adhesive tape supply holder and adhesive tape runing rest, and adhesive tape supplies holder
Top is provided with adhesive tape runing rest, and adhesive tape mounted roller is equipped on the adhesive tape runing rest；The blank strip cutting mechanism packet
Blank strip cutting knife is included, tool feeding component is provided at the top of the blank strip cutting knife, the company of sliding on the tool feeding component
It is connected to blank strip cutting tool.
Preferably, the lower part of the molding roller support is provided with film roll, the blank strip forming roller and blank strip pressurization
The axis of roller is in same level.
Preferably, the chamfering feed unit includes chamfering feeding pedestal and chamfering push cylinder, chamfering push cylinder
It is fixedly installed on chamfering feeding pedestal, the belt carcass chamfering unit is installed on chamfering push cylinder.
Preferably, the belt carcass driving unit includes that belt carcass rotating wheel, belt carcass driving motor and belt carcass tense runner,
Wherein belt carcass rotating wheel is connected with the shaft of belt carcass driving motor, and belt carcass driving motor drives the rotation of belt carcass rotating wheel, band
Core rotating wheel and belt carcass tense runner and are correspondingly arranged.
Preferably, the die-filling pressurization platform includes pressurization platform upper surface and pressurization platform lower surface, and described adds
Flattening bench upper surface is located at pressurization platform lower surface top and is mutually parallel, and the pressurization platform lower surface is provided with platform cunning
Dynamic groove.
A kind of efficient V-shaped rubber belt processing method of the present invention, includes the following steps：
Step 1：Mixing prepares glue-line
Glue-line preparation facilities is added in raw material, and glue-line is made in raw material；
Step 2：Tape liner coats
Glue-line is transported to continuity coating unit under the transport of glue-line transmission belt, and glue-line patch is completed by stickers lining guide roller
Lining, and be connected with the adhesive tape on coated roller, glue-line completes liner cladding and adhesive tape is made；
Step 3：Blank strip molding cutting
1) it is molded：Adhesive tape is installed in adhesive tape mounted roller, layer of plastic film is coated on rubber sheet gasket；Then again will
The adhesive tape of adhesive tape mounted roller is attached to outside plastic film；Blank strip pressure roller applies pressure to blank strip forming roller, by blank strip forming roller
On adhesive tape extrusion forming；
2) it cuts：Blank strip cutting tool with blank strip cutting mechanism knife rest feeding guide rail length direction move, will pressurization at
The adhesive tape of type cuts into the blank strip of Rack；
Step 4: belt carcass chamfering is cut
1) it is directed at cutter：Chamfering feed unit is adjusted, keeps belt carcass chamfering unit corresponding with belt carcass driving unit；
2) belt carcass is installed：It selects blank strip up to specification as belt carcass, adjusts belt carcass driving unit and belt carcass is mounted on band
Core rotating wheel and belt carcass tense on runner, and belt carcass is tensed；
3) chamfering is cut：Belt carcass driving unit is driven, the belt carcass rotation for being installed on belt carcass driving unit is made；Drive chamfering into
To unit, belt carcass chamfering unit cutting belt carcass is made to form belt carcass chamfering；
Step 5：V-type conveyer belt vulcanizing treatment
Manufactured V-type conveyer belt is sequentially sleeved on mold after the cutting of belt carcass chamfering, then mold is placed on die-filling pressurization
On platform, die-filling pressurization platform is slided along the length direction of platform motion guide rail, and mold is transported under die-filling pressing mechanism
Portion, die-filling pressurized cylinder drive die-filling pressurization compression bar to move downward, and die-filling pressurization compression bar is to mould pressurizing, in mould after the completion of pressurization
Fixing screws are installed to fix mold in the screw hole of tool, will move into vulcanizing tank, close the lid equipped with the mold of V-type conveyer belt
Plate closes cover, vulcanizes compression forming；Finished product V-type conveyer belt is prepared after the completion of the vulcanization of V-type conveyer belt.
3. advantageous effect
Using technical solution provided by the invention, compared with prior art, have the advantages that：
(1) a kind of efficient V-shaped rubber belt system of processing of the invention, since continuity coating unit is supplied provided with liner
Mechanism, adhesive tape cladding mechanism and stickers lining guiding mechanism, during glue-line coats liner, liner is installed on liner roller, through interior
Lining stretches roller stretching expansion, and is flattened by slicking-in roller, then completes glue-line stickers lining by stickers lining guide roller, and on coated roller
Adhesive tape is connected, and completes the liner cladding of adhesive tape, to realize the continuous cladding of tape liner, is improving the same of coating efficiency
When, substantially improve the cladding quality of tape liner；Stickers lining guide roller is in direct contact with liner, to prevent stickers lining guide roller with
Glue-line contacts, and to reduce cladding resistance, improves coating efficiency；And guiding counterweight is provided on guide rod, it is oriented to counterweight and uses
In the gravity of balance stickers lining guide roller, and by the height of guide rod adjustment stickers lining guide roller, stablize stickers lining guide roller to liner
With the pressure of glue-line, to stablize the covered effect of adhesive tape；
(2) a kind of efficient V-shaped rubber belt system of processing of the invention is coated with rubber sheet gasket, rubber outside blank strip forming roller
There is glue gasket certain elasticity, the rough position of blank strip molding roller surface to be filled and led up automatically by rubber sheet gasket, prevent base
Band forming roller is uneven and influences quality；The lower part of molding roller support is provided with film roll, and plastic film is installed in film roll,
The external of the rubber sheet gasket of blank strip forming roller is first coated into layer of plastic film during molding, prevents blank strip and rubber pad
Piece bonding is too tight, and blank strip can be made to be efficiently separated with rubber sheet gasket after the completion of cutting；
(3) a kind of efficient V-shaped rubber belt system of processing of the invention, the belt carcass chamfering of V-type conveyer belt belt carcass facing attachment
Knife rest is the segment that fan-shaped cross section, and chamfer cutting blades are arranged in parallel with blade mounting plane, to realize chamfering
The accurate adjusting of angle；Adjusting knob is provided on blade positioning member, which is vertically arranged with chamfer cutting blades,
Precession or back-out adjusting knob can finely tune the spacing between chamfer cutting blades, to accurately be cut for chamfer cutting blades
Belt carcass chamfering provides guarantee；It is fixed with chamfering feed bracket in the push rod of this outer chamfer push cylinder, is provided with chamfering
Track is fed, chamfering push cylinder can push chamfering feeding pedestal and be fed along the length direction of chamfering feeding track, from
And the chamfering of belt carcass chamfering unit is driven to cut feeding；
(4) a kind of efficient V-shaped rubber belt system of processing of the invention, die-filling pressurization pedestal along its length on be provided with
Platform motion guide rail, is provided with platform sliding recess compatible with the platform motion guide rail on die-filling pressurization platform, it is die-filling plus
Flattening bench is slided in die-filling pressurization pedestal, and pressurized mold is transported to pressurization station to facilitate, and improves adding for mold
Press efficiency；Die-filling pressurized cylinder is connected by pressurized cylinder push rod with die-filling pressurization compression bar, plane where die-filling pressurization compression bar
