CN220004652U - Flat gluing device for flat gluing tearing rope - Google Patents

Abstract

The utility model relates to the technical field of tear rope processing, and particularly discloses a flat gluing device for a flat gluing tear rope, which is arranged on a mounting frame, wherein a glue coating mechanism is arranged on the mounting frame and comprises a glue pool and a glue coating assembly; an extrusion assembly is arranged at one side of the glue pool away from the pay-off reel; one side of the extrusion assembly, which is far away from the glue pool, is provided with a curing assembly, one side of the curing assembly, which is far away from the extrusion assembly, is provided with a wire collecting disc, a plurality of groups of wire collecting discs are arranged corresponding to the wire discharging discs, a first driving motor is arranged on the mounting frame, and the first driving motor is connected with a power supply; the glue coating component can completely submerge the tearing rope in the glue pool when the tearing rope passes through the glue pool; the extrusion component can flatten and shape the semi-cured glue coated on the tearing rope, so that the outer diameter of the optical cable can be reduced, and pipeline resources can be saved; the curing component can enable the glue layer which is coated on the tearing rope and is subjected to flattening and shaping to be subjected to curing treatment, so that the tensile property and the waterproof capability of the tearing rope are improved.

Description

Flat gluing device for flat gluing tearing rope

Technical Field

The utility model relates to the technical field of tear rope processing, in particular to a flat gluing device for a flat gluing tear rope.

Background

The optical cable tearing rope is used for light structural filling of composite communication optical cables, electric power optical cables and difficult optical cables. The anti-sticking optical cable mainly has the functions of resisting tension, absorbing heat emitted by the optical cable in the use process and preventing the rubber sheets of the optical cable from being adhered to each other.

For the related art, after the optical cable is used for a long time, the outer skin of the optical cable may be cracked due to expansion caused by heat and contraction caused by cold, and the like, and rainwater may permeate into the tearing rope through the crack, then further permeate into the optical cable along the length direction of the tearing rope, and be soaked by the rainwater for a long time, so that the tensile property of the tearing rope may be reduced, which needs to be improved.

Disclosure of Invention

The utility model provides a flat gluing device for a flat gluing tearing rope, which aims at the tensile and seepage-proofing properties of the tearing rope of an optical cable.

The utility model provides a flat gluing device for a flat gluing tearing rope, which adopts the following technical scheme:

the flat gluing device for the flat gluing tearing ropes is arranged on a mounting frame, a pay-off reel is arranged on the mounting frame, a plurality of groups of pay-off reels are arranged on the pay-off reel, a gluing mechanism for gluing the tearing ropes is arranged on the mounting frame, and the gluing mechanism comprises a glue pool and a gluing assembly for enabling the tearing ropes to pass through the glue pool; one side of the glue Chi Yuan, which is away from the pay-off reel, is provided with an extrusion assembly for flattening the glue layer of the tearing rope to which the glue layer is attached;

the utility model discloses a glue line, including gluing pond, extrusion subassembly, wire collecting tray, mounting bracket, extrusion subassembly is kept away from one side in gluing pond is provided with the solidification subassembly that is used for solidifying the glue line, solidification subassembly is kept away from one side in extrusion subassembly is provided with the wire collecting tray, the wire collecting tray corresponds the wire collecting tray is provided with the multiunit, be provided with on the mounting bracket and be used for the drive the wire collecting tray carries out rotatory first driving motor, first driving motor is connected with the confession the power of first driving motor work.

