CN203700560U - Superfine metal wire continuous plating automatic production line - Google Patents
Superfine metal wire continuous plating automatic production line Download PDFInfo
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- CN203700560U CN203700560U CN201420035819.7U CN201420035819U CN203700560U CN 203700560 U CN203700560 U CN 203700560U CN 201420035819 U CN201420035819 U CN 201420035819U CN 203700560 U CN203700560 U CN 203700560U
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Abstract
The utility model relates to the technical field of plating devices, in particular to a superfine metal wire continuous plating automatic production line for the solution of a device for plating other metal clad layers on the surface layer of superfine metal wires in the plating industry. The automatic production line adopts a brand-new unwinding mechanism to unwind in constant tension in order to ensure that the metal wire tension remains constant in unwinding; a brand-new driving mechanism ensures that the linear velocity of the metal wires in moving in the production line remain constant and the linear velocity can be adjusted as required so as to meet the requirements of the plating technology; a winding mechanism can wind in the constant moment, and the winding moment can be adjusted on the basis of the thickness of the metal wires; the brand-new winding mechanism can accurately arrange wires on the basis of the winding velocity in order to ensure that the metal wires can be arranged smoothly and beautifully; a buffer mechanism is additionally mounted between the driving mechanism and the winding mechanism, and can balance the velocity difference between the driving mechanism and the winding mechanism.
Description
Technical field
The utility model relates to technical field of plating equipment, relates in particular to the Gas in Ultra-thin Metal Wires continuous electroplating automatic production line for electroplating industry Gas in Ultra-thin Metal Wires top layer electroplating other metals coating equipment solution.
Background technology
The develop rapidly of hyundai electronics industry, the volume of electronic devices and components dwindling at double, this will seek survival, and to produce the starting material of electronic component more meticulous small and exquisite, and even naked eyes are all difficult to observation.In electronic industry, often use through surface-treated thin copper wire, thin copper wire top layer electroplating other metals coating is the technique of often using.And the diameter minimum of thin copper wire has been less than 0.02 millimeter, be only equivalent to 1/3rd of hairline.Because copper wire is too thin, in production, be very easily pulled off.Especially in continuous electroplating process, in order to improve plating production efficiency, the length of production line reaches tens meters long, and thin copper wire is walked very easily and is pulled off the production line high speed of tens meters long, thereby makes Electroplating Production be difficult to efficiently carry out, and quality product is difficult to ensure.Because copper wire is too thin, in electroplating process, conduct electricity, the problems such as rolling winding displacement are all difficult to solve simultaneously.Thereby be badly in need of a kind of brand-new continuously plating product line and solve the problems referred to above.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, and a kind of Gas in Ultra-thin Metal Wires continuous electroplating automatic production line is provided, and has wherein adopted brand-new unreeling structure to carry out permanent tension force and has unreeled, and while ensureing to unreel, wire constant tension is constant; When brand-new driving mechanism guarantee wire moves in production line, linear velocity keeps constant and can adjust as required, to meet the requirement of electroplating technology; Rolling-up mechanism can constant moment of force rolling in the time of rolling, and rolling moment can be according to thickness adjustment wiry; Brand-new rolling-up mechanism can be according to the accurate winding displacement of rolling speed, ensures that wire winding displacement is smooth attractive in appearance; Between driving mechanism and rolling-up mechanism, installed buffer mechanism additional, it can balance driving mechanism and the velocity contrast of winder; Conduction servomechanism uniform in production line is in switching on power to mobile wire, and the rotation of self can help wire to move in coating bath, reduces the resistance that wire moves in coating bath.
