CN103657944A - Intelligent glue rolling device for motor rotor - Google Patents
Intelligent glue rolling device for motor rotor Download PDFInfo
- Publication number
- CN103657944A CN103657944A CN201310721024.1A CN201310721024A CN103657944A CN 103657944 A CN103657944 A CN 103657944A CN 201310721024 A CN201310721024 A CN 201310721024A CN 103657944 A CN103657944 A CN 103657944A
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- China
- Prior art keywords
- rotor
- glass fabric
- absorption type
- scroll wheel
- type scroll
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Coating Apparatus (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to glue coating equipment, in particular to an intelligent glue rolling device for a motor rotor. The intelligent glue rolling device is characterized by comprising a bracket bottom plate, a glue tank, an adsorption type rolling roller, an AC speed reducer motor and an electric control box, wherein the glue tank is arranged on the bracket base board; the adsorption rolling roller is arranged just above the glue tank, and the cylindrical surface of the adsorption rolling roller is in matched contact with the liquid level of the glue tank; the rotor is arranged just above the adsorption rolling roller, and the cylindrical surface of the adsorption rolling roller is matched with the cylindrical surface of the rotor in a rolling manner; an adjustable motor speed reducer, an adjustable time delay and a control switch are arranged on the electric control box, and the AC speed reducer motor, the adjustable motor speed regulator, the adjustable time relay and the control switch form a control loop. The intelligent glue rolling device uses the adsorption rolling roller to coat the rotor with glue, and can ensure the uniformity of a glass fiber cloth surface; the rotation speed of the AC speed reducer motor can be set via the adjustable motor speed reducer, the operation is very flexible, and requirement on different rotation speeds can be satisfied.
Description
Technical field
The present invention relates to a kind of automatic double surface gluer, be specially a kind of rotor intelligence plastic roll device.
Background technology
Rotor in process of production, need to, to rotor surface gluing, then be wound around glass fabric at rotor surface, existing rotor surface gluing mode mostly is artificial, with hairbrush, dip in glue, then rotor surface is applied, finally glass fabric is wrapped on rotor.This mode is comparatively original, inefficiency, and gluing is inhomogeneous, also can cause glue waste, and bulk article uniformity is poor.
Summary of the invention
For problems of the prior art, the object of the present invention is to provide a kind of technical scheme of rotor intelligence plastic roll device.
Described a kind of rotor intelligence plastic roll device, it is characterized in that comprising pedestal bottom plate, Jiao Chi, absorption type scroll wheel, exchange reducing motor and electric cabinet, described Jiao Chi is arranged on pedestal bottom plate, and absorption type scroll wheel is arranged on directly over glue pond and Yu Jiao pond, the face of cylinder liquid level contact of absorption type scroll wheel coordinates; Described absorption type scroll wheel supports by the rolling wheel support being arranged on pedestal bottom plate, one end of absorption type scroll wheel by high accuracy shaft coupling with to exchange reducing motor connected, exchange reducing motor and be fixedly installed on motor mounting plate, motor mounting plate is arranged on pedestal bottom plate; Directly over described absorption type scroll wheel, rotor being set, rolls and coordinates with the face of cylinder of rotor in the face of cylinder of absorption type scroll wheel; Described rotor supports by rotor field spider, and rotor field spider is arranged on roller support; On described electric cabinet, be provided with adjustable motor speed regulator, adjustable time relay and gauge tap, described interchange reducing motor and adjustable motor speed regulator, adjustable time relay and gauge tap form control loop, and the base plate of described electric cabinet is connected as a single entity by bolt and pedestal bottom plate.
Described a kind of rotor intelligence plastic roll device, is characterized in that described Jiao Chi bottom is provided with liftable adjuster, and liftable adjuster is fixedly installed on pedestal bottom plate.
Described a kind of rotor intelligence plastic roll device, is characterized in that described liftable adjuster consists of screw rod and nut, and screw rod one end is fixed on pedestal bottom plate, and the screw rod other end is plugged on bottom, glue pond, and Jiao Chi regulates height by nut.
Described a kind of rotor intelligence plastic roll device, is characterized in that described rotor top is provided with glass fabric circle, on glass fabric circle, is wound with glass fabric, and glass fabric circle is fixed on glass fabric fixed mount by glass fabric mandrel.
