CN106219175A - A kind of pickling automated production line control system - Google Patents
A kind of pickling automated production line control system Download PDFInfo
- Publication number
- CN106219175A CN106219175A CN201610592804.4A CN201610592804A CN106219175A CN 106219175 A CN106219175 A CN 106219175A CN 201610592804 A CN201610592804 A CN 201610592804A CN 106219175 A CN106219175 A CN 106219175A
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- CN
- China
- Prior art keywords
- dolly
- station
- acid tank
- control system
- pickling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/021—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/0217—Elongated
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
A kind of pickling automated production line control system, it is arranged in order by feeding cart, track, I acid tank, II acid tank, III acid tank, high pressure tank, I Rinsing Area, Phosphating Slot, II Rinsing Area and hot water storgae and forms a pickling automated production line control system, is each configured with washing line dolly on the stations such as feeding cart, acid tank, high pressure tank, Rinsing Area, Phosphating Slot and hot water storgae.The present invention uses and step-type automatically washes line mode, use radio set action directive, every dolly has independent distribution board, and equipped with station detection switch, bound bit switch, anti-collision switch, to ensure the action of each station of dolly complete independently, and realize automatic, manual conversion, after one station completes, entering next station, the carrying out of order washes line successively.This system structure is simple, production operational availability is high, reduce worker's labor intensity.
Description
Technical field
The present invention relates to a kind of pickling automated production line control system, belong to metallic article production technical field.
Background technology
Pickling lines is typically with messenger wire of driving a vehicle, and artificial threading, the operator scheme manually rolled off the production line, operator are upper
Need during line to pierce into the threading thick stick of 50kg in the semi-finished product line needing to wash or wire rod, threading thick stick is taken out when rolling off the production line simultaneously
Going out, this is for pickling operating personnel, and labor intensity is big, and labor operation rate is low.It addition, driving work working environment is moist, on-the-spot
Fog is relatively big, and operation sight line is bad, there is certain potential safety hazard, is also unfavorable for carrying out of worker's occupational environment working healthily.
Summary of the invention
The invention aims to overcome the deficiencies in the prior art, it is provided that a kind of pickling automated production line traffic control system
System, meets pickling automated job, by this control system, it is achieved to bundled Steel Wire Surface automatic business processing, cancels driving work,
Reducing ground handling operator, this system can also realize automatically simultaneously, manual switch uses, and can individually hold any dolly, station
Row excision or input instruction.
The pickling automated production line control system of the present invention, it is by feeding cart, I dolly, track, II dolly, I acid
Groove, II acid tank, III acid tank, III dolly, IV dolly, high pressure tank, I Rinsing Area, Phosphating Slot, II Rinsing Area and hot water storgae composition;
Feeding cart, track, I acid tank, II acid tank, III acid tank, high pressure tank, I Rinsing Area, Phosphating Slot, II Rinsing Area and hot water storgae depend on
Secondary rearrange a pickling automated production line control system, feeding cart is configured with I dolly, I acid tank is configured with
II dolly, II acid tank is configured with III dolly, III acid tank is configured with IV dolly.
Described pickling automated production line control system configures 2 feeding stations, 3 acid tank stations, 1 water under high pressure altogether
Rinse station, 1 potcher station, 2 Phosphating Slot stations, 1 rinsing bowl station, 1 hot water storgae station, 2 discharge station,
2 wait station, and totally 15 station compositions, configure 12 in station altogether and wash line dolly.
The station detection switch of each station is set to travel switch;Washing line dolly for each uses photoswitch to control.
After operator loads I dolly with the steel wire that feeding cart will process, dispatch a car entrance I acid tank, then order
Enter II acid tank, III acid tank.II dolly, III dolly sequentially enter order in acid tank and wash line simultaneously.When steel wire has soaked from acid tank
After, rinse through high pressure tank and Rinsing Area, arrive Phosphating Slot afterwards and soak, clean the most again, be finally immersed in hot water storgae.