For achieving the above object, the utility model is achieved through the following technical solutions: Gas in Ultra-thin Metal Wires continuous electroplating automatic production line, whole production line linearly arranges, head for unreel district, middle part for electroplating workspace, afterbody is rolling district, production line is channel structure; It comprises unreeling structure, guide roller, product line frame, lower stationary tank, upper work nest, electroplating power supply, Gas in Ultra-thin Metal Wires, driving mechanism, buffer gear, rolling-up mechanism, filter, recycle pump, water service pipe, conduction servomechanism, exhaust duct, water shoot, servicesubway one, servicesubway two;
Described product line frame is assembly type mounting structure, described lower stationary tank, filter, recycle pump, water shoot are arranged in product line frame below, upper work nest, exhaust duct, water service pipe are arranged in product line frame middle part, electroplating power supply is arranged in product line frame top, servicesubway one and servicesubway two are arranged side by side in product line frame, present straight line channel structure; Described unreeling structure is placed on the head of production line, and driving mechanism, buffer gear, rolling-up mechanism are placed on the afterbody of production line; Conduction servomechanism need to divide into groups to be arranged on upper work nest inside by electroplating technology, and unreeling structure is equipped with guide roller; Described Gas in Ultra-thin Metal Wires rolling is arranged on unreeling structure, Gas in Ultra-thin Metal Wires is emitted through unreeling structure, enter and electroplate workspace continuous electroplating by guide roller, go out to electroplate workspace after the traction of driven-mechanism wheel obtain power, Gas in Ultra-thin Metal Wires is come rolling-up mechanism through buffer gear and is carried out rolling;
Unreeling structure comprises and unreels frame, tension stringing rifle, unreeling wheel, Torque Controller, unreels motor, brake rubber block, pull bar and speed regulator; Described tension stringing rifle is arranged on and unreels in frame, and the fork of tension stringing rifle is connected with brake rubber block by pull bar, and brake rubber block is embraced the main shaft of unreeling wheel, unreel motor and be connected with the main shaft of unreeling wheel by Torque Controller, speed regulator with unreel motor and be electrically connected;
Described rolling-up mechanism comprises rolling frame, and is installed on winding control device, rolling guide roller, rolling guide wheel, winding motor, shaft coupling, powder clutch, driving gear, rolling encoder, follower gear, electric servo cylinder, bearing support one, winding displacement guide rod, cable guide pulley, winding wheel, tapered end, Scroll, rotary cylinder, swing axle bearing, the rotating disk of rolling frame; Described follower gear, winding wheel, tapered end, Scroll are arranged on one side of rotating disk by bearing support one, tapered end is locked described winding wheel, and the other side of rotating disk is installed with the winding wheel for subsequent use that another set of structure is identical; Rotating disk is connected with rotary cylinder by swing axle bearing, makes rotating disk can drive two groups of winding wheels to do 180 ° of rotations; Winding motor is connected with driving gear by shaft coupling, powder clutch, and driving gear drives winding wheel to rotate by follower gear, and rolling encoder is connected with driving gear; Electric servo cylinder drives cable guide pulley to move linearly along the axis direction of winding wheel by winding displacement guide rod, and winding control device is electrically connected with rolling encoder; Gas in Ultra-thin Metal Wires pile warp, from rolling guide roller, rolling guide wheel, enters winding wheel rolling by cable guide pulley.
Described conduction servomechanism comprises pinch roller, mercury conducting electrode, motor, chain, main driving axle, bevel gear shaft one, bevel gear shaft two, straight tooth gear, conductive casters; Motor reaches main driving axle by chain by power, and by bevel gear shaft one and bevel gear shaft two by transmission of power to the straight tooth gear in electroplating cell body, and drive conductive casters to rotate; Conductive casters top connects mercury conducting electrode, and Gas in Ultra-thin Metal Wires passes through between conductive casters and pinch roller.
Described buffer gear comprises buffer rack, nylon wire, upper stator ring, slide, mobile idler pulley group, balancing weight, lower stator ring; Mobile idler pulley group is fixed on slide, and slide can move up and down along buffer rack; Described nylon wire is walked around after stator ring, and one end of nylon wire connects slide, and the other end connects balancing weight; When described Gas in Ultra-thin Metal Wires passes through buffer rack, will, after being back and forth wound around between mobile idler pulley group and lower stator ring group, going out buffer rack from the other side and enter rolling guide roller.
