CN106239951A - A kind of efficient V-shaped rubber belt system of processing and method - Google Patents
A kind of efficient V-shaped rubber belt system of processing and method Download PDFInfo
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- CN106239951A CN106239951A CN201610798718.9A CN201610798718A CN106239951A CN 106239951 A CN106239951 A CN 106239951A CN 201610798718 A CN201610798718 A CN 201610798718A CN 106239951 A CN106239951 A CN 106239951A
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- Prior art keywords
- belt carcass
- chamfering
- belt
- die
- filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
- B29D29/10—Driving belts having wedge-shaped cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
Abstract
The invention discloses a kind of efficient V-shaped rubber belt system of processing and method, belong to conveyer belt processing technique field.The present invention includes glue-line preparation facilities, seriality coating unit, Multifunctional molding one cutter sweep, V-type conveyer belt belt carcass facing attachment and vulcanizes die-filling pressue device, its mesoglea preparation facilities mixing makes glue-line for being carried out by raw material, described seriality coating unit includes being coated with base and seriality coating unit, and liner is coated on glue-line and makes adhesive tape by seriality coating unit；Multifunctional molding one cutter sweep is used for adhesive tape extrusion forming, and cuts formation blank strip；Belt carcass is carried out chamfering and is cut into V-type conveyer belt by V-type conveyer belt belt carcass facing attachment, vulcanizes die-filling pressue device and processes mould pressurizing in sulfidation.The seriality of the present invention, the V-shaped rubber belt system of processing of integration, it is achieved the one-body molded and cutting of blank strip, improve cutting efficiency and the cutting accuracy of V-shaped rubber belt chamfering.
Description
Technical field
The present invention relates to conveyer belt processing technique field, in particular, relate to a kind of efficient V-shaped rubber belt system of processing
And method.
Background technology
Band transmission is one of important type of belt drive of machine driving, along with improving constantly and to machine of industrial technology level
Tool equipment precise treatment, lightweight, functionalization and the requirement of personalization, type of belt drive gets more and more, and its range of application is more and more wider.
Conveyer belt is power motor or the engine rotation of prime mover produced, and is transmitted to plant equipment by belt wheel by conveyer belt
On, therefore also referred to as powered belt or conveyer belt.Conveyer belt is the core coupling component of electromechanical equipment, of a great variety, of many uses.
Big to huge motor, little to the micromachine less than kilowatt, even include the precision optical machineries such as household electrical appliances, computer, robot,
All it be unable to do without conveyer belt transmission.Conveyer belt be nowadays widely used to automobile, machinery, weaving, household electrical appliances, light industry, agricultural machinery etc. each
Field, plays the most important effect in national economy and people's daily life.Conveyer belt is in mechanically operated process
In there is speed change freedom, far and near transmission, simple in construction, change the advantages such as convenient.Wherein, V-type conveyer belt is to apply in V belt translation
The widest conveyer belt, V-type conveyer belt is made up of rubber, is therefore also called V-shaped rubber belt.V-type conveyer belt is by two sides and race
Lateral surface compressing produces frictional force and carries out power transmission.Compared with general conveyer belt, the frictional force of V-type conveyer belt transmission is big,
Therefore relatively high power can be transmitted.
Existing V-type conveyer belt production technology is various, but such as a kind of production technology of double-surface clipping V-shaped band (applicant: Zhejiang
River Ken Laite transmission Industrial Co., Ltd, number of patent application: 201110238805.6, Shen Qing Publication day: 2012.04.18) and connection
Group edge V tape and manufacture method (applicant: Wang Caixia, number of patent application: 200510041413.5, Shen Qing Publication day:
2006.02.08) shown in, the production technology of existing V-type conveyer belt all includes: glue-line is mixing, glue-line rolls, molding is cut, sulfuration
Etc. step.In existing V-type conveyer belt production system, the production system of V-type conveyer belt is the most smooth, and causes V-type conveyer belt quality
Production efficiency unstable, V-type conveyer belt is on the low side.This problem needs solution badly.
Summary of the invention
1. invention to solve the technical problem that
It is an object of the invention to overcome V-type conveyer belt production system in prior art the most smooth, and cause V-type conveyer belt
The problem that quality is unstable, it is provided that a kind of efficient V-shaped rubber belt system of processing and method, the present invention can significantly improve V-type and pass
Send working (machining) efficiency and the product quality of V-type conveyer belt of band.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention provides is:
A kind of efficient V-shaped rubber belt system of processing of the present invention, including glue-line preparation facilities, seriality coating unit, many
Functional shaping one cutter sweep, V-type conveyer belt belt carcass facing attachment and vulcanize die-filling pressue device, wherein: described glue-line
Preparation facilities for carrying out mixing glue-line of making by raw material, and described seriality coating unit includes being coated with base and seriality
Coating unit, liner can be coated on glue-line and make adhesive tape by this seriality coating unit；Described Multifunctional molding one cutting
Device is used for adhesive tape extrusion forming, and cuts formation blank strip；Described V-type conveyer belt belt carcass facing attachment is for entering belt carcass
Row chamfering is cut into V-type conveyer belt, and it includes that belt carcass chamfering unit, chamfering feed unit, belt carcass driver element and belt carcass fall
Angle pedestal, described belt carcass chamfering unit includes 2 symmetrically arranged chamfered cutter structures, and this chamfered cutter structure includes chamfering
Cutting blade, belt carcass chamfering tool rest and chamfering tool rest positioning seat, the cross section of described belt carcass chamfering tool rest is fan-shaped, described
Chamfer cutting blades and chamfering tool rest positioning seat are respectively arranged at the two ends of belt carcass chamfering tool rest；Described chamfering feed unit and
Belt carcass driver element is installed on belt carcass chamfering pedestal, and chamfering feed unit is provided with belt carcass chamfering unit, belt carcass chamfering list
Unit is correspondingly arranged with belt carcass driver element；The die-filling pressue device of described sulfuration is in sulfidation to mould pressurizing
Reason, it includes die-filling pressurization pedestal, die-filling adds flattening bench, pressurization supporting mechanism and die-filling pressing mechanism, described die-filling pressurization
Be provided with on pedestal die-filling add flattening bench and pressurization supporting mechanism, this pressurization supporting mechanism is fixed with die-filling pressing mechanism, should
It is provided with on the die-filling pressurized cylinder of die-filling pressing mechanism and die-filling adds moulded rod.
Preferably, described seriality coating unit includes: liner feed mechanism, and this liner feed mechanism includes that liner props up
Frame, liner roller and liner draw roll, described liner roller is arranged at the top of liner support, and described liner draw roll is arranged at
The middle part of liner support；And adhesive tape is coated with mechanism, this adhesive tape is coated with mechanism and includes covered stent, cladding motor and coated roller,
Described cladding motor and coated roller are arranged at the top of covered stent, and cladding motor drives coated roller to rotate；And stickers lining leads
To mechanism, this stickers lining guiding mechanism includes guiding trestle and stickers lining guide roller, and stickers lining guide roller is installed on guiding trestle；Described
Liner feed mechanism, adhesive tape cladding mechanism and stickers lining guiding mechanism successively be installed on cladding base top.
Preferably, described die-filling pressurization pedestal along its length on be provided with platform motion guide rail, described is die-filling
Adding and be provided with the platform sliding recess suitable with this platform motion guide rail on flattening bench, the die-filling flattening bench that adds moves along platform and leads
The length direction of rail slides；Described pressurization supporting mechanism is fixedly installed in die-filling pressurization pedestal top, and pressurization supporting mechanism
Across die-filling pressurization pedestal, described die-filling pressing mechanism is installed on pressurization supporting mechanism, this die-filling pressing mechanism die-filling
Pressurized cylinder is fixedly connected with pressurization supporting mechanism, and die-filling pressurized cylinder is provided with die-filling pressurization pressure near die-filling one end adding flattening bench
Bar.
Preferably, the described Multifunctional molding one blank strip shaping mechanism of cutter sweep, adhesive tape feed mechanism and blank strip
Cutting mechanism is positioned on shaping base, and wherein said blank strip shaping mechanism includes format roll support and pressurized cylinder support, institute
The top of the format roll support stated is provided with blank strip format roll, and the outer wall of this blank strip format roll is provided with rubber sheet gasket, described
The top of pressurized cylinder support be provided with blank strip pressurized cylinder, the end of the push rod of this blank strip pressurized cylinder is provided with blank strip
Backer roll.
