CN208914554U - A kind of outdoor optical cable sheath process units - Google Patents
A kind of outdoor optical cable sheath process units Download PDFInfo
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- CN208914554U CN208914554U CN201821377728.6U CN201821377728U CN208914554U CN 208914554 U CN208914554 U CN 208914554U CN 201821377728 U CN201821377728 U CN 201821377728U CN 208914554 U CN208914554 U CN 208914554U
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- 238000000034 method Methods 0.000 title claims abstract description 34
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- 238000003860 storage Methods 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 241000606750 Actinobacillus Species 0.000 claims abstract description 14
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000001514 detection method Methods 0.000 claims abstract description 8
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- 238000004049 embossing Methods 0.000 claims abstract description 8
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- 238000005507 spraying Methods 0.000 claims abstract description 6
- 238000006073 displacement reaction Methods 0.000 claims description 12
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
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- 239000004411 aluminium Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
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- 238000003466 welding Methods 0.000 description 2
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- 239000002674 ointment Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
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- Manufacturing Of Electric Cables (AREA)
Abstract
The utility model relates to a kind of outdoor optical cable sheath process units, including active actinobacillus frame, tension dancing wheel, metal tape puts tape holder, metal tape automatic adhesive device, automatic tape storage bin, embossing calender, mold workbench, extrusion molding host, main control electric cabinet, mobile hot sink, the double-deck fixed cold rinse bank, steam drying device, diameter survey meter, defect detection device, metering spray code spraying apparatus, caterpillar-tractor, automatic wire storage device and take-up stand, it is characterized in that, described device further includes that can be rotated guide rod support, commutate guide wheel and be set to take-up stand before bus cable device.The degree of automation of the entire production line described in the utility model is higher, being used in conjunction with each other between each unit, reduces the production cost of enterprise on the basis of guaranteeing safety, and improve the first-time qualification rate of production efficiency and product.
Description
Technical field
The utility model relates to optical cable fields, and in particular to a kind of outdoor optical cable sheath process units.
Background technique
The fast development of the communications industry makes the cable manufactures for needing more high quality.The production procedure of optical cable mainly includes
Four coloring, secondary coating, stranding and sheath processes.Wherein sheath technique is according to the different use laid condition of optical cable in cable
Increase different protective layers outside core, to meet the protection under different condition to optical fiber.Therefore, sheath is resisted extraneous each as optical cable
The protective layer of kind of Special complex environment needs to have excellent mechanical performance and the performances such as resistant to chemical etching.The specific of sheath adds
Work process generally comprises: by semi-finished product cable core, outsourcing layer of surface smears the steel aluminium strip of ointment on sheathing line first, so
It is outer afterwards to squeeze one layer of plastic wraps, rolling after cooling at 2km or 3km wire coil for optical cable.In entire sheath production process, due to
The cable core length that cabling procedure produces whole disk semi-finished product is generally 24km or 36km, and carries out outer probationer nurse postpartum in sheath process,
Need to cut into the finished product cable of every disk 2km or 3km length, to meet the needs of client.In existing production process, mainly deposit
In following problems: 1. due to steel aluminium strip length limitation, when steel aluminium strip every disk residue 200m, line speed by high speed
80m/min is down to 20m/min, after manual operation is by the steel aluminium strip of storage certain length into tape storage bin, with an other disk
The outer end of steel aluminium strip carries out welding with mash welder, and removes the plastic film on steel aluminium strip surface before welding；2. in take-up,
It needs treucher being attached to take-up stand, its rotation speed and takeup tension is controlled by manual operation take-up stand, and arranged manually
Line；3. when 2km the or 3km length of every disk will reach, it is also necessary to the cutting of production line reduction of speed carries out the replacement of take-up reel,
During replacement, the finished product cable of production can only be taped against on ground, could the cable by ground slowly after waiting plates to finish changing
It winds on plate.Step in the above process not only some need manual operation and will just can be carried out after production line reduction of speed, lead
Cause the inefficient of the entire production line, but also because of manual operation during be easy to appear operation error, to substandard products occur,
And there are security risks.To solve the above-mentioned problems, the utility model that Authorization Notice No. is CN204945452U in the prior art
Patent discloses a kind of cable jacket production line, include active paying out machine, the first tension dancing device, steel band put band machine,
Wire bonding band machine, steel band belt machine, steel band embossing calender, gel filling device, longitudinal wrap mould table, extrusion main unit, mobile sink, fixation
Sink, blow-dry device, caliper, colour band inker, caterpillar-tractor, the second tension dancing device, admission machine and master control electricity
Case.The utility model utilizes each device and mechanism by cooperation, realizes the automatic production of cable jacket overall process, Ke Yi
The splicing of steel band is carried out under non-stop-machine state, high degree of automation reduces manpower consuming, although can mention to a certain extent
High efficiency reduces cost, but remains unchanged the problems such as being difficult to ensure during take-up there are inefficiency and final product quality.
