CN106216229B - Earth and rock separation batch mixer - Google Patents

Earth and rock separation batch mixer Download PDF

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Publication number
CN106216229B
CN106216229B CN201610602310.XA CN201610602310A CN106216229B CN 106216229 B CN106216229 B CN 106216229B CN 201610602310 A CN201610602310 A CN 201610602310A CN 106216229 B CN106216229 B CN 106216229B
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CN
China
Prior art keywords
mixing
vibration
screen box
spring
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610602310.XA
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Chinese (zh)
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CN106216229A (en
Inventor
尚欣
赵威
慕松
李金川
赵维岭
张颖颖
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Ningxia University
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Ningxia University
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Priority to CN201610602310.XA priority Critical patent/CN106216229B/en
Publication of CN106216229A publication Critical patent/CN106216229A/en
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Publication of CN106216229B publication Critical patent/CN106216229B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/284Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens with unbalanced weights
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • B01F27/721Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two or more helices in the same receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/4609Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention discloses a kind of earth and rock separation batch mixer, to solve the problems, such as to exist in the prior art manual working mode, time-consuming, large labor intensity and ineffective.It include: that the tank walls of sieve and two sides is connected as screen box, screen box is connect by vibration isolation support part with towing carriage, the feed inlet of vibration screening mechanism is fixed on screen box top, vibration excitor is mounted on two tank walls of screen box, for vibration excitor on two tank walls by linkage axis connection, universal driving shaft shaft end exports axis connection by transmission device and diesel engine;The connection of the feed inlet of screen box bottom discharge port and mixing mechanism, mixer export axis connection by transmission mechanism and diesel engine axially across two parallel mixing axis, mixing axis;Screen box and stone collecting box are connected by being connected to the vibration steel plate of sieve end, and filter plate is arranged in stone collecting box bottom.Beneficial effect of the present invention includes: disposable earth and rock separation mixing and backfills, and preferably rich soil is prevented to be lost, improved work efficiency, reduces operating personnel's working strength.

Description

Earth and rock separation batch mixer
Technical field
The present invention relates to technical field of agricultural machinery more particularly to a kind of earth and rock separation batch mixers.
Background technique
The Ningxia Helan Mountain foot of a hill or mountain is large-scale grape-planting regions, general in the digging operation of wine-growing definite value ditch at present Farmland gravel is first cleared up using the method for manually picking up gravel, clears up and completes to gravel, by organic fertilizer according to excavation definite value ditch Standard strip is spread fertilizer over the fields on the grape row determined, after organic fertilizer is spread fertilizer over the fields, using rotary cultivator rotary tillage grape row, by fertilizer with Soil is puddled uniformly, after rotary tillage, is reused mechanical excavation field planting ditch, is finally backfilled field planting ditch completely;This work method Not only complex steps, consuming time is long, but also large labor intensity, working efficiency are low.
Summary of the invention
The embodiment of the present invention provides a kind of earth and rock separation batch mixer, and the native stone of artificial progress exists in the prior art to solve Separation, mixing backfill working method time-consuming, large labor intensity and ineffective problem.
The embodiment of the present invention provides a kind of earth and rock separation batch mixer, comprising: vibration screening mechanism, mixing mechanism, stone collecting box 300, transmission mechanism and diesel engine 500 are installed on towing carriage;Vibration screening mechanism include screen box 100, vibration isolation support part with And vibration screening mechanism feed inlet 101;Sieve 106 and the tank wall of two sides are fixedly connected as screen box 100, and the tank wall top of two sides is logical It crosses crossbeam 104 to be fixedly connected, screen box 100 is fixedly connected by vibration isolation support part with towing carriage, the feed inlet of vibration screening mechanism It is fixed on 100 top of screen box, vibration excitor 102 is fixedly mounted on two tank walls of screen box 100, the vibration excitor on two tank walls 102 are connected by universal driving shaft 103, and 103 shaft end of universal driving shaft exports axis connection by transmission mechanism and diesel engine 500;100 bottom of screen box The vibration screening mechanism discharge port in portion connect in bucket-shaped with the feed inlet of mixing mechanism, and mixing mechanism includes mixer 200, mixes Expect axis 201 and blade 202;Mixer 200 is cuboid, and axially across two parallel mixing axis 201, mixing axis 201 is logical It crosses transmission mechanism and diesel engine 500 exports axis connection, the varying pitch leaf of feeding, mixing and returning charge is sequentially welded on mixing axis 201 Piece;Mixing mechanism discharge port is exported material from total discharge port 203 to landing ground by delivery chute;Screen box 100 and stone collecting box 300 are connected by being connected to the vibration steel plate 301 of 106 end of sieve, and filter plate 302 is arranged in 300 bottom of stone collecting box.