It is arranged in parallel with pressurization platform upper surface, die-filling pressurization compression bar uniformly presses to mold, is further ensured that the uniform of mould pressurizing
Property；
(5) a kind of efficient V-shaped rubber belt processing method of the invention prepares glue-line, tape liner cladding, base by mixing
Band molding cutting, the cutting of belt carcass chamfering and V-type conveyer belt vulcanizing treatment produce finished product V-type conveyer belt, and pass through continuity, one
The rubber V conveyer belt system of processing of body, substantially increases the coating efficiency of adhesive tape, realizes the integrated molding of blank strip and cuts
It cuts, improves the cutting efficiency and cutting accuracy of V-type conveyer belt chamfering, and improve vulcanization pressure effect, above carried in whole process
The high quality of production of V-type conveyer belt improves production efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of tape liner coating unit in the present invention；
Fig. 2 is the structural schematic diagram of the continuity coating unit of tape liner in the present invention；
Fig. 3 is the structural schematic diagram that 2 tape liner coating units are arranged in the present invention；
Fig. 4 is the structural schematic diagram of the consecutive production device of the band containing inner liner rubber in the present invention；
Fig. 5 is the schematic diagram that adhesive tape coats liner in the present invention；
Fig. 6 is the Multifunctional molding one cutter device side view of the present invention；
Fig. 7 is the Multifunctional molding one cutter device front view of the present invention；
Fig. 8 is the vertical view of the shaping base of the present invention；
Fig. 9 is the vertical view of the adhesive tape feed mechanism of the present invention；
Figure 10 is the structural schematic diagram of the V-type conveyer belt belt carcass facing attachment of the present invention；
Figure 11 is the structural schematic diagram of the belt carcass chamfering unit of the present invention；
Figure 12 is the mounting structure schematic diagram of the belt carcass chamfering unit and chamfering feed unit of the present invention；
Figure 13 is the fit structure schematic diagram of the chamfering feed unit of the present invention；
Figure 14 is the die-filling pressue device structural schematic diagram of vulcanization of the present invention；
Figure 15 is the cooperation schematic diagram of the platform motion guide rail and die-filling pressurization platform of the present invention；
Figure 16 is the structural schematic diagram of the die-filling pressing mechanism of the present invention；
Figure 17 is schematic diagram of the die-filling pressue device of vulcanization to mould pressurizing of the present invention；
Figure 18 is a kind of structure diagram of efficient V-shaped rubber belt system of processing of the present invention.
Label declaration in schematic diagram：
11, pedestal is coated；111, glue-line transmission belt；12, liner feed mechanism；121, liner holder；122, liner roller；
123, liner draw roll；13, adhesive tape coats mechanism；131, covered stent；132, motor is coated；133, coated roller；14, stickers lining is led
To mechanism；141, guiding trestle；142, stickers lining guide roller；143, guided rotation component；144, limit component；145, it is oriented to weight
Code；146, guide rod；15, liner flatten unit；151, holder is flattened；152, slicking-in roller；16, glue-line calender unit；17, glue-line
It is kneaded unit；
21, shaping base；211, knife rest feeding guide rail；22, blank strip cutting mechanism；221, blank strip cutting knife；222, base
Belt cutter has；223, tool feeding component；23, blank strip shaping mechanism；231, it is molded roller support；232, blank strip forming roller；
233, film roll；234, rubber sheet gasket；235, blank strip pressure roller；236, pressurized cylinder holder；237, blank strip pressurized cylinder；24、
Adhesive tape feed mechanism；241, adhesive tape supplies holder；242, adhesive tape rotary components；243, adhesive tape runing rest；244, adhesive tape is installed
Roller；
31, belt carcass chamfering unit；311, chamfered cutter structure；312, chamfer cutting blades；313, belt carcass chamfering tool rest；
314, chamfering tool rest positioning seat；315, blade positioning member；316, adjusting knob；317, knife rest locating slot；318, knife rest positions
Screw；319, blade mounting plane；32, chamfering feed unit；321, chamfering feeds pedestal；322, chamfering push cylinder；323、
Chamfering feeds track；324, chamfering feed bracket；325, chamfering aligning guide；326, Y-direction guide plate；327, X-direction is oriented to
Plate；328, Y-direction guide rail；329, X-direction guide rail；33, belt carcass driving unit；331, belt carcass rotating wheel；332, belt carcass drives
Motor；333, belt carcass position-limit mechanism；334, belt carcass limits runner；335, belt carcass tenses cylinder；336, belt carcass tenses runner；34、
Belt carcass chamfering pedestal；
41, die-filling pressurization pedestal；411, platform motion guide rail；412, platform limit component；42, die-filling pressurization platform；
421, pressurize platform upper surface；422, pressurization platform lower surface；423, platform sliding recess；43, pressurize supporting mechanism；431,
One pressurization bearing；432, the second pressurization bearing；433, cylinder supports component；44, die-filling pressing mechanism；441, die-filling pressurization gas
Cylinder；442, pressurized cylinder push rod；443, die-filling pressurization compression bar；444, compression bar protects gasket.
Specific implementation mode
Hereafter to the detailed description of exemplary embodiment of the present invention with reference to attached drawing, which forms one of description
Point, it has been shown as example enforceable exemplary embodiment of the invention in the figure.Although these exemplary embodiment quilts
Fully describe in detail so that those skilled in the art can implement the present invention, it is to be understood that can realize other embodiment and
Can without departing from the spirit and scope of the present invention to the present invention various changes can be made.Therefore, hereafter to the reality of the present invention
The more detailed description for applying example is not limited to required the scope of the present invention, and just to be illustrated and not
The description to the features of the present invention and feature is limited, to propose to execute the best mode of the present invention, and is sufficient to make this field skill
Art personnel can implement the present invention.To which the scope of the invention is only defined by the appended claims.
Hereafter detailed description of the present invention and example embodiment are more fully understood in combination with attached drawing, wherein the present invention
Element and feature are identified by reference numeral.
Embodiment 1
As shown in figure 18, a kind of efficient V-shaped rubber belt system of processing of the present embodiment, including it is glue-line preparation facilities, continuous
Property coating unit, Multifunctional molding one cutter device, V-type conveyer belt belt carcass facing attachment and the die-filling pressue device of vulcanization,
In：The glue-line preparation facilities, which is used to by raw material be kneaded, is made glue-line, and the continuity coating unit includes packet
Pedestal 11 and continuity coating unit are covered, liner can be coated on glue-line and adhesive tape is made by the continuity coating unit；It is described
Multifunctional molding one cutter device for adhesive tape to be press-formed, and cut and form blank strip, select blank strip up to specification
As belt carcass.Above-mentioned glue-line preparation facilities includes that glue-line calender unit 16 and glue-line are kneaded unit 17；The V-type conveyer belt
Belt carcass facing attachment is used to belt carcass progress chamfering being cut into V-type conveyer belt, vulcanizes die-filling pressue device for vulcanizing
To mould pressurizing processing in journey, vulcanizing treatment then is carried out to V-type conveyer belt, finished product V-type conveyer belt is made.
