CN106226875B - Optical cable oleamen spraying device - Google Patents
Optical cable oleamen spraying device Download PDFInfo
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- CN106226875B CN106226875B CN201610578570.8A CN201610578570A CN106226875B CN 106226875 B CN106226875 B CN 106226875B CN 201610578570 A CN201610578570 A CN 201610578570A CN 106226875 B CN106226875 B CN 106226875B
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- ointment
- oil
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- plc control
- track
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses an optical cable factice spraying device which comprises a carrier, a support frame, an oil supply pipeline, an oil storage tank, a PLC control module, a factice pushing mechanism and an image recognition module, wherein the image recognition module is used for collecting image information of a metal belt and factice spraying tracks on the surface of the metal belt; the oil supply pipeline is provided with an electromagnetic valve, the PLC control module receives a spray head ointment real-time pressure value signal from a pressure sensor of the digital display intelligent pressure gauge, and when the ointment pressure is lower than a set value, the PLC control module controls the variable frequency motor to accelerate; the PLC control module receives the salve spraying track image information of the surface of the metal belt from the image recognition module and compares the salve spraying track image information with a reference salve spraying track image. The invention realizes full automation of oil storage and oil supply, maintains the ointment reserve in the oil storage barrel, can automatically judge the ointment reserve in the oil storage barrel, and can realize automatic oil supplementing and oil stopping according to the quantity of the ointment reserve, thereby realizing unmanned intelligent operation.
Description
Technical Field
The invention relates to the field of ointment spraying, in particular to an optical cable ointment spraying device.
Background
Fiber optic cables are manufactured to meet optical, mechanical, or environmental performance specifications using one or more optical fibers disposed in a covering sheath as a transmission medium, communication cable assemblies used alone or in groups. The optical cable generally comprises a cable core, reinforced steel wires, fillers, a sheath and other parts, and also comprises a waterproof layer, a buffer layer, an insulated metal wire and other components according to requirements.
In the long-term use process of the optical cable, due to the infiltration of moisture and humidity, the transmission performance of the optical cable is deteriorated and even the optical cable cannot be used. In the process of manufacturing the communication optical cable, people pay great attention to a waterproof method and a waterproof material of the optical fiber cable. In order to prevent the invasion of moisture and the damage of optical fibers caused by the mutual friction of optical fibers in the process of manufacturing the optical cable, optical cable grease needs to be filled in the gaps of the optical cable, and the optical fiber grease is coated on the optical fibers so as to ensure the good mechanical properties of the optical fibers and prolong the service life. The grease filled in loose tubes of optical fibers, commonly referred to as optical fiber grease, is one of the materials that currently has the greatest impact on the performance of optical fibers in lay and center tube communication cables. Optical fiber ointments are generally considered to have both protection against moisture intrusion and mechanical cushioning of the optical fiber.
The cable with metal tape armoured is composed of cable core, proper water-blocking measure, external longitudinal covered double-sided film coated steel/aluminium tape and polyethylene sheath. When the optical cable is armored by the steel/aluminum tape, a layer of solid glue which melts when meeting heat or water-swelling water-blocking ointment is continuously applied to the lap joint of the optical cable in order to improve the water-blocking performance of the optical cable. However, in practical production, the location and amount of hot melt adhesive or water blocking ointment applied to the edges of the metal strip is difficult to optimize. In order to ensure sealing during production, only the application amount is increased, and the ointment overflows when the steel/aluminum strip is longitudinally wrapped, so that the production is not facilitated.
Disclosure of Invention
The invention provides an optical cable ointment spraying device, which realizes automatic judgment of oil output and maintenance of the oil output at a stable value, realizes automatic increase and decrease of ointment, ensures uniformity of ointment coating and improves product yield and performance reliability.