Described driving mechanism comprises drive chassis, drive power unit, the wheel frame of guide wheel is installed; Described driving power unit is in drive chassis both sides positioned opposite, and each drives power unit to drive a Gas in Ultra-thin Metal Wires; Drive power unit to comprise and drive guide wheel, drive-motor, synchronous pulley, tensioning pulley, driven pulley, head roll, main drive shaft and encoder; Drive-motor drives and connects synchronous pulley, and synchronous pulley connects driven pulley by belt, and main drive shaft is installed on driven pulley, and encoder and head roll are installed on the two ends of main drive shaft, and tightening pulley is adjusted the degree of tightness of belt; After the guide wheel of Gas in Ultra-thin Metal Wires pile warp wheel frame, walk around driving guide wheel, enter head roll and after a circle, drive guide wheel to go out from opposite side on head roll surface.
The utility model beneficial effect is: a kind of Gas in Ultra-thin Metal Wires continuous electroplating automatic production line described in the utility model, and wherein adopt brand-new unreeling structure to carry out permanent tension force and unreeled, while ensureing to unreel, wire constant tension is constant; When brand-new driving mechanism guarantee wire moves in production line, linear velocity keeps constant and can adjust as required, to meet the requirement of electroplating technology; Rolling-up mechanism can constant moment of force rolling in the time of rolling, and rolling moment can be according to thickness adjustment wiry; Brand-new rolling-up mechanism can be according to the accurate winding displacement of rolling speed, ensures that wire winding displacement is smooth attractive in appearance; Between driving mechanism and rolling-up mechanism, installed buffer mechanism additional, it can balance driving mechanism and the velocity contrast of winder; Conduction servomechanism uniform in production line is in switching on power to mobile wire, and the rotation of self can help wire to move in coating bath, reduces the resistance that wire moves in coating bath.
Brief description of the drawings
Fig. 1 is the utility model patent production line front view.
Fig. 2 is the utility model patent production line vertical view.
Fig. 3 is the utility model patent production line side elevational view.
Fig. 4 is the utility model patent unreeling structure schematic diagram.
Fig. 5 is the utility model patent unreeling structure side-view.
Fig. 6 is the utility model patent driving mechanism schematic diagram.
Fig. 7 is the utility model patent buffer gear schematic diagram.
Fig. 8 is the utility model patent buffer gear side-view.
Fig. 9 is the utility model patent rolling-up mechanism schematic diagram.
Figure 10 is the utility model patent rolling-up mechanism schematic top plan view.
Figure 11 is that the utility model patent drives power unit schematic diagram.
Figure 12 is that the utility model patent drives power unit side-view.
Figure 13 is the utility model patent conduction servomechanism schematic diagram.
Number in the figure is: 1 unreeling structure, 2 guide rollers, 3 product line frames, 4 times stationary tanks, work nest on 5, 6 electroplating power supplies, 7 Gas in Ultra-thin Metal Wires, 8 driving mechanisms, 9 buffer gears, 10 rolling-up mechanisms, 11 filters, 12 recycle pumps, 13 water service pipes, 14 conduction servomechanisms, 15 exhaust ducts, 16 water shoots, 17 servicesubways one, 18 servicesubways two, 19 tension stringing rifles, 20 unreeling wheels, 21 Torque Controller, 22 unreel motor, 23 brake rubber blocks, 24 pull bars, 25 speed regulator, 26 wheel frames, 27 drive chassis, 28 drive power unit, 29 buffer racks, 30 nylon wires, stator ring on 31, 32 slides, 33 mobile idler pulley groups, 34 balancing weights, 35 times stator ring groups, 36 winding control