Preferably, described adhesive tape feed mechanism includes adhesive tape supply support and adhesive tape runing rest, adhesive tape supply support
Top is provided with adhesive tape runing rest, and this adhesive tape runing rest is provided with adhesive tape mounted roller；Described blank strip cutting mechanism bag
Including blank strip cutting knife, the top of this blank strip cutting knife is provided with tool feeding component, the company of slip on this tool feeding component
It is connected to blank strip cutting tool.
Preferably, the bottom of described format roll support is provided with film roll, described blank strip format roll and blank strip pressurization
The axis of roller is in same level.
Preferably, described chamfering feed unit includes that chamfering feeding base and chamfering push cylinder, and chamfering pushes cylinder
Being fixedly installed on chamfering feeding base, described belt carcass chamfering unit is installed on chamfering and pushes on cylinder.
Preferably, described belt carcass driver element includes that belt carcass rotating wheel, belt carcass drive motor and belt carcass tension runner,
Wherein belt carcass rotating wheel drives the rotating shaft of motor to be connected with belt carcass, and belt carcass drives motor driven belts core rotating wheel to rotate, band
Core rotating wheel and belt carcass tension runner are correspondingly arranged.
Preferably, the described die-filling flattening bench that adds includes pressurizeing platform upper surface and adding flattening bench lower surface, and described adds
Flattening bench upper surface is positioned at and adds flattening bench lower surface top and be parallel to each other, and the described flattening bench lower surface that adds is provided with platform cunning
Dynamic groove.
A kind of efficient V-shaped rubber belt processing method of the present invention, comprises the following steps:
Step one: mixing prepare glue-line
Raw material is added glue-line preparation facilities, and raw material is made glue-line；
Step 2: tape liner is coated with
Glue-line is transported to seriality coating unit under the transport of glue-line transmission belt, stickers lining guide roller complete glue-line patch
Lining, and be connected with the adhesive tape on coated roller, glue-line completes liner cladding and makes adhesive tape；
Step 3: blank strip molding is cut
1) molding: be installed on by adhesive tape in adhesive tape mounted roller, is coated with layer of plastic film on rubber sheet gasket；The most again will
The adhesive tape of adhesive tape mounted roller is attached to outside plastic sheeting；Blank strip backer roll applies pressure to blank strip format roll, by blank strip format roll
On adhesive tape extrusion forming；
2) cutting: blank strip cutting tool moves at knife rest feeding guide rail length direction with blank strip cutting mechanism, will add and be pressed into
The belt cutting of type is slit into the blank strip of Rack；
Step 4, belt carcass chamfering are cut
1) alignment cutter: regulation chamfering feed unit, makes belt carcass chamfering unit corresponding with belt carcass driver element；
2) belt carcass is installed: select blank strip up to specification, as belt carcass, regulation belt carcass driver element, belt carcass is arranged on band
On core rotating wheel and belt carcass tension runner, and belt carcass is strained；
3) cutting chamfering: drive belt carcass driver element, makes the belt carcass being installed on belt carcass driver element rotate；Driving chamfering is entered
To unit, belt carcass chamfering unit cutting belt carcass is made to form belt carcass chamfering；
Step 5: V-type conveyer belt vulcanizing treatment
The V-type conveyer belt made after belt carcass chamfering is cut is sequentially sleeved on mould, then mould is placed on die-filling pressurization
On platform, die-filling add flattening bench along platform motion guide rail length direction slide, mould is transported under die-filling pressing mechanism
Portion, die-filling pressurized cylinder drives the die-filling moulded rod that adds to move downward, and the die-filling moulded rod that adds is to mould pressurizing, at mould after having pressurizeed
Installing fixing screw in the screw hole of tool to be fixed by mould, the mould that will be equipped with V-type conveyer belt moves in vulcanizing tank, closes the lid
Plate, close cover, vulcanizes compression forming；V-type conveyer belt prepares finished product V-type conveyer belt after having vulcanized.
3. beneficial effect
The technical scheme using the present invention to provide, compared with prior art, has the advantages that
(1) a kind of efficient V-shaped rubber belt system of processing of the present invention, owing to seriality coating unit is provided with liner supply
Mechanism, adhesive tape cladding mechanism and stickers lining guiding mechanism, during glue-line cladding liner, liner is installed on liner roller, through interior
Lining draw roll stretching launches, and is flattened by slicking-in roller, then is completed glue-line stickers lining by stickers lining guide roller, and with on coated roller
Adhesive tape is connected, and completes the liner cladding of adhesive tape, it is achieved thereby that the continuous cladding of tape liner, is improving the same of coating efficiency
Time, substantially improve the cladding quality of tape liner；Stickers lining guide roller directly contacts with liner, thus prevent stickers lining guide roller with
Glue-line contacts, thus reduces cladding resistance, improves coating efficiency；And on guide post, it is provided with guiding counterweight, guide counterweight and use
In the gravity of balance stickers lining guide roller, and by the height of guide post adjustment stickers lining guide roller, stablize stickers lining guide roller to liner
With the pressure of glue-line, thus stablize the covered effect of adhesive tape；
(2) a kind of efficient V-shaped rubber belt system of processing of the present invention, is coated with rubber sheet gasket, rubber outside blank strip format roll
Glue gasket has certain elasticity, and the rough position on blank strip format roll surface is filled and led up automatically by rubber sheet gasket, prevents base
Band format roll is uneven and affects quality；The bottom of format roll support is provided with film roll, and film roll is installed plastic sheeting,
First by the outside cladding layer of plastic film of the rubber sheet gasket of blank strip format roll during molding, prevent blank strip and rubber blanket
Sheet bonding is too tight, and blank strip can be made to efficiently separate with rubber sheet gasket after cutting completes；
(3) a kind of efficient V-shaped rubber belt system of processing of the present invention, the belt carcass chamfering of V-type conveyer belt belt carcass facing attachment
Knife rest be cross section be fan-shaped segment, chamfer cutting blades be arranged in parallel with blade mounting plane, it is achieved thereby that chamfering
The accurate regulation of angle；Being provided with adjusting knob on blade positioning member, this adjusting knob is vertically arranged with chamfer cutting blades,
Precession or back-out adjusting knob can finely tune the spacing between chamfer cutting blades, thus cut accurately for chamfer cutting blades
Belt carcass chamfering provides and ensures；In addition chamfering pushes and is fixed with chamfering feed bracket in the push rod of cylinder, is provided with chamfering
Feeding track, chamfering pushes cylinder and can push chamfering feeding base and carry out feeding along the length direction of chamfering feeding track, from
And drive the chamfering cutting feeding of belt carcass chamfering unit；
(4) a kind of efficient V-shaped rubber belt system of processing of the present invention, die-filling pressurization pedestal along its length on be provided with
Platform motion guide rail, die-filling adding be provided with the platform sliding recess suitable with this platform motion guide rail on flattening bench, die-filling adds
Flattening bench slides at die-filling pressurization pedestal, thus pressurized mould is conveniently transported to the station that pressurizes, and improves adding of mould
Pressure efficiency；Die-filling pressurized cylinder is connected with the die-filling moulded rod that adds by pressurized cylinder push rod, die-filling adds moulded rod place plane
It is arranged in parallel with pressurization platform upper surface, die-filling add moulded rod pressure uniform to mould, be further ensured that the uniform of mould pressurizing
Property；
(5) a kind of efficient V-shaped rubber belt processing method of the present invention, prepares glue-line, tape liner cladding, base by mixing
Band molding cutting, the cutting of belt carcass chamfering and V-type conveyer belt vulcanizing treatment produce finished product V-type conveyer belt, and by seriality, one
The rubber V conveyer belt system of processing of body, substantially increases the coating efficiency of adhesive tape, it is achieved that blank strip one-body molded and cutting
Cut, improve cutting efficiency and the cutting accuracy of V-type conveyer belt chamfering, and improve sulfuration pressure effect, whole process carries
The high quality of production of V-type conveyer belt, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of tape liner coating unit in the present invention；
Fig. 2 is the structural representation of the seriality coating unit of tape liner in the present invention；
Fig. 3 is the structural representation arranging 2 tape liner coating units in the present invention；
Fig. 4 is the structural representation of the consecutive production device in the present invention containing liner adhesive tape；
Fig. 5 is the schematic diagram of adhesive tape cladding liner in the present invention；
Fig. 6 is the Multifunctional molding one cutter sweep side view of the present invention；
Fig. 7 is the Multifunctional molding one cutter sweep front view of the present invention；
Fig. 8 is the top view of the shaping base of the present invention；
Fig. 9 is the top view of the adhesive tape feed mechanism of the present invention；
Figure 10 is the structural representation of the V-type conveyer belt belt carcass facing attachment of the present invention；
Figure 11 is the structural representation of the belt carcass chamfering unit of the present invention；
Figure 12 is belt carcass chamfering unit and the mounting structure schematic diagram of chamfering feed unit of the present invention；
Figure 13 is the fit structure schematic diagram of the chamfering feed unit of the present invention；
Figure 14 is the sulfuration die-filling pressue device structural representation of the present invention；
Figure 15 is the platform motion guide rail of the present invention and the die-filling cooperation schematic diagram adding flattening bench；
Figure 16 is the structural representation of the die-filling pressing mechanism of the present invention；
Figure 17 is the sulfuration die-filling pressue device schematic diagram to mould pressurizing of the present invention；
Figure 18 is the structured flowchart of a kind of efficient V-shaped rubber belt system of processing of the present invention.