In order to achieve the above purpose, the invention adopts the following technical scheme: the optical cable factice spraying device comprises a carrier, a support frame, an oil supply pipeline, an oil storage tank, an electronic scale with a weighing sensor, an oil delivery pipe, a first oil return pipe, an oil inlet pipe, a PLC control module, a factice pushing mechanism and an image recognition module, wherein the oil storage tank is arranged on the electronic scale, and the image recognition module is used for collecting image information of a metal belt and factice spraying track on the surface of the metal belt;
the oleamen pushing mechanism is connected to a first port of the three-way joint through an oil delivery pipe, a second port of the three-way joint is connected to a spray head through an oil inlet pipe, the carrier is positioned right below the spray head, a third port of the three-way joint is connected to the oil storage tank through a first oil return pipe, two linear rails are fixed on the upper surface of the support frame and embedded into grooves of a sliding block fixed on the lower surface of the moving plate, a front baffle and a rear baffle are respectively arranged at the front end and the rear end of the support frame, a screw rod embedded with a nut is arranged between the front baffle and the rear baffle, a servo motor is arranged at one end of the screw rod, and the nut is fixed on the lower surface of the moving plate;
the oil storage tank is arranged on the screw pump, and the output end of the screw pump is connected to an oil delivery pipe;
the oil supply pipeline is provided with an electromagnetic valve, the PLC control module is connected with the variable frequency motor, the electronic scale, the electromagnetic valve, the image recognition module and the servo motor, the PLC control module receives a spray head ointment real-time pressure value signal from a pressure sensor of the digital display intelligent pressure gauge, when the ointment pressure is lower than a set value, the PLC control module controls the variable frequency motor to accelerate, and when the ointment pressure is higher than the set value, the PLC control module controls the variable frequency motor to decelerate;
the PLC control module receives the ointment spraying track image information from the surface of the metal belt of the image recognition module, compares the ointment spraying track image information with a reference ointment spraying track image, and controls the variable frequency motor to accelerate through the frequency converter when the ointment track in the actual ointment track image is too narrow, so that the rotating speed of the screw pump is accelerated and the output is increased until the track tends to set patterns; when the ointment track in the ointment track image is too wide, the PLC control module controls the variable frequency motor to reduce the speed through the frequency converter, the rotating speed of the screw pump is slowed down, and the output is reduced until the track tends to set a pattern; when the ointment track in the ointment track image deviates from the set track, the PLC control module controls the servo motor to rotate forward or reversely, and the servo motor drives the spray head to move until the track tends to set a pattern;
the PLC control module receives oil tank storage ointment quantity signals from a weighing sensor of the electronic scale, when the ointment pressure is lower than a set value, the PLC control module controls the electromagnetic valve to be opened, and when the ointment pressure is higher than the set value, the PLC control module controls the electromagnetic valve to be closed.
The further improved technical scheme in the technical scheme is as follows:
1. in the scheme, the ointment pushing mechanism is arranged on the electronic scale.
2. In the scheme, the oil delivery pipe is provided with a spherical valve.
3. In the above scheme, a second return pipe is positioned between the oil storage tank and the oil delivery pipe.
4. In the above scheme, a weighing display is connected to the weighing sensor of the electronic scale.
5. In the scheme, the weighing display is arranged on a vertical frame.
6. In the above scheme, a display screen is connected to the image recognition module for displaying the ointment spraying track image in real time.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. the invention relates to a high-efficiency ointment oil filling system for an optical fiber cable, wherein a spray head of the system is arranged at the front end of a moving plate, a digital display intelligent pressure gauge with a pressure sensor is arranged on the spray head, the ointment pushing mechanism further comprises a variable frequency motor, a worm gear reduction box and a screw pump, the oil storage tank is arranged on the screw pump, and the output end of the screw pump is connected to an oil delivery pipe; the oil supply pipeline is provided with an electromagnetic valve, the PLC control module is connected with the variable frequency motor, the electronic scale and the electromagnetic valve, the PLC control module receives a spray head ointment real-time pressure value signal from a pressure sensor of the digital display intelligent pressure gauge, when the ointment pressure is lower than a set value, the PLC control module controls the variable frequency motor to accelerate, and when the ointment pressure is higher than the set value, the PLC control module controls the variable frequency motor to decelerate; the oil outlet quantity is automatically judged and maintained at a stable numerical value, the ointment is automatically increased or decreased, the uniformity of the coating ointment is ensured, and the yield and the reliability of the performance of the product are improved; and secondly, the second return pipe is positioned between the oil storage tank and the oil delivery pipe, the third port of the three-way joint is connected to the oil storage tank through the first oil return pipe, so that redundant output ointment can flow back to the oil storage barrel, and uniform and stable oil filling of the ointment is realized.