devices, 37 rolling guide rollers, 38 rolling frames, 39 rolling guide wheels, 40 winding motors, 41 shaft couplings, 42 powder clutchs, 43 driving gears, 44 rolling encoders, 45 follower gears, 46 electric servo cylinders, 47 bearing supports one, 48 winding displacement guide rods, 49 cable guide pulleys, 50 winding wheels, 51 tapered ends, 52 Scrolls, 53 rotary cylinders, 54 swing axle bearings, 55 rotating disks, 60 drive guide wheel, 61 drive-motor, 62 synchronous pulleys, 63 tightening pulleys, 64 driven pulleys, 65 head rolls, 66 main drive shafts, 67 encoders, 68 pinch rollers, 69 mercury conducting electrode, 70 motors, 71 chains, 72 main driving axles, 73 bevel gear shafts one, 74 bevel gear shafts two, 75 straight tooth gears, 76 conductive casterses.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, 2, 3, Gas in Ultra-thin Metal Wires continuous electroplating automatic production line is made up of unreeling structure 1, guide roller 2, product line frame 3, lower stationary tank 4, upper work nest 5, electroplating power supply 6, Gas in Ultra-thin Metal Wires 7, driving mechanism 8, buffer gear 9, rolling-up mechanism 10, filter 11, recycle pump 12, water service pipe 13, conduction servomechanism 14, exhaust duct 15, water shoot 16, servicesubway 1, servicesubway 2 18 etc., presents straight line channel structure.The operation pedestrian tablecloth is put both sides and is convenient to two channels and produces simultaneously.The each passage of production line can many Gas in Ultra-thin Metal Wires 7 Electroplating Production simultaneously, also can single Electroplating Production, produce the number needs of Gas in Ultra-thin Metal Wires 7 and the quantity of unwinding and rewinding and driver element matches simultaneously.Product line frame 3 is that assembly type mounting structure is convenient to disassembled for transport, lower stationary tank 4, filter 11, recycle pump 12, water shoot 16 are arranged in product line frame 3 belows, upper work nest 5, exhaust duct 15, water service pipe 13 are arranged in product line frame 3 middle parts, electroplating power supply 6 is arranged in product line frame 3 tops, servicesubway 1 and servicesubway 2 18 are arranged side by side in product line frame 3, present straight line channel structure; Unreeling structure 1 is placed on the head of production line, and driving mechanism 8, buffer gear 9, rolling-up mechanism 10 are placed on the afterbody of production line.Conduction servomechanism 14 need to divide into groups to be arranged on upper work nest 5 inside by electroplating technology, whole production line is linearly arranged, head is for unreeling district, middle part is for electroplating workspace, afterbody is rolling district, production line designs for two channels, improve production efficiency, save floor space, when production, Gas in Ultra-thin Metal Wires 7 rolling are arranged on unreeling structure 1, Gas in Ultra-thin Metal Wires 7 is emitted through unreeling structure 1, enter and electroplate workspace continuous electroplating by guide roller 2, go out to electroplate the traction of the driving wheel on driven-mechanism 8 after workspace and obtain power, Gas in Ultra-thin Metal Wires 7 is come rolling-up mechanism 10 through buffer gear 9, rolling-up mechanism 10 is arranged in finished product Gas in Ultra-thin Metal Wires 7 again neat winding on winding wheel 50, after a volume is booked, again changing another sky winding wheel works on.Buffer gear 9 can be eliminated the fluctuation between the section of front and back, and present segment blowing is electroplated work area temporary stoppage, does not affect rolling work below.When simultaneously the speed of current back segment is inconsistent, the velocity contrast of buffer gear before and after can balance.The principles and structure of major parts is as described below.