By adopting the technical scheme, the plurality of groups of pay-off reels can process a plurality of groups of tearing ropes at the same time, so that the efficiency of processing the tearing ropes is improved; the glue coating assembly can completely submerge the tearing rope in the glue pool when the tearing rope passes through the glue pool, so that the periphery of the tearing rope is fully coated with glue; after the tearing rope comes out of the glue pool, when the glue coated on the tearing rope is still in a semi-cured state, the semi-cured glue layer coated on the tearing rope can be flattened and molded through the extrusion assembly, so that the outer diameter of the optical cable can be reduced, and pipeline resources can be saved; the curing component can enable the flattened and molded glue coated on the tearing rope to be cured, so that the tensile property and the waterproof capability of the tearing rope are improved; the wire collecting disc is also provided with a plurality of groups corresponding to the wire paying-off disc, so that the high-efficiency cabling of a plurality of groups of tearing ropes is realized.

Optionally, the laminating subassembly includes live-rollers and lower compression roller, the mounting bracket both sides are provided with first mounting panel respectively, the live-rollers both ends all rotate and set up on the first mounting panel, just the live-rollers set up in glue the pond top, lower compression roller both ends all rotate set up in on the glue pond inner wall.

Through adopting above-mentioned technical scheme, lower compression roller in the cover gluey subassembly can make tearing rope pass through from the gluey in the gluey pond to the realization makes gluey comprehensive cladding to tearing rope.

Optionally, the extrusion subassembly includes squeeze roll, backing roll and sliding block, the mounting bracket both sides are provided with the second mounting panel respectively, correspond on the second mounting panel the sliding groove has been seted up to the sliding block, the sliding block set up in the sliding groove, squeeze roll both ends rotatable set up respectively in on the sliding block, the backing roll both ends rotate respectively set up in on the second mounting panel, the sliding block with be provided with between the mounting panel be used for adjusting squeeze roll with the regulating part of interval between the backing roll.

Through adopting above-mentioned technical scheme, tear the rope and pass through the processing station between squeeze roll and the backing roll, can realize flattening the shaping to tearing the adhesive layer of adhering to on the rope, and the regulating part can be to the interval between squeeze roll and the backing roll adjustment to the adjustment is to tearing the extrusion dynamics of the adhesive layer of adhering to on the rope, has realized the nimble adjustment to different extrusion dynamics requirements, and the interval between squeeze roll and the backing roll is adjusted and the realization can be to tearing the best extrusion dynamics of adhesive layer of adhering to on the rope, thereby improves the quality of tearing the rope after the processing is accomplished.

Optionally, the adjusting piece includes the regulation pole, adjust pole one end rotate set up in the sliding tray bottom, the other end runs through the setting of second mounting panel, just adjust the pole with threaded connection between the sliding block.

By adopting the technical scheme, the position of the sliding block in the sliding groove can be adjusted by rotating the adjusting rod, so that the adjustment of the interval between the squeeze roller and the supporting roller is realized.

Optionally, a vertical rod is arranged in the sliding groove, and the sliding block is slidably mounted on the vertical rod.

Through adopting above-mentioned technical scheme, the montant can make the squeeze roll that rotates the connection on the sliding block more stable when rotating to guarantee the extrusion effect to the glue film.

Optionally, the curing component includes second driving motor, heating roller and heating rod, be provided with the third mounting panel on the mounting bracket both sides respectively, the heating roller both ends rotate set up in on the third mounting panel, the second driving motor set up in heating roller one end tip, the heating rod set up in the heating roller, just the heating rod the second driving motor with the power is connected.

Through adopting above-mentioned technical scheme, the heating rod is electrified back and is generated heat, and heat transfer is to the heating roller on to can carry out the heat cure to the glue film of tearing rope upper half solidification that the heating roller contacted, and the second driving motor can drive the heating roller and rotate, thereby avoid fixed position to carry out the heat cure to the glue film on the heating roller, improved the curing effect of heating roller to the glue film.

Optionally, the heating roller is provided with two sets of, and two sets of the heating roller is close to the tip of second driving motor all sets up drive gear, and two sets of the heating roller passes through drive gear carries out synchronous rotation.