Preferably, sieve 106 is bar screen surface, and sieve pore is waist-shaped hole, and sieve 106 and horizontal plane angle are 15 °~30 °.
Preferably, blade 202 includes: feeding screw blade 204, mixing helical blade 205 and returning charge helical blade 206. Oppositely oriented feeding screw blade 204, two mixing axis are installed on two mixing axis 201 below the feed inlet of mixing mechanism 201 middle parts are installed by the identical segmented semicircle mixing helical blade 205 of rotation directions, two mixings above the discharge port of mixing mechanism Rotation direction identical returning charge helical blade 206 is installed on axis 201;Wherein, the screw pitch of feeding screw blade 204 and returning charge helical blade 206 screw pitch is respectively less than the screw pitch of mixing helical blade 205.
Preferably, vibration isolation support part includes: four upper bracket of the spring 1050, a pair of first spring lower support 1052, a pair Second spring undersetting 1053 and four isolation springs 1051;Close to 100 tank wall of screen box of vibration screening mechanism feed inlet 101 Outside is respectively fixedly connected with upper bracket of the spring 1050, and upper bracket of the spring 1050 passes through isolation spring 1051 and the first spring lower support 1052 connections;It is respectively fixedly connected with upper bracket of the spring 1050 on the outside of 100 tank wall of screen box of vibration steel plate 301, is propped up on spring Seat 1050 is connect by isolation spring 1051 with second spring undersetting 1053;Wherein, the length of the first spring lower support 1052 Greater than the length of second spring undersetting 1053.
Preferably, transmission mechanism includes that diesel engine 500 passes through V band the first speed reducer 400 of driving and the second speed reducer 401; Wherein, the output end of the first speed reducer 400 assembles V belt wheel 402, and vibration excitor 102 is driven to work;Second speed reducer 401 Output end is connected by one of mixing axis 201 of shaft coupling and mixing mechanism, another mixing axis 201 passes through synchromesh gear It is rotate in same direction with one of mixing axis 201.
Preferably, after towing carriage includes: hitch frame 600, trailer chassis 601, deflecting roller 602, leaf spring 603 and a pair Wheel 604;Towing carriage is tricycle structure, and hitch frame 600 is installed on the front end of 601 bottom of trailer chassis, 600 lower end of hitch frame peace Deflecting roller 602 is filled, leaf spring 603 and rear wheel 604 are installed in the intermediate two sides of trailer chassis 601.
Beneficial effect of the present invention includes: the soil of grape transplanting stock ditch disposably to be carried out earth and rock separation, soil and fertilizer For material by being thoroughly mixed, the native stone mixture for finally returning that grape transplanting stock ditch, and not sieving sufficiently can pass through stone collecting box The filter plate 302 of 300 bottoms carries out regrading, falls into field, preferably rich soil is prevented to be lost.The earth and rock separation is mixed Material machine stable structure, center of gravity be located at immediately ahead of towing carriage hind axle center of gravity or Wheel shaft to.Using the earth and rock separation batch mixer It improves work efficiency, reduces operating personnel's working strength.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the earth and rock separation batch mixer in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the vibration screening mechanism in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of the mixing mechanism in the embodiment of the present invention.
Specific embodiment
In order to be given at during wine-growing the gravel that can be separated in soil, while again can be uniform by Soil and Fertilizer The excavation machinery for mixing and returning to field planting ditch, improves the implementation of working efficiency, the embodiment of the invention provides one Kind earth and rock separation batch mixer, below in conjunction with Figure of description, preferred embodiment of the present invention will be described.
The embodiment of the present invention provides a kind of earth and rock separation batch mixer, comprising: vibration screening mechanism, mixing mechanism, stone collecting box 300, transmission mechanism and diesel engine 500 are installed on towing carriage;Vibration screening mechanism include screen box 100, vibration isolation support part with And vibration screening mechanism feed inlet 101;Sieve 106 and the tank wall of two sides are fixedly connected as screen box 100, and the tank wall top of two sides is logical It crosses crossbeam 104 to be fixedly connected, screen box 100 is fixedly connected by vibration isolation support part with towing carriage, the feed inlet of vibration screening mechanism It is fixed on 100 top of screen box, vibration excitor 102 is fixedly mounted on two tank walls of screen box 100, the vibration excitor on two tank walls 102 are connected by universal driving shaft 103, and 103 shaft end of universal driving shaft exports axis connection by transmission mechanism and diesel engine 500;100 bottom of screen box The vibration screening mechanism discharge port in portion connect in bucket-shaped with the feed inlet of mixing mechanism, and mixing mechanism includes mixer 200, mixes Expect axis 201 and blade;Mixer 200 is cuboid, and axially across two parallel mixing axis 201, mixing axis 201 passes through biography Motivation structure and diesel engine 500 export axis connection, and the variable-pitch blade of feeding, mixing and returning charge is sequentially welded on mixing axis 201;It is mixed Material mechanism discharge port is exported material from total discharge port 203 to landing ground by delivery chute;Screen box 100 and stone collecting box 300 are logical The connection of vibration steel plate 301 for being connected to 106 end of sieve is crossed, filter plate 302 is arranged in 300 bottom of stone collecting box.
Wherein, as shown in fig.2, vibration screening mechanism is a kind of inertia vibrating screen, also known as single-shaft vibrating screen.Circular shale shaker Vibration excitor 102 axial line and transmission mechanism V belt wheel 402 center line on same straight line, i.e., V belt wheel 402 with swash Vibration 102 axis of device participates in vibrating together.The compass screen surface of vibration screening mechanism is fixed on screen box 100, and sieve 106 is bar screen Face, sieve pore are waist-shaped hole, and percent opening increases 10% than existing, and sieve 106 and horizontal plane angle are 15 °~30 °.Screen box 100 are supported by vibration isolation support part, and the main shaft with eccentric block is mounted on the two sidewalls of screen box 100 by bearing and bearing block; When V belt wheel 402 drives main shaft and high speed rotation, it is approximate circle that the centrifugal intertia force that eccentric block generates forces screen box 100 to generate The vibration of track, belt wheel participates in vibration with screen box 100 together at this time.Vibration isolation support part includes: four upper bracket of the spring 1050, one To the first spring lower support 1052, a pair of of second spring undersetting 1053 and four isolation springs 1051;Close to vibrosieve Be respectively fixedly connected with upper bracket of the spring 1050 on the outside of screen box 100 tank wall of mechanism feed inlet 101, upper bracket of the spring 1050 by every Vibration spring 1051 is connect with the first spring lower support 1052;It is fixed respectively on the outside of 100 tank wall of screen box of vibration steel plate 301 to connect Upper bracket of the spring 1050 is connect, upper bracket of the spring 1050 is connect by isolation spring 1051 with second spring undersetting 1053;Wherein, The length of first spring lower support 1052 is greater than the length of second spring undersetting 1053.
Mixing mechanism is by groups such as cuboid mixer 200, two parallel mixing axis 201, shaft coupling, synchromesh gears At.The structure type of double-shaft spiral batch mixer is horizontal.Diesel engine 500 drives retarder by V V belt translation, retarder it is defeated The active mixing axis 201 of shaft and mixing mechanism is linked together by shaft coupling, and rotating towards each other between two working shafts passes through Synchromesh gear is realized.Cabinet is mainly made of two helical axis with intermittent spiral blade and two helical axis parallels configure, Be welded on mixing axis 201 feeding, mixing, returning charge in periodically variable variable-pitch blade.Helical blade is pushed away according to spiral Into direction welded, and forward and reverse interlaced arrangement is carried out according to certain size, when so that material being rotated by helical blade Thrust formation stream push ahead.Wherein, as shown in fig.3, two mixing axis 201 below the feed inlet of mixing mechanism It is upper that oppositely oriented feeding screw blade 204 is installed, the identical segmented semicircle mixing of installation rotation direction in the middle part of two mixing axis 201 Helical blade 205, the identical returning charge helical blade of installation rotation direction on two mixing axis 201 above the discharge port of mixing mechanism 206;The screw pitch of feeding screw blade 204 and the screw pitch of returning charge helical blade 206 are respectively less than the screw pitch of mixing helical blade 205. Mixing helical blade 205 be interruption welding, in this way can abundant mixing, the feeding screw blade 204 of active mixing axis 201 Rotation direction and returning charge helical blade 206 it is oppositely oriented, material can be reduced in the course of work and is accumulated in 201 end of mixing axis, drop Less trouble.
Stone collecting box 300 is made of vibration steel plate 301, gravel Article holding box, filter plate 302.
Driving device selects 20KW diesel engine;Transmission mechanism includes that diesel engine 500 passes through V band the first speed reducer of driving 400 and second speed reducer 401;Wherein, the output end of the first speed reducer 400 assembles V belt wheel 402, and vibration excitor 102 is driven to carry out work Make;The output end of second speed reducer 401 is connected by one of mixing axis 201 of shaft coupling and mixing mechanism, another is mixed Material axis 201 is rotate in same direction by synchromesh gear with one of mixing axis 201.First speed reducer 400 is T spiral bevel gear Speed reducer right-angle steering device, the second speed reducer 401 are ZQ500 retarder.
Towing carriage includes: hitch frame 600, trailer chassis 601, deflecting roller 602, leaf spring 603 and a pair of of rear wheel 604;Towing carriage is tricycle structure, and hitch frame 600 is installed on the front end of 601 bottom of trailer chassis, and the installation of 600 lower end of hitch frame turns To wheel 602, leaf spring 603 and rear wheel 604 are installed in the intermediate two sides of trailer chassis 601.
Method and device provided by the invention and corresponding system are described in detail with specific embodiment below.
Whole equipment earth and rock separation batch mixer include vibration screening mechanism, mixing mechanism, stone collecting box 300, transmission mechanism and Towing carriage etc..Wherein vibration screening mechanism is used for earth and rock separation, and vibrating screen feed inlet is fixed on sieve nest top, soil, farmyard manure Vibration screening device is entered by feed inlet;Sieve 106 and 100 wall of sieve box of vibrating of two sides are assembled into screen box 100 by bolt Body, the vibration excitor 102 with weighting block are fixedly mounted on two screen boxs, 100 side wall by bearing block, the assembly of 102 both ends of vibration excitor Weighting block is covered by eccentric wheel cover and is protected, and is assembled a V belt wheel 402 in the shaft end of vibration excitor 102 and is carried out V belt translation by V band;Sieve 100 body of case is fixed by a 1051 supporter of isolation spring and pedestal and towing carriage by bolt;Vibration steel plate 301 is fixed on Sieve nest least significant end, and steel plate is engaged with compass screen surface, the other end of vibration steel plate 301 connect cooperation with the feeding inlet of stone collecting box 300, collects Stone case 300 is fixed on towing carriage and 300 bottom end of stone collecting box is equipped with filter screen 106, convenient for for the native stone that sufficiently sieves into Row secondary separation.Soil, farmyard manure and the diameter compass screen surface in the case where 30mm gravel below passes through by vibrating screen discharge port enter mixing Device, wherein vibrating screen discharge port is fixedly mounted on sieve nest, and discharge port end is linked with mixing machine inlet and is combined together And guaranteeing that material leaks outside, double-screw shaft is securely fitted in mixer 200 by bearing block, in the discharge port end of mixer 200 It is welded with conveying, mixed material is made to be backfilled to field planting ditch.Whole device passes through two decelerations of driving of V band by diesel engine Device carries out power transmission, and wherein the output end of T-type retarder is equipped with belt wheel, and drives vibration excitor 102 to carry out by V belt translation Work;The output end of worm gear cylinder type speed reducer is coupled by shaft coupling with batch mixer active helical axis, and the opposite of twin shaft is driven Rotation.Two retarders respectively correspond circular shale shaker device and biaxial mixing machine device, wherein selection T corresponding with circular vibrating screen Series helix bevel gear reducer commutator, the two use V band connection;Biaxial mixing machine selects Two Grade Column Gear Reducer, The two is attached by shaft coupling.Whole according to the design of earth and rock separation material mixer device requires, and selection output power is The diesel engine 9 of 20KW, maximum (top) speed 2200r/min.