As shown in Figure 4 and Figure 5, unreeling structure 1 by unreeling frame, tension stringing rifle 19, unreeling wheel 20, Torque Controller 21, unreel motor 22, brake rubber block 23, pull bar 24, speed regulator 25 etc. and form.Tension stringing rifle 19 is arranged on and unreels in frame, and the fork of tension stringing rifle 19 is connected with brake rubber block 23 by pull bar 24, and brake rubber block 23 is embraced the main shaft of unreeling wheel 20, unreels motor 22 and is connected with the main shaft of unreeling wheel 20 by Torque Controller 21.In the time of the main shaft of brake rubber block 23 locking unreeling wheels 20, Torque Controller 21 is skidded, and unreels that motor 22 is rotated further but the main shaft of unreeling wheel 20 does not rotate.When work, Gas in Ultra-thin Metal Wires 7 moves backward under the dragging of driving mechanism 8 that is positioned at production line afterbody, the fork that Gas in Ultra-thin Metal Wires 7 drags while movement on tension stringing rifle 19 swings, fork drives pull bar 24 to move down, decontrol brake rubber block 23, unreeling wheel 20 is unwrapping wire under the driving that unreels motor 22, and the fork in the time that payingoff speed is faster than take-up speed on tension stringing rifle 19 is moving to backswing, fork drives pull bar 24 to move up and brake rubber block 23 is tightened up, suspend unwrapping wire thereby unreeling wheel 20 is stopped operating.In the time that Gas in Ultra-thin Metal Wires 7 continues to move backward, the fork swing that can drag again on tension stringing rifle 19 repeats above unwrapping wire process, and the production rate of payingoff speed and whole production line is adapted.The tension force of tension stringing rifle 19 can be adjusted according to the intensity of Gas in Ultra-thin Metal Wires 7, avoids because of overtension, Gas in Ultra-thin Metal Wires 7 being broken, thus the normal production of the super Gas in Ultra-thin Metal Wires 7 of guarantee.
As shown in Figure 6, driving mechanism 8 is made up of drive chassis 27, driving power unit 28, wheel frame 26 etc.Drive power unit 28 in drive chassis 27 both sides positioned opposite, each drives power unit 28 to drive a Gas in Ultra-thin Metal Wires 7.Drive power unit structure as shown in Figure 11 and Figure 12, by driving guide wheel 60, drive-motor 61, synchronous pulley 62, tensioning pulley 63, driven pulley 64, head roll 65, main drive shaft 66, encoder 67 etc. to form.Drive-motor 61 is reached power main drive shaft 66 and drives head roll 65 to rotate by toothed belt transmission, and the other end of head roll 65 connects encoder 67 by main drive shaft 66, and tightening pulley 63 is used for adjusting the degree of tightness of belt.When work, after the guide wheel of Gas in Ultra-thin Metal Wires 7 pile warp wheel frames 26, walk around and drive guide wheel 60, enter head roll 65 and after a circle, drive guide wheel 60 to go out from opposite side on head roll 65 surfaces, thereby obtain power.The speed of drive-motor 61 is adjustable, and can speed be fed back to production line control system by encoder 67 to match with the speed of rolling-up mechanism 10.
As shown in Figure 9 and Figure 10, described rolling-up mechanism 10 comprises rolling frame 38, and is installed on winding control device 36, rolling guide roller 37, rolling guide wheel 39, winding motor 40, shaft coupling 41, powder clutch 42, driving gear 43, rolling encoder 44, follower gear 45, electric servo cylinder 46, bearing support 1, winding displacement guide rod 48, cable guide pulley 49, winding wheel 50, tapered end 51, Scroll 52, rotary cylinder 53, swing axle bearing 54, the rotating disk 55 of rolling frame 38; Described follower gear 45, winding wheel 50, tapered end 51, Scroll 52 are arranged on one side of rotating disk 55 by bearing support 1, tapered end 51 is locked described winding wheel 50, and the other side of rotating disk 55 is installed with the winding wheel for subsequent use 50 that another set of structure is identical; Rotating disk 55 is connected with rotary cylinder 53 by swing axle bearing 54, makes rotating disk 55 can drive two groups of winding wheels 50 to do 180 ° of rotations; Winding motor 40 is connected with driving gear 43 by shaft coupling 41, powder clutch 42, and driving gear 43 drives winding wheel 50 to rotate by follower gear 45, and rolling encoder 44 is connected with driving gear 43; After winding wheel 50 is full, rotary cylinder 53 rotates 180 ° makes the follower gear 45 of winding wheel for subsequent use 50 be meshed with driving gear 43, thereby makes winding wheel for subsequent use 50 start to rotate rolling.And the winding wheel 50 of receiving full Gas in Ultra-thin Metal Wires 7 can be unloaded and load onto new empty winding wheel as for subsequent use by dismounting tapered end 51, prepare next time and replace.In wrapup procedure, Gas in Ultra-thin Metal Wires 7 neatly need be arranged on winding wheel 50 by layer uniformly, electric servo cylinder 46 drives cable guide pulley 49 to move linearly along the axis direction of winding wheel 50 by winding displacement guide rod 48, and winding control device 36 is electrically connected with rolling encoder 44; The angular velocity information control electric servo cylinder 46 of the winding wheel 50 that winding control device 36 feeds back by rolling encoder 44 moves linearly in proportion, be that winding wheel 50 often turns around, electric servo cylinder 46 drives distance that cable guide pulley 49 moves should equal the diameter of Gas in Ultra-thin Metal Wires 7.Gas in Ultra-thin Metal Wires 7 just can neatly be arranged on winding wheel 50 uniformly from level to level like this.The use of powder clutch 42, can adjust according to the thickness of Gas in Ultra-thin Metal Wires 7 size of the moment of rolling, so just can ensure to drag when motionless when Gas in Ultra-thin Metal Wires 7 meets obstructions, powder clutch 42 can be by power cut, and Gas in Ultra-thin Metal Wires 7 can not be pulled off, thus the normal production of guarantee Gas in Ultra-thin Metal Wires 7.