Through adopting above-mentioned technical scheme, two sets of heating rollers can improve the solidification effect to the glue film, and through drive gear's transmission effect, can realize that two sets of heating rollers carry out synchronous rotation, avoid leading to the condition that the glue film damaged because of the rotational speed is inconsistent.

Optionally, a protective cover is arranged on the heating roller, and a heating port for the tearing rope to enter and exit is arranged on the protective cover.

By adopting the technical scheme, the protective cover can protect the heating roller, so that the damage to workers caused by misoperation is avoided; when the temperature is lower, the protective cover can also isolate the heating roller at a certain temperature, so that the curing effect of the heating roller on the adhesive layer is improved.

In summary, the present utility model includes at least one of the following beneficial technical effects:

1. the glue coating assembly can completely submerge the tearing rope in the glue pool when the tearing rope passes through the glue pool, so that the periphery of the tearing rope is fully coated with glue;

2. the extrusion component can flatten and shape the semi-cured glue coated on the tearing rope, so that the outer diameter of the optical cable can be reduced, and pipeline resources can be saved;

3. the curing component can enable the glue which is coated on the tearing rope and subjected to flattening and shaping to be cured, so that the tensile property and the waterproof capability of the tearing rope are improved.

Drawings

FIG. 1 is a schematic view of the overall construction of a flat glue applicator for a flat glue tear line;

FIG. 2 is a schematic view of a portion of the structure of FIG. 1;

FIG. 3 is an enlarged schematic view of a portion A of FIG. 1;

FIG. 4 is a schematic cross-sectional structure of a heating roller;

reference numerals: 1. a mounting frame; 11. a pay-off reel; 12. a wire collecting disc; 13. a first driving motor; 2. a glue coating mechanism; 21. a glue pool; 22. a glue coating assembly; 221. a rotating roller; 222. a lower press roll; 223. a first mounting plate; 3. an extrusion assembly; 31. a squeeze roll; 32. a support roller; 33. a sliding block; 34. a second mounting plate; 35. a sliding groove; 351. a vertical rod; 36. an adjusting member; 361. an adjusting rod; 362. rotating the handle; 4. curing the assembly; 41. a second driving motor; 42. a heating roller; 43. a heating rod; 44. a third mounting plate; 45. a transmission gear; 5. a protective cover; 51. and heating the mouth.

Detailed Description

The present utility model will be described in further detail with reference to fig. 1-4.

The embodiment of the utility model discloses a flat gluing device for a flat gluing tearing rope.

Referring to fig. 1 and 2, the device is arranged on a mounting frame 1, a pay-off reel 11 is arranged on the mounting frame 1, a plurality of groups of pay-off reels 11 are arranged on the pay-off reel 11, a glue coating mechanism 2 for coating glue on a tearing rope is arranged on the mounting frame 1, and the glue coating mechanism 2 comprises a glue pool 21 and a glue coating assembly 22 for enabling the tearing rope to pass through the glue pool 21; the side of the glue pool 21 away from the pay-off reel 11 is provided with an extrusion assembly 3 for flattening the glue layer of the tearing rope to which the glue layer is attached; a curing component 4 for curing the adhesive layer is arranged on one side of the extrusion component 3 away from the adhesive pool 21;

the solidifying assembly 4 is provided with a wire collecting disc 12 at one side far away from the extruding assembly 3, the wire collecting disc 12 is provided with a plurality of groups corresponding to the wire paying-off disc 11, the mounting frame 1 is provided with a first driving motor 13 for driving the wire collecting disc 12 to rotate, and the first driving motor 13 is connected with a power supply for the first driving motor 13 to work;

referring to fig. 1 and 2, a polygonal hole is formed in the middle of a pay-off reel 11 and a collecting reel 12, cross bars are rotatably mounted on a mounting frame 1, two ends of each cross bar are cylindrical, the middle corresponding polygonal hole is a polygonal cylinder, the pay-off reel 11 and the collecting reel 12 are respectively mounted on two groups of cross bars, and when the pay-off of the pay-off reel 11 is completed or the collecting of the collecting reel 12 is completed, the cross bars are taken down from the mounting frame 1.