Summary of the invention
The purpose of the utility model is to overcome the deficiencies in the prior art, propose that one kind not only can guarantee final product quality, but also can
Improve the outdoor optical cable sheath process units of production efficiency.
The outdoor optical cable sheath process units of the utility model, including the active unwrapping wire successively discharged according to production procedure
Frame, tension dancing wheel, metal tape put tape holder, metal tape automatic adhesive device, automatic tape storage bin, embossing calender, mold workbench, squeeze
Mould host, main control electric cabinet, mobile hot sink, the double-deck fixed cold rinse bank, steam drying device, diameter survey meter, defect
Detection device, metering spray code spraying apparatus, caterpillar-tractor, automatic wire storage device and take-up stand, described device further include that can be rotated
Guide rod support, commutation guide wheel and be set to take-up stand before bus cable device, it is described can be rotated guide rod support be set to active unwrapping wire
Between frame and tension dancing wheel and controllable active actinobacillus frame moves left and right, thus guarantee the unwrapping wire center of active actinobacillus frame with
The center of tension dancing wheel is relatively point-blank.The guide rod support that can be rotated includes the fixation on fixed bracket
Bottom plate, pivotable sole plate that is being flexibly connected by rotation axis with fixed bottom plate and being located at fixed substrate, pivotable sole plate
It is also symmetrically arranged with adjustment spring between fixed bottom plate, is symmetrically arranged in the pivotable sole plate close to the side of active actinobacillus frame
Vertical guide stem, the other side are equipped with limited block and inductor, and middle position is equipped with horizontal roller.During the work time, cable core
Line passes through among two vertical guide stem, after horizontal roller, on two wheels of tension dancing wheel.When inductor senses
When deviateing the central axes of entire process units to core, pivotable sole plate can be rotated with rotation axis by adjustment spring, thus
The central axes of the moving direction and whole device that guarantee core are consistent.
Further, the outdoor optical cable sheath process units of the utility model, the bus cable device are 4 axis joint mechanical arms,
Including stepper motor, the swing mechanism on pedestal for being used to drive bus cable device, first be flexibly connected with swing mechanism
Joint, and the second joint, third joint and the winding displacement arm that are successively flexibly connected, winding displacement arm front end is equipped with can clamp system.Its
Middle swing mechanism is all driven by stepper motor between each joint by the way of gear engagement, and winding displacement arm passes through above-mentioned
The achievable front and back of cooperation of each component, rotation up and down, on left and right directions.
Further, the outdoor optical cable sheath process units of the utility model, the automatic wire storage device its far from take-up stand
One end be fixing coaxial reverse wheel, the other end be packaged type coaxial reversing wheel, when take-up stand stop removable disk when, move
The coaxial reversing wheel of formula starts, and commutation guide wheel is cooperated to carry out mobile storage line to the direction far from take-up stand.
Further, the outdoor optical cable sheath process units of the utility model, the metal tape put tape holder, and metal tape glues automatically
Connection device and automatic tape storage bin are by using main control electric cabinet Mechatronics control.
Further, the outdoor optical cable sheath process units of the utility model, the fixed cold rinse bank of bilayer are upper and lower two
Layer sink, sink both ends water receiving case, the coaxial double guide wheels of installation in water tank, it is ensured that optical cable can be adequately cooled in dragger
The place setting wheel bracket of outlet, the installation commutation guide wheel on bracket, the end face of the guide wheel that commutates and ground in certain
Oblique angle, to be transitioned into storage rack guide wheel well.
Further, the outdoor optical cable sheath process units of the utility model, the automatic tape storage bin are equipped with and start switch,
It is described to start switch to be mounted on metal tape and putting scarce material infra-red sensor switch on tape holder.
Compared with prior art, the utility model has technical effect beneficial below:
A kind of outdoor optical cable sheath process units of the utility model, the fixed cold rinse bank of bilayer therein can make optical cable
It is more fully cooled down, to guarantee the quality of optical cable；And it by rotatable guide rod support, commutation guide wheel and is set to
The components such as bus cable device are used cooperatively before take-up stand, instead of the mode of operation of artificial winding displacement, not only reduce the consumption of manpower
Take；The first-time qualification rate of production efficiency and product is improved, and is eliminated because of manual operation bring security risk.