2. The invention relates to a high-efficiency ointment oil filling system for an optical fiber cable, wherein an oil storage tank is arranged on an electronic scale, an electromagnetic valve is arranged on an oil supply pipeline, a PLC control module is connected with a variable frequency motor, the electronic scale and the electromagnetic valve, the PLC control module receives an oil tank storage ointment quantity signal from a weighing sensor of the electronic scale, when the ointment pressure is lower than a set value, the PLC control module controls the electromagnetic valve to be opened, when the ointment pressure is higher than the set value, the PLC control module controls the electromagnetic valve to be closed, so that full automation of oil storage and oil supply is realized, the ointment storage quantity in an oil storage barrel is maintained, the automatic oil supplementing and oil stopping can be realized according to the quantity of the ointment storage quantity, and the operation of the motor is controlled to protect a hydraulic pump, so that unmanned intelligent operation is realized.
3. The invention relates to a high-efficiency ointment oil filling system for an optical fiber cable, which is characterized in that an image recognition module is used for collecting image information of an ointment spraying track of a metal belt and the surface of the metal belt, a PLC control module receives the image information of the ointment spraying track of the surface of the metal belt from the image recognition module and compares the image information of the ointment spraying track with a reference ointment spraying track image, so that size deviation data are obtained, and the PLC automatically adjusts the spraying amount according to a deviation data issuing instruction to a control motor, thereby realizing automatic real-time correction and guaranteeing the accuracy of the spraying position and the spraying amount.
4. The invention relates to a high-efficiency ointment oil filling system for an optical fiber cable, wherein an ointment pushing mechanism is connected to a first port of a three-way joint through an oil delivery pipe, a second port of the three-way joint is connected to a spray head through an oil inlet pipe, a carrier is positioned right below the spray head, a third port of the three-way joint is connected to an oil storage tank through a first oil return pipe, two linear rails are fixed on the upper surface of a support frame and are embedded into grooves of a sliding block fixed on the lower surface of a moving plate, a front baffle plate and a rear baffle plate are respectively arranged at the front end and the rear end of the support frame, a screw rod embedded with a nut is arranged between the front baffle plate and the rear baffle plate, one end of the screw rod is provided with a servo motor, and the nut is fixed on the lower surface of the moving plate; can control the application amount of ointment, evenly smear the ointment at the metal strap border position to the position of shower nozzle and metal strap can be convenient regulation, the accuracy of spraying position is guaranteed, the spraying operation to the metal strap of different width can be realized.
Drawings
FIG. 1 is a schematic diagram of a device for spraying optical cable ointment according to the present invention;
FIG. 2 is a schematic view of a portion of the structure of FIG. 1;
FIG. 3 is a schematic diagram of the electrical schematic of the device for spraying the cable ointment of the present invention;
FIG. 4 is a second electrical schematic diagram of the cable ointment spraying device of the present invention;
fig. 5 is an electrical schematic diagram of the optical cable ointment spraying device of the invention.
In the above figures: 1. a carrier rack; 2. a support frame; 3. an oil supply pipe; 4. an oil storage tank; 5. an electronic scale; 51. a weighing sensor; 6. an oil delivery pipe; 7. a first oil return pipe; 8. an oil inlet pipe; 9. a PLC control module; 10. an ointment pushing mechanism; 101. a variable frequency motor; 102. a worm gear reduction box; 103. a screw pump; 11. a three-way joint; 12. a spray head; 13. a wire rail; 14. a motion plate; 15. a slide block; 161. a front baffle; 162. a rear baffle; 17. a screw rod; 18. a servo motor; 19. a digital display intelligent pressure gauge; 191. a pressure sensor; 20. an electromagnetic valve; 21. a ball valve; 22. a second return pipe; 23. a weighing display; 24. a vertical frame; 25. an image recognition module; 26. a servo motor; 27. and a display screen.
