CN202638688U - Semi-automatic steel backing gumming machine - Google Patents
Semi-automatic steel backing gumming machine Download PDFInfo
- Publication number
- CN202638688U CN202638688U CN 201220213008 CN201220213008U CN202638688U CN 202638688 U CN202638688 U CN 202638688U CN 201220213008 CN201220213008 CN 201220213008 CN 201220213008 U CN201220213008 U CN 201220213008U CN 202638688 U CN202638688 U CN 202638688U
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- China
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- steel backing
- rubber roll
- glue
- semi
- gumming
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Abstract
The utility model provides special equipment for brake block steel backing gumming and discloses a semi-automatic steel backing gumming machine which comprises a gumming area and an air drying area. The gumming area comprises a steel backing placing platform, a rubber covered roller device and a guide rail panel from front to rear in sequence. An electromagnetic mechanical arm device strides transversely and is mounted above the gumming area. The steel backing placing platform is a platform mounted on a machine frame. The air drying area is composed of a speed regulation motor, a transmission net chain, a circulating draught fan and a cover body. The semi-automatic steel backing gumming machine is the special equipment, adopts a gumming method of mechanization and an assembly line type, is good in consistency of a product, avoids the phenomenon of unevenness of glue layer thickness caused by manual gumming, and guarantees that steel backing glue layer fluctuates within a certain range.
Description
Technical field
The utility model relates to a kind of steel backing surface coating equipment of producing in the automobile brake sheet manufacture process; Be specifically related to a kind of semi-automatic steel backing glue spreader for the brake block steel back gluing.
Background technology
Need gluing is carried out on the steel backing surface in the process of a disc brake pad of production, wherein the bondline thickness of steel backing had certain technological requirement, and have following problem in the existing steel backing gluing production process:
Existing steel backing gluing is manual gluing, because the rubber roll gluing is used in manually-operated, easily cause the steel backing rubber thickness asymmetry, can not guarantee bondline thickness, in addition during artificial gluing, at the steel backing periphery glue that easily overflows, cause the steel backing back side that glue-line is arranged, do not meet technological requirement, easily cause the steel backing gluing defective.In the gluing process, liquid glue some irritative gas that volatilize are difficult in time discharging by pipeline, and the operator is caused healthy harm.
The utility model content
The present invention is directed to steel backing bondline thickness inequality, the peripheral excessive glue of steel backing, the liquid glue that exist in the existing steel backing coating technique technical problems such as noxious gas emission of volatilizing, research and develop a kind of semi-automatic steel backing glue spreader, is a kind of special equipment.
The technical scheme in the invention for solving the technical problem is: this semi-automatic steel backing glue spreader, be mainly used in the steel backing gluing, and formed by coating area and air-dry district two parts;
It is dull and stereotyped that coating area is followed successively by steel backing emplacing platform, rubber roll apparatus and guide rail from front to back, and described electromagnetic and mechanical arm device is across the top that is installed in coating area; Described steel backing emplacing platform is a rack-mounted platform, steel backing is put on the steel backing emplacing platform, moved along a straight line at the frame fore-and-aft direction by the absorption of electromagnetic and mechanical arm device and drive steel backing, steel backing lower surface and rubber roll joint are gummed during described electromagnetic and mechanical arm device process rubber roll apparatus, after gluing finishes, the steel backing of described electromagnetic and mechanical arm device after with gluing is put on the guide rail flat board, electromagnetic and mechanical arm device demagnetization this moment, steel backing through the dull and stereotyped landing of guide rail to air-dry district;
Air-dry district is comprised of buncher, transmission network chain, circulating fan and cover body, steel backing is slipped on the transmission network chain through the guide rail flat board, drive the network chain running by buncher, it is peripheral that cover body covers on the transmission network chain, provide the wind circulation by circulating fan in the cover body, steel backing moves in air-dry district, and this moment, circulating fan was in starting state, replenishment cycles wind.
Further, described rubber roll apparatus is two groups, and front and back are set up in parallel.