Detailed description of the invention
Fig. 1 and Fig. 2 is the utility model structure diagram, in which: 1. active actinobacillus frames；2. can be rotated guide rod support；
3. dancing wheel；4. metal tape puts tape holder；5. metal tape automatic adhesive device；6. automatic tape storage bin；7. embossing calender；8. mold forms
Platform；9. extrusion molding host；10. main control electric cabinet；11. mobile hot sink；12. the double-deck fixed cold rinse bank；12-1. coaxial pair is led
Wheel；13. automatic wire storage device；13-1. coaxial reversing wheel；14. drying device of drying；15. caliper；16. defect detection device；
17. metering marking device；18. caterpillar tractor；19. commutate guide wheel；20. bus cable device；30. take-up stand.
Fig. 3 is that can be rotated guide rod support structure top view, wherein 21. pivotable sole plates；22. vertical guide stem；23. water
Flat roller；25. fixed bottom plate；26. limited block；27. inductor；28. adjustment spring.
Fig. 4 is that can be rotated guide rod support structure front view, wherein 24. rotation axis；29. fixed bracket.
Fig. 5 is bus cable device structural schematic diagram, wherein 201. pedestals；202. swing mechanism；203. first joints；204. the
Two joints；205. third joints；206. winding displacement arms 207. can clamp system.
Specific embodiment
The utility model is described in further detail below with reference to specific embodiment.
As shown in Figs. 1-5, a kind of outdoor optical cable sheath process units of the utility model, including successively according to production procedure
The active actinobacillus frame 1 of discharge, tension dancing wheel 3, metal tape put tape holder 4, metal tape automatic adhesive device 5, automatic tape storage bin 6,
Embossing calender 7, mold workbench 8, extrusion molding host 9, main control electric cabinet 10, mobile hot sink 11, the double-deck fixed cold rinse bank
12, steam drying device 13, diameter survey meter 15, defect detection device 16, metering spray code spraying apparatus 17, caterpillar-tractor 18, from
Dynamic wire storage device 13 and take-up stand 30, described device further include that can be rotated guide rod support 2, commutation guide wheel 19 and be set to receive
Bus cable device 20 before coil holder 30, it is described can be rotated guide rod support 2 be set between active actinobacillus frame 1 and tension dancing wheel 3 and
Controllable active actinobacillus frame 1 moves left and right.The guide rod support 2 that can be rotated includes the fixation bottom plate on fixed bracket 29
25, pivotable sole plate 21 that is being flexibly connected by rotation axis 24 with fixed bottom plate 25 and being located above fixed bottom plate 25 can turn
Adjustment spring 28, close active actinobacillus frame in the pivotable sole plate 21 are also symmetrically arranged between dynamic bottom plate 21 and fixed bottom plate 25
1 side is symmetrically arranged with vertical guide stem 22, and the other side is equipped with limited block 26 and inductor 27, and middle position is equipped with horizontal rolling
Wheel 23.Main control electric cabinet 10 therein controls the speed of production of the entire production line, the heating system of extruding machine and all devices
Work.Suitable mounting distance is equipped between above-mentioned each equipment, and the main center line of all devices is on same straight line.?
In presently preferred embodiment, the vertical guide stem 22, limited block 26 and inductor 27 are all symmetrically arranged with two along main center line respectively
It is a, and the bus cable device 20 includes the swing mechanism 202 on pedestal 201, first be flexibly connected with swing mechanism 202
Joint 203, and the second joint 204, third joint 205 and the winding displacement arm 206 that are successively flexibly connected, 206 front end of winding displacement arm is set
Have can clamp system 207, swing mechanism 202 can be used the mode of gear engagement, all driven by stepper motor between each joint
It is dynamic.Metal tape puts tape holder 4, and metal tape automatic adhesive device 5 and automatic tape storage bin 6 are electromechanical by using main control electric cabinet 10
Overall-in-one control schema, and automatic tape storage bin 6 is equipped with and starts switch, it is described to start switch to be mounted on metal tape and putting lacking on tape holder 4
Expect infra-red sensor switch.Steel aluminium strip automatic adhesive device in presently preferred embodiment includes four movements, is respectively clamped dynamic
Work, shear action, gluing movement, pressure viscosity movement.