Detailed Description
The invention is further described below with reference to the accompanying drawings and examples:
example 1: the optical cable factice spraying device comprises a carrier 1, a support frame 2, an oil supply pipeline 3, an oil storage tank 4, an electronic scale 5 with a weighing sensor 51, an oil delivery pipe 6, a first oil return pipe 7, an oil inlet pipe 8, a PLC control module 9, a factice pushing mechanism 10 and an image recognition module 25, wherein the oil storage tank 4 is arranged on the electronic scale 5, and the image recognition module 25 is used for collecting image information of a metal belt and factice spraying tracks on the surface of the metal belt;
the ointment pushing mechanism 10 is connected to a first port of the three-way joint 11 through the oil delivery pipe 6, a second port of the three-way joint 11 is connected to a spray head 12 through the oil inlet pipe 8, the carrier 1 is positioned right below the spray head 12, a third port of the three-way joint 11 is connected to the oil storage tank 4 through the first oil return pipe 7, two linear rails 13 are fixed on the upper surface of the support frame 2, the linear rails 13 are embedded in grooves of the sliding block 15 fixed on the lower surface of the moving plate 14, a front baffle 161 and a rear baffle 162 are respectively arranged at the front end and the rear end of the support frame 2, a screw rod 17 embedded in a nut is arranged between the front baffle 161 and the rear baffle 162, a servo motor 26 is arranged at one end of the screw rod 17, and the nut is fixed on the lower surface of the moving plate 14;
the spray head 12 is arranged at the front end of the moving plate 14, a digital display intelligent pressure gauge 19 with a pressure sensor 191 is arranged on the spray head 12, the ointment pushing mechanism 10 further comprises a variable frequency motor 101, a worm gear reduction box 102 and a screw pump 103, the oil storage tank 4 is arranged on the screw pump 103, and the output end of the screw pump 103 is connected to the oil delivery pipe 6;
the oil supply pipeline 3 is provided with an electromagnetic valve 20, the PLC control module 9 is connected with the variable frequency motor 101, the electronic scale 5, the electromagnetic valve 20, the image recognition module 25 and the servo motor 26, the PLC control module 9 receives a spray head ointment real-time pressure value signal from a pressure sensor 191 of the digital display intelligent pressure gauge 19, when the ointment pressure is lower than a set value, the PLC control module 9 controls the variable frequency motor 101 to accelerate, and when the ointment pressure is higher than the set value, the PLC control module 9 controls the variable frequency motor 101 to decelerate;
the PLC control module 9 receives the ointment spraying track image information of the metal belt surface from the image recognition module 25, compares the ointment spraying track image information with a reference ointment spraying track image, and controls the variable frequency motor 101 to accelerate through the frequency converter when the ointment track in the actual ointment track image is too narrow, so that the rotating speed of the screw pump 103 is accelerated and the output is increased until the track tends to be in a set pattern; when the ointment track in the ointment track image is too wide, the PLC control module 9 controls the variable frequency motor 101 to reduce the speed through the frequency converter, the rotation speed of the screw pump 103 is reduced, and the output is reduced until the track tends to set a pattern; when the ointment track in the ointment track image deviates from the set track, the PLC control module 9 controls the servo motor 26 to rotate forwards or reversely, and the servo motor drives the spray head 12 to move until the track tends to set a pattern;
the PLC control module 9 receives the oil tank storage ointment quantity signal from the weighing sensor 51 of the electronic scale 5, when the ointment pressure is lower than a set value, the PLC control module 9 controls the electromagnetic valve 20 to be opened, and when the ointment pressure is higher than the set value, the PLC control module 9 controls the electromagnetic valve 20 to be closed.
The ointment pushing mechanism 10 is mounted on the electronic scale 5.
A ball valve 21 is mounted on the oil delivery pipe 6. A second return line 22 is located between the tank 4 and the delivery line 6.
Example 2: the optical cable factice spraying device comprises a carrier 1, a support frame 2, an oil supply pipeline 3, an oil storage tank 4, an electronic scale 5 with a weighing sensor 51, an oil delivery pipe 6, a first oil return pipe 7, an oil inlet pipe 8, a PLC control module 9, a factice pushing mechanism 10 and an image recognition module 25, wherein the oil storage tank 4 is arranged on the electronic scale 5, and the image recognition module 25 is used for collecting image information of a metal belt and factice spraying tracks on the surface of the metal belt;