Described a kind of rotor intelligence plastic roll device, is characterized in that described glass fabric mandrel one end arranges baffle plate, and the other end arranges locking nut, and described glass fabric circle is arranged between baffle plate and locking nut.
Described a kind of rotor intelligence plastic roll device, is characterized in that being provided with caging bolt on described glass fabric fixed mount caging bolt and glass fabric mandrel threaded.
The automatic plastic roll device of described a kind of rotor, is characterized in that being provided with bearing between described glass fabric circle and glass fabric mandrel.
The automatic plastic roll device of described a kind of rotor, is characterized in that described absorption type scroll wheel and rolling wheel support junction are provided with bearing.
Described a kind of rotor intelligence plastic roll device, is characterized in that being provided with speed-regulating switch on described adjustable motor speed regulator.
The present invention uses absorption type scroll wheel to carry out gluing to rotor cleverly, and the glue amount that absorption type scroll wheel can automatic Compression rotor surface, can guarantee the uniformity on glass fabric surface; Glass fabric circle is set directly to rotor top and whole matched with devices, can after gluing, directly carry out glass fabric winding, separate to process to compare with winding glass fabric with existing gluing and greatly improved operating efficiency, also improved product quality, good product consistency; Exchange between reducing motor and absorption type scroll wheel and adopt high accuracy shaft coupling to be connected, repetitive positioning accuracy is high, and play gap is little; Adopt liftable adjuster, when glue pond liquid level declines, only need to regulate liftable adjuster that Jiao Chi is raised and glue pond liquid level can be raised, realize automatic makeup to, save the trouble that frequently adds glue; Glass fabric circle adopts duplex bearing locate mode, and discharging is fast, and glass fabric end face of mandrel locate mode can be guaranteed accuracy; By adjustable motor speed regulator, can set and exchange reducing motor velocity of rotation, operate very flexibly, can meet the demand of different rotating speeds; Adjustable time relay, can guarantee that this equipment operation is accurate, adds homogeneity of product in man-hour, and minimum precision can be controlled at 0.01 second, and precision is very high; Gauge tap band fuse, can guarantee the security of equipment, adopts electric pedal formula in production process, convenient to operation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In figure: 1-pedestal bottom plate, 2-Jiao Chi, 3-liftable adjuster, 4-roller support, 4a-rotor field spider, 5-absorption type scroll wheel, 6-exchanges reducing motor, 7-motor mounting plate, 8-high accuracy shaft coupling, 9-rotor, 10-glass fabric fixed mount, 11-glass fabric mandrel, 11a-caging bolt, 12-glass fabric circle, 13-glass fabric, 14-locking nut, 15-electric cabinet, the adjustable motor speed regulator of 16-, 17-adjustable time relay, 18-gauge tap, 19-speed-regulating switch.
The specific embodiment
Below in conjunction with Figure of description, the present invention will be further described:
The automatic plastic roll device of a kind of rotor, comprise pedestal bottom plate 1, glue pond 2, absorption type scroll wheel 5, exchange reducing motor 6 and electric cabinet 15, glue pond 2 is arranged on pedestal bottom plate 1, absorption type scroll wheel 5 is arranged on directly over glue pond 2 and Yu Jiao pond, the face of cylinder 2 liquid level contacts of absorption type scroll wheel 5 coordinate, as long as absorption type scroll wheel 5 turns over glue pond 2, in absorption type scroll wheel 5, adhered to glue, when absorption type scroll wheel 5 and rotor 9 rolls while coordinating, the glue being about in absorption type scroll wheel 5 has been coated on rotor 9, and apply very even, absorption type scroll wheel 5 supports by the rolling wheel support 4 being arranged on pedestal bottom plate 1, one end of absorption type scroll wheel 5 by high accuracy shaft coupling 8 with to exchange reducing motor 6 connected, in absorption type scroll wheel 5 and rolling wheel support 4 junctions, be provided with bearing, guarantee absorption type scroll wheel and the fluency that exchanges reducing motor cooperation, exchange reducing motor 6 and be fixedly installed on motor mounting plate 7, motor mounting plate 7 is arranged on pedestal bottom plate 1, rotor 9 is set directly over absorption type scroll wheel 5, rolls and coordinates with the face of cylinder of rotor 9 in the face of cylinder of absorption type scroll wheel 5, rotor 9 supports by rotor field spider 4a, and rotor field spider 4a is arranged on roller support 4, rotor 9 tops are provided with glass fabric circle 12, are wound with glass fabric 13 on glass fabric circle 12, and glass fabric circle 12 is fixed on glass fabric fixed mount 10 by glass fabric mandrel 11, on electric cabinet 15, be provided with adjustable motor speed regulator 16, adjustable time relay 17 and gauge tap 18, exchange reducing motor 6 and form control loop with adjustable motor speed regulator 16, adjustable time relay 17 and gauge tap 18, on adjustable motor speed regulator 16, be provided with speed-regulating switch 19, the base plate of electric cabinet is connected as a single entity by bolt and pedestal bottom plate.By adjustable motor speed regulator 16, can set and exchange reducing motor 6 velocities of rotation, operate very flexibly, can meet the demand of different rotating speeds; Adjustable time relay 17, can guarantee that this equipment operation is accurate, adds homogeneity of product in man-hour, and minimum precision can be controlled at 0.01 second, and precision is very high; Gauge tap 18 band fuses, can guarantee the security of equipment, adopt electric pedal formula in production process, convenient to operation.