The fixed cold rinse bank 12 of bilayer be upper layer and lower layer sink, sink both ends water receiving case, automatic wire storage device 13
One end is fixing coaxial reverse wheel 13-2, and the other end is the coaxial reversing wheel 13-1 of packaged type, is led for installation coaxial pair in water tank
12-1 is taken turns, the place setting wheel bracket in the outlet of dragger, the installation commutation guide wheel 19 on bracket, commutation guide wheel 19
End face and ground in the oblique angle between 50 ° -70 °.
When production, cable core disk, take-up reel are respectively installed on active actinobacillus frame 1 and take-up stand 30 first, and by a portion
Part is all installed in place；Active actinobacillus frame 1 releases core, two vertical guide stem 22 of the core from rotatable guide rod support 2
Centre passes through, after horizontal roller 23, on two wheels of tension dancing wheel 3.When inductor 27 senses core
When deviateing the central axes of entire process units, pivotable sole plate 21 can be rotated with rotation axis 24 by adjustment spring 28, to protect
The central axes of the moving direction and whole device of demonstrate,proving core are consistent.One wheel of tension dancing wheel 3 is fixedly mounted, and leads to
Cross the moving distance of another wheel of the pressure control of cylinder, to guarantee that core has certain tensile force, then core from
Metal tape put tape holder 4, metal tape automatic adhesive device 5, automatic tape storage bin 6, embossing calender 7 top pass through, arrive mold workbench
8.The installation metal tape of whole disk metal tape is put on tape holder 4, has some tension to release metal tape, metal tape automatic adhesive is passed through and fills
Set 5, into automatic tape storage bin 7, around after its exit guide wheel, into embossing calender 8 after at certain depth corrugated metal band,
Mold workbench 8 is reached, core and corrugated metal band are then passed through into mold workbench 8 together, wrinkle steel band package is arrived
On core, across the head of extrusion molding host 9.
The traction rope of certain length is sequentially passed through since caterpillar-tractor 18 simultaneously: caterpillar-tractor 18, meter
Rice spray code spraying apparatus 17, defect detection device 16, diameter survey meter 15, steam drying device 14, then around double-deck fixed cold
After coaxial double guide wheel 12-1 at 12 both ends of sink, mobile hot sink 11 is passed through, reaches 9 Handpiece Location of extrusion molding host；
Then the cable core for wrapping up metal tape before is attached with traction rope, the equipment of linkage in need all convert
To after linkage status, start extrusion molding host 9 and caterpillar-tractor 18.It is wrapped up at this point, caterpillar-tractor 18 is driven by traction rope
The cable core of metal tape is walked forward, and certain screw speed is arranged in extrusion molding host 9, is exported from head and is squeezed out protective cover material, and package arrives
Surfaces of metallic strip passes sequentially through mobile hot sink 11, the double-deck fixed cold rinse bank 12, steam drying device 14, diameter detection
Instrument 15, defect detection instrument 16, metering spray code spraying apparatus 17 cut off the connector connecting with traction rope, pass through after caterpillar-tractor 18
Inclined commutation guide wheel 19, by the optical cable after being fully cooled on storage line rack device 13, the rear winding displacement for passing through bus cable device 20
Arm 206 and can clamp system 207, in the aperture for the side plate that end have through disk and fix, starting take-up stand 30 uses winding displacement
Device 20 replaces the arm of operator, carries out winding displacement.
When metal tape will be finished, be mounted on metal tape put tape holder 4 scarce material infra-red sensor switch signal it is defeated
Out, the storage tape starting of automatic tape storage bin 6, carries out storage band.When metal tape, which completely disengages metal tape, puts tape holder 4, storage band stops
Only, at the same the pinching action of metal tape automatic adhesive device 5 start, next shear action, gluing movement, pressure viscosity movement according to
Secondary progress, completes the bonding of metal tape.
When finished product cable is produced to the segment length of 2km or 3km, cutting replacement take-up reel stops take-up stand 30, bus cable device 20
The clamp system of most leading portion optical cable is clamped, while the coaxial reversing wheel 13-1 starting of the packaged type of storage line rack device 13,
Direction far from take-up stand 30 is moved, and storage line is started.After the completion of take-up reel replacement, the clamp system pine of bus cable device 20
It opens, take-up stand 30 starts to start take-up, and the coaxial reversing wheel 13-1 of the packaged type of automatic wire storage device 13 stops, in take-up speed
During degree is accelerated, coaxial reversing wheel 13-1 gradually returns to original position, and storage line terminates.
The degree of automation of entire sheath process units described in the utility model is higher, the phase between each unit
It is mutually used cooperatively, reduces the production cost of enterprise on the basis of guaranteeing safety, and improve the primary of production efficiency and product
Qualification rate.