Described electromagnetic and mechanical arm device comprises the first servomotor, synchronous belt mechanism, line slideway, crossbeam and some electromagnet, described line slideway is along the rear of front equipment to layout, crossbeam is installed on the line slideway, synchronous belt mechanism drives crossbeam and does rectilinear motion, and described crossbeam can overturn under the driving of the first servomotor, and electromagnet is installed in the crossbeam.
Described rubber roll apparatus adopts contact viscose mode to carry out operation, it comprises rubber roll, the band rubber roll, glue groove and glue bucket, rubber roll and band rubber roll difference are arranged grinding in the orientation up and down, band rubber roll downside is partly invaded in the glue groove, band rubber roll and rubber roll carry out the contact-type frictional operation, contact-type frictional solves rubber roll rubber thickness asymmetry problem, bondline thickness section is even when preventing the steel backing gluing, described rubber roll and with rubber roll be variable-frequency governor and with the control of transmission under simultaneously the rotation, be divided into height, in, low three speed, the linear running speed of rubber roll rotary speed and electromagnetic and mechanical arm device must be identical, solve the steel backing periphery glue problem of overflowing, namely rubber roll rotary speed and the manipulator linear speed of service not simultaneously steel backing easily produce the periphery glue that overflows; The glue bucket is positioned at below or the side-lower of glue groove, and the glue circulation adopts membrane pump to drive automatic cycle in the glue bucket, carries out the glue circulation between glue bucket and glue groove.
Described steel backing emplacing platform can prevent the electromagnet mistake absorption workbench in the electromagnetic and mechanical arm device for insulating every magnet; Described steel backing emplacing platform adopts four direction adjusting device all around, and this adjusting device is the leading screw regulative mode, can transfer by four direction in same plane, guarantees that the steel backing on it is in correct position.
Described guide rail is dull and stereotyped for the lower end is hinged on swing structure on the frame, is installed between coating area and the air-dry district.
The beneficial effects of the utility model are:
The gluing mode of mechanization, pipeline system, the uniformity of product is better, avoids the phenomenon of artificial gluing bondline thickness inequality, guarantees that the steel backing glue-line fluctuates within the specific limits;
Air drying process is totally-enclosed, avoids the steel backing glue-line irritative gas that glue evaporates in air drying process that operator's the person is caused direct injury, but collects and directly be discharged to outdoor by discharge duct by cover body;
Glue in the rubber roll apparatus can be recycling, reduces the waste of glue, saves production cost;
The motion of the rubber roll speed of service and manipulator linear is synchronized, avoids manual gluing to cause the steel backing limit glue phenomenon of overflowing;
The omnidistance PLC control system that cooperates can realize the pipelining of automation.
Description of drawings
Fig. 1 is structure chart of the present utility model;
Fig. 2 is the partial enlarged drawing of Fig. 1;
Among the figure: 1 steel backing emplacing platform, 2 electromagnetic and mechanical arm devices, 21 first servomotors, 22 line slideways, 23 crossbeams, 24 electromagnet, 25 synchronous belt mechanisms, 3 rubber roll apparatus, 31 rubber rolls, 32 band rubber rolls, 33 glue grooves, 34 chain transmissions, 4 guide rails are dull and stereotyped, 5 air-dry districts, 51 transmission network chains.
The specific embodiment
As shown in Figure 1 and Figure 2,
This semi-automatic steel backing glue spreader is mainly used in the steel backing gluing, is comprised of coating area and air-dry district two parts.Coating area is used for realizing the purpose of uniform gluing, has the series function of clamping, conveying, gluing, air-dry district mainly realize to the steel backing behind the gluing by circulated air circulate air-dry, realize air-dry purpose.