One：Continuity coating unit
In conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the tape liner coating unit of the present embodiment includes：Liner feed mechanism
12, adhesive tape cladding mechanism 13 and stickers lining guiding mechanism 14, the liner feed mechanism 12, adhesive tape cladding mechanism 13 and stickers lining are led
It is installed on operating platform top successively to mechanism 14.Wherein liner feed mechanism 12 includes liner holder 121,122 and of liner roller
Liner draw roll 123, liner roller 122 are set to the top of liner holder 121, which is set to liner holder
121 middle part, i.e. liner draw roll 123 are set on the liner holder 121 between 121 bottom of liner holder and liner roller 122,
And the axis of the axis of liner draw roll 123 and liner roller 122 is not in the same plane, i.e. liner draw roll 123 and liner roller
122 are interspersed, and liner draw roll 123, which is used to stretch liner, to be unfolded, as shown in figure 5, mounted on the interior laying-in of liner roller 122
Liner draw roll 123 and stretch expansion, come into full contact with glue-line convenient for postorder liner.
Above-mentioned adhesive tape cladding mechanism 13 includes covered stent 131, cladding motor 132 and coated roller 133, the cladding
Motor 132 and coated roller 133 are set to the top of covered stent 131, and cladding motor 132 drives coated roller 133 to rotate, coating
During, glue-line and liner cladding of combining closely form adhesive tape, and the wherein glue-line of adhesive tape is towards coated roller 133, coated roller 133
It drives liner roller 122 to rotate in the case where cladding motor 132 drives, squeezing glue-line and liner at the uniform velocity is realized, to complete
Adhesive tape coats.
The stickers lining guiding mechanism 14 of the present embodiment includes guiding trestle 141, stickers lining guide roller 142 and guide rod 146, stickers lining
Guide roller 142 is installed on guiding trestle 141, and liner is bonded the stickers lining behaviour for completing glue-line with glue-line at stickers lining guide roller 142
Make, be connected with coated roller 133 under the guiding of stickers lining guide roller 142 after the completion of glue-line stickers lining, rear support is coated in coated roller 133
Adhesive tape, as shown in figure 5, stickers lining guide roller 142 is in direct contact with liner, to prevent stickers lining guide roller 142 from being contacted with glue-line, from
And reduce cladding resistance, improve coating efficiency.141 top of guiding trestle is rotated by guided rotation component 143 and guide rod 146
Connection, i.e. guide rod 146 can be dynamic for shaft rotation with guided rotation component 143, and guide rod 146 can be around guided rotation component 143 certainly
By rotating, one end of guide rod 146 is equipped with stickers lining guide roller 142, and the other end of guide rod 146, which is provided with, is oriented to counterweight 145,
It is oriented to the gravity that counterweight 145 is used to balance stickers lining guide roller 142, and adjusts the height of stickers lining guide roller 142 by guide rod 146
Degree, to stablize pressure of the stickers lining guide roller 142 to liner and glue-line, to stablize the covered effect of adhesive tape.Further, it leads
The lower part of counterweight 145 is provided with limit component 144, limit component 144 moves down the limit for restricted guidance bar 146, prevents from leading
It is contacted to the guiding counterweight 145 of 146 end of bar with operating platform, at this point, being the liner due to when 133 rotating speed of coated roller is excessive
It is also very fast with the speed of related movement of stickers lining guide roller 142, to which easily stickers lining guide roller 142 is pulled upwardly, guide rod 146
Angle of inclination is excessive, and limit component 144 is used for the tilt boundary of restricted guidance bar 146.
In addition, being provided with liner flatten unit 15 between liner feed mechanism 12 and adhesive tape cladding mechanism 13, liner flattens
Mechanism 15 includes flattening holder 151 and slicking-in roller 152, and slicking-in roller 152 is set to the top for flattening holder 151, the slicking-in roller 152
Level height be less than liner draw roll 123 level height.The slicking-in roller 152 is for stretching liner draw roll 123
The liner of expansion further flattens, and so that liner is close with glue-line, so that glue-line and liner are at stickers lining guide roller 142
Smoothly complete rubberizing.
Liner is installed on liner roller 122, stretches and is unfolded through liner draw roll 123, and is flattened by slicking-in roller 152,
Glue-line stickers lining is completed by stickers lining guide roller 142, and is connected with the adhesive tape on coated roller 133, and completes the liner cladding of adhesive tape, from
And the continuous cladding of tape liner is realized, while improving coating efficiency, substantially improve the cladding quality of tape liner.
The continuity coating unit of the tape liner of the present embodiment includes coating pedestal 11 and continuity coating unit, continuously
Property coating unit be installed on cladding pedestal 11 top.Wherein：The cladding pedestal 11 is provided with glue-line transmission along its length
Band 111, the continuity coating unit are above-mentioned tape liner coating unit.The liner of above-mentioned tape liner coating unit supplies
It is set in turn in the upper of cladding pedestal 11 to mechanism 12, adhesive tape cladding mechanism 13 and stickers lining guiding mechanism 14, and is across glue-line
111 top of transmission belt, glue-line is under the conveying of glue-line transmission belt 111 by liner feed mechanism 12, adhesive tape cladding mechanism 13 and patch
It serves as a contrast 14 lower section of guiding mechanism to pass through, and liner is bonded with glue-line at stickers lining guiding mechanism 14, it is complete in adhesive tape cladding mechanism 13
The liner of plastic band coats.
Secondly：Multifunctional molding one cutter device
In conjunction with Fig. 6, Fig. 7, Fig. 8 and Fig. 9, a kind of blank strip compression molding device of the present embodiment, including shaping base 21, base
Band shaping mechanism 23 and adhesive tape feed mechanism 24, blank strip shaping mechanism 23 and adhesive tape feed mechanism 24 and 21 phase of shaping base are solid
Even.Wherein blank strip shaping mechanism 23 includes being molded roller support 231 and pressurized cylinder holder 236, the molding roller support 231
Top is provided with blank strip forming roller 232, is molded in roller support 231 and is provided with molding motor, and the molding motor drives blank strip
Forming roller 232 rotates.It is provided with rubber sheet gasket 234 on the outer wall of the blank strip forming roller 232, the thickness of the rubber sheet gasket 234
Degree is 3-5cm, and rubber sheet gasket 234 is wrapped in the outside of blank strip forming roller 232, and by the elastic force of rubber and blank strip forming roller
232 fit closely, and opposite slide does not occur.Rubber sheet gasket 234 has the following advantages：1) since rubber sheet gasket 234 has
Certain elasticity, after the rubber-coated gasket in the outside of blank strip forming roller 232 234, the rough position on 232 surface of blank strip forming roller
It sets and is filled and led up automatically by rubber sheet gasket 234, prevent blank strip forming roller 232 uneven and influence quality；2) molding glue in the process
Band only needs the rubber sheet gasket 234 for being attached to blank strip forming roller 232, during cutting, as long as blank strip cutting tool 222 is fed to
The position of rubber sheet gasket 234, you can blank strip is effectively cut, to prevent breaks down in the case of adhesive tape is cut
It cuts.