As shown in Figure 7 and Figure 8, buffer gear 9 comprises buffer rack 29, nylon wire 30, upper stator ring 31, slide 32, mobile idler pulley group 33, balancing weight 34, lower stator ring 35; Mobile idler pulley group 33 is fixed on slide 32, and slide 32 can move up and down along buffer rack 29; Described nylon wire 30 is walked around after stator ring 31, and one end of nylon wire 30 connects slide 32, and the other end connects balancing weight 34, and slide 32 positions keep stable by balancing weight 34; When described Gas in Ultra-thin Metal Wires 7 passes through buffer rack 29, will, after being back and forth wound around between mobile idler pulley group 33 and lower stator ring group 35, going out buffer rack 29 from the other side and enter rolling guide roller 37.Like this, on buffer rack 29, just there is the deposit of the Gas in Ultra-thin Metal Wires 7 of certain length, when rolling-up mechanism 10 speed are below when supplied materials is slow soon and above, under the traction of Gas in Ultra-thin Metal Wires 7, slide 32 will move down, between mobile idler pulley group 33 and lower stator ring 35, distance will shorten, and on buffer rack 29, the Gas in Ultra-thin Metal Wires 7 of deposit will compensate front supplied materials deficiency.In the time that front supplied materials speed is fast and back rolling speed when slow, slide 32 will move up, and between mobile idler pulley group 33 and lower stator ring 35, distance is elongated, and unnecessary Gas in Ultra-thin Metal Wires 7 will be laid on buffer rack 29.Gas in Ultra-thin Metal Wires 7 is by the adjusting of buffer rack 29, can balance before and after the travelling speed of section, make automatic production line operation keep smooth and easy, improved production efficiency.
As shown in figure 13, conduction servomechanism 14 comprises pinch roller 68, mercury conducting electrode 69, motor 70, chain 71, main driving axle 72, bevel gear shaft 1, bevel gear shaft 2 74, straight tooth gear 75, conductive casters 76; Motor 70 reaches main driving axle 72 by chain 71 by power, and by bevel gear shaft 1 and bevel gear shaft 2 74 by transmission of power to the straight tooth gear 75 in electroplating cell body, and drive conductive casters 76 to rotate; Conductive casters 76 tops connect mercury conducting electrode 69, and the effect of mercury conducting electrode 69 is that one end of electrode can rotate together with conductive casters 76, and the other end that connects power cathode can maintain static.When Gas in Ultra-thin Metal Wires 7 between conductive casters 76 and pinch roller 68 by time, conductive casters 76 contacts and follows Gas in Ultra-thin Metal Wires 7 with Gas in Ultra-thin Metal Wires 7 all the time and synchronously rotates, makes like this Gas in Ultra-thin Metal Wires 7 connect by conductive casters 76 and electroplating power supply negative electrode, thus acquisition power supply.And the synchronous rotation of conductive casters 76 and Gas in Ultra-thin Metal Wires 7 not only can not increase the resistance that Gas in Ultra-thin Metal Wires 7 moves in plating tank, movement that on the contrary can power-assisted Gas in Ultra-thin Metal Wires 7, ensures that Gas in Ultra-thin Metal Wires 7 is mobile in cell body and is not pulled off thereby reduce resistance that Gas in Ultra-thin Metal Wires 7 moves.