Referring to fig. 1 and 2, when the tear string is pulled, since the tear string is thin, the pulling is very inconvenient and the hand is easily injured, and thus it is necessary to perform a coating process on the tear string, the coating assembly 22 includes a rotating roller 221 and a lower pressing roller 222; the two sides of the mounting frame 1 are welded with first mounting plates 223, two ends of the rotating roller 221 are respectively and rotatably mounted on the two groups of first mounting plates 223 and above the glue pool 21, and the lower pressing roller 222 is rotatably mounted on the inner wall of the glue pool 21; the lower pressing roller 222 can enable the tearing rope to pass through the glue in the glue pool 21, so that the glue can fully cover the tearing rope;

in this embodiment, the number of the lower press rollers 222 is one, the number of the rotating rollers 221 is two, and the lower press rollers 222 and the rotating rollers 221 are respectively located at two sides of the lower press rollers 222, and the number of the lower press rollers 222 and the rotating rollers 221 is a preferred mode of this embodiment, and in other embodiments, the number of the lower press rollers 222 and the rotating rollers 221 can be any number that can meet the requirement of fully covering the tear line;

in this embodiment, grooves are formed on the inner wall of the glue pool 21 corresponding to the two ends of the lower pressing roller 222, the two ends of the lower pressing roller 222 are rotatably mounted in the grooves, and the grooves can avoid damaging the tightness of the inner wall of the glue pool 21, so that the grooves are a preferred mode of this embodiment, and in other embodiments, the two ends of the lower pressing roller 222 can be matched with the sealing layer to enable the two ends of the lower pressing roller 222 to penetrate through the inner wall of the glue pool 21.

Referring to fig. 1 and 3, when the tear string is discharged from the glue tank 21, the glue layer may be unevenly coated, resulting in a larger cross-sectional diameter of the optical cable, so that the glue layer needs to be flattened and shaped, and when the glue layer is in a semi-cured state, the extrusion molding is easier, so that the extrusion assembly 3 includes the extrusion roller 31, the support roller 32 and the sliding block 33;

the two sides of the mounting frame 1 are respectively welded with a second mounting plate 34, a sliding groove 35 is formed on the second mounting plate 34 corresponding to the sliding block 33, and the sliding block 33 is arranged in the sliding groove 35; in this embodiment, the sliding block 33 is a "T" shaped sliding block, the corresponding sliding groove 35 is a "T shaped sliding groove", the "T" shaped sliding block 33 is a preferred mode of this embodiment, and in other embodiments, the sliding block 33 may be in a rectangular parallelepiped shape;

referring to fig. 1 and 3, in order to further improve stability of the sliding block 33, a vertical rod 351 is welded in the sliding groove 35, the sliding block 33 is slidably mounted on the vertical rod 351, and the vertical rod 351 can effectively reduce offset looseness of the sliding block 33, thereby improving stability of the squeeze roller 31;

referring to fig. 1 and 3, both ends of the squeeze roller 31 are rotatably provided on the sliding block 33, both ends of the support roller 32 are rotatably provided on the second mounting plate 34, and an adjusting member 36 is provided between the sliding block 33 and the mounting plate; the adjusting member 36 is an adjusting rod 361, one end of the adjusting rod 361 is rotatably arranged at the bottom of the sliding groove 35, the other end of the adjusting rod 361 penetrates through the second mounting plate 34, the adjusting rod 361 is in threaded connection with the sliding block 33, and a rotating handle 362 is welded at one end of the adjusting rod 361 penetrating through the second mounting plate 34;

by rotating the adjustment lever 361 by rotating the knob 362, the height of the slider 33 can be adjusted due to the threaded connection between the adjustment lever 361 and the slider 33; thereby also realizing adjustment of the distance between the squeeze roller 31 and the backup roller 32; when the tearing rope attached with the semi-solidified glue layer passes through the space between the squeeze roller 31 and the supporting roller 32, the extrusion molding of the semi-solidified glue layer can be realized, and the thickness of the glue layer is controlled to be 0.5-1.5 mm.