Label declaration in schematic diagram:
11, cladding base；111, glue-line transmission belt；12, liner feed mechanism；121, liner support；122, liner roller；
123, liner draw roll；13, adhesive tape cladding mechanism；131, covered stent；132, cladding motor；133, coated roller；14, stickers lining is led
To mechanism；141, guiding trestle；142, stickers lining guide roller；143, guided rotation assembly；144, limit component；145, weight is guided
Code；146, guide post；15, liner flattens mechanism；151, support is flattened；152, slicking-in roller；16, glue-line calender unit；17, glue-line
Mixing unit；
21, shaping base；211, knife rest feeding guide rail；22, blank strip cutting mechanism；221, blank strip cutting knife；222, base
Belt cutter has；223, tool feeding component；23, blank strip shaping mechanism；231, format roll support；232, blank strip format roll；
233, film roll；234, rubber sheet gasket；235, blank strip backer roll；236, pressurized cylinder support；237, blank strip pressurized cylinder；24、
Adhesive tape feed mechanism；241, adhesive tape supply support；242, adhesive tape rotary components；243, adhesive tape runing rest；244, adhesive tape is installed
Roller；
31, belt carcass chamfering unit；311, chamfered cutter structure；312, chamfer cutting blades；313, belt carcass chamfering tool rest；
314, chamfering tool rest positioning seat；315, blade positioning member；316, adjusting knob；317, knife rest locating slot；318, knife rest location
Screw；319, blade mounting plane；32, chamfering feed unit；321, chamfering feeding base；322, chamfering pushes cylinder；323、
Chamfering feeding track；324, chamfering feed bracket；325, chamfering aligning guide；326, Y-direction guide plate；327, X-direction guides
Plate；328, Y-direction guide rail；329, X-direction guide rail；33, belt carcass driver element；331, belt carcass rotating wheel；332, belt carcass drives
Motor；333, belt carcass position-limit mechanism；334, the spacing runner of belt carcass；335, belt carcass tension cylinder；336, belt carcass tension runner；34、
Belt carcass chamfering pedestal；
41, die-filling pressurization pedestal；411, platform motion guide rail；412, platform limit component；42, die-filling flattening bench is added；
421, pressurization platform upper surface；422, flattening bench lower surface is added；423, platform sliding recess；43, pressurization supporting mechanism；431,
One pressurization bearing；432, the second pressurization bearing；433, cylinder supports component；44, die-filling pressing mechanism；441, die-filling adding, calms the anger
Cylinder；442, pressurized cylinder push rod；443, die-filling moulded rod is added；444, depression bar protection pad.
Detailed description of the invention
Hereafter the detailed description of the exemplary embodiment of the present invention be with reference to accompanying drawing, this accompanying drawing forms described
Point, show the enforceable exemplary embodiment of the present invention as example in the figure.Although these exemplary embodiment quilts
Fully describe in detail so that those skilled in the art can implement the present invention, it is to be understood that can realize other embodiments and
Can to the present invention, various changes can be made without departing from the spirit and scope of the present invention.Therefore, hereafter reality to the present invention
Execute the more detailed description of example and be not limited to required the scope of the present invention, and just to being illustrated and not
Limit the feature to the present invention and the description of feature, to propose to perform the best mode of the present invention, and be sufficient so that this area skill
Art personnel can implement the present invention.Thus, the scope of the invention is only defined by the appended claims.
Hereafter detailed description of the present invention and example embodiment can be more fully understood that in conjunction with accompanying drawing, wherein the present invention
Element and feature are identified by reference.
Embodiment 1
As shown in figure 18, a kind of efficient V-shaped rubber belt system of processing of the present embodiment, including glue-line preparation facilities, continuously
Property coating unit, Multifunctional molding one cutter sweep, V-type conveyer belt belt carcass facing attachment and vulcanize die-filling pressue device, its
In: described glue-line preparation facilities is for carrying out mixing glue-line of making by raw material, and described seriality coating unit includes
Covering base 11 and seriality coating unit, liner can be coated on glue-line and make adhesive tape by described seriality coating unit；Described
Multifunctional molding one cutter sweep for by adhesive tape extrusion forming, and cut formation blank strip, select blank strip up to specification
As belt carcass.Above-mentioned glue-line preparation facilities includes glue-line calender unit 16 and the mixing unit of glue-line 17；Described V-type conveyer belt
Belt carcass facing attachment is cut into V-type conveyer belt for belt carcass is carried out chamfering, vulcanizes die-filling pressue device for vulcanizing
Mould pressurizing is processed by journey, then V-type conveyer belt is carried out vulcanizing treatment, make finished product V-type conveyer belt.
One: seriality coating unit
In conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the tape liner coating unit of the present embodiment includes: liner feed mechanism
12, adhesive tape cladding mechanism 13 and stickers lining guiding mechanism 14, described liner feed mechanism 12, adhesive tape cladding mechanism 13 and stickers lining are led
Operating platform top it is installed on successively to mechanism 14.Wherein liner feed mechanism 12 includes liner support 121, liner roller 122 and
Liner draw roll 123, liner roller 122 is arranged at the top of liner support 121, and this liner draw roll 123 is arranged at liner support
The middle part of 121, i.e. liner draw roll 123 are arranged on the liner support 121 bottom liner support 121 and between liner roller 122,
And the axis of the axis of liner draw roll 123 and liner roller 122 is the most in the same plane, i.e. liner draw roll 123 and liner roller
122 are interspersed, and liner draw roll 123 is for launching liner stretching, as it is shown in figure 5, be arranged on the interior laying-in of liner roller 122
Liner draw roll 123 and stretch expansion, it is simple to postorder liner is fully contacted with glue-line.
Above-mentioned adhesive tape is coated with mechanism 13 and includes covered stent 131, cladding motor 132 and coated roller 133, described cladding
Motor 132 and coated roller 133 are arranged at the top of covered stent 131, and cladding motor 132 drives coated roller 133 to rotate, in cladding
During, glue-line and liner are combined closely to be coated with and are formed adhesive tape, and wherein the glue-line of adhesive tape is towards coated roller 133, coated roller 133
Drive liner roller 122 to rotate under cladding motor 132 drives, it is achieved glue-line and liner being extruded at the uniform velocity, thus complete
Adhesive tape is coated with.