For realize glue pond 2 glue automatic makeups to, in 2 bottoms, glue pond, be provided with liftable adjuster 3, liftable adjuster 3 is fixedly installed on pedestal bottom plate 1, when glue pond, 2 liquid levels decline, only need to regulate liftable adjuster 3 that Jiao Chi is raised and glue pond liquid level can be raised, realize automatic makeup to, save the trouble that frequently adds glue; Liftable adjuster 3 in the present invention consists of screw rod and nut, and screw rod one end is fixed on pedestal bottom plate, and the screw rod other end is plugged on bottom, glue pond, and Jiao Chi regulates height by nut; The structure of this liftable adjuster can be also other modes.
Above-mentioned glass fabric mandrel 11 one end arrange baffle plate, and the other end arranges locking nut 14, and glass fabric circle 12 is arranged between baffle plate and locking nut 14, can guarantee to be wound around accuracy; On glass fabric fixed mount 10, be provided with caging bolt 11a, caging bolt 11a and glass fabric mandrel 11 threaded, can regulate the stroke of glass fabric mandrel 11 by adjusting caging bolt 11a, and then better coordinate with rotor 9; Between glass fabric circle 12 and glass fabric mandrel 11, be provided with bearing, guarantee the fluency that glass fabric is wound around.
The present invention uses absorption type scroll wheel to carry out gluing to rotor cleverly, and the glue amount that absorption type scroll wheel can automatic Compression rotor surface, can guarantee the uniformity on glass fabric surface; Glass fabric circle is set directly to rotor top and whole matched with devices, can after gluing, directly carry out glass fabric winding, separate to process to compare with winding glass fabric with existing gluing and greatly improved operating efficiency, also improved product quality, good product consistency; Exchange between reducing motor and absorption type scroll wheel and adopt high accuracy shaft coupling to be connected, repetitive positioning accuracy is high, and play gap is little; Adopt liftable adjuster, when glue pond liquid level declines, only need to regulate liftable adjuster that Jiao Chi is raised and glue pond liquid level can be raised, realize automatic makeup to, save the trouble that frequently adds glue; Glass fabric circle adopts duplex bearing locate mode, and discharging is fast, and glass fabric end face of mandrel locate mode can be guaranteed accuracy; By adjustable motor speed regulator, can set and exchange reducing motor velocity of rotation, operate very flexibly, can meet the demand of different rotating speeds; Adjustable time relay, can guarantee that this equipment operation is accurate, adds homogeneity of product in man-hour, and minimum precision can be controlled at 0.01 second, and precision is very high; Gauge tap band fuse, can guarantee the security of equipment, adopts electric pedal formula in production process, convenient to operation.
Claims (9)
1. rotor intelligence plastic roll device, it is characterized in that comprising pedestal bottom plate, Jiao Chi, absorption type scroll wheel, exchange reducing motor and electric cabinet, described Jiao Chi is arranged on pedestal bottom plate, and absorption type scroll wheel is arranged on directly over glue pond and Yu Jiao pond, the face of cylinder liquid level contact of absorption type scroll wheel coordinates; Described absorption type scroll wheel supports by the rolling wheel support being arranged on pedestal bottom plate, one end of absorption type scroll wheel by high accuracy shaft coupling with to exchange reducing motor connected, exchange reducing motor and be fixedly installed on motor mounting plate, motor mounting plate is arranged on pedestal bottom plate; Directly over described absorption type scroll wheel, rotor being set, rolls and coordinates with the face of cylinder of rotor in the face of cylinder of absorption type scroll wheel; Described rotor supports by rotor field spider, and rotor field spider is arranged on roller support; On described electric cabinet, be provided with adjustable motor speed regulator, adjustable time relay and gauge tap, described interchange reducing motor and adjustable motor speed regulator, adjustable time relay and gauge tap form control loop, and the base plate of described electric cabinet is connected as a single entity by bolt and pedestal bottom plate.