the ointment pushing mechanism 10 is connected to a first port of the three-way joint 11 through the oil delivery pipe 6, a second port of the three-way joint 11 is connected to a spray head 12 through the oil inlet pipe 8, the carrier 1 is positioned right below the spray head 12, a third port of the three-way joint 11 is connected to the oil storage tank 4 through the first oil return pipe 7, two linear rails 13 are fixed on the upper surface of the support frame 2, the linear rails 13 are embedded in grooves of the sliding block 15 fixed on the lower surface of the moving plate 14, a front baffle 161 and a rear baffle 162 are respectively arranged at the front end and the rear end of the support frame 2, a screw rod 17 embedded in a nut is arranged between the front baffle 161 and the rear baffle 162, a servo motor 26 is arranged at one end of the screw rod 17, and the nut is fixed on the lower surface of the moving plate 14;
the spray head 12 is arranged at the front end of the moving plate 14, a digital display intelligent pressure gauge 19 with a pressure sensor 191 is arranged on the spray head 12, the ointment pushing mechanism 10 further comprises a variable frequency motor 101, a worm gear reduction box 102 and a screw pump 103, the oil storage tank 4 is arranged on the screw pump 103, and the output end of the screw pump 103 is connected to the oil delivery pipe 6;
the oil supply pipeline 3 is provided with an electromagnetic valve 20, the PLC control module 9 is connected with the variable frequency motor 101, the electronic scale 5, the electromagnetic valve 20, the image recognition module 25 and the servo motor 26, the PLC control module 9 receives a spray head ointment real-time pressure value signal from a pressure sensor 191 of the digital display intelligent pressure gauge 19, when the ointment pressure is lower than a set value, the PLC control module 9 controls the variable frequency motor 101 to accelerate, and when the ointment pressure is higher than the set value, the PLC control module 9 controls the variable frequency motor 101 to decelerate;
the PLC control module 9 receives the ointment spraying track image information of the metal belt surface from the image recognition module 25, compares the ointment spraying track image information with a reference ointment spraying track image, and controls the variable frequency motor 101 to accelerate through the frequency converter when the ointment track in the actual ointment track image is too narrow, so that the rotating speed of the screw pump 103 is accelerated and the output is increased until the track tends to be in a set pattern; when the ointment track in the ointment track image is too wide, the PLC control module 9 controls the variable frequency motor 101 to reduce the speed through the frequency converter, the rotation speed of the screw pump 103 is reduced, and the output is reduced until the track tends to set a pattern; when the ointment track in the ointment track image deviates from the set track, the PLC control module 9 controls the servo motor 26 to rotate forwards or reversely, and the servo motor drives the spray head 12 to move until the track tends to set a pattern;
the PLC control module 9 receives the oil tank storage ointment quantity signal from the weighing sensor 51 of the electronic scale 5, when the ointment pressure is lower than a set value, the PLC control module 9 controls the electromagnetic valve 20 to be opened, and when the ointment pressure is higher than the set value, the PLC control module 9 controls the electromagnetic valve 20 to be closed.
A weighing display 23 is connected to the weighing cell 51 of the electronic scale 5; the weigh indicator 23 is mounted on a stand 24.
When the optical cable factice spraying device is adopted, the PLC control module controls the variable frequency motor to accelerate when the factice pressure is lower than a set value, and controls the variable frequency motor to decelerate when the factice pressure is higher than the set value; the oil outlet quantity is automatically judged and maintained at a stable numerical value, the ointment is automatically increased or decreased, the uniformity of the coating ointment is ensured, and the yield and the reliability of the performance of the product are improved; secondly, a second return pipe is positioned between the oil storage tank and the oil delivery pipe, a third port of the three-way joint is connected to the oil storage tank through a first oil return pipe, so that redundant output ointment can be returned to the oil storage barrel, and uniform and stable oil filling of the ointment is realized; secondly, the PLC control module receives oil tank storage ointment quantity signals from a weighing sensor of the electronic scale, when the ointment pressure is lower than a set value, the PLC control module controls the electromagnetic valve to be opened, when the ointment pressure is higher than the set value, the PLC control module controls the electromagnetic valve to be closed, oil storage is realized, full automation of oil supply is realized, the ointment storage quantity in the oil storage barrel is maintained, the ointment quantity in the oil storage barrel can be judged automatically, automatic oil supplementing and oil stopping can be realized according to the quantity of the ointment storage quantity, and the operation protection hydraulic pump of the motor is controlled, so that unmanned intelligent operation is realized; and thirdly, the application amount of the ointment can be controlled, the ointment is uniformly smeared at the edge position of the metal belt, the positions of the spray head and the metal belt can be conveniently adjusted, the accuracy of the spraying position is ensured, and the spraying operation of the metal belt with different widths can be realized.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.