The above is only preferred embodiment of the present utility model, and the equivalence of doing according to structure, feature and principle described in the utility model patent claim therefore all changes or modifies, and is included in the utility model patent claim.
Claims (4)
1. Gas in Ultra-thin Metal Wires continuous electroplating automatic production line, is characterized in that: whole production line linearly arranges, head for unreel district, middle part for electroplating workspace, afterbody is rolling district, production line is channel structure; It comprises unreeling structure, guide roller, product line frame, lower stationary tank, upper work nest, electroplating power supply, Gas in Ultra-thin Metal Wires, driving mechanism, buffer gear, rolling-up mechanism, filter, recycle pump, water service pipe, conduction servomechanism, exhaust duct, water shoot, servicesubway one, servicesubway two;
Described product line frame is assembly type mounting structure, described lower stationary tank, filter, recycle pump, water shoot are arranged in product line frame below, upper work nest, exhaust duct, water service pipe are arranged in product line frame middle part, electroplating power supply is arranged in product line frame top, servicesubway one and servicesubway two are arranged side by side in product line frame, present straight line channel structure; Described unreeling structure is placed on the head of production line, and driving mechanism, buffer gear, rolling-up mechanism are placed on the afterbody of production line; Conduction servomechanism need to divide into groups to be arranged on upper work nest inside by electroplating technology, and unreeling structure is equipped with guide roller; Described Gas in Ultra-thin Metal Wires rolling is arranged on unreeling structure, Gas in Ultra-thin Metal Wires is emitted through unreeling structure, enter and electroplate workspace continuous electroplating by guide roller, go out to electroplate workspace after the traction of driven-mechanism wheel obtain power, Gas in Ultra-thin Metal Wires is come rolling-up mechanism through buffer gear and is carried out rolling;
Unreeling structure comprises and unreels frame, tension stringing rifle, unreeling wheel, Torque Controller, unreels motor, brake rubber block, pull bar and speed regulator; Described tension stringing rifle is arranged on and unreels in frame, and the fork of tension stringing rifle is connected with brake rubber block by pull bar, and brake rubber block is embraced the main shaft of unreeling wheel, unreel motor and be connected with the main shaft of unreeling wheel by Torque Controller, speed regulator with unreel motor and be electrically connected;
Described rolling-up mechanism comprises rolling frame, and is installed on winding control device, rolling guide roller, rolling guide wheel, winding motor, shaft coupling, powder clutch, driving gear, rolling encoder, follower gear, electric servo cylinder, bearing support one, winding displacement guide rod, cable guide pulley, winding wheel, tapered end, Scroll, rotary cylinder, swing axle bearing, the rotating disk of rolling frame; Described follower gear, winding wheel, tapered end, Scroll are arranged on one side of rotating disk by bearing support one, tapered end is locked described winding wheel, and the other side of rotating disk is installed with the winding wheel for subsequent use that another set of structure is identical; Rotating disk is connected with rotary cylinder by swing axle bearing, makes rotating disk can drive two groups of winding wheels to do 180 ° of rotations; Winding motor is connected with driving gear by shaft coupling, powder clutch, and driving gear drives winding wheel to rotate by follower gear, and rolling encoder is connected with driving gear; Electric servo cylinder drives cable guide pulley to move linearly along the axis direction of winding wheel by winding displacement guide rod, and winding control device is electrically connected with rolling encoder; Gas in Ultra-thin Metal Wires pile warp, from rolling guide roller, rolling guide wheel, enters winding wheel rolling by cable guide pulley.