In addition, the lower part of molding roller support 231 is provided with film roll 233, plastic film can be installed in film roll 233,
The external of the rubber sheet gasket 234 of blank strip forming roller 232 is first coated into layer of plastic film during molding, to prevent base
Band and the bonding of rubber sheet gasket 234 are too tight, and blank strip is difficult to remove from rubber sheet gasket 234 after the completion of causing blank strip to cut.One layer of cladding
Plastic film can be such that blank strip is efficiently separated with rubber sheet gasket 234 after the completion of cutting.
The top of the pressurized cylinder holder 236 of the present embodiment is provided with blank strip pressurized cylinder 237, the blank strip pressurized cylinder
The end set of 237 push rod has a blank strip pressure roller 235, and the axis of blank strip forming roller 232 and blank strip pressure roller 235 is same
On horizontal plane, and plane pushing away by blank strip pressurized cylinder 237 where the axis of blank strip forming roller 232 and blank strip pressure roller 235
Send bar.So that when blank strip pressurized cylinder 237 drives blank strip pressure roller 235 to apply pressure to blank strip forming roller 232, it can be achieved that
It pressurizes to greatest extent to blank strip forming roller 232, to improve the Forming Quality of blank strip.
The adhesive tape feed mechanism 24 of the present embodiment includes adhesive tape supply holder 241 and adhesive tape runing rest 243, and adhesive tape supplies
241 top of holder is provided with adhesive tape runing rest 243, adhesive tape mounted roller 244 is installed on the adhesive tape runing rest 243, and
Adhesive tape mounted roller 244 is at least arranged 2,2 adhesive tape mounted rollers 244 can with but necessarily install different adhesive tapes.Adhesive tape supplies
It is rotatablely connected by adhesive tape rotary components 242 to holder 241 and adhesive tape runing rest 243, the rotation of adhesive tape rotary components 242 can be with
Switch adhesive tape mounted roller 244.
On the basis of above-mentioned blank strip compression molding device, a kind of Multifunctional molding one cutter device of the invention,
Including compression molding device and blank strip cutting mechanism 22, filled wherein the compression molding device is above-mentioned blank strip compression moulding
It sets.Blank strip cutting mechanism 22 is installed on the shaping base 21 of compression molding device, and knife rest feeding is provided on shaping base 21
Guide rail 211, the knife rest feeding guide rail 211 are parallel with the axis of blank strip forming roller 232.221 bottom of blank strip cutting knife is provided with
Groove compatible with above-mentioned knife rest feeding guide rail 211, blank strip cutting knife 221 along knife rest feeding guide rail 211 length side
To sliding, the traverse feed of blank strip cutting mechanism 22 is realized, blank strip cutting mechanism 22 can be according to institute during traverse feed
The width of specification is needed to cut blank strip.Blank strip cutting mechanism 22 includes blank strip cutting knife 221, the blank strip cutting knife
221 top is provided with tool feeding component 223, and blank strip cutting tool 222 is slidably connected on the tool feeding component 223,
Tool feeding component 223 is used to control the length feed of blank strip cutting tool 222, to adjust the depth of cut of blade.
The blank strip processing method of the Multifunctional molding one cutter device of the present invention：
1) it is molded：
Adhesive tape is installed in adhesive tape mounted roller 244, plastic film is installed in film roll 233；By the plastics of film roll 233
Film is attached on rubber sheet gasket 234, and rotates blank strip forming roller 232, and layer of plastic film is coated in rubber sheet gasket 234；Then
It is attached to outside plastic film by the adhesive tape of adhesive tape mounted roller 244；Blank strip pressurized cylinder 237 pushes blank strip pressure roller 235 to base
Band forming roller 232 moves, and blank strip pressure roller 235 applies pressure to blank strip forming roller 232 so that the glue on blank strip forming roller 232
Band extrusion forming；
2) it cuts：
Blank strip cutting tool 222 with blank strip cutting mechanism 22 211 length direction of knife rest feeding guide rail move, will pressurization at
The adhesive tape of type cuts into the blank strip of Rack.
Thirdly：V-type conveyer belt belt carcass facing attachment
Combination Figure 10, Figure 11, Figure 12 and Figure 13, the V-type conveyer belt belt carcass chamfering unit of the present embodiment, including 2 fall
Angle cutting mechanism 311,2 chamfered cutter structures 311 are identical and arranged symmetrically, the belt carcass chamfering tool rest 313 fan
The connecting line in the center of circle of body cross section is segment center of circle line, the center of circle line of described 2 313 segments of belt carcass chamfering tool rest
In same level.The chamfered cutter structure 311 includes chamfer cutting blades 312, belt carcass chamfering tool rest 313 and chamfering
Knife rest positioning seat 314, the belt carcass chamfering tool rest 313 are the segment that fan-shaped cross section, and fan-shaped central angle is 120-
150 degree, chamfer cutting blades 312 are installed on one end end of belt carcass chamfering tool rest 313, and chamfer cutting blades 312 and blade
Mounting plane 319 is arranged in parallel, and the angle between the blade mounting plane 319 of described 2 chamfered cutter structures 311 is band
The cutting angle of core chamfering.313 end set of belt carcass chamfering tool rest has blade positioning member 315, chamfer cutting blades
312 are set on blade positioning member 315, are provided on the blade positioning member 315 compatible with chamfer cutting blades 312
Groove, chamfer cutting blades 312 are installed in above-mentioned groove, the knife of the chamfered cutter structure 311 at the groove and place
Piece mounting plane 319 is mutually parallel.It is provided with adjusting knob 316 on the blade positioning member 315, the adjusting knob 316
It is vertically arranged with chamfer cutting blades 312, precession or screws out adjusting knob 316 and can finely tune between chamfer cutting blades 312
Spacing, to which accurately cutting belt carcass chamfering provides guarantee for chamfer cutting blades 312.
Chamfering tool rest positioning seat 314 is set to the one end of belt carcass chamfering tool rest 313 far from chamfer cutting blades 312, chamfering
Belt carcass chamfering unit 31 can be fixed on workbench by knife rest positioning seat 314, be arranged on the chamfering tool rest positioning seat 314
There is the knife rest locating slot 317 of arc, matched knife rest positioning screw 318 is provided on knife rest locating slot 317, unscrews knife
Frame positioning screw 318 can adjust the angle between belt carcass chamfering tool rest 313, that is, adjust the folder between blade mounting plane 319
Angle reaches predetermined angular, so as to adjust the cutting angle of belt carcass chamfering, realizes the accurate cutting of belt carcass chamfering.When blade installation is flat
After angle between face 319 reaches predetermined angular, knife rest positioning screw 318 can be tightened, thus will be between chamfer cutting blades 312
Angle accurately fix.