Claims (6)
1. a kind of outdoor optical cable sheath process units, including the active actinobacillus frame (1) successively discharged according to production procedure, tension dance
Step wheel (3), metal tape is put tape holder (4), metal tape automatic adhesive device (5), automatic tape storage bin (6), embossing calender (7), mold at
Type platform (8), extrusion molding host (9), main control electric cabinet (10), mobile hot sink (11), the double-deck fixed cold rinse bank (12), steam
Drying device (14), diameter survey meter (15), defect detection device (16), metering spray code spraying apparatus (17), caterpillar-tractor (18),
Automatic wire storage device (13) and take-up stand (30), which is characterized in that described device further include can be rotated guide rod support (2),
Bus cable device (20) before take-up stand (30) is commutated guide wheel (19) and is set to, described can be rotated guide rod support (2) are set to actively
Between pay off rack (1) and tension dancing wheel (3) and controllable active actinobacillus frame (1) moves left and right；It is described to can be rotated guide rod branch
Frame (2) includes the fixation bottom plate (25) on fixed bracket (29), even by rotation axis (24) and fixed bottom plate (25) activity
Pivotable sole plates (21) connecing and positioned at fixed bottom plate (25) above, between pivotable sole plate (21) and fixed bottom plate (25)
It is also symmetrically arranged with adjustment spring (28), the side on the pivotable sole plate (21) close to active actinobacillus frame (1) is symmetrically arranged with vertical
Straight guide rod (22), the other side are equipped with limited block (26) and inductor (27), and middle position is equipped with horizontal roller (23).
2. outdoor optical cable sheath process units according to claim 1, which is characterized in that the bus cable device (20) is 4
Axis joint mechanical arm, including driving the stepper motor of bus cable device (20), the swing mechanism (202) being set on pedestal (201), with
Swing mechanism (202) be flexibly connected the first joint (203), and be successively flexibly connected second joint (204), third joint
(205) with winding displacement arm (206), winding displacement arm (206) front end is equipped with can clamp system (207).
3. outdoor optical cable sheath process units according to claim 2, which is characterized in that the automatic wire storage device (13)
Its one end far from take-up stand (30) is fixing coaxial reverse wheel (13-2), and the other end is the coaxial reversing wheel (13- of packaged type
1)。
4. outdoor optical cable sheath process units according to claim 3, which is characterized in that the metal tape puts tape holder (4),
Metal tape automatic adhesive device (5) and automatic tape storage bin (6) are by using main control electric cabinet (10) Mechatronics control.
5. outdoor optical cable sheath process units according to claim 4, which is characterized in that the fixed cold rinse bank of bilayer
It (12) is upper layer and lower layer sink, sink both ends water receiving case, the coaxial double guide wheels (12-1) of installation in water tank, in the outlet of dragger
Place setting wheel bracket, on bracket installation commutation guide wheel (19), commutate guide wheel (19) end face and ground in 50 °-
Oblique angle between 70 °.
6. outdoor optical cable sheath process units according to claim 5, which is characterized in that the automatic tape storage bin (6)
It is described to start switch to be mounted on metal tape and putting scarce material infra-red sensor switch on tape holder (4) equipped with starting switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821377728.6U CN208914554U (en) | 2018-08-26 | 2018-08-26 | A kind of outdoor optical cable sheath process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821377728.6U CN208914554U (en) | 2018-08-26 | 2018-08-26 | A kind of outdoor optical cable sheath process units |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208914554U true CN208914554U (en) | 2019-05-31 |
Family
ID=66704136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821377728.6U Active CN208914554U (en) | 2018-08-26 | 2018-08-26 | A kind of outdoor optical cable sheath process units |
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| Country | Link |
|---|---|
| CN (1) | CN208914554U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919186A (en) * | 2021-02-26 | 2021-06-08 | 四川天府江东科技有限公司 | Optical cable armored belt slitting system and method |
-
2018
- 2018-08-26 CN CN201821377728.6U patent/CN208914554U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919186A (en) * | 2021-02-26 | 2021-06-08 | 四川天府江东科技有限公司 | Optical cable armored belt slitting system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240423 Address after: No. 2 Chejian Road, Jiuli Town, Emeishan City, Leshan City, Sichuan Province, 614200 Patentee after: Sichuan Lefei Photoelectric Technology Co.,Ltd. Country or region after: China Address before: 730314 No. 556 Shulehe Street, New District, Lanzhou City, Gansu Province Patentee before: ZHANGFEI FIBER OPTIC CABLE LANZHOU CO.,LTD. Country or region before: China |
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| TR01 | Transfer of patent right |