Earth and rock separation batch mixer provided by the invention, earth and rock separation batch mixer are drawn and are cooperated by excavator (60 type), machine Under the drive of the drive, material completes earth and rock separation under 102 high speed rotation state of circular shale shaker vibration excitor to device when operation; Screenings flows through double-shaft spiral mixing cabinet, in the working shaft for being welded with the positive and negative helical blade that intersects, i.e. double-screw shaft Conveying, the mixing of material are completed under turning effort, until finally returning that in field planting ditch;Oversize, the above stone of diameter 30mm are borrowed It helps the vibration of vibrating screen to enter stone collecting box 300 through vibration steel plate 301, and does not obtain the native stone mixing for sufficiently sieving separation Object is fallen into field by the 106 formula filter plate 302 of sieve of 300 bottom of stone collecting box by the sling movement of object, be can be good at Prevent the loss of rich soil;And then complete a complete working cycles of earth and rock separation material mixer.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to include these modifications and variations.

Claims (4)

1. a kind of earth and rock separation batch mixer characterized by comprising vibration screening mechanism, mixing mechanism, stone collecting box, driver Structure and diesel engine are installed on towing carriage;Vibration screening mechanism includes screen box, vibration isolation support part and vibration screening mechanism Feed inlet;Sieve and the tank wall of two sides are fixedly connected as screen box, and the tank wall top of two sides is fixedly connected by crossbeam, and screen box passes through Vibration isolation support part is fixedly connected with towing carriage, and the feed inlet of vibration screening mechanism is fixed on screen box top, and vibration excitor is fixedly mounted On two tank walls of screen box, vibration excitor on two tank walls by linkage axis connection, universal driving shaft shaft end by transmission mechanism with Diesel engine exports axis connection;The discharge port of the vibration screening mechanism of screen box bottom is connect in bucket-shaped with the feed inlet of mixing mechanism, Mixing mechanism includes mixer, mixing axis and blade;Mixer is cuboid, axially across two parallel mixing axis, is mixed Expect that axis exports axis connection by transmission mechanism and diesel engine, the varying pitch leaf of feeding, mixing and returning charge is sequentially welded on mixing axis Piece;The discharge port of mixing mechanism is by delivery chute by material from total discharge port output to landing ground;Screen box passes through with stone collecting box It is connected to the vibration steel plate connection of sieve end, filter plate is arranged in stone collecting box bottom;
Wherein, oppositely oriented feeding screw blade is installed, two mixed on two mixing axis below the feed inlet of mixing mechanism Expect the identical segmented semicircle mixing helical blade of installation rotation direction in the middle part of axis, two mixing axis above the discharge port of mixing mechanism The identical returning charge helical blade of upper installation rotation direction;The screw pitch of feeding screw blade and the screw pitch of returning charge helical blade are respectively less than mixing The screw pitch of helical blade;
Sieve is bar screen surface, and sieve pore is waist-shaped hole, and sieve and horizontal plane angle are 15 °~30 °.
2. earth and rock separation batch mixer as described in claim 1, which is characterized in that vibration isolation support part includes: to prop up on four springs Seat, a pair of first spring lower support, a pair of of second spring undersetting and four isolation springs;It is fed close to vibration screening mechanism Upper bracket of the spring is respectively fixedly connected on the outside of the screen box tank wall of mouth, upper bracket of the spring passes through isolation spring and the first spring lower support Connection;It is respectively fixedly connected with upper bracket of the spring on the outside of the screen box tank wall of vibration steel plate, upper bracket of the spring passes through isolation spring It is connect with second spring undersetting;Wherein, the length of the first spring lower support is greater than the length of second spring undersetting.
3. earth and rock separation batch mixer as described in claim 1, which is characterized in that transmission mechanism includes: diesel engine, the first deceleration Machine, the second speed reducer and V belt wheel;Diesel engine passes through V band the first speed reducer of driving and the second speed reducer;Wherein, first slows down The output end of machine assembles V belt wheel, and vibration excitor is driven to work;The output end of second speed reducer passes through shaft coupling and mixing mechanism One of mixing axis connection, another mixing axis rotate in same direction by synchromesh gear and one of mixing axis.
4. earth and rock separation batch mixer as described in claim 1, which is characterized in that towing carriage include: hitch frame, trailer chassis, Deflecting roller, leaf spring and a pair of of rear wheel;Towing carriage is tricycle structure, and hitch frame is installed on the front end of trailer chassis bottom, Deflecting roller is installed in hitch frame lower end, two sides installation leaf spring and rear wheel among trailer chassis.
CN201610602310.XA 2016-07-28 2016-07-28 Earth and rock separation batch mixer Expired - Fee Related CN106216229B (en)

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CN108901757B (en) * 2018-06-19 2020-07-14 湖南农业大学 Rice field seedling raising slurry screening method
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