On the basis of above-mentioned V-type conveyer belt belt carcass chamfering unit 31, a kind of V-type conveyer belt belt carcass chamfering of the invention
Device, including belt carcass chamfering unit 31, chamfering feed unit 32, belt carcass driving unit 33 and belt carcass chamfering pedestal 34.Chamfering into
It is installed on belt carcass chamfering pedestal 34 to unit 32 and belt carcass driving unit 33, belt carcass chamfering is installed on chamfering feed unit 32
Unit 31, belt carcass chamfering unit 31 are correspondingly arranged with belt carcass driving unit 33.
The belt carcass chamfering unit 31 of the present embodiment is above-mentioned V-type conveyer belt belt carcass chamfering unit, chamfering feeding
Unit 32 includes chamfering feeding pedestal 321 and chamfering push cylinder 322, wherein chamfering feeding pedestal 321 and belt carcass chamfering pedestal
34 are fixedly connected with.Chamfering push cylinder 322 is fixedly installed in chamfering by supporting rod and feeds on pedestal 321.Chamfering push cylinder 322
Push rod on be fixed with chamfering feed bracket 324, the chamfering feeding pedestal 321 on is provided with chamfering feeding track 323, should fall
Angle feed bracket 324 is slidably matched with above-mentioned chamfering feeding track 323, and chamfering push cylinder 322 can push chamfering feeding pedestal
321 length directions that track 323 is fed along chamfering are fed, to drive the chamfering of belt carcass chamfering unit 31 to be cut into
It gives.
Chamfering feed bracket 324 is connected by chamfering aligning guide 325 with belt carcass chamfering unit 31, the chamfering pair
Quasi- mechanism 325 includes Y-direction guide plate 326 and X-direction guide plate 327, and Y-direction guide plate 326 is close to chamfering feed bracket 324
Side be provided with Y-direction guide rail 328, and guide rail compatible with Y-direction guide rail 328 is provided in chamfering feed bracket 324
Sliding part, Y-direction guide plate 326 can do the movement of Y-direction relative to chamfering feed bracket 324；The X-direction guide plate
327 are provided with X-direction guide rail 329 close to the side of Y-direction guide plate 326, and are provided on X-direction guide plate 327 and X-direction
329 compatible guide rail sliding part of guide rail, X-direction guide plate 327 can do the movement of X-direction relative to Y-direction guide plate 326.
Have in the x-direction and the z-direction there are two degree of freedom to realize the chamfering aligning guide 325.The belt carcass chamfering list of the present invention
The chamfered cutter structure 311 of member 31 is installed on the X-direction guide plate of chamfering aligning guide 325 by chamfering tool rest positioning seat 314
On 327.It is provided on the X-direction guide plate 327 and positions spiral shell with 318 matched screw hole of knife rest positioning screw, knife rest
Chamfered cutter structure 311 is installed on X-direction guide plate 327 by nail 318 with screw hole.Chamfering aligning guide 325 can drive band
Core chamfering unit 31 is moved in X-direction or Y-direction, to realize the alignment of belt carcass chamfering unit 31 and belt carcass, is realized
The accurate chamfering of belt carcass.
The belt carcass driving unit 33 of the present embodiment includes belt carcass rotating wheel 331, belt carcass driving motor 332, belt carcass tension
Runner 336 and belt carcass tense cylinder 335, and the belt carcass rotating wheel 331 is connected with the shaft of belt carcass driving motor 332, band
Core driving motor 332 drives belt carcass rotating wheel 331 to rotate, and belt carcass rotating wheel 331 and belt carcass tense the correspondence of runner 336 and set
It sets, which tenses at least one group of cross section of runner 336 and the cross section of belt carcass rotating wheel 331 in the same plane,
During carrying out chamfering cutting to belt carcass, can belt carcass be mounted on to belt carcass rotating wheel 331 and belt carcass tenses runner 336
On, and belt carcass be mounted on approximately the same plane in, to prevent belt carcass chamfering cut during occur deviate and influence chamfering
Accuracy.
Above-mentioned belt carcass tenses runner 336 and is set in the push rod of belt carcass tension cylinder 335, and belt carcass tenses cylinder 335
Belt carcass can be pushed and tense runner 336, adjustment belt carcass tenses the spacing of runner 336 and belt carcass rotating wheel 331, in installation belt carcass
When belt carcass tense cylinder 335 push belt carcass tense runner 336, make belt carcass tense runner 336 and belt carcass rotating wheel 331 spacing
Reduce, belt carcass is mounted on belt carcass tension runner 336 and belt carcass rotating wheel 331 to facilitate；Belt carcass, can after installation is complete
The push rod that belt carcass is tensed to cylinder 335 is shunk, and is tensed between runner 336 and belt carcass rotating wheel 331 to increase belt carcass
Spacing, and belt carcass is tensed.The spacing that runner 336 and belt carcass rotating wheel 331 are tensed by adjusting belt carcass can be easily by band
Core is mounted on belt carcass and tenses on runner 336 and belt carcass rotating wheel 331, and carries out tensing chamfering cutting.Belt carcass rotating wheel 331
It is provided with belt carcass position-limit mechanism 333 between belt carcass tension runner 336, a pair of of belt carcass is provided on the belt carcass position-limit mechanism 333
Runner 334 is limited, belt carcass can be limited between belt carcass limit runner 334, to prevent limitation belt carcass along belt carcass rotating wheel
331 axial movement prevents belt carcass from deviateing during chamfering is cut, to ensure that the accuracy of chamfering cutting.
The belt carcass tenses cylinder 335 and is fixedly connected with belt carcass chamfering pedestal 34.
It four：Vulcanize die-filling pressue device
In conjunction with Figure 14, Figure 15, Figure 16 and Figure 17, it includes die-filling pressurization pedestal 41, die-filling pressurization to vulcanize die-filling pressue device
Platform 42, pressurization supporting mechanism 43 and die-filling pressing mechanism 44, the die-filling pressurization pedestal 41 upper setting along its length
It includes pressurization platform upper surface 421 and pressurization platform lower surface to have platform motion guide rail 411, the die-filling pressurization platform 42
422, the pressurization platform upper surface 421 is located at 422 top of pressurization platform lower surface and is mutually parallel.The die-filling pressurization
Platform sliding recess 423 compatible with the platform motion guide rail 411, the pressurization platform lower surface are provided on platform 42
422 are provided with platform sliding recess 423, and die-filling pressurization platform 42 slides along its length with platform motion guide rail 411.It is die-filling
Pressurization platform 42 slides on die-filling pressurization pedestal 41, and pressurized mold is transported to pressurization station to facilitate, is improved
The pumping efficiency of mold.