The stickers lining guiding mechanism 14 of the present embodiment includes guiding trestle 141, stickers lining guide roller 142 and guide post 146, stickers lining
Guide roller 142 is installed on guiding trestle 141, and at stickers lining guide roller 142, the fit stickers lining of glue-line of liner and glue-line is grasped
Making, glue-line stickers lining is connected with coated roller 133 under the guiding of stickers lining guide roller 142 after completing, is coated with rear support at coated roller 133
Adhesive tape, as it is shown in figure 5, stickers lining guide roller 142 directly contacts with liner, thus prevents stickers lining guide roller 142 from contacting with glue-line, from
And reduce cladding resistance, improve coating efficiency.Guiding trestle 141 top is rotated with guide post 146 by guided rotation assembly 143
Connect, i.e. guide post 146 can rotate with guided rotation assembly 143 for axle, and guide post 146 can around guided rotation assembly 143 certainly
By rotating, one end of guide post 146 is provided with stickers lining guide roller 142, and the other end of guide post 146 is provided with guiding counterweight 145,
Guide counterweight 145 and be used for balancing the gravity of stickers lining guide roller 142, and adjusted the height of stickers lining guide roller 142 by guide post 146
Degree, thus stablize stickers lining guide roller 142 to liner and the pressure of glue-line, thus stablize the covered effect of adhesive tape.Further, lead
Be provided with limit component 144 to the bottom of counterweight 145, limit component 144 moves down the limit for restricted guidance bar 146, prevents from leading
Guiding counterweight 145 to bar 146 end contacts with operating platform, now, is due to when coated roller 133 rotating speed is excessive, liner
Also very fast with the speed of related movement of stickers lining guide roller 142, thus easily stickers lining guide roller 142 is pulled upwardly, guide post 146
Angle of inclination is excessive, and limit component 144 is for the tilt boundary of restricted guidance bar 146.
Additionally, liner feed mechanism 12 and adhesive tape cladding mechanism 13 between be provided with liner flatten mechanism 15, liner flatten
Mechanism 15 includes flattening support 151 and slicking-in roller 152, and slicking-in roller 152 is arranged at the top flattening support 151, this slicking-in roller 152
Level height less than the level height of liner draw roll 123.Described slicking-in roller 152 is for stretching liner draw roll 123
The liner launched flattens further, and makes liner close with glue-line, so that glue-line and liner are at stickers lining guide roller 142
Smoothly complete rubberizing.
Liner is installed on liner roller 122, launches through liner draw roll 123 stretching, and is flattened by slicking-in roller 152,
Completed glue-line stickers lining by stickers lining guide roller 142, and be connected with the adhesive tape on coated roller 133, and complete the liner cladding of adhesive tape, from
And achieve the continuous cladding of tape liner, while improving coating efficiency, substantially improve the cladding quality of tape liner.
The seriality coating unit of the tape liner of the present embodiment includes being coated with base 11 and seriality coating unit, continuously
Property coating unit be installed on cladding base 11 top.Wherein: this cladding base 11 is provided with glue-line transmission along its length
Band 111, this seriality coating unit is above-mentioned tape liner coating unit.The liner of above-mentioned tape liner coating unit supplies
It is set in turn in the upper of cladding base 11 to mechanism 12, adhesive tape cladding mechanism 13 and stickers lining guiding mechanism 14, and is across glue-line
Transmission belt 111 top, glue-line is coated with mechanism 13 and patch by liner feed mechanism 12, adhesive tape under the conveying of glue-line transmission belt 111
Process below lining guiding mechanism 14, and at stickers lining guiding mechanism 14, liner is fitted with glue-line, is coated with in mechanism 13 complete at adhesive tape
Become the liner cladding of adhesive tape.
Its two: Multifunctional molding one cutter sweep
In conjunction with Fig. 6, Fig. 7, Fig. 8 and Fig. 9, a kind of blank strip compression molding device of the present embodiment, including shaping base 21, base
Band shaping mechanism 23 and adhesive tape feed mechanism 24, blank strip shaping mechanism 23 and adhesive tape feed mechanism 24 and shaping base 21 are solid mutually
Even.Wherein blank strip shaping mechanism 23 includes format roll support 231 and pressurized cylinder support 236, described format roll support 231
Top is provided with blank strip format roll 232, and format roll support 231 is provided with molding motor, and described molding motor drives blank strip
Format roll 232 rotates.It is provided with rubber sheet gasket 234, the thickness of this rubber sheet gasket 234 on the outer wall of described blank strip format roll 232
Degree is 3-5cm, and rubber sheet gasket 234 is wrapped in the outside of blank strip format roll 232, and relies on elastic force and the blank strip format roll of rubber
232 fit tightly, and do not occur relatively to slide.Rubber sheet gasket 234 has the advantage that 1) have due to rubber sheet gasket 234
Certain elasticity, after the outside rubber-coated pad 234 of blank strip format roll 232, the rough position on blank strip format roll 232 surface
Put and automatically filled and led up by rubber sheet gasket 234, prevent blank strip format roll 232 uneven and affect quality；2) glue during molding
Band only needs to be attached to the rubber sheet gasket 234 of blank strip format roll 232, during cutting, as long as blank strip cutting tool 222 is fed to
The position of rubber sheet gasket 234, effectively can cut blank strip, thus in the case of preventing breaks down cuts adhesive tape
Cut.
It addition, the bottom of format roll support 231 is provided with film roll 233, film roll 233 can be installed plastic sheeting,
First by the outside cladding layer of plastic film of the rubber sheet gasket 234 of blank strip format roll 232 during molding, thus prevent base
Band and rubber sheet gasket 234 bond too tight, cause blank strip to cut rear blank strip and are difficult to take off from rubber sheet gasket 234.It is coated with one layer
Plastic sheeting, can make blank strip efficiently separate with rubber sheet gasket 234 after cutting completes.
The top of the pressurized cylinder support 236 of the present embodiment is provided with blank strip pressurized cylinder 237, this blank strip pressurized cylinder
The end of the push rod of 237 is provided with blank strip backer roll 235, and the axis of blank strip format roll 232 and blank strip backer roll 235 is same
On horizontal plane, and axis place plane the pushing away through blank strip pressurized cylinder 237 of blank strip format roll 232 and blank strip backer roll 235
Send bar.During so that blank strip pressurized cylinder 237 drives blank strip backer roll 235 that blank strip format roll 232 is applied pressure, can realize
Blank strip format roll 232 is pressurizeed to greatest extent, thus improves the Forming Quality of blank strip.
This adhesive tape feed mechanism 24 of the present embodiment includes adhesive tape supply support 241 and adhesive tape runing rest 243, and adhesive tape supplies
Support 241 top is provided with adhesive tape runing rest 243, this adhesive tape runing rest 243 is provided with adhesive tape mounted roller 244, and
Adhesive tape mounted roller 244 at least provided with 2,2 adhesive tape mounted rollers 244 can but necessarily install different adhesive tapes.Adhesive tape supplies
Being rotationally connected by adhesive tape rotary components 242 with adhesive tape runing rest 243 to support 241, adhesive tape rotary components 242 rotates permissible
Switching adhesive tape mounted roller 244.
On the basis of above-mentioned blank strip compression molding device, a kind of Multifunctional molding one cutter sweep of the present invention,
Including compression molding device and blank strip cutting mechanism 22, the compressing dress of blank strip that wherein said compression molding device is above-mentioned
Put.Blank strip cutting mechanism 22 is installed on the shaping base 21 of compression molding device, and shaping base 21 is provided with knife rest feeding
Guide rail 211, this knife rest feeding guide rail 211 is parallel with the axis of blank strip format roll 232.It is provided with bottom blank strip cutting knife 221
The groove suitable with above-mentioned knife rest feeding guide rail 211, blank strip cutting knife 221 is along the length side of knife rest feeding guide rail 211
To slip, it is achieved that the traverse feed of blank strip cutting mechanism 22, during traverse feed, blank strip cutting mechanism 22 can be according to institute
Blank strip is cut by the width needing specification.Blank strip cutting mechanism 22 includes blank strip cutting knife 221, this blank strip cutting knife
The top of 221 is provided with tool feeding component 223, and this tool feeding component 223 slidably connects blank strip cutting tool 222,
Tool feeding component 223 is for controlling the length feed of blank strip cutting tool 222, thus regulates the depth of cut of blade.
The blank strip processing method of the Multifunctional molding one cutter sweep of the present invention:
1) molding:
Adhesive tape is installed in adhesive tape mounted roller 244, in film roll 233, plastic sheeting is installed；Plastics by film roll 233
Thin film is attached on rubber sheet gasket 234, and rotates blank strip format roll 232, is coated with layer of plastic film at rubber sheet gasket 234；Then
The adhesive tape of adhesive tape mounted roller 244 is being attached to outside plastic sheeting；Blank strip pressurized cylinder 237 promotes blank strip backer roll 235 to base
Band format roll 232 moves, and blank strip backer roll 235 applies pressure to blank strip format roll 232 so that the glue on blank strip format roll 232
Band extrusion forming；
2) cutting:
Blank strip cutting tool 222 moves at knife rest feeding guide rail 211 length direction with blank strip cutting mechanism 22, will add and be pressed into
The belt cutting of type is slit into the blank strip of Rack.