After waiting to roll off the production line, complete a bundle Steel Wire Surface process work.
This production line startup optimization steadily, scene put clean and tidy in order, worker's labor intensity is low, operator are away from danger
Danger working environment, reduces cost of labor, improves labor operation rate.
The present invention is that a kind of novel step-by-step movement washes line control system automatically, mainly by radio set, and wireless remote control 12
Individual washing line dolly, the surface being automatically performed each technology groove processes operation.This control system mainly comprises: main website power distribution cabinet, radio station,
The critical piece compositions such as the slave station distribution board of each dolly, loading and unloading flatcar distribution board, cantilever crane distribution board.
Main website power distribution cabinet is mounted in away from production line, the place of relatively dry, mainly includes that PLC, touch screen, flatcar become
Frequently device and auxiliary element composition.Whole system need to control 12 and wash line dolly, two feeding flatcars, two blanking flatcars,
Two outlet flatcars and two cantilever cranes.
The operation principle of this production line control system: whole electric-control system by 2 feeding stations, 3 acid tank stations, 1
High pressure water washing station, 1 potcher station, 2 Phosphating Slot stations, 1 rinsing bowl station, 1 hot water storgae station, under 2
Material station, 2 wait stations, totally 15 stations compositions, it addition, also need to wash line dolly to 12 by walking dolly and electronic calabash
Reed, transmits work order by radio set.Each dolly is according to surface treatment process for steel wire, in acid tank, high pressure water washing, drift
Washing trough, Phosphating Slot, rinsing bowl, six technology grooves of hot water storgae stop the corresponding time, and hook lifting is completed by electric block, washes line little
Car runs to when waiting station, needs sufficient dwell time, until after discharge station is vacated, just can continue to run with.
Trolley travelling, to blanking flatcar station, manually rolls off the production line, and the steel wire finally processed on surface by outlet flatcar is sent to
Subsequent processing.Each wash line dolly arrive station time, corresponding action can be completed voluntarily, the dolly on each station is mutual
Do not affect, but after wanting previous dolly to finish the everything of this station and leave corresponding station, latter one dolly ability
Entering this station and do corresponding action, little workshop is provided with Anti-bumping protection electric-controlled switch.
Main website and touch screen are located in ground control cabinet, and each dolly is a substation, and each substation is equipped with two distribution
Cabinet, a power distribution cabinet installs elevator, dolly converter, I/O module and radio set, another power distribution cabinet installation braking resistor
And input reactance device and UPS, use wireless communication transmission data between main website and substation.The transmission of wireless signal is mainly
Completing by radio set, arrange the IP address of an its own first to each radio station, instruction is passed to main website by the PLC of main website
Antenna, then the antenna of substation passed to by the antenna of main website according to corresponding IP address, the antenna of last substation by instruction send into
In the power distribution cabinet of substation in PLC, complete the action required.Main website is by PLC(band Ethernet), touch screen, radio set and input,
Output module is constituted.Substation is made up of converter, network adapter, PLC, radio set, braking resistor, UPS etc..
The process of surface treatment of different size steel wire can be cut by the production line control system of the present invention freely
Change, any one or several station, any one dolly or several dolly can be excised simultaneously.Meanwhile, special feelings are met
Condition we can cut off communication, by being automatically converted to manual mode.
The present invention uses step-type line mode of automatically washing, and the action control using radio set to transmit each station refers to
Order, each dolly has independent distribution board, each dolly can realize automatic, manual conversion.Whole production line can realize difference
The process of surface treatment in line footpath.This control system can realize automatically, manual switch function, in fact to any dolly, station energy simultaneously
Now excise or put into function.Each dolly is equipped with station detection switch, and bound bit switch, anti-collision switch, to ensure dolly energy
Singly complete the action of each station.After one station completes, entering next station, the carrying out of order washes line successively.This is
System simple in construction, startup optimization are steady, synchronicity precision advantages of higher.The most simple to operate, production operational availability is high, worker work
Intensity is low, production operation safety, cost-effective higher.
Accompanying drawing explanation
Fig. 1 is one pickling automatic production line Control system architecture schematic diagram of the present invention.
In figure: 1-feeding cart, 2-I dolly, 3-track, 4-II dolly, 5-I acid tank, 6-II acid tank, 7-III acid tank, 8-
III dolly, 9-IV dolly, 10-high pressure tank, 11-I Rinsing Area, 12-Phosphating Slot, 13-II Rinsing Area, 14-hot water storgae.
Detailed description of the invention
One pickling automated production line control system of the present invention is described in further detail by following Structure Figure:
In Fig. 1, the pickling automated production line control system of the present invention, it is by feeding cart 1, I dolly 2, track 3, II dolly
4, I acid tank 5, II acid tank 6, III acid tank 7, III dolly 8, IV dolly 9, high pressure tank 10, I Rinsing Area 11, Phosphating Slot 12, II clear water
Groove 13 and hot water storgae 14 form;Feeding cart 1, track 3, I acid tank 5, II acid tank 6, III acid tank 7, high pressure tank 10, I Rinsing Area
11, Phosphating Slot 12, II Rinsing Area 13 and hot water storgae 14 are arranged in order one pickling automated production line control system of composition, upper
It is configured with I dolly 2 on trolley 1, I acid tank 5 is configured with II dolly 4, II acid tank 6 is configured with III dolly 8, on III acid tank 7
It is configured with IV dolly 9.
Described pickling automated production line control system configures 2 feeding stations, 3 acid tank stations, 1 water under high pressure altogether
Rinse station, 1 potcher station, 2 Phosphating Slot stations, 1 rinsing bowl station, 1 hot water storgae station, 2 discharge station,
2 wait station, and totally 15 station compositions, configure 12 in station altogether and wash line dolly.
The station detection switch of each station is set to travel switch;Washing line dolly for each uses photoswitch to control.
After operator loads I dolly with the steel wire that feeding cart will process, dispatch a car entrance I acid tank, then order
Enter II acid tank, III acid tank.II dolly, III dolly sequentially enter order in acid tank and wash line simultaneously.When steel wire has soaked from acid tank
After, rinse through high pressure tank and Rinsing Area, arrive Phosphating Slot afterwards and soak, clean the most again, be finally immersed in hot water storgae.
After waiting to roll off the production line, complete a bundle Steel Wire Surface process work.
This production line startup optimization steadily, scene put clean and tidy in order, worker's labor intensity is low, operator are away from danger
Danger working environment, reduces cost of labor, improves labor operation rate.
Claims (3)
1. a pickling automated production line control system, is characterized in that: it by feeding cart (1), I dolly (2), track (3),
II dolly (4), I acid tank (5), II acid tank (6), III acid tank (7), III dolly (8), IV dolly (9), high pressure tank (10), I clear water
Groove (11), Phosphating Slot (12), II Rinsing Area (13) and hot water storgae (14) composition;Feeding cart (1), track (3), I acid tank (5),
II acid tank (6), III acid tank (7), high pressure tank (10), I Rinsing Area (11), Phosphating Slot (12), II Rinsing Area (13) and hot water storgae
(14) it is arranged in order one pickling automated production line control system of composition, feeding cart (1) is configured with I dolly (2), I
Being configured with II dolly (4) on acid tank (5), II acid tank (6) is configured with III dolly (8), III acid tank is configured with IV dolly on (7)
(9).
2. pickling automated production line control system as claimed in claim 1, is characterized in that: described pickling automated production
Line control system configures 2 feeding stations, 3 acid tank stations, 1 high pressure water washing station, 1 potcher station, 2 phosphorus altogether
Change groove station, 1 rinsing bowl station, 1 hot water storgae station, 2 discharge station, 2 wait stations, totally 15 stations compositions,
In station, configure 12 altogether wash line dolly.
3. pickling automated production line control system as claimed in claim 1 or 2, is characterized in that: the station inspection of each station
Slowdown monitoring switch is set to travel switch;Washing line dolly for each uses photoswitch to control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610592804.4A CN106219175A (en) | 2016-07-26 | 2016-07-26 | A kind of pickling automated production line control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610592804.4A CN106219175A (en) | 2016-07-26 | 2016-07-26 | A kind of pickling automated production line control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106219175A true CN106219175A (en) | 2016-12-14 |
Family
ID=57532917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610592804.4A Pending CN106219175A (en) | 2016-07-26 | 2016-07-26 | A kind of pickling automated production line control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106219175A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166013A (en) * | 2017-12-18 | 2018-06-15 | 贵州钢绳股份有限公司 | A kind of wire rod exempts from soap lye cleaning process of surface treatment |
| CN108792471A (en) * | 2018-06-21 | 2018-11-13 | 东台市天工纺织品有限公司 | A kind of safe clothes gutter channel |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1786280A (en) * | 2005-12-13 | 2006-06-14 | 武汉市源锋线材制品有限公司 | Treatment technology of prestressed wire material surface |
| CN201276595Y (en) * | 2008-06-24 | 2009-07-22 | 江苏晨力实业有限公司 | Wire pickling process operating line |
| CN101760753A (en) * | 2010-01-21 | 2010-06-30 | 无锡市工业设备安装有限公司 | Tunnel-pattern reciprocating-type pickling phosphating automatic production line |
| CN201684708U (en) * | 2010-03-09 | 2010-12-29 | 广东联塑科技实业有限公司 | Plastic-coated clad steel tube producing device |
| CN102277586A (en) * | 2011-08-15 | 2011-12-14 | 贵州钢绳股份有限公司 | Process method for cleaning high-carbon steel wire with hydrochloric acid |
| CN102828174A (en) * | 2012-09-19 | 2012-12-19 | 杨洋 | Method and system for surface phosphating treatment of steel |
| CN104213137A (en) * | 2013-05-30 | 2014-12-17 | 天津市顺通带钢有限公司 | Pickling apparatus |
-
2016
- 2016-07-26 CN CN201610592804.4A patent/CN106219175A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1786280A (en) * | 2005-12-13 | 2006-06-14 | 武汉市源锋线材制品有限公司 | Treatment technology of prestressed wire material surface |
| CN201276595Y (en) * | 2008-06-24 | 2009-07-22 | 江苏晨力实业有限公司 | Wire pickling process operating line |
| CN101760753A (en) * | 2010-01-21 | 2010-06-30 | 无锡市工业设备安装有限公司 | Tunnel-pattern reciprocating-type pickling phosphating automatic production line |
| CN201684708U (en) * | 2010-03-09 | 2010-12-29 | 广东联塑科技实业有限公司 | Plastic-coated clad steel tube producing device |
| CN102277586A (en) * | 2011-08-15 | 2011-12-14 | 贵州钢绳股份有限公司 | Process method for cleaning high-carbon steel wire with hydrochloric acid |
| CN102828174A (en) * | 2012-09-19 | 2012-12-19 | 杨洋 | Method and system for surface phosphating treatment of steel |
| CN104213137A (en) * | 2013-05-30 | 2014-12-17 | 天津市顺通带钢有限公司 | Pickling apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166013A (en) * | 2017-12-18 | 2018-06-15 | 贵州钢绳股份有限公司 | A kind of wire rod exempts from soap lye cleaning process of surface treatment |
| CN108792471A (en) * | 2018-06-21 | 2018-11-13 | 东台市天工纺织品有限公司 | A kind of safe clothes gutter channel |
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Application publication date: 20161214 |
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| WD01 | Invention patent application deemed withdrawn after publication |