Coating area is the zone of gluing, and coating area is followed successively by steel backing emplacing platform 1, electromagnetic and mechanical arm device 2, rubber roll apparatus 3 and guide rail flat board 4 from front to back.Steel backing emplacing platform 1 is directly to be fixed on the frame for the platform of laying of steel backing, is positioned at initiating terminal.Steel backing is put on the steel backing emplacing platform 1, and then the electromagnetic and mechanical arm device moves to steel backing emplacing platform place, moves along a straight line by electromagnetic and mechanical arm device absorption steel backing and under synchronous belt mechanism 25 drives.Wherein, electromagnetic and mechanical arm device 2 comprises the first servomotor 21, synchronous belt mechanism, line slideway 22, crossbeam 23 and some electromagnet 24, plays the effect of absorption steel backing, and crossbeam is horizontal on the coating area of frame, electromagnet is vertically set in the crossbeam, can adsorb action to steel backing.Electromagnetic and mechanical arm device 2 can rectilinear motion along fore-and-aft direction under the effect of synchronous belt mechanism 25 and line slideway.Above-mentioned crossbeam can carry out flip-flop movement under the first driven by servomotor.Simultaneously, above-mentioned steel backing emplacing platform can prevent the electromagnet absorption workbench in the electromagnetic and mechanical arm device for insulating every magnet, prevents from disturbing picking up action.Adopt four direction adjusting device all around at described steel backing emplacing platform, this adjusting device is the leading screw regulative mode, manually, can in same plane, transfer by four direction, guarantee that the steel backing on it is in correct position, it is a kind of regulative mode commonly used in machinery that leading screw is regulated the orientation, does not state tired.
Steel backing moves to rubber roll apparatus under the drive of electromagnetic and mechanical arm device.Rubber roll apparatus is two groups, and front and back are set up in parallel.Rubber roll apparatus adopts contact viscose mode to carry out operation, it comprises rubber roll 31, band rubber roll 32, glue groove 33 and glue bucket, rubber roll wherein and with the paired up and down orientation setting of rubber roll, invaded in the glue groove 33 by band rubber roll 32 half, band rubber roll and rubber roll carry out contact-type frictional and drive the rubber roll operation, and the part glue just has been with on the rubber roll surface of top.Contact-type frictional solves rubber roll rubber thickness asymmetry problem, and bondline thickness section is even when preventing the steel backing gluing.Rubber roll apparatus is wherein controlled rubber rolls and is with rubber roll to rotate simultaneously by chain transmission 34 by variable-frequency governor, and rotary speed is divided into high, medium and low three speed.The linear resonance surface velocity speed of rubber roll and the linear running speed of electromagnetic and mechanical arm device must be identical, this device solves steel backing periphery glue problem of overflowing, namely rubber roll rotary speed and electromagnetic and mechanical arm device linear running speed not simultaneously steel backing easily produce the periphery glue that overflows; The glue bucket is installed in below or the side-lower of rubber roll apparatus, is used for reclaiming the glue that overflows, and the glue circulation adopts membrane pump to drive automatic cycle in the glue bucket, carries out the glue circulation between glue bucket and glue groove.In above-mentioned gluing process, steel backing steel backing surface when the rubber roll apparatus is gummed with the rubber roll joint, after gluing finishes, steel backing is put on the guide rail flat board 4, electromagnetic and mechanical arm device demagnetization this moment, steel backing through dull and stereotyped 4 landings of guide rail to the conveyer belt in air-dry district.Above-mentioned guide rail flat board 4 is a swinging structure, swing before and after can realizing, it has the station of two states, and the first is used for admitting steel backing at the rubber roll apparatus place, by swinging steel backing is transported on the conveyer belt in air-dry district, the steel backing automatic sliding is fallen on the conveyer belt.
Air-dry district 5 drives transmission network chain 51, circulating fan and cover body by buncher and forms, steel backing is slipped on the transmission network chain 51 through guide rail flat board 4, drives the network chain running by buncher, and steel backing moves in air-dry district, this moment starting state during circulating fan, replenishment cycles wind.Wherein, circulating fan and cover body are mounted in whole air-dry district's transmission network chain zone, and circulated air is provided.Steel backing moves in air-dry district under the transmission network chain drives and carries out the air-dry of glue-line.
Except the described technical characterictic of specification, be the known technology of those skilled in the art.