In the present embodiment, the adjusting member 36 is an adjusting lever 361, and the adjusting lever 361 is a preferred mode of the present embodiment, and in other embodiments, the adjusting lever 361 may be an elastic member, and the distance between the squeeze roller 31 and the support roller 32 may be adjusted by changing the elastic member with a different elastic coefficient.

Referring to fig. 2 and 4, when the semi-cured adhesive layer is extruded and molded, the adhesive layer is naturally and fully cured, which is time-consuming, and therefore the adhesive layer needs to be heated and cured, the curing assembly 4 includes a second driving motor 41, a heating roller 42 and a heating rod 43, and third mounting plates 44 are welded on both sides of the mounting frame 1, and both ends of the heating roller 42 are rotatably mounted on the third mounting plates 44, and the second driving motor 41 is fixedly mounted at one end of the heating roller 42;

the heating rod 43 is installed in the heating roller 42, and the heating rod 43 and the second driving motor 41 are connected with a power supply; the heating rod 43 is electrified to generate heat, and the heat is transferred to the heating roller 42, so that the semi-cured adhesive layer can be heated to be fully cured, and the second driving motor 41 drives the heating roller 42 to rotate, so that the heating roller 42 can be fully contacted with the semi-cured adhesive layer, and the heating effect of the heating roller 42 is improved;

referring to fig. 2, in order to further improve the curing effect of the semi-cured adhesive layer, two sets of heating rollers 42 are provided, and transmission gears 45 are welded at the ends of the two sets of heating rollers 42, which are close to the second driving motor 41, and the two sets of heating rollers 42 synchronously rotate through the transmission gears 45; in this embodiment, two sets of heating rollers 42 are installed up and down, and heat two sides of the semi-cured adhesive layer respectively; the up-down installation is a preferred way of this embodiment, and in other embodiments, the two sets of heating rollers 42 may be installed on the same horizontal plane, and the tearing string "S" is wound around the two sets of heating rollers 42.

Referring to fig. 1, the heating roller 42 may generate a higher temperature during operation, and personal injury may be caused when an operator loses operation, so that the protective cover 5 is detachably mounted on the heating roller 42, the protective cover 5 is provided with the heating port 51 for tearing the rope, when the temperature is lower, the heating effect of the heating roller 42 may be reduced, and an insulation layer is adhered inside the protective cover 5, so that the curing effect of the heating roller 42 on the adhesive layer is improved.

The embodiment of the utility model provides a flat gluing device for a flat gluing tearing rope, which comprises the following implementation principles:

when the tearing rope is required to be coated with glue, the first driving motor 13 is started, and the first driving motor 13 drives the wire collecting disc 12 to rotate, so that the tearing rope is pulled, and the tearing rope can be fully immersed in the glue pool 21 under the action of the lower pressing roller 222;

when the glued tearing rope is required to be flattened and molded, the first driving motor 13 drives the wire collecting disc 12, and the tearing rope with the semi-solidified glue layer is driven to enter between the extrusion roller 31 and the supporting roller 32 for extrusion and molding;

when the semi-cured adhesive layer is required to be fully cured, the heating rod 43 is electrified and the second driving motor 41 is started, the heating rod 43 can provide heat for the outer wall of the heating pipe, the second driving motor 41 can enable the heating roller 42 to be fully contacted with the semi-cured adhesive layer, and then the semi-cured adhesive layer on the tearing rope can be processed into full curing by passing between the two groups of heating rollers 42.