Its three: V-type conveyer belt belt carcass facing attachment
Coalition Figure 10, Figure 11, Figure 12 and Figure 13, the V-type conveyer belt belt carcass chamfering unit of the present embodiment, falls including 2
Angle cutting mechanism 311, these 2 chamfered cutter structures 311 are identical and are symmetrical arranged, and described belt carcass chamfering tool rest 313 is fanned
The connecting line in the center of circle of body cross section is segment center of circle line, the center of circle line of 2 described belt carcass chamfering tool rest 313 segments
In same level.Described chamfered cutter structure 311 includes chamfer cutting blades 312, belt carcass chamfering tool rest 313 and chamfering
Knife rest positioning seat 314, described belt carcass chamfering tool rest 313 is fan-shaped segment for cross section, and fan-shaped central angle is 120-
150 degree, chamfer cutting blades 312 is installed on the end, one end of belt carcass chamfering tool rest 313, and chamfer cutting blades 312 and blade
Mounting plane 319 be arranged in parallel, and the angle between the blade mounting plane 319 of 2 described chamfered cutter structures 311 is band
The cutting angle of core chamfering.Described belt carcass chamfering tool rest 313 end is provided with blade positioning member 315, chamfer cutting blades
312 are arranged on blade positioning member 315, this blade positioning member 315 are provided with suitable with chamfer cutting blades 312
Groove, chamfer cutting blades 312 is installed in above-mentioned groove, the cutter of the chamfered cutter structure 311 at described groove and place
Sheet mounting plane 319 is parallel to each other.It is provided with adjusting knob 316, this adjusting knob 316 on described blade positioning member 315
Being vertically arranged with chamfer cutting blades 312, precession or back-out adjusting knob 316 can be finely tuned between chamfer cutting blades 312
Spacing, thus cut belt carcass chamfering for chamfer cutting blades 312 accurately and guarantee is provided.
Chamfering tool rest positioning seat 314 is arranged at belt carcass chamfering tool rest 313 one end away from chamfer cutting blades 312, chamfering
Belt carcass chamfering unit 31 can be fixed on work platforms by knife rest positioning seat 314, and described chamfering tool rest positioning seat 314 is arranged
There is the knife rest locating slot 317 of arc, knife rest locating slot 317 is provided with matched knife rest location screw 318, unscrews cutter
Frame location screw 318, can regulate the angle between belt carcass chamfering tool rest 313, i.e. adjust the folder between blade mounting plane 319
Angle reaches predetermined angular, thus adjusts the cutting angle of belt carcass chamfering, it is achieved the accurate cutting of belt carcass chamfering.When blade is installed flat
After angle between face 319 reaches predetermined angular, knife rest location screw 318 can be tightened, thus by between chamfer cutting blades 312
Angle accurately fix.
On the basis of above-mentioned V-type conveyer belt belt carcass chamfering unit 31, a kind of V-type conveyer belt belt carcass chamfering of the present invention
Device, including belt carcass chamfering unit 31, chamfering feed unit 32, belt carcass driver element 33 and belt carcass chamfering pedestal 34.Chamfering is entered
It is installed on belt carcass chamfering pedestal 34 to unit 32 and belt carcass driver element 33, chamfering feed unit 32 is provided with belt carcass chamfering
Unit 31, belt carcass chamfering unit 31 is correspondingly arranged with belt carcass driver element 33.
The belt carcass chamfering unit 31 of the present embodiment is above-mentioned V-type conveyer belt belt carcass chamfering unit, described chamfering feeding
Unit 32 includes that chamfering feeding base 321 and chamfering push cylinder 322, wherein chamfering feeding base 321 and belt carcass chamfering pedestal
34 are fixedly connected with.Chamfering is pushed cylinder 322 and is fixedly installed on chamfering feeding base 321 by support bar.Chamfering pushes cylinder 322
Push rod on be fixed with chamfering feed bracket 324, this chamfering feeding base 321 is provided with chamfering feeding track 323, should fall
Angle feed bracket 324 is slidably matched with above-mentioned chamfering feeding track 323, and chamfering pushes cylinder 322 can push chamfering feeding base
321 carry out feeding along the length direction of chamfering feeding track 323, thus drive the chamfering of belt carcass chamfering unit 31 to be cut into
Give.
Chamfering feed bracket 324 is connected with belt carcass chamfering unit 31 by chamfering aligning guide 325, described chamfering pair
Quasi-mechanism 325 includes Y-direction guide plate 326 and X-direction guide plate 327, and Y-direction guide plate 326 is near chamfering feed bracket 324
Side be provided with on Y-direction guide rail 328, and chamfering feed bracket 324 and be provided with the guide rail suitable with Y-direction guide rail 328
Sliding part, Y-direction guide plate 326 can do the motion of Y-direction relative to chamfering feed bracket 324；Described X-direction guide plate
327 are provided with on X-direction guide rail 329, and X-direction guide plate 327 near the side of Y-direction guide plate 326 and to be provided with and X-direction
The slide part that guide rail 329 is suitable, X-direction guide plate 327 can do the motion of X-direction relative to Y-direction guide plate 326.
It is achieved thereby that this chamfering aligning guide 325 has two degree of freedom in the x-direction and the z-direction.The belt carcass chamfering list of the present invention
The chamfered cutter structure 311 of unit 31 is installed on the X-direction guide plate of chamfering aligning guide 325 by chamfering tool rest positioning seat 314
On 327.The screw hole matched with knife rest location screw 318, knife rest location spiral shell it is provided with on described X-direction guide plate 327
Chamfered cutter structure 311 is installed on X-direction guide plate 327 by nail 318 and screw hole.Chamfering aligning guide 325 can drive band
Core chamfering unit 31 moves in X-direction or Y-direction, it is achieved thereby that being directed at of belt carcass chamfering unit 31 and belt carcass, it is achieved that
The accurate chamfering of belt carcass.
The belt carcass driver element 33 of the present embodiment includes that belt carcass rotating wheel 331, belt carcass drive the tension of motor 332, belt carcass
Runner 336 and belt carcass tension cylinder 335, described belt carcass rotating wheel 331 drives the rotating shaft of motor 332 to be connected with belt carcass, band
Core drives motor 332 to drive belt carcass rotating wheel 331 to rotate, and belt carcass rotating wheel 331 and belt carcass tension runner 336 correspondence set
Putting, this belt carcass strains the cross section of runner 336 at least one group of cross section and belt carcass rotating wheel 331 in the same plane,
During belt carcass is carried out chamfering cutting, belt carcass can be arranged on belt carcass rotating wheel 331 and belt carcass tension runner 336
On, and belt carcass is arranged in approximately the same plane, thus deviation occurs during preventing the cutting of belt carcass chamfering and affects chamfering
Degree of accuracy.
Above-mentioned belt carcass tension runner 336 is arranged in the push rod of belt carcass tension cylinder 335, belt carcass tension cylinder 335
Belt carcass tension runner 336 can be pushed, adjust the spacing of belt carcass tension runner 336 and belt carcass rotating wheel 331, belt carcass is being installed
Time belt carcass tension cylinder 335 push belt carcass tension runner 336, make the spacing of belt carcass tension runner 336 and belt carcass rotating wheel 331
Reduce, thus the convenient belt carcass that is arranged on by belt carcass is strained on runner 336 and belt carcass rotating wheel 331；After belt carcass installation, can
The push rod that belt carcass is strained cylinder 335 is shunk, thus increases between belt carcass tension runner 336 and belt carcass rotating wheel 331
Spacing, and belt carcass is strained.Can will be carried easily by the spacing adjusting belt carcass tension runner 336 and belt carcass rotating wheel 331
Core is arranged on belt carcass tension runner 336 and belt carcass rotating wheel 331, and carries out straining chamfering cutting.Belt carcass rotating wheel 331
And it is provided with belt carcass position-limit mechanism 333 between belt carcass tension runner 336, this belt carcass position-limit mechanism 333 is provided with a pair belt carcass
Spacing runner 334, can be limited in belt carcass between the spacing runner of belt carcass 334, thus prevents from limiting belt carcass along belt carcass rotating wheel
The axially-movable of 331, prevents belt carcass from deviateing during chamfering is cut, thus ensure that the degree of accuracy that chamfering is cut.
Described belt carcass tension cylinder 335 is fixedly connected with belt carcass chamfering pedestal 34.
Its four: vulcanize die-filling pressue device
In conjunction with Figure 14, Figure 15, Figure 16 and Figure 17, vulcanize die-filling pressue device and include die-filling pressurization pedestal 41, die-filling pressurization
Platform 42, pressurization supporting mechanism 43 and die-filling pressing mechanism 44, described die-filling pressurization pedestal 41 is upper along its length to be arranged
Platform motion guide rail 411, the described die-filling flattening bench 42 that adds is had to include pressurizeing platform upper surface 421 and adding flattening bench lower surface
422, described pressurization platform upper surface 421 is positioned at and adds flattening bench lower surface 422 top and be parallel to each other.Described die-filling pressurization
Being provided with the platform sliding recess 423 suitable with this platform motion guide rail 411 on platform 42, described adds flattening bench lower surface
422 are provided with platform sliding recess 423, and the die-filling flattening bench 42 that adds slides along its length with platform motion guide rail 411.Die-filling
Add flattening bench 42 to slide on die-filling pressurization pedestal 41, thus conveniently pressurized mould is transported to the station that pressurizes, improve
The pumping efficiency of mould.
The pressurization supporting mechanism 43 of the present embodiment is fixedly installed in die-filling pressurization pedestal 41 top, and pressurization supporting mechanism 43
Across platform motion guide rail 411, described die-filling pressing mechanism 44 is installed on pressurization supporting mechanism 43.The pressurization of the present embodiment
Supporting mechanism 43 includes first pressurization bearing the 431, second pressurization bearing 432 and cylinder supporting member 433, the first pressurization bearing
431, the bottom of the second pressurization bearing 432 is fixedly connected with die-filling pressurization pedestal 41, and the first pressurization bearing 431, second pressurizes and props up
Seat 432 is arranged in the both sides of platform motion guide rail 411, and the top of the first pressurization bearing 431 and the second pressurization bearing 432 is fixed with
Cylinder supports component 433, cylinder supports component 433 is positioned at platform motion guide rail 411 top, and across platform motion guide rail
411。
The die-filling pressurized cylinder 441 of the die-filling pressing mechanism 44 of the present embodiment is fixedly connected with pressurization supporting mechanism 43, die-filling
Pressing mechanism 44 is installed on cylinder supports component 433.Die-filling pressurized cylinder 441 is provided with near die-filling one end adding flattening bench 42
The die-filling moulded rod 443 that adds, and die-filling pressurized cylinder 441 is connected with the die-filling moulded rod 443 that adds by pressurized cylinder push rod 442,
Die-filling pressurized cylinder 441 can drive die-filling moulded rod 443 in the vertical direction that adds to move, and pressurizes mould；And dress
It is provided with pressure transducer on mould pressurized cylinder 441, thus accurately mould is pressurizeed, when pressure transducer reaches pressure
Threshold values, die-filling pressurized cylinder 441 is automatically stopped applying pressure, thus prevents defective work piece.Die-filling add moulded rod 443 be provided with to
Few 4 poles can with pressurized mould fully, flat contact, thus ensure die-filling moulded rod 443 pressure uniform to mould that add, dress
Mould adds moulded rod 443 place plane and be arranged in parallel with pressurization platform upper surface 421, is further ensured that the uniformity of mould pressurizing.
The chamfering method of the V-type conveyer belt belt carcass of the present invention, step is as follows:
(1) alignment cutter
Regulation chamfering feed unit 32, makes belt carcass chamfering unit 31 corresponding with belt carcass driver element 33；I.e. regulate chamfering
Aligning guide 325 so that belt carcass chamfering unit 31 moves on 2 directions, makes the chamfering of belt carcass chamfering unit 31 cut
Blade 312 is directed at belt carcass rotating wheel 331；Regulation chamfering tool rest positioning seat 314, thus adjust 2 chamfer cutting blades 312
Angle.
(2) belt carcass is installed
Regulation belt carcass driver element 33, is arranged on belt carcass on belt carcass rotating wheel 331 and belt carcass tension runner 336, and
Belt carcass is strained；I.e. drive belt carcass tension cylinder 335 to make push rod extend, and push belt carcass tension runner 336 to belt carcass rotation
Moving in runner 331 direction, thus reduces the spacing between belt carcass tension runner 336 and belt carcass rotating wheel 331, then by belt carcass
One end is installed on belt carcass rotating wheel 331, and the other end is installed on belt carcass tension runner 336, and by belt carcass from spacing turn of belt carcass
Pass between wheel 334, limit the belt carcass axially-movable along belt carcass rotating wheel 331；Belt carcass tension cylinder 335 is driven to make push rod
Shrink, increase the spacing between belt carcass tension runner 336 and belt carcass rotating wheel 331, and belt carcass is strained；
(3) cutting chamfering
Drive belt carcass driver element 33, make the belt carcass being installed on belt carcass driver element 33 rotate；Drive chamfering feed unit
32, make belt carcass chamfering unit 31 cut belt carcass and form belt carcass chamfering；I.e. starting belt carcass and drive motor 332, belt carcass drives motor 332
Drive belt carcass rotating wheel 331, and drive the belt carcass on belt carcass rotating wheel 331 to move；Chamfering is driven to push cylinder 322
Being pushed to belt carcass rotating wheel 331 by belt carcass chamfering unit 31, the chamfer cutting blades 312 of belt carcass chamfering unit 31 connects with belt carcass
Touching, and belt carcass is cut chamfering, belt carcass rotates a circle under the driving of belt carcass rotating wheel 331 and i.e. completes chamfering cutting.
The efficient V-shaped rubber belt processing method of the present invention, step is as follows:
Step one: mixing prepare glue-line
Raw material is added the mixing elastomeric compound of making of the mixing unit of glue-line 17 of glue-line preparation facilities, then by glue-line preparation dress
Elastomeric compound after mixing is carried out calendering make glue-line with canvas or base fabric by the glue-line calender unit 16 put；
Step 2: tape liner is coated with
Glue-line is transported to seriality coating unit under the transport of glue-line transmission belt 111, and liner is installed on liner roller 122,
Launch through liner draw roll 123 stretching, and flattened by slicking-in roller 152, stickers lining guide roller 142 complete glue-line stickers lining,
And be connected with the adhesive tape on coated roller 133, glue-line completes liner cladding and makes adhesive tape；
Step 3: blank strip molding is cut
1) molding:
Adhesive tape is installed in adhesive tape mounted roller 244, in film roll 233, plastic sheeting is installed；Plastics by film roll 233
Thin film is attached on rubber sheet gasket 234, and rotates blank strip format roll 232, is coated with layer of plastic film at rubber sheet gasket 234；Then
Use laminating method being attached to outside plastic sheeting by the adhesive tape of adhesive tape mounted roller 244, meanwhile the liner on adhesive tape removed,
Only retain the glue-line of adhesive tape；Blank strip pressurized cylinder 237 promotes blank strip backer roll 235 to move to blank strip format roll 232, and blank strip is pressurizeed
Roller 235 applies pressure to blank strip format roll 232 so that the adhesive tape extrusion forming on blank strip format roll 232；
4) cutting:
Blank strip cutting tool 222 moves at knife rest feeding guide rail 211 length direction with blank strip cutting mechanism 22, will add and be pressed into
The belt cutting of type is slit into the blank strip of Rack.
Step 4, belt carcass chamfering are cut
1) alignment cutter: regulation chamfering feed unit 32, makes belt carcass chamfering unit 31 corresponding with belt carcass driver element 33；
2) belt carcass is installed: select blank strip up to specification to be arranged on by belt carcass as belt carcass, regulation belt carcass driver element 33
On belt carcass rotating wheel 331 and belt carcass tension runner 336, and belt carcass is strained；
3) cutting chamfering: drive belt carcass driver element 33, makes the belt carcass being installed on belt carcass driver element 33 rotate；Drive
Angle feed unit 32, makes belt carcass chamfering unit 31 cut belt carcass and forms belt carcass chamfering.