The pressurization supporting mechanism 43 of the present embodiment is fixedly installed in die-filling 41 top of pressurization pedestal, and the supporting mechanism 43 that pressurizes
Across platform motion guide rail 411, the die-filling pressing mechanism 44 is installed on pressurization supporting mechanism 43.The pressurization of the present embodiment
Supporting mechanism 43 includes the first pressurization bearing 431, second pressurization bearing 432 and cylinder supporting member 433, the first pressurization bearing
431, the bottom of the second pressurization bearing 432 is fixedly connected with die-filling pressurization pedestal 41, and the first pressurization pressurization branch of bearing 431, second
Seat 432 is arranged in the both sides of platform motion guide rail 411, and the top of the first pressurization pressurization bearing 432 of bearing 431 and second is fixed with
Cylinder supports component 433, cylinder supports component 433 are located at 411 top of platform motion guide rail, and across platform motion guide rail
411。
The die-filling pressurized cylinder 441 of the die-filling pressing mechanism 44 of the present embodiment is fixedly connected with pressurization supporting mechanism 43, die-filling
Pressing mechanism 44 is installed on cylinder supports component 433.Die-filling pressurized cylinder 441 is equipped with close to one end of die-filling pressurization platform 42
Die-filling pressurization compression bar 443, and die-filling pressurized cylinder 441 is connected by pressurized cylinder push rod 442 with die-filling pressurization compression bar 443,
Die-filling pressurized cylinder 441 can drive die-filling pressurization compression bar 443 to move in the vertical direction, and pressurize to mold；And it fills
It is provided with pressure sensor on mould pressurized cylinder 441, to accurately pressurize to mold, when pressure sensor reaches pressure
Threshold values, die-filling pressurized cylinder 441 are automatically stopped application pressure, to prevent defective work piece.Die-filling pressurization compression bar 443 be provided with to
Few 4 struts abundant, flat contact can be filled with pressurized mold to ensure that die-filling pressurization compression bar 443 uniformly presses to mold
Mould pressurization 443 place plane of compression bar is arranged in parallel with pressurization platform upper surface 421, is further ensured that the uniformity of mould pressurizing.
The chamfering method of the V-type conveyer belt belt carcass of the present invention, steps are as follows：
(1) it is directed at cutter
Chamfering feed unit 32 is adjusted, keeps belt carcass chamfering unit 31 corresponding with belt carcass driving unit 33；Adjust chamfering
Aligning guide 325 so that belt carcass chamfering unit 31 is moved on 2 directions, and the chamfering of belt carcass chamfering unit 31 is made to cut
Blade 312 is aligned with belt carcass rotating wheel 331；Chamfering tool rest positioning seat 314 is adjusted, so as to adjust 2 chamfer cutting blades 312
Angle.
(2) belt carcass is installed
Belt carcass driving unit 33 is adjusted, belt carcass is mounted on belt carcass rotating wheel 331 and belt carcass tenses on runner 336, and
Belt carcass is tensed；I.e. driving belt carcass, which tenses cylinder 335, makes push rod extend, and pushes belt carcass and tense runner 336 to belt carcass rotation
331 direction of runner moves, and spacing between runner 336 and belt carcass rotating wheel 331 is tensed to reduce belt carcass, then by belt carcass
One end is installed on belt carcass rotating wheel 331, and the other end is installed on belt carcass and tenses runner 336, and belt carcass is turned from belt carcass limit
It is passed through between wheel 334, axial movement of the limitation belt carcass along belt carcass rotating wheel 331；Driving belt carcass, which tenses cylinder 335, makes push rod
It shrinks, increases the spacing between belt carcass tension runner 336 and belt carcass rotating wheel 331, and belt carcass is tensed；
(3) chamfering is cut
Belt carcass driving unit 33 is driven, the belt carcass rotation for being installed on belt carcass driving unit 33 is made；Drive chamfering feed unit
32, so that belt carcass chamfering unit 31 is cut belt carcass and forms belt carcass chamfering；Start belt carcass driving motor 332, belt carcass driving motor 332
Belt carcass rotating wheel 331 is driven, and the belt carcass on belt carcass rotating wheel 331 is driven to be moved；Drive chamfering push cylinder 322
Belt carcass chamfering unit 31 is pushed to belt carcass rotating wheel 331, the chamfer cutting blades 312 of belt carcass chamfering unit 31 connect with belt carcass
It touches, and chamfering is cut to belt carcass, belt carcass rotates a circle under the driving of belt carcass rotating wheel 331 completes chamfering cutting.
The efficient V-shaped rubber belt processing method of the present invention, steps are as follows：
Step 1：Mixing prepares glue-line
Rubber compound is made in the glue-line mixing mixing of unit 17 that raw material are added to glue-line preparation facilities, then is prepared and filled by glue-line
Rubber compound after mixing is carried out calendering with canvas or base fabric and glue-line is made by the glue-line calender unit 16 set；
Step 2：Tape liner coats
Glue-line is transported to continuity coating unit under the transport of glue-line transmission belt 111, and liner is installed on liner roller 122,
It stretches and is unfolded through liner draw roll 123, and flattened by slicking-in roller 152, glue-line stickers lining is completed by stickers lining guide roller 142,
And be connected with the adhesive tape on coated roller 133, glue-line completes liner cladding and adhesive tape is made；
Step 3：Blank strip molding cutting
1) it is molded：
Adhesive tape is installed in adhesive tape mounted roller 244, plastic film is installed in film roll 233；By the plastics of film roll 233
Film is attached on rubber sheet gasket 234, and rotates blank strip forming roller 232, and layer of plastic film is coated in rubber sheet gasket 234；Then
It is attached to outside plastic film by the adhesive tape of adhesive tape mounted roller 244 using layer patch method, at the same time removes the liner on adhesive tape,
Only retain the glue-line of adhesive tape；Blank strip pressurized cylinder 237 pushes blank strip pressure roller 235 to be moved to blank strip forming roller 232, blank strip pressurization
Roller 235 applies pressure to blank strip forming roller 232 so that the adhesive tape extrusion forming on blank strip forming roller 232；
4) it cuts：
Blank strip cutting tool 222 with blank strip cutting mechanism 22 211 length direction of knife rest feeding guide rail move, will pressurization at
The adhesive tape of type cuts into the blank strip of Rack.
Step 4: belt carcass chamfering is cut
1) it is directed at cutter：Chamfering feed unit 32 is adjusted, keeps belt carcass chamfering unit 31 corresponding with belt carcass driving unit 33；
2) belt carcass is installed：It selects blank strip up to specification as belt carcass, adjusts belt carcass driving unit 33 and be mounted on belt carcass
Belt carcass rotating wheel 331 and belt carcass tense on runner 336, and belt carcass is tensed；
3) chamfering is cut：Belt carcass driving unit 33 is driven, the belt carcass rotation for being installed on belt carcass driving unit 33 is made；Driving is fallen
Angle feed unit 32 makes belt carcass chamfering unit 31 cut belt carcass and forms belt carcass chamfering.
