CN106207084A - Lead-acid accumulator Full automatic bottom powder filling system - Google Patents
Lead-acid accumulator Full automatic bottom powder filling system Download PDFInfo
- Publication number
- CN106207084A CN106207084A CN201610843486.4A CN201610843486A CN106207084A CN 106207084 A CN106207084 A CN 106207084A CN 201610843486 A CN201610843486 A CN 201610843486A CN 106207084 A CN106207084 A CN 106207084A
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- Prior art keywords
- powder
- frock
- cylinder
- lead
- acid accumulator
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- 239000000843 powder Substances 0.000 title claims abstract description 124
- 239000002253 acid Substances 0.000 title claims abstract description 23
- 239000000428 dust Substances 0.000 claims abstract description 27
- 230000000903 blocking effect Effects 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000003287 optical effect Effects 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- 210000000078 claw Anatomy 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- RYZCLUQMCYZBJQ-UHFFFAOYSA-H lead(2+);dicarbonate;dihydroxide Chemical compound [OH-].[OH-].[Pb+2].[Pb+2].[Pb+2].[O-]C([O-])=O.[O-]C([O-])=O RYZCLUQMCYZBJQ-UHFFFAOYSA-H 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000002337 anti-port Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011002 quantification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0416—Methods of deposition of the material involving impregnation with a solution, dispersion, paste or dry powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0473—Filling tube-or pockets type electrodes; Applying active mass in cup-shaped terminals
- H01M4/048—Filling tube-or pockets type electrodes; Applying active mass in cup-shaped terminals with dry powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention relates to a kind of lead-acid accumulator Full automatic bottom powder filling system, belong to tube type lead-acid accumulator production technical field, relate to a kind of lead-acid accumulator Full automatic bottom powder filling system, belong to tube type lead-acid accumulator production technical field, including complete machine frame, complete machine frame is provided with frock locking device, frock opening device, mobile stand device, frock transporter, vibration platen device, upset brush dust device, automatic bottom device and quantitative powder device.This system uses the mode of back cover in advance, and powder filling realizes automatic bottom at device interior after completing, and has stopped the Hydrocerussitum (Ceruse) harm to human body during back cover, has revolutionized original production model；Have employed the mode of two eccentric vibrating motor antiports, by the size of Frequency Converter Control amplitude, both reduced noise and in turn ensure that the life-span, and facilitated operation and maintenance to maintain simultaneously.
Description
Technical field
The present invention relates to a kind of lead-acid accumulator Full automatic bottom powder filling system, belong to tube type lead-acid accumulator production technology
Field.
Background technology
At present, the pattern of back cover after the positive plate production first powder filling of all employings in tube type lead-acid accumulator production field, because of
Easily causing flying upward of Hydrocerussitum (Ceruse) for this production model, the harm to human body is very big, and country's appearance policy does not allow to use and is somebody's turn to do
Production model, and the mode that mode of vibration is cam-type structure and electric and magnetic oscillation of existing apparatus employing mode of vibration, deposit respectively
In the big and flimsy shortcoming of noise.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide a kind of lead-acid accumulator
Full automatic bottom powder filling system, meets national requirements, uses the mode of back cover in advance, and powder filling realizes certainly at device interior after completing
Dynamic back cover, has stopped the Hydrocerussitum (Ceruse) harm to human body during back cover, has changed existing production model.