2. a kind of rotor intelligence plastic roll device according to claim 1, is characterized in that described Jiao Chi bottom is provided with liftable adjuster, and liftable adjuster is fixedly installed on pedestal bottom plate.
3. a kind of rotor intelligence plastic roll device according to claim 2, it is characterized in that described liftable adjuster consists of screw rod and nut, screw rod one end is fixed on pedestal bottom plate, and the screw rod other end is plugged on bottom, glue pond, and Jiao Chi regulates height by nut.
4. a kind of rotor intelligence plastic roll device according to claim 1, it is characterized in that described rotor top is provided with glass fabric circle, on glass fabric circle, be wound with glass fabric, glass fabric circle is fixed on glass fabric fixed mount by glass fabric mandrel.
5. a kind of rotor intelligence plastic roll device according to claim 4, is characterized in that described glass fabric mandrel one end arranges baffle plate, and the other end arranges locking nut, and described glass fabric circle is arranged between baffle plate and locking nut.
6. a kind of rotor intelligence plastic roll device according to claim 4, is characterized in that being provided with caging bolt on described glass fabric fixed mount caging bolt and glass fabric mandrel threaded.
7. the automatic plastic roll device of a kind of rotor according to claim 4, is characterized in that being provided with bearing between described glass fabric circle and glass fabric mandrel.
8. the automatic plastic roll device of a kind of rotor according to claim 1, is characterized in that described absorption type scroll wheel and rolling wheel support junction are provided with bearing.
9. a kind of rotor intelligence plastic roll device according to claim 1, is characterized in that being provided with speed-regulating switch on described adjustable motor speed regulator.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310721024.1A CN103657944B (en) | 2013-12-24 | 2013-12-24 | A kind of rotor intelligence plastic roll device |
| KR1020140121080A KR101683020B1 (en) | 2013-12-24 | 2014-09-12 | Intelligent glue rolling device for motor rotor |
| NZ700099A NZ700099A (en) | 2013-12-24 | 2014-09-16 | Controllable glue rolling device for motor rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310721024.1A CN103657944B (en) | 2013-12-24 | 2013-12-24 | A kind of rotor intelligence plastic roll device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103657944A true CN103657944A (en) | 2014-03-26 |
| CN103657944B CN103657944B (en) | 2016-03-02 |
Family
ID=50297420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310721024.1A Active CN103657944B (en) | 2013-12-24 | 2013-12-24 | A kind of rotor intelligence plastic roll device |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR101683020B1 (en) |
| CN (1) | CN103657944B (en) |
| NZ (1) | NZ700099A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113726107A (en) * | 2021-09-15 | 2021-11-30 | 山东泰展机电科技股份有限公司 | Rotor core fixing device |
| CN113746282A (en) * | 2021-09-15 | 2021-12-03 | 山东泰展机电科技股份有限公司 | Rotor gluing and winding device |
| CN114884292A (en) * | 2022-07-07 | 2022-08-09 | 宁波震裕科技股份有限公司 | Motor viscose core manufacturing device and manufacturing method thereof |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105553197B (en) * | 2016-01-14 | 2018-01-09 | 杭州富生电器有限公司 | Rotor core magnetic steel mounting device and installation method |
| CN112509753B (en) * | 2020-11-19 | 2024-05-31 | 上海申茂电磁线有限公司 | A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production |
Citations (7)
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| US3500792A (en) * | 1968-04-29 | 1970-03-17 | Us Air Force | Magnetic separating and coating apparatus |