Claims (7)
1. An optical cable oleamen spraying device which is characterized in that: the oil storage tank (4) is arranged on the electronic scale (5), and the image recognition module (25) is used for collecting image information of a metal belt and an ointment spraying track on the surface of the metal belt;
the oleamen pushing mechanism (10) is connected to a first port of the three-way joint (11) through an oil conveying pipe (6), a second port of the three-way joint (11) is connected to a spray head (12) through an oil inlet pipe (8), the carrier (1) is positioned right below the spray head (12), a third port of the three-way joint (11) is connected to the oil storage tank (4) through a first oil return pipe (7), two wire rails (13) are fixed on the upper surface of the support frame (2), the wire rails (13) are embedded into grooves of a sliding block (15) fixed on the lower surface of the moving plate (14), a front baffle (161) and a rear baffle (162) are respectively arranged at the front end and the rear end of the support frame (2), a lead screw (17) embedded in a nut is arranged between the front baffle (161) and the rear baffle (162), a servo motor (26) is arranged at one end of the lead screw (17), and the nut is fixed on the lower surface of the moving plate (14);
the oil storage tank (4) is arranged on the screw pump (103), and the output end of the screw pump (103) is connected to the oil delivery pipe (6);
the oil supply pipeline (3) is provided with an electromagnetic valve (20), the PLC control module (9) is connected with the variable frequency motor (101), the electronic scale (5), the electromagnetic valve (20), the image recognition module (25) and the servo motor (26), the PLC control module (9) receives a nozzle ointment real-time pressure value signal from the pressure sensor (191) of the digital display intelligent pressure gauge (19), when the ointment pressure is lower than a set value, the PLC control module (9) controls the variable frequency motor (101) to accelerate, and when the ointment pressure is higher than the set value, the PLC control module (9) controls the variable frequency motor (101) to decelerate;
the PLC control module (9) receives the ointment spraying track image information of the surface of the metal belt from the image recognition module (25), compares the ointment spraying track image information with a reference ointment spraying track image, and controls the variable frequency motor (101) to accelerate through the frequency converter when the ointment track in the actual ointment track image is too narrow, and the rotating speed of the screw pump (103) is accelerated and output to increase until the track tends to set patterns; when the ointment track in the ointment track image is too wide, the PLC control module (9) controls the variable frequency motor (101) to reduce the speed through the frequency converter, the rotating speed of the screw pump (103) is slowed down, the output is reduced, and the track tends to set a pattern; when the ointment track in the ointment track image deviates from the set track, the PLC control module (9) controls the servo motor (26) to rotate forwards or reversely, and the servo motor drives the spray head (12) to move until the track tends to set a pattern;
the PLC control module (9) receives oil tank storage ointment quantity signals from the weighing sensor (51) of the electronic scale (5), when the ointment pressure is lower than a set value, the PLC control module (9) controls the electromagnetic valve (20) to be opened, and when the ointment pressure is higher than the set value, the PLC control module (9) controls the electromagnetic valve (20) to be closed.
2. The fiber optic cable ointment spray device of claim 1, wherein: the ointment pushing mechanism (10) is arranged on the electronic scale (5).
3. The fiber optic cable ointment spray device of claim 1, wherein: the oil delivery pipe (6) is provided with a spherical valve (21).
4. The fiber optic cable ointment spray device of claim 1, wherein: a second return line (22) is located between the oil reservoir (4) and the oil delivery line (6).
5. The fiber optic cable ointment spray device of claim 1, wherein: a weighing display (23) is connected to the weighing cell (51) of the electronic scale (5).
6. The fiber optic cable ointment spray device of claim 5, wherein: the weighing display (23) is arranged on a vertical frame (24).
7. The fiber optic cable ointment spray device of claim 1, wherein: a display screen (27) is connected to the image recognition module (25) for displaying the ointment spray trajectory image in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610578570.8A CN106226875B (en) | 2016-07-21 | 2016-07-21 | Optical cable oleamen spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610578570.8A CN106226875B (en) | 2016-07-21 | 2016-07-21 | Optical cable oleamen spraying device |
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| Publication Number | Publication Date |
|---|---|
| CN106226875A CN106226875A (en) | 2016-12-14 |
| CN106226875B true CN106226875B (en) | 2023-08-25 |
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| CN201610578570.8A Active CN106226875B (en) | 2016-07-21 | 2016-07-21 | Optical cable oleamen spraying device |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107797201B (en) * | 2017-10-17 | 2020-08-11 | 嘉兴晟源工业设计有限公司 | Optical cable factice spraying device |
| CN108469660A (en) * | 2018-06-01 | 2018-08-31 | 浙江富春江光电科技有限公司 | A kind of fiber paste filling on-line monitoring method |
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| CN106226875A (en) | 2016-12-14 |
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