Lead-acid accumulator Full automatic bottom powder filling system of the present invention, including complete machine frame, complete machine frame is provided with
Frock locking device, frock opening device, mobile stand device, frock transporter, vibration platen device, upset brush dust dress
Put, automatic bottom device and quantitative powder device；
Frock locking device includes that mounting bracket, mounting bracket are provided with lower installing rack, and lower installing rack is provided with glide path
Pushing cylinder with first, equipped with upper installing rack on glide path, the first piston rod pushing cylinder connects upper installing rack, upper installing rack
One end is provided with tight locking button and rotates binding clasp, and upper installing rack is provided with sliding way and second and pushes cylinder, equipped with upper on sliding way
Installing plate, the second piston rod pushing cylinder connects upper mounting plate, and upper mounting plate is provided with rotary cylinder, the piston of rotary cylinder
Bar connects pusher dog；
Frock opening device includes that supporting frame, supporting frame upper end are provided with wire-winding unit, and supporting frame lower end is equipped with pushing away
Supply gas cylinder and horizontal slide rail, equipped with tilt slide on horizontal slide rail, push cylinder and connect tilt slide, equipped with cunning on tilt slide
Dynamic dolly, sliding machine is provided with form clamp；
Frock transporter includes that horizontal transferring platform and lower lifting transferring platform, upper horizontal transferring platform both sides are provided with
Roller, upper horizontal transferring platform is provided with lift cylinder, and lift cylinder piston rod lifts transferring platform under connecting, and lower lifting is transported
Platform one end is provided with lower powder interface, and lower lifting transferring platform is provided with the compression cylinder of vertical direction；
Vibration platen device includes that support, support are provided above base, and base is provided above vibration table, described vibration
The bottom of table top is provided with vibrating motor, is provided with elastic supporting member for supporting optical member between vibration table and base, corresponding on vibration table
Pre-back cover grid workpiece is provided with and holds down assembly；
Upset brush dust device includes brush dust mechanism and is positioned at brush dust mechanism side frock switching mechanism, and brush dust mechanism includes machine
Frame, in frame, both sides are provided with vertical rail, and equipped with mobile dolly on vertical rail, mobile dolly is provided with rotating shaft, rotating shaft is overlapped
Having cleaning brush, rotating shaft one end connects rotation and drives, and frame is provided with lift cylinder, and the piston rod of lift cylinder connects mobile little
Car；Frock switching mechanism includes overturning platform, is provided with upset cylinder, the piston rod articulated linkage of upset cylinder below upset platform
One end, the connecting rod other end connects upset platform；
Automatic bottom device includes that frame, frame are provided with lifting body and eccentric bottom closing mechanism, eccentric bottom closing mechanism position
Above lifting body；Jacking apparatus includes that jacking drives, and jacking drives upper end to connect lifting platform；Eccentric bottom closing mechanism includes
Oscillating plate, oscillating plate upper surface is provided with eccentric shaft, and eccentric shaft connects rotation and drives, and oscillating plate upper surface is provided with connection guide post,
Eccentric shaft and connection guide post are contained in frame, connect and are cased with back-moving spring on guide post；
Quantitative powder device includes that quantitative powder hopper, quantitative powder hopper upper end are provided with pneumatic gate valve, quantitative powder
Hopper is provided with stuff level switch and lower stuff level switch, is provided with loose metal axle in quantitative powder hopper, equipped with powder poker on loose metal axle,
Loose metal axle is driven by reducing motor, and powder poker side is provided with powder blocking plate, and powder blocking plate connects adjusting means, and powder blocking plate side is provided with
Feed opening, feed opening correspondence is positioned at above lower powder interface.
Preferably, wire-winding unit includes installing plate, and installing plate rolls equipped with motor and the coiling being connected with motor output end
Wheel, coiling roller is wound with draught line, and draught line one end connects traction hook.
Preferably, upper horizontal transferring platform is provided with lead, and lead lower end lifts transferring platform under connecting.
Preferably, lower powder interface lower end is provided with claw.
Preferably, move dolly both sides all to be coordinated with the vertical rail of both sides in frame by four rolling.
Preferably, lifting platform is arranged over two and pushes cylinder, and two push cylinder is 90 ° of angles.
Preferably, elastic supporting member for supporting optical member includes the support shaft of hollow and supports spring, and described support spring is fixed on support shaft
Internal.
Preferably, hold down assembly and include compressing actuator and pressure strip, described pressure strip arranges hold-down apertures, compress and drive
Part movable end compresses pre-back cover grid workpiece by hold-down apertures.
Preferably, pneumatic gate valve connects quantitative powder spiral.
Utilize lead-acid accumulator Full automatic bottom powder filling system to carry out the technique of powder filling, comprise the following steps that:
1, the grid with pre-back cover is put in closed powder filling frock, by frock opening device and frock locking device
Complete grid puts the locking with frock；
2, by mobile stand device, powder filling frock being transported to vibration platen device, powder filling transporter is in place；
3, quantitative powder device downward powder interface quantification conveying Hydrocerussitum (Ceruse), Hydrocerussitum (Ceruse) is filled by vibration platen device by vibration
Inside comb, complete powder filling；
4, upset brush dust device carries out once inside out brush dust to powder filling frock；
5, the back cover sealed in advance is driven into the inside of grid by automatic bottom device, completes back cover；
6, upset brush dust device carries out secondary upset brush dust to powder filling frock；
7, completed the unblock of frock by frock locking device and frock opening device and powder filling back cover complete after grid take
Go out.
The present invention is compared with prior art had the beneficial effect that
Lead-acid accumulator Full automatic bottom powder filling system uses the mode of back cover in advance, and powder filling is real at device interior after completing
Existing automatic bottom, has stopped the Hydrocerussitum (Ceruse) harm to human body during back cover, has revolutionized original production model；Have employed two
The mode of individual eccentric vibrating motor antiport, by the size of Frequency Converter Control amplitude, had both reduced noise and in turn ensure that the life-span,
Facilitate operation and maintenance to maintain simultaneously.
Accompanying drawing explanation
Fig. 1 is the front view of present configuration；
Fig. 2 is the left view of present configuration；
Fig. 3 is the axonometric chart of the present invention not embodying quantitative powder device；
Fig. 4 is the axonometric chart of frock locking device；
Fig. 5 is the front view of frock locking device；
Fig. 6 is the structural representation of frock opening device；
Fig. 7 is the axonometric chart of frock transporter；
Fig. 8 is the front view of frock transporter；
Fig. 9 is the front view of vibration platen device；
Figure 10 is the left view of vibration platen device；
Figure 11 is the axonometric chart of vibration platen device；
Figure 12 is the axonometric chart of upset brush dust device；
Figure 13 is the front view of upset brush dust device；
Figure 14 is the axonometric chart of automatic bottom device；
Figure 15 is the front view of automatic bottom device；
Figure 16 is the front view of quantitative powder device；
Figure 17 is the right view of quantitative powder device.
In figure: 1, frock locking device；2, frock opening device；3, mobile stand device；4, frock transporter；5, shake
Moving platform device；6, upset brush dust device；7, automatic bottom device；8, quantitative powder device；9, powder filling frock；10, complete machine machine
Frame；1-1, mounting bracket；1-2, lower installing rack；1-3, the first propelling movement cylinder；1-4, upper installing rack；1-5, the second propelling movement cylinder；
1-6, upper mounting plate；1-7, rotary cylinder；1-8, tight locking button；1-9, pusher dog；1-10, rotation binding clasp；2-1, supporting frame；2-
2, installing plate；2-3, motor；2-4, coiling roller；2-5, propelling movement cylinder；2-6, horizontal slide rail；2-7, tilt slide；2-8, cunning
Dynamic dolly；2-9, form clamp；4-1, upper horizontal transferring platform；4-2, lead；4-3, lift cylinder；4-4, lower powder interface；
4-5, roller；4-6, lower lifting transferring platform；4-7, claw；4-8, compression cylinder；5-1, support；5-2, base；5-3, vibration
Table top；5-4, vibrating motor；5-5, elastic supporting member for supporting optical member；5-6, pre-back cover grid workpiece；5-7, hold down assembly；5-8, compression drive
Part；5-9, pressure strip；5-10, hold-down apertures；6-1, upset cylinder；6-2, upset platform；6-3, cleaning brush；6-4, mobile dolly；
6-5, vertical rail；6-6, frame；6-7, lift cylinder；6-8, roller；6-9, connecting rod；6-10, rotation drive；7-1, frame；
7-2, lifting platform；7-3, back-moving spring；7-4, propelling movement cylinder；7-5, jacking drive；7-6, oscillating plate；7-7, connection guide
Bar；7-8, eccentric shaft；8-1, pneumatic gate valve；8-2, quantitative powder hopper；8-3, upper stuff level switch；8-4, lower stuff level switch；
8-5, loose metal axle；8-6, powder poker；8-7, powder blocking plate；8-8, adjusting means；8-9, feed opening；8-10, reducing motor；8-11、
Quantitative powder spiral.
Detailed description of the invention
Below in conjunction with the accompanying drawings embodiments of the invention are described further:
As shown in Figure 1-Figure 3, lead-acid accumulator Full automatic bottom powder filling system includes complete machine frame 10, in complete machine frame 10
It is provided with frock locking device 1, frock opening device 2, mobile stand device 3, frock transporter 4, vibration platen device 5, turns over
Turn brush dust device 6, automatic bottom device 7 and quantitative powder device 8；
As shown in Figure 4, Figure 5, frock locking device 1 includes that mounting bracket 1-1, mounting bracket 1-1 are provided with lower installing rack
1-2, lower installing rack 1-2 are provided with glide path and first and push cylinder 1-3, and equipped with upper installing rack 1-4 on glide path, first pushes
The piston rod of cylinder 1-3 connects upper installing rack 1-4, and upper installing rack 1-4 one end is provided with tight locking button 1-8 and rotates binding clasp 1-10,
Upper installing rack 1-4 is provided with sliding way and second and pushes cylinder 1-5, and equipped with upper mounting plate 1-6 on sliding way, second pushes cylinder
The piston rod of 1-5 connects upper mounting plate 1-6, upper mounting plate 1-6 and is provided with the piston rod of rotary cylinder 1-7, rotary cylinder 1-7 even
Meet pusher dog 1-9；During locking, first pushes cylinder 1-3 releases upper installing rack 1-4, tight locking button 1-8 and rotation binding clasp 1-10 pair
Should be coupled at powder filling frock 9, then upper mounting plate 1-6 is released by the second propelling movement cylinder 1-5, and rotary cylinder passes through pusher dog 1-9
Stir rotation binding clasp 1-10, by tight locking button 1-8, frock is locked.
As shown in Figure 6, frock opening device 2 includes that supporting frame 2-1, supporting frame 2-1 upper end is provided with wire-winding unit,
Support body 2-1 lower end is equipped with pushing cylinder 2-5 and horizontal slide rail 2-6, equipped with tilt slide 2-7 on horizontal slide rail 2-6, pushes gas
Cylinder 2-5 connects tilt slide 2-7, and equipped with sliding machine 2-8 on tilt slide 2-7, sliding machine 2-8 is provided with form clamp 2-
9；During unlatching, pushing cylinder 2-5 and inclined plane 2-7 is pushed to correct position in the horizontal direction, traction hook connects powder filling work
Filling 9 top layers, draught line pulls and is then turned on top layer, and top layer template one end snaps fit onto the form clamp 2-9 of sliding machine 2-8
On, under the draw of wire-winding unit, powder filling frock 9 is the most stepped to be opened, and sliding machine 2-8 is along tilting upward shifting.
As shown in Figure 7, Figure 8, frock transporter 4 includes horizontal transferring platform 4-1 and lower lifting transferring platform 4-6,
Upper horizontal transferring platform 4-1 both sides are provided with roller 4-5, upper horizontal transferring platform 4-1 and are provided with lift cylinder 4-3, lift cylinder
4-3 piston rod connects lower lifting transferring platform 4-6, and lower lifting transferring platform 4-6 one end is provided with lower powder interface 4-4, and lower lifting turns
Fortune platform 4-6 is provided with compression cylinder 4-8 of vertical direction；During work, powder filling frock 9 is transported to powder filling station, and upper level turns
Fortune platform 4-1 is by roller 4-5 horizontal movement in the complete machine frame 10 of powder-filling machine fro, mobile to powder filling station, lift cylinder 4-3
Driving lower lifting transferring platform 4-6 to decline, lower powder interface 4-4 is external with powder filling frock 9, and claw 4-7 is stuck in outside powder filling frock 9,
Press solidly under the pressed end of compression cylinder 4-8 and determine powder filling frock 9.
As Figure 9-Figure 11, vibration platen device 5 includes that support 5-1, support 5-1 are provided above base 5-2, base 5-
2 are provided above vibration table 5-3, and the bottom of vibration table 5-3 is provided with vibrating motor 5-4, at vibration table 5-3 and base
Being provided with elastic supporting member for supporting optical member 5-5 between 5-2, on vibration table 5-3, corresponding pre-back cover grid workpiece 5-6 is provided with the 5-7 that holds down assembly；
Treat that the pre-back cover grid workpiece 5-6 of powder filling is transferred on vibration table 5-3, then by the 5-7 that holds down assembly by pre-back cover grid
Workpiece 5-6 is pressed on vibration table 5-3, starts powder filling, opens vibrating motor 5-4, vibrating motor 5-4 and drives vibration table 5-
3 vibrations, in vibration processes, the light pink of fill uniformly falls into pre-back cover grid, and vibration table is played and props up by elastic supporting member for supporting optical member 5-5
While support effect, allow again vibration table 5-3 in certain amplitude range internal vibration.
As shown in Figure 12 and Figure 13, upset brush dust device 6 includes brush dust mechanism and is positioned at brush dust mechanism side frock tipper
Structure, brush dust mechanism includes frame 6-6, and in frame 6-6, both sides are provided with vertical rail 6-5, equipped with mobile dolly on vertical rail 6-5
6-4, mobile dolly 6-4 are provided with rotating shaft, rotating shaft are cased with cleaning brush 6-3, and rotating shaft one end connects rotation and drives 6-10, frame 6-
6 piston rods being provided with lift cylinder 6-7, lift cylinder 6-7 connect mobile dolly 6-4；Frock switching mechanism includes that upset is flat
Platform 6-2, is provided with upset cylinder 6-1, piston rod articulated linkage 6-9 one end of upset cylinder 6-1, connecting rod below upset platform 6-2
The 6-9 other end connects upset platform 6-2；When powder filling frock 9 turns to brush dust station, upset cylinder 6-1 will overturn on platform 6-2
Powder filling frock 9 overturns 90 °, rotates and drives 6-10 to drive cleaning brush to rotate, and lift cylinder 6-7 drives on mobile dolly 6-4 simultaneously
Lower reciprocating motion, falls the Hydrocerussitum (Ceruse) brush of plane in powder filling frock 9.
As shown in Figure 14, Figure 15, automatic bottom device includes that frame 7-1, frame 7-1 are provided with lifting body and eccentric envelope
End mechanism, eccentric bottom closing mechanism is positioned at above lifting body；Jacking apparatus includes that jacking drives 7-5, and jacking drives 7-5 upper end even
Meet lifting platform 7-2；Eccentric bottom closing mechanism includes that oscillating plate 7-6, oscillating plate 7-6 upper surface are provided with eccentric shaft 7-8, eccentric shaft 7-
8 connect rotation drives, and oscillating plate 7-6 upper surface is provided with connection guide post 7-7, eccentric shaft 7-8 and is contained in machine with connecting guide post 7-7
On frame 7-1, connect and be cased with back-moving spring 7-3 on guide post 7-7；Grid with pre-back cover is contained in powder filling frock 9, and powder filling is complete
Delivering on the lifting platform 7-2 of back cover station after one-tenth, powder filling frock 9 jack-up is touched oscillating plate 7-6 by cylinder or oil cylinder, passes through
Rotation drive belt moves eccentric shaft 7-8 allows oscillating plate 7-6 produce 2mm amplitude, is driven into inside grid by the back cover sealed in advance, completes certainly
Dynamic back cover.
As shown in Figure 16, Figure 17, quantitative powder device 8 includes quantitative powder hopper 8-2, quantitative powder hopper 8-2 upper end
It is provided with pneumatic gate valve 8-1, quantitative powder hopper 8-2 and is provided with stuff level switch 8-3 and lower stuff level switch 8-4, quantitative powder
Being provided with loose metal axle 8-5 in hopper 8-2, equipped with powder poker 8-6 on loose metal axle 8-5, loose metal axle 8-5 is driven by reducing motor 8-10
Dynamic, powder poker 8-6 side is provided with powder blocking plate 8-7, powder blocking plate 8-7 and connects adjusting means 8-8, and powder blocking plate 8-7 side is provided with blanking
Mouth 8-9, feed opening 8-9 correspondence is positioned at above lower powder interface 4-4；When the Hydrocerussitum (Ceruse) in hopper is less than lower stuff level switch 8-4, pneumatic
Push-pull valve 8-1 opens, and powder falls in hopper, and when Hydrocerussitum (Ceruse) reaches upper stuff level switch 8-3, pneumatic gate valve 8-1 closes, and stops
Blanking, when needing powder filling, starts reducing motor 8-10 and drives loose metal axle 8-5 and powder poker 8-6 to rotate, Hydrocerussitum (Ceruse) is allocated to feed opening
8-9 side, the charging gap of adjusting means 8-8 scalable powder blocking plate 8-7, by control reducing motor 8-10 the duration of runs and
Charging gap realizes powder under adjustable quantitative, when Hydrocerussitum (Ceruse) reaches feed opening 8-9, by the lower powder interface 4-4 of the arrival that is flexible coupling.
Wire-winding unit includes installing plate 2-2, on installing plate 2-2 equipped with motor 2-3 and be connected with motor 2-3 outfan around
Line roller 2-4, coiling roller 2-4 is wound with draught line, and draught line one end connects traction hook.
Upper horizontal transferring platform 4-1 is provided with lead 4-2, lead 4-2 lower end and connects lower lifting transferring platform 4-6.
Lower powder interface 4-4 lower end is provided with claw 4-7.
Mobile dolly 6-4 both sides are all coordinated with the vertical rail 6-5 of both sides in frame 6-6 by four rolling 6-8.
Lifting platform 7-2 is arranged over two and pushes cylinder 7-4, and two push cylinder 7-4 is 90 ° of angles.
Elastic supporting member for supporting optical member 5-5 includes the support shaft of hollow and supports spring, and described support spring is fixed on inside support shaft.
The 5-7 that holds down assembly includes compressing actuator 5-8 and pressure strip 5-9, and described pressure strip 5-9 arranges hold-down apertures 5-
10, compress actuator 5-8 movable end and compress pre-back cover grid workpiece 5-6 by hold-down apertures 5-10.
Pneumatic gate valve 8-1 connects quantitative powder spiral 8-11, quantitative powder spiral 8-11 and opens at pneumatic gate valve 8-1
Shi Qidong feeding.
To put in closed powder filling frock 9 with the positive grid of pre-back cover, frock opening device 2 and frock lock dress
Put 1 complete grid put the locking with frock, by mobile stand device 3, powder filling frock transporter 4 by closed powder filling
Frock 9 is transported to vibration platen device 5, and closed powder filling frock 9 is locked at vibration platen by hydraulic means by vibration platen
Upper surface, to reach the effect vibrated with vibration platen simultaneously, vibration platen use two eccentric vibrating motor antiports
Mode, by the size of Frequency Converter Control amplitude, top connects quantitative powder device 8, quantitative powder device 8 to powder filling frock transport
The lower powder interface 4-4 quantification conveying Hydrocerussitum (Ceruse) of device 4, is filled into inside comb by vibration by Hydrocerussitum (Ceruse), it is achieved powder filling action.Logical
Crossing upset brush dust device 6 and realize the upset of frock and brush dust, a secondary brush dust, the back cover sealed in advance is beaten by automatic bottom device 7
Enter the inside to grid, complete powder filling and automatic bottom process.
Claims (9)
1. a lead-acid accumulator Full automatic bottom powder filling system, it is characterised in that: include complete machine frame (10), complete machine frame
(10) it is provided with frock locking device (1), frock opening device (2), mobile stand device (3), frock transporter (4), shakes
Moving platform device (5), upset brush dust device (6), automatic bottom device (7) and quantitative powder device (8)；
Frock locking device (1) includes that mounting bracket (1-1), mounting bracket (1-1) are provided with lower installing rack (1-2), lower installation
Frame (1-2) is provided with glide path and first and pushes cylinder (1-3), and equipped with upper installing rack (1-4) on glide path, first pushes cylinder
(1-3) piston rod connects upper installing rack (1-4), and upper installing rack (1-4) one end is provided with tight locking button (1-8) and rotates binding clasp
(1-10), upper installing rack (1-4) is provided with sliding way and second and pushes cylinder (1-5), equipped with upper mounting plate (1-on sliding way
6), the second piston rod pushing cylinder (1-5) connects upper mounting plate (1-6), and upper mounting plate (1-6) is provided with rotary cylinder (1-
7), the piston rod of rotary cylinder (1-7) connects pusher dog (1-9)；
Frock opening device (2) includes that supporting frame (2-1), supporting frame (2-1) upper end are provided with wire-winding unit, supporting frame
(2-1) lower end is equipped with pushing cylinder (2-5) and horizontal slide rail (2-6), equipped with tilt slide (2-7) on horizontal slide rail (2-6), pushes away
Cylinder (2-5) of supplying gas connects tilt slide (2-7), equipped with sliding machine (2-8) on tilt slide (2-7), on sliding machine (2-8)
It is provided with form clamp (2-9)；
Frock transporter (4) includes horizontal transferring platform (4-1) and lower lifting transferring platform (4-6), and the transhipment of upper level is flat
Platform (4-1) both sides are provided with roller (4-5), and upper horizontal transferring platform (4-1) is provided with lift cylinder (4-3), lift cylinder (4-3)
Piston rod lifts transferring platform (4-6) under connecting, and lower lifting transferring platform (4-6) one end is provided with lower powder interface (4-4), lower lifting
Transferring platform (4-6) is provided with the compression cylinder (4-8) of vertical direction；
Vibration platen device (5) includes that support (5-1), support (5-1) are provided above base (5-2), and base (5-2) is provided above
Vibration table (5-3), the bottom of vibration table (5-3) is had vibrating motor (5-4) to be installed, at vibration table (5-3) and base
(5-2) being provided with elastic supporting member for supporting optical member (5-5) between, upper corresponding pre-back cover grid workpiece (5-6) of vibration table (5-3) is provided with compression
Assembly (5-7)；
Upset brush dust device (6) includes brush dust mechanism and is positioned at brush dust mechanism side frock switching mechanism, and brush dust mechanism includes machine
Frame (6-6), frame (6-6) interior both sides are provided with vertical rail (6-5), equipped with mobile dolly (6-4) on vertical rail (6-5), move
Dynamic dolly (6-4) is provided with rotating shaft, and rotating shaft is cased with cleaning brush (6-3), and rotating shaft one end connects rotation and drives (6-10), frame
(6-6) being provided with lift cylinder (6-7), the piston rod of lift cylinder (6-7) connects mobile dolly (6-4)；Frock switching mechanism
Including upset platform (6-2), upset platform (6-2) lower section is provided with upset cylinder (6-1), the piston rod hinge of upset cylinder (6-1)
Connective pole (6-9) one end, connecting rod (6-9) other end connects upset platform (6-2)；
Automatic bottom device includes that frame (7-1), frame (7-1) are provided with lifting body and eccentric bottom closing mechanism, eccentric back cover
Mechanism is positioned at above lifting body；Jacking apparatus includes that jacking drives (7-5), and jacking drives (7-5) upper end to connect lifting platform
(7-2)；Eccentric bottom closing mechanism includes that oscillating plate (7-6), oscillating plate (7-6) upper surface are provided with eccentric shaft (7-8), eccentric shaft (7-
8) connecting rotation to drive, oscillating plate (7-6) upper surface is provided with connection guide post (7-7), eccentric shaft (7-8) and connection guide post
(7-7) it is contained in frame (7-1), connects and be cased with back-moving spring (7-3) on guide post (7-7)；
Quantitative powder device (8) includes that quantitative powder hopper (8-2), quantitative powder hopper (8-2) upper end are provided with pneumatic gate valve
(8-1), quantitative powder hopper (8-2) is provided with stuff level switch (8-3) and lower stuff level switch (8-4), quantitative powder hopper (8-
2) being provided with loose metal axle (8-5) in, equipped with powder poker (8-6) on loose metal axle (8-5), loose metal axle (8-5) passes through reducing motor (8-
10) driving, powder poker (8-6) side is provided with powder blocking plate (8-7), and powder blocking plate (8-7) connects adjusting means (8-8), powder blocking plate (8-
7) side is provided with feed opening (8-9), and feed opening (8-9) correspondence is positioned at lower powder interface (4-4) top.
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described coiling group
Part includes installing plate (2-2), equipped with motor (2-3) and the coiling roller that is connected with motor (2-3) outfan on installing plate (2-2)
(2-4), coiling roller (2-4) being wound with draught line, draught line one end connects traction hook.
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described upper level
Transferring platform (4-1) is provided with lead (4-2), and lead (4-2) lower end lifts transferring platform (4-6) under connecting.
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described lower powder connects
Mouth (4-4) lower end is provided with claw (4-7).
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described movement is little
Car (6-4) both sides are all coordinated with the vertical rail (6-5) of frame (6-6) interior both sides by four rolling (6-8).
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described jacking is put down
Platform (7-2) is arranged over two and pushes cylinder (7-4), and two push cylinder (7-4) in 90 ° of angles.
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described elasticity is propped up
Support member (5-5) includes the support shaft of hollow and supports spring, and described support spring is fixed on inside support shaft.
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described compression group
Part (5-7) includes compressing actuator (5-8) and pressure strip (5-9), and described pressure strip (5-9) arranges hold-down apertures (5-10), pressure
Tight actuator (5-8) movable end compresses pre-back cover grid workpiece (5-6) by hold-down apertures (5-10).
Lead-acid accumulator Full automatic bottom powder filling system the most according to claim 1, it is characterised in that: described is pneumatic slotting
Plate valve (8-1) connects quantitative powder spiral (8-11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610843486.4A CN106207084B (en) | 2016-09-23 | 2016-09-23 | Lead-acid accumulator Full automatic bottom powder filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610843486.4A CN106207084B (en) | 2016-09-23 | 2016-09-23 | Lead-acid accumulator Full automatic bottom powder filling system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106207084A true CN106207084A (en) | 2016-12-07 |
| CN106207084B CN106207084B (en) | 2019-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610843486.4A Active CN106207084B (en) | 2016-09-23 | 2016-09-23 | Lead-acid accumulator Full automatic bottom powder filling system |
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| Country | Link |
|---|---|
| CN (1) | CN106207084B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1572991A (en) * | 1977-07-20 | 1980-08-13 | Varta Batterie | Apparatus for filling tube-type electrode plates for lead-acid storage batteries |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN105489923A (en) * | 2015-12-31 | 2016-04-13 | 淄博鑫旭电源科技有限公司 | Full-automatic pre-bottom-sealing machine |
| CN205264806U (en) * | 2015-12-31 | 2016-05-25 | 淄博鑫旭电源科技有限公司 | Grid fixing device |
| CN206116510U (en) * | 2016-09-23 | 2017-04-19 | 淄博鑫旭电源科技有限公司 | Whitewashed system is irritated to full -automatic back cover of lead acid battery |
-
2016
- 2016-09-23 CN CN201610843486.4A patent/CN106207084B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1572991A (en) * | 1977-07-20 | 1980-08-13 | Varta Batterie | Apparatus for filling tube-type electrode plates for lead-acid storage batteries |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN105489923A (en) * | 2015-12-31 | 2016-04-13 | 淄博鑫旭电源科技有限公司 | Full-automatic pre-bottom-sealing machine |
| CN205264806U (en) * | 2015-12-31 | 2016-05-25 | 淄博鑫旭电源科技有限公司 | Grid fixing device |
| CN206116510U (en) * | 2016-09-23 | 2017-04-19 | 淄博鑫旭电源科技有限公司 | Whitewashed system is irritated to full -automatic back cover of lead acid battery |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106207084B (en) | 2019-01-18 |
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Denomination of invention: Automatic sealing and powder filling system for lead-acid battery Effective date of registration: 20220609 Granted publication date: 20190118 Pledgee: Qishang bank Zhangdian sub branch Pledgor: ZIBO XINXU POWER SUPPLY TECHNOLOGY Co.,Ltd. Registration number: Y2022980007301 |
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Change date: 20240927 Registration number: Y2022980007301 Pledgor after: ZIBO XINXU POWER SUPPLY TECHNOLOGY Co.,Ltd. Pledgor after: SHANDONG XINXU GROUP Co.,Ltd. Pledgor before: ZIBO XINXU POWER SUPPLY TECHNOLOGY Co.,Ltd. |