| JPS57207568A (en) * | 1981-06-15 | 1982-12-20 | Sawafuji Electric Co Ltd | Magnetic power coating machine for field core |
| CN201328050Y (en) * | 2008-11-20 | 2009-10-14 | 许晓华 | Rotor anti-rust oil smearing device |
| CN201807501U (en) * | 2010-08-02 | 2011-04-27 | 江苏协诚科技发展有限公司 | Gumming machine |
| CN201913044U (en) * | 2010-12-28 | 2011-08-03 | 沈海燕 | Continuous aluminum foil oiling device |
| CN102632012A (en) * | 2012-05-04 | 2012-08-15 | 宁波海诚电器有限公司 | Simple rotor painting machine |
| CN203678598U (en) * | 2013-12-24 | 2014-07-02 | 浙江联宜电机股份有限公司 | Intelligent glue rolling device for motor rotor |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0131738Y1 (en) * | 1995-05-03 | 1999-04-15 | 박계정 | Dielectric coating apparatus of an electric rotor |
| EP0802609B1 (en) * | 1996-04-18 | 2002-02-06 | Abb Research Ltd. | Bandage for the winding heads of electrical machine rotors and process to manufacture bandages for the winding heads |
| JPH1141878A (en) * | 1997-07-15 | 1999-02-12 | Toyo Electric Mfg Co Ltd | Varnish impregnation method for rotor for electric rotating machine |
| JPH11356014A (en) * | 1998-06-04 | 1999-12-24 | Mitsuba Corp | Coating method for rotor of rotating machine |
-
2013
- 2013-12-24 CN CN201310721024.1A patent/CN103657944B/en active Active
-
2014
- 2014-09-12 KR KR1020140121080A patent/KR101683020B1/en active IP Right Grant
- 2014-09-16 NZ NZ700099A patent/NZ700099A/en not_active IP Right Cessation
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3500792A (en) * | 1968-04-29 | 1970-03-17 | Us Air Force | Magnetic separating and coating apparatus |
| JPS57207568A (en) * | 1981-06-15 | 1982-12-20 | Sawafuji Electric Co Ltd | Magnetic power coating machine for field core |
| CN201328050Y (en) * | 2008-11-20 | 2009-10-14 | 许晓华 | Rotor anti-rust oil smearing device |
| CN201807501U (en) * | 2010-08-02 | 2011-04-27 | 江苏协诚科技发展有限公司 | Gumming machine |
| CN201913044U (en) * | 2010-12-28 | 2011-08-03 | 沈海燕 | Continuous aluminum foil oiling device |
| CN102632012A (en) * | 2012-05-04 | 2012-08-15 | 宁波海诚电器有限公司 | Simple rotor painting machine |
| CN203678598U (en) * | 2013-12-24 | 2014-07-02 | 浙江联宜电机股份有限公司 | Intelligent glue rolling device for motor rotor |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113726107A (en) * | 2021-09-15 | 2021-11-30 | 山东泰展机电科技股份有限公司 | Rotor core fixing device |
| CN113746282A (en) * | 2021-09-15 | 2021-12-03 | 山东泰展机电科技股份有限公司 | Rotor gluing and winding device |
| CN113746282B (en) * | 2021-09-15 | 2022-05-17 | 山东泰展机电科技股份有限公司 | Rotor gluing and winding device |
| CN114884292A (en) * | 2022-07-07 | 2022-08-09 | 宁波震裕科技股份有限公司 | Motor viscose core manufacturing device and manufacturing method thereof |
| CN114884292B (en) * | 2022-07-07 | 2022-11-01 | 宁波震裕科技股份有限公司 | Motor viscose core manufacturing device and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| NZ700099A (en) | 2015-09-25 |
| KR101683020B1 (en) | 2016-12-06 |
| CN103657944B (en) | 2016-03-02 |
| KR20150075013A (en) | 2015-07-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 322118, No. 196, Industrial Avenue, Hengdian Electronic Industrial Park, Jinhua, Zhejiang, Dongyang Patentee after: ZHEJIANG LINIX MOTOR Co.,Ltd. Address before: 322118, No. 196, Industrial Avenue, Hengdian Electronic Industrial Park, Jinhua, Zhejiang, Dongyang Patentee before: ZHEJIANG LINIX MOTOR Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An intelligent rubber rolling device for motor rotor Effective date of registration: 20230303 Granted publication date: 20160302 Pledgee: ZHEJIANG DONGYANG RURAL COMMERCIAL BANK Co.,Ltd. Pledgor: ZHEJIANG LINIX MOTOR Co.,Ltd. Registration number: Y2023330000453 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |