CN106206392B - Die positioning and arranging equipment and die positioning and arranging method - Google Patents

Die positioning and arranging equipment and die positioning and arranging method Download PDF

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CN106206392B
CN106206392B CN201510227183.5A CN201510227183A CN106206392B CN 106206392 B CN106206392 B CN 106206392B CN 201510227183 A CN201510227183 A CN 201510227183A CN 106206392 B CN106206392 B CN 106206392B
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positioning
die
substrate
arranging
supporting
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CN106206392A (en
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卢彦豪
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SOTE TECHNOLOGY CO LTD
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SOTE TECHNOLOGY CO LTD
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Abstract

本发明提供一种增加定位布置效率的晶粒定位布置设备以及运用该设备的晶粒定位布置方法,用于将复数个晶粒定位于基板的待布置区域,透过承托构件承托复数个晶粒,转置机构转置承托构件,而可以达成短时间内将复数个晶粒定位于基板的效果,因而大幅增进晶粒布置的速率,提高产能,间接降低生产成本。

Figure 201510227183

The present invention provides a die positioning and arranging device for increasing the efficiency of positioning and arranging and a die locating and arranging method using the same, which are used to locate a plurality of die in a to-be-arranged area of a substrate, and support a plurality of die through a supporting member. For the die, the transposing mechanism transposes the supporting member, and can achieve the effect of positioning a plurality of die on the substrate in a short time, thus greatly increasing the speed of die placement, increasing the production capacity, and indirectly reducing the production cost.

Figure 201510227183

Description

Die positioning and arranging equipment and die positioning and arranging method
Technical Field
The present invention relates to a die-positioning and arrangement apparatus and a die-positioning and arrangement method, and more particularly, to a die-positioning and arrangement apparatus and a die-positioning and arrangement method that increase the positioning and arrangement efficiency.
Background
In the semiconductor wafer level packaging process, a wafer is cut into a plurality of dies, good products are picked out from the dies, and the dies are rearranged on a circular substrate for subsequent processing. Since the dice are re-distributed (redistribution), routed, and mounted with balls … … after being reconfigured (reconfiguration), the dice must be placed and positioned on the substrate with high precision. In general, the error is required to be controlled within 2 microns. The prior art method selects a position on the substrate, uses a robot arm to pick up a die, and then places the die at the position selected by the controller. Conceivably, the mechanical arm can only place one crystal grain at a time, and the efficiency is very limited. After each die is disposed on the substrate, a processing time is required for the robot to apply a force to the die to bond the die to the substrate. This is a serious drag to slow down the rate of die placement by the robot, resulting in overall rate limitation, which is an important link for the semiconductor industry with high throughput demand.
Disclosure of Invention
Therefore, in order to solve the above problems, an object of the present invention is to provide a die-positioning-and-disposing apparatus and a die-positioning-and-disposing method using the same, which can greatly increase the rate at which dies are positioned and disposed on a substrate.
The present invention is directed to a die-positioning-and-disposing apparatus for positioning a plurality of dies in a region to be disposed of a substrate, the die-positioning-and-disposing apparatus including: a supporting member having a supporting surface on which the plurality of dies are arranged; an arrangement mechanism for arranging the plurality of dies on the supporting surface of the supporting member; and a transposing mechanism configured to transpose the supporting member to a fixed position orientation from a loading orientation corresponding to the supporting surface, wherein in the loading orientation, the supporting surface of the supporting member faces the arranging mechanism, and the arranging mechanism arranges the plurality of dies, and in the fixed position, the supporting member and the substrate are relatively flipped, so that the supporting surface of the supporting member faces the to-be-arranged region of the substrate, and the plurality of dies are positioned in the to-be-arranged region of the substrate by relative displacement between the supporting member and the substrate.
In an embodiment of the invention, a die-positioning-arrangement apparatus for increasing the efficiency of positioning arrangement is provided, and the arrangement mechanism is correspondingly provided in plural.
In an embodiment of the invention, a die-positioning-and-arranging apparatus for increasing the efficiency of positioning and arranging is provided, further comprising a circulating means configured to circulate the plurality of holding means between a position corresponding to the transposing mechanism and a position corresponding to the arranging mechanism.
In an embodiment of the present invention, a die-positioning-and-arranging apparatus for increasing the efficiency of positioning and arranging is provided, wherein the substrate is a wafer, glass, PCB, or ceramic substrate.
In an embodiment of the present invention, a die-positioning-and-placing apparatus for increasing the positioning and placing efficiency is provided, in which the supporting member has a size substantially equal to a unit exposure range of an exposure mechanism that performs exposure processing on a die placed on a substrate in a subsequent process.
The present invention provides a die positioning and arranging method for increasing positioning and arranging efficiency by another technical means for solving the problems of the prior art, wherein a plurality of dies are positioned in a region to be arranged of a substrate by using a die positioning and arranging apparatus, the die positioning and arranging apparatus includes a supporting member, an arranging mechanism and a transposing mechanism, the die positioning and arranging method includes: a presetting step, arranging the plurality of crystal grains on the bearing surface of the bearing component by the arranging mechanism; and a transposition step of transposing the supporting member to a fixed position by the transposition mechanism from a loading position corresponding to the supporting surface, wherein in the loading position, the supporting surface of the supporting member faces the arrangement mechanism for arranging the crystal grains by the arrangement mechanism, and in the fixed position, the supporting member and the substrate are relatively turned over so that the supporting surface faces the to-be-arranged area of the substrate, and the plurality of crystal grains are positioned in the to-be-arranged area of the substrate by relative displacement between the supporting member and the substrate.
In an embodiment of the invention, a die-positioning-and-arranging method for increasing the positioning-and-arranging efficiency is provided, wherein in the transposing step, the transposing is performed by the transposing mechanism to flip the supporting member at an angle.
In an embodiment of the present invention, a die-positioning-and-layout method for increasing the positioning-and-layout efficiency is provided, which further includes, after the transposing step, a separation step: relatively separating the supporting member and the substrate, and keeping the plurality of dies in the region to be arranged.
In an embodiment of the present invention, a die-positioning-and-arranging method for increasing efficiency of positioning and arranging is provided, wherein the supporting members are provided in plural, in the pre-arranging step, the arranging mechanism arranges the plural dies on the plural supporting members respectively, and in the transposing step, the transposing mechanism transposes the plural supporting members.
In an embodiment of the present invention, a die-positioning-and-arranging method for increasing the efficiency of positioning and arranging is provided, wherein the die-positioning-and-arranging apparatus further includes a circulating member, and after the transposing step, a circulating step of transporting the transferred holding member to a position corresponding to the arranging mechanism by the circulating member for holding the die again is further included.
By adopting the technical means of the invention, the traditional method that only a single crystal grain can be arranged at one time is replaced, a plurality of crystal grains can be positioned on the substrate in a short time, the number of times of back and forth movement of equipment is reduced, and the total processing time is shortened, so that the speed of crystal grain arrangement is greatly improved, the productivity is improved, and the production cost is indirectly reduced.
The present invention will be further described with reference to the following examples and accompanying drawings.
Drawings
Fig. 1 is a perspective view of a die-positioning-and-arranging apparatus according to an embodiment of the invention.
Fig. 2 is a schematic side view of a portion of a die-positioning placement apparatus according to an embodiment of the invention.
Fig. 3 is a flowchart of a die positioning and placement method according to an embodiment of the invention.
Fig. 4 is a perspective view of a die-positioning-and-disposing apparatus according to another embodiment of the invention.
Fig. 5 is a flowchart of a die positioning and placement method according to another embodiment of the invention.
Reference numerals
100 die positioning and arranging equipment
1 supporting member
11 bearing surface
2 arrangement mechanism
3 transposition mechanism
4 controller
5 circulation component
D crystal grain
P1 feeding position
P2 fixed position orientation
R region to be arranged
S substrate
S101 step
S102 step
S201 step
S202 step
S203 step
S204 step
Z crystal grain storage area
Detailed Description
The following describes an embodiment of the present invention with reference to fig. 1 to 4. The description is not intended to limit the embodiments of the present invention, but is one example of the present invention.
Referring to fig. 1 and fig. 2, a die-positioning-and-arranging apparatus 100 according to an embodiment of the invention is used for positioning a plurality of dies D on a to-be-arranged region R of a substrate S. The die-positioning-arrangement 100 apparatus includes a holding member 1, an arrangement mechanism 2, a transposing mechanism 3, and a controller 4 electrically connecting the arrangement mechanism 2 and the transposing mechanism 3. The supporting member 1 is an intermediate carrier for supporting a plurality of dies D and has a supporting surface 11 for disposing thereon the plurality of dies D. The supporting member 1 may be, for example, a tray with adhesive property, or a member formed by combining a plurality of vacuum suction nozzles, so that the die D can be fixed thereon.
The arrangement mechanism 2 is used to arrange a plurality of dies D on the supporting surface 11 of the supporting member 1. In one embodiment, the arranging mechanism 2 is a robot arm, and the controller 4 controls the arranging mechanism 2 to arrange the plurality of dies D located in the die storage area Z one by one onto the supporting surface 11 in a suction manner, but the invention is not limited thereto.
The transfer mechanism 3 is provided to transfer the supporting member 1 from the loading position P1 corresponding to the supporting surface 11 to the positioning position P2. The loading direction P1 means that the supporting surface 11 of the supporting member 1 faces the arrangement mechanism 2 and the arrangement mechanism 2 arranges the plurality of dies D. In contrast, the positioning orientation P2 is to position the plurality of dies D in the region R of the substrate S to be arranged by relatively inverting the supporting member 1 and the substrate S such that the supporting surface 11 of the supporting member 1 faces the region R of the substrate S to be arranged and by relative displacement between the supporting member 1 and the substrate S. In fig. 2, the transfer mechanism 3 turns the holding member 1 at an angle to transfer the holding member to the fixed position P2. However, in practice, the substrate S may be turned over, or the supporting member 1 and the substrate S may be turned over at an angle so that the supporting surface 11 of the supporting member 1 faces the region R where the substrate S is to be placed. After the holding member is transferred to the positioning orientation P2, the controller 4 controls the transferring mechanism 3 to separate the holding member 1 and the substrate S, and holds the plurality of dies D in the region to be arranged R. The relative separation may be performed by moving the supporting member 1 away from the substrate S by the transfer mechanism 3 or by moving the substrate S away from the supporting member 1, or may be performed by relative displacement by moving both of them.