Step 5：V-type conveyer belt vulcanizing treatment
Manufactured V-type conveyer belt is sequentially sleeved on mold after the cutting of belt carcass chamfering, then mold is placed on die-filling pressurization
On platform 42, die-filling pressurization platform 42 is slided along the length direction of platform motion guide rail 411, and mold is transported to die-filling pressuring machine
The lower part of structure 44, die-filling pressurized cylinder 441 drive die-filling pressurization compression bar 443 to move downward, and die-filling pressurization compression bar 443 adds mold
Pressure installs fixing screws in the screw hole of mold after the completion of pressurization and fixes mold, then will be moved equipped with the mold of V-type conveyer belt
Enter in vulcanizing tank, cover cover board, close cover, vulcanizes compression forming；Finished product V-type is prepared after the completion of the vulcanization of V-type conveyer belt
Conveyer belt.It cut again, be ground the V-type conveyer belt that finished product is prepared；The V-type after vulcanization is transmitted according to product specification
Band is cut, is ground to required size.
Embodiment 2
The substance of the present embodiment is the same as embodiment 1, the existing process continuously transported by glue-line transmission belt 111 in glue-line
In, be installed on liner roller 122 is lined with the case where being finished, during more changeable liner, it is often necessary to stop the packet of adhesive tape
Overgrowth is produced.The continuity coating unit of the continuity coating unit of the present invention is set as 2, when first tape liner cladding is single
In the case that the liner of member is finished, glue-line can continue to complete to paste with the liner of second tape liner coating unit after cutting
Glue, and the liner for continuing to complete adhesive tape in second adhesive tape cladding mechanism 13 coats production, realizes the company of adhesive tape cladding liner
Continuous production, substantially increases the coating efficiency of tape liner.Certainly, the continuity coating unit in the present embodiment can also basis
It needs to be set as multiple, plurality of is at least two.
Embodiment 3
The substance of the present embodiment is the same as embodiment 1, on the basis of above-mentioned tape liner coating unit, the present embodiment
A kind of band containing inner liner rubber consecutive production device, including cladding pedestal 11, continuity coating unit, glue-line calender unit 16
It is kneaded unit 17 with glue-line；The cladding pedestal 11 is provided with glue-line transmission belt 111 along its length；The continuity
Coating unit is that the continuity coating unit is above-mentioned tape liner coating unit；Continuity coating unit is installed on cladding bottom
The one end on the top of seat 11, cladding pedestal 11 is equipped with glue-line calender unit 16 and glue-line is kneaded unit 17, glue-line calender unit
16 and glue-line be kneaded unit 17 constitute glue-line preparation facilities.The raw material for preparing glue-line carry out mixing system through glue-line mixing unit 17
At rubber compound, then the rubber compound after mixing is subjected to calendering with canvas or base fabric by glue-line calender unit 16, glue-line, glue-line is made
It is transported to continuity coating unit under the transport of glue-line transmission belt 111, completes the cladding of glue-line liner；Realize the company of glue-line
Continuous cladding, substantially increases the production efficiency of adhesive tape.
Embodiment 4
The substance of the present embodiment with embodiment 1, the difference is that：It installs the end of platform motion guide rail 411
Have a platform limit component 412, platform limit component 412 can limit die-filling pressurization platform 42 platform motion guide rail 411 cunning
The dynamic limit, to prevent die-filling pressurization platform 42 by being slid on platform motion guide rail 411.
Embodiment 5
The substance of the present embodiment with embodiment 1, the difference is that：The die-filling pressurization compression bar 443 of the present embodiment
End set have compression bar protect gasket 444.To prevent operating personnel during production operation from colliding die-filling pressurization compression bar
443, ensure the safety in production process.
The present invention is described in detail above in conjunction with specific exemplary embodiment.It is understood, however, that can not take off
It is carry out various modifications in the case of from the scope of the present invention being defined by the following claims and modification.Detailed description and drawings
Should be to be considered only as it is illustrative and not restrictive, if there is any such modifications and variations, then they all will
It falls into the scope of the present invention described here.In addition, background technology is intended to Development Status and meaning in order to illustrate this technology,
It is not intended to limit the application field of the present invention or the application and the present invention.
More specifically, although exemplary embodiment of the present invention has been described herein, the invention is not limited in
These embodiments, but include those skilled in the art according to the detailed description of front it can be appreciated that it is modified, omit,
Any and whole embodiments of (such as between each embodiment) combination, adaptive change and/or replacement.In claim
Restriction can widely be explained according to the language used in claim, and be not limited in foregoing detailed description or in reality
The example described during this application is applied, these examples should be considered as nonexcludability.For example, in the present invention, term is " preferably
Ground " not exclusively, preferably, here it means that " but be not restricted to that ".It is in office where method or process claims
In any step for enumerating can execute in any order and be not limited to the sequence proposed in claim.Therefore, of the invention
Range should only be determined by appended claims and its legal equivalents, rather than by descriptions and examples given above Lai
It determines.
Claims (9)
1. a kind of efficient V-shaped rubber belt system of processing, which is characterized in that including glue-line preparation facilities, continuity coating unit, more
Functional shaping one cutter device, V-type conveyer belt belt carcass facing attachment and the die-filling pressue device of vulcanization, wherein：The glue-line
Preparation facilities, which is used to by raw material be kneaded, is made glue-line, and the continuity coating unit includes cladding pedestal (11) and connects
Adhesive tape is made for liner to be coated on glue-line in continuous property coating unit, the continuity coating unit；The Multifunctional molding one
Body cutter device cuts for adhesive tape to be press-formed and forms blank strip；
The V-type conveyer belt belt carcass facing attachment is used to belt carcass progress chamfering being cut into V-type conveyer belt comprising belt carcass
Chamfering unit (31), chamfering feed unit (32), belt carcass driving unit (33) and belt carcass chamfering pedestal (34), the belt carcass fall
Angle unit (31) includes 2 symmetrically arranged chamfered cutter structures (311), which includes chamfering cutting
Blade (312), belt carcass chamfering tool rest (313) and chamfering tool rest positioning seat (314), the cross of the belt carcass chamfering tool rest (313)
Section is sector, and the chamfer cutting blades (312) and chamfering tool rest positioning seat (314) are respectively arranged at belt carcass chamfering tool rest
(313) both ends；The chamfering feed unit (32) and belt carcass driving unit (33) is installed on belt carcass chamfering pedestal (34),
Belt carcass chamfering unit (31) is installed, belt carcass chamfering unit (31) and belt carcass driving unit (33) are right on chamfering feed unit (32)
It should be arranged；
The die-filling pressue device of the vulcanization is used in sulfidation to mould pressurizing processing comprising die-filling pressurization pedestal
(41), die-filling pressurization platform (42), pressurization supporting mechanism (43) and die-filling pressing mechanism (44), the die-filling pressurization pedestal
(41) it is provided with die-filling pressurization platform (42) and pressurization supporting mechanism (43) on, is fixed on the pressurization supporting mechanism (43) die-filling
Pressing mechanism (44) is provided with die-filling pressurization compression bar (443) on the die-filling pressurized cylinder (441) of the die-filling pressing mechanism (44).