The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims (8)

1. The utility model provides a flat rubber coating device of rope is torn to flat rubber coating, sets up on mounting bracket (1), its characterized in that: a pay-off reel (11) is arranged on the mounting frame (1), a plurality of groups of pay-off reels (11) are arranged, a glue coating mechanism (2) for coating glue on the tearing rope is arranged on the mounting frame (1), and the glue coating mechanism (2) comprises a glue pool (21) and a glue coating assembly (22) for enabling the tearing rope to pass through the glue pool (21); one side of the glue pool (21) far away from the pay-off reel (11) is provided with an extrusion assembly (3) for flattening the glue layer of the tearing rope with the glue layer attached;

one side that extrusion subassembly (3) kept away from gluey pond (21) is provided with curing component (4) that are used for solidifying the glue film, curing component (4) keep away from one side of extrusion subassembly (3) is provided with collection drum (12), collection drum (12) correspond unwrapping wire dish (11) are provided with the multiunit, be provided with on mounting bracket (1) and be used for the drive collection drum (12) carry out rotatory first driving motor (13), first driving motor (13) are connected with the confession first driving motor (13) work's power.

2. A flat gluing device for flat glued tear-lines according to claim 1, characterized in that: the laminating assembly (22) comprises a rotating roller (221) and a lower pressing roller (222), wherein first mounting plates (223) are respectively arranged on two sides of the mounting frame (1), two ends of the rotating roller (221) are rotatably arranged on the first mounting plates (223), the rotating roller (221) is arranged above the glue pool (21), and two ends of the lower pressing roller (222) are rotatably arranged on the inner wall of the glue pool (21).

3. A flat gluing device for flat glued tear-lines according to claim 1, characterized in that: the extrusion assembly (3) comprises an extrusion roller (31), a supporting roller (32) and sliding blocks (33), second mounting plates (34) are respectively arranged on two sides of the mounting frame (1), sliding grooves (35) are formed in the second mounting plates (34) corresponding to the sliding blocks (33), the sliding blocks (33) are arranged in the sliding grooves (35), two ends of the extrusion roller (31) are respectively rotatably arranged on the sliding blocks (33), two ends of the supporting roller (32) are respectively rotatably arranged on the second mounting plates (34), and adjusting pieces (36) used for adjusting the distance between the extrusion roller (31) and the supporting roller (32) are arranged between the sliding blocks (33) and the mounting plates.

4. A flat gluing device for flat glued tear-lines according to claim 3, characterized in that: the adjusting piece (36) comprises an adjusting rod (361), one end of the adjusting rod (361) is rotatably arranged at the bottom of the sliding groove (35), the other end of the adjusting rod penetrates through the second mounting plate (34), and the adjusting rod (361) is in threaded connection with the sliding block (33).

5. A flat gluing device for flat glued tear-lines according to claim 4, characterized in that: a vertical rod (351) is arranged in the sliding groove (35), and the sliding block (33) is slidably mounted on the vertical rod (351).

6. A flat gluing device for flat glued tear-lines according to claim 1, characterized in that: the curing assembly (4) comprises a second driving motor (41), a heating roller (42) and a heating rod (43), wherein third mounting plates (44) are respectively arranged on two sides of the mounting frame (1), two ends of the heating roller (42) are rotatably arranged on the third mounting plates (44), the second driving motor (41) is arranged at one end of the heating roller (42), the heating rod (43) is arranged in the heating roller (42), and the heating rod (43) is connected with a power supply through the second driving motor (41).

7. A flat gluing device for flat glued tear-lines according to claim 6, characterized in that: the heating rollers (42) are provided with two groups, the ends, close to the second driving motor (41), of the heating rollers (42) are provided with transmission gears (45), and the two groups of heating rollers (42) synchronously rotate through the transmission gears (45).

8. A flat gluing device for flat glued tear-lines according to claim 7, characterized in that: the heating roller (42) is provided with a protective cover (5), and the protective cover (5) is provided with a heating port (51) for the tearing rope to enter and exit.