The controller 4 is also configured to determine the position of each die D on the supporting surface 11 and determine the region R to be arranged on the substrate S, in addition to controlling the operations of the arranging mechanism 2 and the flipping mechanism 3.
Referring to fig. 3, the die positioning and arranging method provided by the present invention includes a presetting step and a transposing step.
In one embodiment, the supporting member 1 is a square carrier, and the substrate S may be a wafer, glass, PCB, ceramic substrate or other materials, but the invention is not limited thereto. The holding member 1 has a size substantially equal to a unit exposure range of an exposure mechanism that performs exposure processing on the crystal grains D arranged on the substrate S in a subsequent process. That is, the size of the supporting member 1 is determined according to the exposure mechanism used in the subsequent process, and the pitch of the arrangement positions provided for the plurality of dies D on the supporting surface 11 may be further defined by the exposure mechanism. With the design of the supporting member 1 completely corresponding to the exposure mechanism, the relative positions of the plurality of dies D arranged on the substrate S and the relative positions of the dies and the substrate S can be completely matched with the unit exposure range of the exposure mechanism, thereby minimizing the error.
Referring to fig. 4 and 5, another embodiment of the present invention is provided. The difference from the previous embodiment is that the crystal grain positioning and arranging apparatus 100a of the present embodiment further includes a circulating member 5. In the present embodiment, the supporting member 1 is provided in plural, and the arranging mechanism 2 is correspondingly provided in plural, but the number of the supporting member 1 and the arranging mechanism 2 is not necessarily equal. The circulating means 5 is provided to circulate the plurality of holding members 1 to be close to the plurality of arranging means 2 between a position corresponding to the transposing means 3 and a position corresponding to the arranging means 2, the plurality of arranging means 2 arranges the plurality of dies D on the plurality of holding members 1, and the transposing means 3 transposes the plurality of dies D to the plurality of regions to be arranged R.
That is, in the present embodiment, in order to further improve the productivity, a plurality of holding members 1 and a plurality of arranging mechanisms 2 are used. The plurality of arrangement mechanisms 2 operate simultaneously to arrange the plurality of dies D on the plurality of holding members 1. In other words, compared to the previous embodiment, more supporting members 1 can be arranged on a plurality of dies D per unit time in the present embodiment. Thus, the arrangement speed of the single arrangement mechanism 2 can be prevented from being slower than the transposition speed of the transposition mechanism 3, and the transposition mechanism can continuously transpose the supporting member 1.
In the transfer process, the supporting member 1 is also transferred from the feeding position P1 to the positioning position P2, as in the previous embodiment. After the supporting member 1 is transferred to the positioning orientation P2, the controller 4 controls the transferring mechanism 3 to relatively separate the plurality of supporting members 1 and the substrate S, and to retain the plurality of dies D in the region R to be arranged. Thereafter, the transferred holding member 1 is transported to a position corresponding to the placement mechanism 2 by the circulation member 5 to hold the crystal grain again.
By the die-positioning-arrangement apparatus 100a and the die-positioning-arrangement method of the present invention, the turnover mechanism 3 can transpose a plurality of dies D to the region R to be arranged of the substrate S at a time, thereby saving lengthy arrangement time and greatly increasing the speed. In detail, the transfer mechanism 3 can save much time for moving back and forth between the die storage area Z and the substrate S every time the support member 1 is transferred. In a practical example, if the supporting member 1 supports N dies D, the time for the transferring mechanism 3 to transfer the supporting member 1 once is saved by N-1 units compared to the prior art. In addition, the prior art requires one process time for arranging one die, but in the present invention, the plurality of dies D arranged on the supporting member 1 simultaneously contact the substrate S, so the plurality of dies D also require only one process time in total. When the transposing mechanism 3 transposes N dies onto the substrate S at a time, the process time of N-1 unit is saved. In summary, the die-positioning and arrangement apparatus and the die-positioning and arrangement method of the present invention can greatly improve the productivity and further reduce the production cost.
While the foregoing description and description are of the preferred embodiment of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the following claims and their equivalents, as long as such modifications are within the scope of the appended claims.