2. a kind of efficient V-shaped rubber belt system of processing according to claim 1, which is characterized in that the continuity packet
Covering unit includes：
Liner feed mechanism (12), the liner feed mechanism (12) include that liner holder (121), liner roller (122) and liner are drawn
Roller (123) is stretched, the liner roller (122) is set to the top of liner holder (121), and the liner draw roll (123) is set
It is placed in the middle part of liner holder (121)；
And adhesive tape cladding mechanism (13), the adhesive tape cladding mechanism (13) include covered stent (131), cladding motor (132) and
Coated roller (133), the cladding motor (132) and coated roller (133) are set to the top of covered stent (131), cladding electricity
Machine (132) drives coated roller (133) to rotate；
And stickers lining guiding mechanism (14), the stickers lining guiding mechanism (14) include guiding trestle (141) and stickers lining guide roller
(142), stickers lining guide roller (142) is installed on guiding trestle (141)；
Liner feed mechanism (12), adhesive tape cladding mechanism (13) and the stickers lining guiding mechanism (14) is installed on cladding bottom successively
The top of seat (11).
3. a kind of efficient V-shaped rubber belt system of processing according to claim 1, which is characterized in that the die-filling pressurization
Pedestal (41) along its length on be provided with platform motion guide rail (411), be provided on the die-filling pressurization platform (42)
The compatible platform sliding recess (423) with the platform motion guide rail (411), die-filling pressurization platform (42) is along platform motion guide rail
(411) length direction sliding；The pressurization supporting mechanism (43) is fixedly installed in die-filling pressurization pedestal (41) top, and adds
Press supporting mechanism (43) across die-filling pressurization pedestal (41), the die-filling pressing mechanism (44) is installed on pressurization supporting mechanism
(43) on, die-filling pressurized cylinder (441) and the pressurization supporting mechanism (43) of the die-filling pressing mechanism (44) are fixedly connected with, die-filling pressurization
Cylinder (441) is equipped with die-filling pressurization compression bar (443) close to one end of die-filling pressurization platform (42).
4. a kind of efficient V-shaped rubber belt system of processing according to claim 1, which is characterized in that it is described it is multi-functional at
Blank strip shaping mechanism (23), adhesive tape feed mechanism (24) and the blank strip cutting mechanism (22) of type one cutter device are located at formed sole
On seat (21), wherein the blank strip shaping mechanism (23) includes molding roller support (231) and pressurized cylinder holder (236), institute
It is provided with blank strip forming roller (232) at the top of the molding roller support (231) stated, is arranged on the outer wall of the blank strip forming roller (232)
There is rubber sheet gasket (234), is provided with blank strip pressurized cylinder (237) at the top of the pressurized cylinder holder (236), which adds
The end set of the push rod of air cylinder (237) has blank strip pressure roller (235).
5. a kind of efficient V-shaped rubber belt system of processing according to claim 4, which is characterized in that the adhesive tape supply
Mechanism (24) includes adhesive tape supply holder (241) and adhesive tape runing rest (243), is provided at the top of adhesive tape supply holder (241)
Adhesive tape runing rest (243) is equipped with adhesive tape mounted roller (244) on the adhesive tape runing rest (243)；
The blank strip cutting mechanism (22) includes blank strip cutting knife (221), the top setting of the blank strip cutting knife (221)
There is tool feeding component (223), blank strip cutting tool (222) is slidably connected on the tool feeding component (223).
6. a kind of efficient V-shaped rubber belt system of processing according to claim 4, which is characterized in that the forming roller branch
The lower part of frame (231) is provided with film roll (233), and the axis of the blank strip forming roller (232) and blank strip pressure roller (235) exists
In same level.
7. a kind of efficient V-shaped rubber belt system of processing according to claim 1, which is characterized in that the chamfering feeding
Unit (32) includes that chamfering feeding pedestal (321) and chamfering push cylinder (322), chamfering push cylinder (322) are fixedly installed in
Chamfering is fed on pedestal (321), and the belt carcass chamfering unit (31) is installed on chamfering push cylinder (322).
8. a kind of efficient V-shaped rubber belt system of processing according to claim 1, which is characterized in that the belt carcass driving
Unit (33) includes that belt carcass rotating wheel (331), belt carcass driving motor (332) and belt carcass tense runner (336), and wherein belt carcass revolves
Rotating wheel (331) is connected with the shaft of belt carcass driving motor (332), and belt carcass driving motor (332) drives belt carcass rotating wheel
(331) it rotates, belt carcass rotating wheel (331) and belt carcass tense runner (336) and be correspondingly arranged.
9. a kind of efficient V-shaped rubber belt system of processing according to claim 3, which is characterized in that the die-filling pressurization
Platform (42) includes pressurization platform upper surface (421) and pressurization platform lower surface (422), the pressurization platform upper surface
(421) it is located at pressurization platform lower surface (422) top and is mutually parallel, the pressurization platform lower surface (422) is provided with flat
Platform sliding recess (423).
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810802076.4A CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
| CN201610798718.9A CN106239951B (en) | 2016-08-31 | 2016-08-31 | A kind of efficient V-shaped rubber belt system of processing |
| CN201810802077.9A CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
| CN201810801951.7A CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798718.9A CN106239951B (en) | 2016-08-31 | 2016-08-31 | A kind of efficient V-shaped rubber belt system of processing |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810801951.7A Division CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
| CN201810802076.4A Division CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
| CN201810802077.9A Division CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106239951A CN106239951A (en) | 2016-12-21 |
| CN106239951B true CN106239951B (en) | 2018-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810802077.9A Withdrawn CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
| CN201810801951.7A Active CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
| CN201610798718.9A Active CN106239951B (en) | 2016-08-31 | 2016-08-31 | A kind of efficient V-shaped rubber belt system of processing |
| CN201810802076.4A Active CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810802077.9A Withdrawn CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
| CN201810801951.7A Active CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810802076.4A Active CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
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| CN (4) | CN111284051A (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109849346A (en) * | 2018-12-30 | 2019-06-07 | 阿雷法(苏州)汽车部件有限公司 | One kind producing automatic infantees device for V band |
| CN110216907B (en) * | 2019-05-31 | 2021-03-23 | 浙江三力士智能装备制造有限公司 | Forming and cutting integrated machine |
| CN110815364B (en) * | 2019-11-15 | 2023-06-09 | 马鞍山锐生工贸有限公司 | V-belt slitting chamfering device and V-belt processing method |
| CN115519618B (en) * | 2022-09-16 | 2023-05-12 | 无锡中橡胶带科技有限公司 | V-belt processing system for agricultural machinery |
| CN117020447B (en) * | 2023-10-10 | 2023-12-22 | 武汉金运激光股份有限公司 | Laser galvanometer cutting self-laminating workbench device and control method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111284051A (en) | 2020-06-16 |
| CN108819303B (en) | 2021-10-01 |
| CN106239951A (en) | 2016-12-21 |
| CN108819303A (en) | 2018-11-16 |
| CN109080182A (en) | 2018-12-25 |
| CN109080182B (en) | 2020-09-15 |
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