Claims (6)
1. a semi-automatic steel backing glue spreader is comprised of coating area and air-dry district two parts, it is characterized in that,
It is dull and stereotyped that coating area is followed successively by steel backing emplacing platform, rubber roll apparatus and guide rail from front to back, and described electromagnetic and mechanical arm device is across the top that is installed in coating area; Described steel backing emplacing platform is a rack-mounted platform, steel backing is put on the steel backing emplacing platform, moved along a straight line at the frame fore-and-aft direction by the absorption of electromagnetic and mechanical arm device and drive steel backing, steel backing lower surface and rubber roll joint are gummed during described electromagnetic and mechanical arm device process rubber roll apparatus, after gluing finishes, described electromagnetic and mechanical arm device is put into steel backing on the guide rail flat board, electromagnetic and mechanical arm device demagnetization this moment, steel backing through the dull and stereotyped landing of guide rail to air-dry district;
Described air-dry district is comprised of buncher, transmission network chain, circulating fan and cover body, and buncher drives the network chain running, and it is peripheral that cover body covers on the transmission network chain, provides the wind circulation by circulating fan in the cover body, and steel backing is from front to back motion in air-dry district.
2. semi-automatic steel backing glue spreader according to claim 1 is characterized in that, described rubber roll apparatus is two groups, and front and back are set up in parallel.
3. semi-automatic steel backing glue spreader according to claim 1 and 2, it is characterized in that, described electromagnetic and mechanical arm device comprises the first servomotor, synchronous belt mechanism, line slideway, crossbeam and some electromagnet, described line slideway is arranged along fore-and-aft direction, crossbeam is installed on the line slideway, drive crossbeam by synchronous belt mechanism and do rectilinear motion, and described crossbeam can overturn under the driving of the first servomotor, electromagnet is installed in the crossbeam.
4. semi-automatic steel backing glue spreader according to claim 1 and 2, it is characterized in that, described rubber roll apparatus comprises rubber roll, band rubber roll, glue groove and glue bucket, rubber roll and band rubber roll difference are arranged grinding in the orientation up and down, band rubber roll downside is partly invaded in the glue groove, described rubber roll and with rubber roll be variable-frequency governor and with the control of transmission under simultaneously the rotation, the linear running speed of rubber roll rotary speed and electromagnetic and mechanical arm device must be identical, the glue bucket is positioned at below or the side-lower of glue groove, and the glue circulation adopts membrane pump drive glue to circulate between glue bucket and glue groove in the glue bucket.
5. semi-automatic steel backing glue spreader according to claim 1 and 2 is characterized in that, described steel backing emplacing platform is for insulating every magnet, and described steel backing emplacing platform adopts four direction adjusting device all around, and this adjusting device is the leading screw regulative mode.
6. semi-automatic steel backing glue spreader according to claim 1 is characterized in that, described guide rail is dull and stereotyped to be hinged on swing structure on the frame for the lower end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220213008 CN202638688U (en) | 2012-05-11 | 2012-05-11 | Semi-automatic steel backing gumming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220213008 CN202638688U (en) | 2012-05-11 | 2012-05-11 | Semi-automatic steel backing gumming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202638688U true CN202638688U (en) | 2013-01-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220213008 Expired - Lifetime CN202638688U (en) | 2012-05-11 | 2012-05-11 | Semi-automatic steel backing gumming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202638688U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632018A (en) * | 2012-05-11 | 2012-08-15 | 济南金麒麟刹车系统有限公司 | Semi-automatic steel backing gluing machine |
| CN108325794A (en) * | 2018-03-06 | 2018-07-27 | 瑞安市弘迪汽车零部件有限公司 | A kind of brake block steel back autosizing drying integrated device |
-
2012
- 2012-05-11 CN CN 201220213008 patent/CN202638688U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632018A (en) * | 2012-05-11 | 2012-08-15 | 济南金麒麟刹车系统有限公司 | Semi-automatic steel backing gluing machine |
| CN108325794A (en) * | 2018-03-06 | 2018-07-27 | 瑞安市弘迪汽车零部件有限公司 | A kind of brake block steel back autosizing drying integrated device |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130102 |
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| CX01 | Expiry of patent term |