Step 5: V-type conveyer belt vulcanizing treatment
The V-type conveyer belt made after belt carcass chamfering is cut is sequentially sleeved on mould, then mould is placed on die-filling pressurization
On platform 42, die-filling add flattening bench 42 along platform motion guide rail 411 length direction slide, mould is transported to die-filling pressuring machine
The bottom of structure 44, die-filling pressurized cylinder 441 drives the die-filling moulded rod 443 that adds to move downward, and mould is added by the die-filling moulded rod 443 that adds
Pressure, installs fixing screw in the screw hole of mould and is fixed by mould, then the mould that will be equipped with V-type conveyer belt moves after having pressurizeed
In entering vulcanizing tank, cover cover plate, close cover, vulcanizes compression forming；V-type conveyer belt prepares finished product V-type after having vulcanized
Conveyer belt.Carry out cutting, grinding i.e. prepares the V-type conveyer belt of finished product again；According to product specification to the V-type transmission after sulfuration
Band carries out cutting, being ground to required size.
Embodiment 2
The substance of the present embodiment is with embodiment 1, the existing process transported by glue-line transmission belt 111 continuously at glue-line
In, it is installed on the situation being lined with being finished of liner roller 122, during more changeable liner, it is often necessary to stop the bag of adhesive tape
Overgrowth is produced.The seriality coating unit of the seriality coating unit of the present invention is set to 2, when first tape liner cladding is single
In the case of the liner of unit is finished, glue-line can continue after cutting off to complete patch with the liner of second tape liner coating unit
Glue, and be coated with mechanism 13 at second adhesive tape and continued the liner cladding of adhesive tape and produce, it is achieved that the company of adhesive tape cladding liner
Continuous production, substantially increases the coating efficiency of tape liner.Certainly, the seriality coating unit in the present embodiment can also basis
Need to be set to multiple, plurality of be at least 2.
Embodiment 3
The substance of the present embodiment is with embodiment 1, on the basis of above-mentioned tape liner coating unit, the present embodiment
A kind of consecutive production device containing liner adhesive tape, including cladding base 11, seriality coating unit, glue-line calender unit 16
Unit 17 mixing with glue-line；Described cladding base 11 is provided with glue-line transmission belt 111 along its length；Described seriality
Coating unit be this seriality coating unit be above-mentioned tape liner coating unit；Seriality coating unit is installed on the cladding end
The top of seat 11, one end of cladding base 11 is provided with glue-line calender unit 16 and the mixing unit of glue-line 17, glue-line calender unit
16 and the mixing unit of glue-line 17 constitute glue-line preparation facilities.The raw material preparing glue-line carries out mixing system through the mixing unit of glue-line 17
Become elastomeric compound, then by glue-line calender unit 16, the elastomeric compound after mixing is carried out calendering make glue-line, glue-line with canvas or base fabric
Under the transport of glue-line transmission belt 111, it is transported to seriality coating unit, completes the cladding of glue-line liner；Achieve the company of glue-line
Continuous cladding, substantially increases the production efficiency of adhesive tape.
Embodiment 4
The substance of the present embodiment is with embodiment 1, its difference: the end of platform motion guide rail 411 is installed
There are platform limit component 412, platform limit component 412 to limit and die-filling add the flattening bench 42 cunning at platform motion guide rail 411
The dynamic limit, thus prevent the die-filling flattening bench 42 that adds by landing on platform motion guide rail 411.
Embodiment 5
The substance of the present embodiment is with embodiment 1, its difference: the die-filling of the present embodiment adds moulded rod 443
End be provided with depression bar protection pad 444.Thus operator collide and die-filling add moulded rod during preventing production operation
443, it is ensured that the safety in production process.
The present invention is described in detail above in conjunction with specific exemplary embodiment.It is understood, however, that can not take off
Various modifications and variations are carried out in the case of the scope of the present invention being defined by the following claims.Detailed description and drawings
Should be to be considered only as illustrative and not restrictive, if there is any such amendment and modification, then they are all incited somebody to action
Fall in the scope of the present invention described here.Additionally, background technology is intended to the Development Status in order to this technology is described and meaning,
It is not intended to limit the application of the present invention or the application and the present invention.
Although more specifically, have been described with the exemplary embodiment of the present invention at this, but the invention is not limited in
These embodiments, but include those skilled in the art according to above describe in detail it can be appreciated that modified, omit,
(such as between each embodiment) combination, adaptive change and/or any and whole embodiment of replacement.In claim
Restriction can be explained widely according to the language used in claim, and is not limited in foregoing detailed description or in reality
Executing the example described during this application, these examples are considered as nonexcludability.Such as, in the present invention, term is " preferably
Ground " not exclusively, here it means that " preferably, but be not restricted to that ".Where method or process claims in office
In any step of enumerating can perform and be not limited in claim the order that proposes in any order.Therefore, the present invention
Scope should only be determined by claims and legal equivalents thereof rather than by descriptions and examples given above come
Determine.
Claims (10)
1. an efficient V-shaped rubber belt system of processing, it is characterised in that include glue-line preparation facilities, seriality coating unit, many
Functional shaping one cutter sweep, V-type conveyer belt belt carcass facing attachment and vulcanize die-filling pressue device, wherein: described glue-line
Preparation facilities for carrying out mixing glue-line of making by raw material, and described seriality coating unit includes being coated with base (11) and connecting
Continuous property coating unit, this seriality coating unit makes adhesive tape for liner is coated on glue-line；Described Multifunctional molding one
Body cutter sweep is used for adhesive tape extrusion forming, and cuts formation blank strip；
Described V-type conveyer belt belt carcass facing attachment is cut into V-type conveyer belt for belt carcass is carried out chamfering, and it includes belt carcass
Chamfering unit (31), chamfering feed unit (32), belt carcass driver element (33) and belt carcass chamfering pedestal (34), described belt carcass falls
Angle unit (31) includes 2 symmetrically arranged chamfered cutter structures (311), and this chamfered cutter structure (311) includes that chamfering is cut
Blade (312), belt carcass chamfering tool rest (313) and chamfering tool rest positioning seat (314), the horizontal stroke of described belt carcass chamfering tool rest (313)
Cross section is fan-shaped, and described chamfer cutting blades (312) and chamfering tool rest positioning seat (314) are respectively arranged at belt carcass chamfering tool rest
(313) two ends；Described chamfering feed unit (32) and belt carcass driver element (33) are installed on belt carcass chamfering pedestal (34),
Being provided with belt carcass chamfering unit (31) on chamfering feed unit (32), belt carcass chamfering unit (31) is right with belt carcass driver element (33)
Should arrange；
The die-filling pressue device of described sulfuration is for processing mould pressurizing in sulfidation, and it includes die-filling pressurization pedestal
(41), die-filling flattening bench (42), pressurization supporting mechanism (43) and die-filling pressing mechanism (44), described die-filling pressurization pedestal are added
(41) be provided with on die-filling add flattening bench (42) and pressurization supporting mechanism (43), this pressurization supporting mechanism (43) is fixed with die-filling
Pressing mechanism (44), the die-filling pressurized cylinder (441) of this die-filling pressing mechanism (44) is provided with and die-filling adds moulded rod (443).
One the most according to claim 1 efficient V-shaped rubber belt system of processing, it is characterised in that described seriality bag
Cover unit to include:
Liner feed mechanism (12), this liner feed mechanism (12) includes that liner support (121), liner roller (122) and liner draw
Stretching roller (123), described liner roller (122) is arranged at the top of liner support (121), and described liner draw roll (123) sets
It is placed in the middle part of liner support (121)；
And adhesive tape cladding mechanism (13), this adhesive tape cladding mechanism (13) include covered stent (131), cladding motor (132) and
Coated roller (133), described cladding motor (132) and coated roller (133) are arranged at the top of covered stent (131), cladding electricity
Machine (132) drives coated roller (133) to rotate；
And stickers lining guiding mechanism (14), this stickers lining guiding mechanism (14) includes guiding trestle (141) and stickers lining guide roller
(142), stickers lining guide roller (142) is installed on guiding trestle (141)；
Described liner feed mechanism (12), adhesive tape cladding mechanism (13) and stickers lining guiding mechanism (14) are installed on the cladding end successively
The top of seat (11).
One the most according to claim 1 efficient V-shaped rubber belt system of processing, it is characterised in that described die-filling pressurization
Pedestal (41) along its length on be provided with platform motion guide rail (411), described die-filling adding, is provided with on flattening bench (42)
The platform sliding recess (423) suitable with this platform motion guide rail (411), the die-filling flattening bench (42) that adds is along platform motion guide rail
(411) length direction slides；Described pressurization supporting mechanism (43) is fixedly installed in die-filling pressurization pedestal (41) top, and adds
Pressure supporting mechanism (43) is installed on pressurization supporting mechanism across die-filling pressurization pedestal (41), described die-filling pressing mechanism (44)
(43), on, the die-filling pressurized cylinder (441) of this die-filling pressing mechanism (44) is fixedly connected with pressurization supporting mechanism (43), die-filling pressurization
Cylinder (441) is provided with near die-filling one end adding flattening bench (42) and die-filling adds moulded rod (443).