2. Gas in Ultra-thin Metal Wires continuous electroplating automatic production line according to claim 1, is characterized in that: described conduction servomechanism comprises pinch roller, mercury conducting electrode, motor, chain, main driving axle, bevel gear shaft one, bevel gear shaft two, straight tooth gear, conductive casters; Motor reaches main driving axle by chain by power, and by bevel gear shaft one and bevel gear shaft two by transmission of power to the straight tooth gear in electroplating cell body, and drive conductive casters to rotate; Conductive casters top connects mercury conducting electrode, and Gas in Ultra-thin Metal Wires passes through between conductive casters and pinch roller.
3. Gas in Ultra-thin Metal Wires continuous electroplating automatic production line according to claim 2, is characterized in that: described buffer gear comprises buffer rack, nylon wire, upper stator ring, slide, mobile idler pulley group, balancing weight, lower stator ring; Mobile idler pulley group is fixed on slide, and slide can move up and down along buffer rack; Described nylon wire is walked around after stator ring, and one end of nylon wire connects slide, and the other end connects balancing weight; When described Gas in Ultra-thin Metal Wires passes through buffer rack, will, after being back and forth wound around between mobile idler pulley group and lower stator ring group, going out buffer rack from the other side and enter rolling guide roller.
4. Gas in Ultra-thin Metal Wires continuous electroplating automatic production line according to claim 3, is characterized in that: described driving mechanism comprises drive chassis, drive power unit, the wheel frame of guide wheel is installed; Described driving power unit is in drive chassis both sides positioned opposite, and each drives power unit to drive a Gas in Ultra-thin Metal Wires; Drive power unit to comprise and drive guide wheel, drive-motor, synchronous pulley, tensioning pulley, driven pulley, head roll, main drive shaft and encoder; Drive-motor drives and connects synchronous pulley, and synchronous pulley connects driven pulley by belt, and main drive shaft is installed on driven pulley, and encoder and head roll are installed on the two ends of main drive shaft, and tightening pulley is adjusted the degree of tightness of belt; After the guide wheel of Gas in Ultra-thin Metal Wires pile warp wheel frame, walk around driving guide wheel, enter head roll and after a circle, drive guide wheel to go out from opposite side on head roll surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420035819.7U CN203700560U (en) | 2014-01-21 | 2014-01-21 | Superfine metal wire continuous plating automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420035819.7U CN203700560U (en) | 2014-01-21 | 2014-01-21 | Superfine metal wire continuous plating automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN203700560U true CN203700560U (en) | 2014-07-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420035819.7U Withdrawn - After Issue CN203700560U (en) | 2014-01-21 | 2014-01-21 | Superfine metal wire continuous plating automatic production line |
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| CN (1) | CN203700560U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741186A (en) * | 2014-01-21 | 2014-04-23 | 广东保迪环保电镀设备有限公司 | Automatic production line for continuous electroplating of ultrafine metal wire |
| CN104562118A (en) * | 2014-12-22 | 2015-04-29 | 广东保迪环保电镀设备有限公司 | Coil-to-coil continuous electroplating production line |
| CN112442717A (en) * | 2020-11-12 | 2021-03-05 | 山东大业股份有限公司 | Metal wire copper plating equipment |
-
2014
- 2014-01-21 CN CN201420035819.7U patent/CN203700560U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741186A (en) * | 2014-01-21 | 2014-04-23 | 广东保迪环保电镀设备有限公司 | Automatic production line for continuous electroplating of ultrafine metal wire |
| CN103741186B (en) * | 2014-01-21 | 2016-04-20 | 广东保迪环保电镀设备有限公司 | Gas in Ultra-thin Metal Wires continuous electroplating automatic production line |
| CN104562118A (en) * | 2014-12-22 | 2015-04-29 | 广东保迪环保电镀设备有限公司 | Coil-to-coil continuous electroplating production line |
| CN104562118B (en) * | 2014-12-22 | 2017-05-10 | 广东保迪环保电镀设备有限公司 | Coil-to-coil continuous electroplating production line |
| CN112442717A (en) * | 2020-11-12 | 2021-03-05 | 山东大业股份有限公司 | Metal wire copper plating equipment |
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