One the most according to claim 1 efficient V-shaped rubber belt system of processing, it is characterised in that described multi-functional one-tenth
The type one blank strip shaping mechanism (23) of cutter sweep, adhesive tape feed mechanism (24) and blank strip cutting mechanism (22) are positioned at formed sole
On seat (21), wherein said blank strip shaping mechanism (23) includes format roll support (231) and pressurized cylinder support (236), institute
The top of the format roll support (231) stated is provided with blank strip format roll (232), and the outer wall of this blank strip format roll (232) is arranged
Having rubber sheet gasket (234), the top of described pressurized cylinder support (236) to be provided with blank strip pressurized cylinder (237), this blank strip adds
The end of the push rod of air cylinder (237) is provided with blank strip backer roll (235).
One the most according to claim 4 efficient V-shaped rubber belt system of processing, it is characterised in that described adhesive tape supply
Mechanism (24) includes that adhesive tape supply support (241) and adhesive tape runing rest (243), adhesive tape supply support (241) top are provided with
Adhesive tape runing rest (243), this adhesive tape runing rest (243) is provided with adhesive tape mounted roller (244)；
Described blank strip cutting mechanism (22) includes blank strip cutting knife (221), and the top of this blank strip cutting knife (221) is arranged
There is tool feeding component (223), this tool feeding component (223) slidably connects blank strip cutting tool (222).
One the most according to claim 4 efficient V-shaped rubber belt system of processing, it is characterised in that described format roll props up
The bottom of frame (231) is provided with film roll (233), and described blank strip format roll (232) and the axis of blank strip backer roll (235) exist
In same level.
One the most according to claim 1 efficient V-shaped rubber belt system of processing, it is characterised in that described chamfering feeding
Unit (32) includes that chamfering feeding base (321) and chamfering push cylinder (322), and chamfering pushes cylinder (322) and is fixedly installed in
In chamfering feeding base (321), described belt carcass chamfering unit (31) is installed on chamfering and pushes on cylinder (322).
One the most according to claim 1 efficient V-shaped rubber belt system of processing, it is characterised in that described belt carcass drives
Unit (33) includes that belt carcass rotating wheel (331), belt carcass drive motor (332) and belt carcass tension runner (336), wherein belt carcass rotation
Rotating wheel (331) drives the rotating shaft of motor (332) to be connected with belt carcass, and belt carcass drives motor (332) to drive belt carcass rotating wheel
(331) rotating, belt carcass rotating wheel (331) and belt carcass tension runner (336) are correspondingly arranged.
One the most according to claim 3 efficient V-shaped rubber belt system of processing, it is characterised in that described die-filling pressurization
Platform (42) includes pressurizeing platform upper surface (421) and adding flattening bench lower surface (422), described pressurization platform upper surface
(421) being positioned at and add flattening bench lower surface (422) top and be parallel to each other, the described flattening bench lower surface (422) that adds is provided with flat
Platform sliding recess (423).
10. an efficient V-shaped rubber belt processing method, comprises the following steps:
Step one: mixing prepare glue-line
Raw material is added glue-line preparation facilities, and raw material is made glue-line；
Step 2: tape liner is coated with
Glue-line is transported to seriality coating unit under the transport of glue-line transmission belt (111), stickers lining guide roller (142) complete glue
Laminating serves as a contrast, and is connected with the adhesive tape on coated roller (133), and glue-line completes liner cladding and makes adhesive tape；
Step 3: blank strip molding is cut
1) molding: adhesive tape is installed in adhesive tape mounted roller (244), is coated with layer of plastic film on rubber sheet gasket (234)；And
After again the adhesive tape of adhesive tape mounted roller (244) is attached to outside plastic sheeting；Blank strip backer roll (235) is to blank strip format roll (232)
Apply pressure, by the adhesive tape extrusion forming on blank strip format roll (232)；
2) cutting: blank strip cutting tool (222) is transported at knife rest feeding guide rail (211) length direction with blank strip cutting mechanism (22)
Dynamic, the belt cutting of extrusion forming is slit into the blank strip of Rack；
Step 4, belt carcass chamfering are cut
1) alignment cutter: regulation chamfering feed unit (32), makes belt carcass chamfering unit (31) relative with belt carcass driver element (33)
Should；
2) belt carcass is installed: select blank strip up to specification, as belt carcass, regulation belt carcass driver element (33), belt carcass is arranged on band
On core rotating wheel (331) and belt carcass tension runner (336), and belt carcass is strained；
3) cutting chamfering: drive belt carcass driver element (33), makes the belt carcass being installed on belt carcass driver element (33) rotate；Drive
Angle feed unit (32), makes belt carcass chamfering unit (31) cutting belt carcass form belt carcass chamfering；
Step 5: V-type conveyer belt vulcanizing treatment
After belt carcass chamfering is cut, the V-type conveyer belt made is sequentially sleeved on mould, then is placed on by mould and die-filling adds flattening bench
(42) on, die-filling add flattening bench (42) along platform motion guide rail (411) length direction slide, mould is transported to die-filling pressurization
The bottom of mechanism (44), die-filling pressurized cylinder (441) drives the die-filling moulded rod (443) that adds to move downward, and die-filling adds moulded rod
(443) to mould pressurizing, fixing screw is installed after having pressurizeed in the screw hole of mould mould is fixed, will be equipped with V-type and pass
The mould sending band moves in vulcanizing tank, covers cover plate, close cover, vulcanizes compression forming；V-type conveyer belt is prepared after having vulcanized
Obtain finished product V-type conveyer belt.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798718.9A CN106239951B (en) | 2016-08-31 | 2016-08-31 | A kind of efficient V-shaped rubber belt system of processing |
| CN201810802076.4A CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
| CN201810802077.9A CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
| CN201810801951.7A CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798718.9A CN106239951B (en) | 2016-08-31 | 2016-08-31 | A kind of efficient V-shaped rubber belt system of processing |
Related Child Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810802077.9A Division CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
| CN201810802076.4A Division CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
| CN201810801951.7A Division CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106239951A true CN106239951A (en) | 2016-12-21 |
| CN106239951B CN106239951B (en) | 2018-07-27 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810802077.9A Withdrawn CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
| CN201610798718.9A Active CN106239951B (en) | 2016-08-31 | 2016-08-31 | A kind of efficient V-shaped rubber belt system of processing |
| CN201810801951.7A Active CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
| CN201810802076.4A Active CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810802077.9A Withdrawn CN111284051A (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810801951.7A Active CN108819303B (en) | 2016-08-31 | 2016-08-31 | Rubber V-belt processing system and processing method |
| CN201810802076.4A Active CN109080182B (en) | 2016-08-31 | 2016-08-31 | Efficient rubber V-belt processing method |
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| CN (4) | CN111284051A (en) |
Cited By (4)
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| CN110216907A (en) * | 2019-05-31 | 2019-09-10 | 浙江三力士智能装备制造有限公司 | A kind of forming cutting all-in-one machine |
| CN110815364A (en) * | 2019-11-15 | 2020-02-21 | 马鞍山锐生工贸有限公司 | V-belt slitting chamfering device and V-belt processing method |
| CN115519618A (en) * | 2022-09-16 | 2022-12-27 | 无锡中橡胶带科技有限公司 | V-belt processing system for agricultural machinery |
| CN117020447A (en) * | 2023-10-10 | 2023-11-10 | 武汉金运激光股份有限公司 | Laser galvanometer cutting self-laminating workbench device and control method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109849346A (en) * | 2018-12-30 | 2019-06-07 | 阿雷法(苏州)汽车部件有限公司 | One kind producing automatic infantees device for V band |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108819303B (en) | 2021-10-01 |
| CN109080182A (en) | 2018-12-25 |
| CN106239951B (en) | 2018-07-27 |
| CN111284051A (en) | 2020-06-16 |
| CN108819303A (en) | 2018-11-16 |
| CN109080182B (en) | 2020-09-15 |
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