Claims (9)

1.一种晶粒定位布置设备,用于将复数个晶粒定位于基板的待布置区域,其特征在于,1. A crystal grain positioning and arranging device for positioning a plurality of crystal grains in a to-be-arranged area of a substrate, characterized in that, 所述晶粒定位布置设备包含:The die positioning and arranging equipment includes: 承托构件,具有承托面,所述承托面作为供所述复数个晶粒共同布置其上的一共同承托面;a supporting member, which has a supporting surface, and the supporting surface serves as a common supporting surface on which the plurality of crystal grains are arranged together; 布置机构,经设置在所述共同承托面为在一上料方位的情况下而面向于所述共同承托面,所述布置机构用以将所述复数个晶粒布置于所述承托构件的所述共同承托面;以及an arrangement mechanism, which is arranged to face the common support surface when the common support surface is in a feeding orientation, and the arrangement mechanism is used for arranging the plurality of crystal grains on the support the common bearing surface of the member; and 转置机构,经设置而通过所述承托构件而将布置有复数个晶粒的所述共同承托面以复数个晶粒被吸附或黏接而保持于所述共同承托面的方式翻转并保持复数个晶粒被吸附或黏接于经翻转的所述共同承托面上,接着使经翻转而保持有经吸附或黏接的复数个晶粒的所述共同承托面面向所述基板的所述待布置区域,并经由所述承托构件使所述共同承托面相对于所述基板之间为相对位移使所述共同承托面定位于所述基板的所述待布置区域的定置方位,藉此在复数个晶粒布置于位于上料方位的所述共同承托面之后,所述复数个晶粒为以未离开所述共同承托面的方式而将所述承托构件自对应于所述承托面的上料方位转置于定置方位,其中所述承托构件的尺寸实质上等于曝光机构的单位曝光范围,所述曝光机构在后续制程中对布置于所述基板的晶粒进行曝光处理,所述承托构件完全对应所述曝光机构,由所述曝光机构定义出布置在所述承托构件的布置位置的所述复数个晶粒中各个晶粒之间彼此的间距,而使被布置于所述基板的所述复数个晶粒的彼此之间相对位置、以及所述晶粒与所述基板的相对位置的关系能完全吻合所述曝光机构的单位曝光范围,以将误差降到最低。A transposing mechanism, configured to turn the common support surface on which a plurality of crystal grains are arranged by the support member in such a way that a plurality of crystal grains are adsorbed or adhered and held on the common support surface and keep a plurality of die to be adsorbed or adhered on the common supporting surface that has been turned over, and then make the common supporting surface that is inverted to hold the plurality of die that has been adsorbed or adhered to face the common supporting surface The to-be-arranged area of the substrate, and the common supporting surface is relatively displaced with respect to the substrate via the supporting member, so that the common supporting surface is positioned at the to-be-arranged area of the substrate A positioning orientation, whereby after a plurality of crystal grains are arranged on the common supporting surface located in the loading orientation, the plurality of crystal grains attach the supporting member to the supporting member in a manner that does not leave the common supporting surface The size of the supporting member is substantially equal to the unit exposure range of the exposure mechanism, and the exposure mechanism is arranged on the substrate in the subsequent process. The crystal grains are exposed, and the support member completely corresponds to the exposure mechanism, and the exposure mechanism defines the plurality of crystal grains arranged at the arrangement position of the support member. so that the relative positions of the plurality of crystal grains arranged on the substrate and the relationship between the relative positions of the crystal grains and the substrate can completely match the unit exposure range of the exposure mechanism , to minimize errors. 2.如权利要求1所述的晶粒定位布置设备,其特征在于,所述承托构件提供为复数个,所述布置机构对应提供为复数个。2 . The device for positioning and arranging the die according to claim 1 , wherein the supporting members are provided in plural, and the arrangement mechanism is correspondingly provided in plural. 3 . 3.如权利要求2所述的晶粒定位布置设备,其特征在于,还包含循环构件,所述循环构件经设置而在对应于所述转置机构的位置与对应于所述布置机构的位置之间循环运输所述复数个承托构件。3 . The die positioning and arranging apparatus according to claim 2 , further comprising a circulating member, the circulating member is disposed at a position corresponding to the transposition mechanism and a position corresponding to the arranging mechanism. 4 . The plurality of supporting members are circulated and transported therebetween. 4.如权利要求1所述的晶粒定位布置设备,其特征在于,所述基板为晶圆、玻璃、PCB或陶瓷基板。4. The die positioning and arranging device according to claim 1, wherein the substrate is a wafer, glass, PCB or ceramic substrate. 5.一种晶粒定位布置方法,利用晶粒定位布置设备而将复数个晶粒定位于基板的待布置区域,其特征在于,所述晶粒定位布置设备包括承托构件、布置机构以及转置机构,所述晶粒定位布置方法包含:5. A method for positioning and arranging grains, using a grain positioning and arrangement device to position a plurality of grains in a to-be-arranged area of a substrate, wherein the grain positioning and arrangement device comprises a supporting member, an arrangement mechanism, and a rotating device. A positioning mechanism, the method for positioning and arranging the die includes: 预置步骤,由所述布置机构将所述复数个晶粒布置于所述承托构件的承托面,所述承托面作为供所述复数个晶粒共同布置其上的一共同承托面,所述布置机构经设置在所述共同承托面为在一上料方位的情况下而面向于所述共同承托面;以及In the presetting step, the arrangement mechanism arranges the plurality of crystal grains on the support surface of the support member, and the support surface serves as a common support on which the plurality of crystal grains are arranged together. surface, the arrangement mechanism is arranged to face the common support surface when the common support surface is in a loading orientation; and 转置步骤,所述转置机构经设置而通过所述承托构件而将布置有复数个晶粒的所述共同承托面以复数个晶粒被吸附或黏接而保持于所述共同承托面的方式翻转并保持复数个晶粒被吸附或黏接于经翻转的所述共同承托面上,接着使经翻转而保持有经吸附或黏接的复数个晶粒的所述共同承托面面向所述基板的所述待布置区域,并经由所述承托构件使所述共同承托面相对于所述基板之间为相对位移使所述共同承托面定位于所述基板的所述待布置区域的定置方位,藉此在复数个晶粒布置于位于上料方位的所述共同承托面之后,所述复数个晶粒为以未离开所述共同承托面的方式而由所述转置机构将所述承托构件自对应于所述承托面的上料方位转置于定置方位,其中所述承托构件的尺寸实质上等于曝光机构的单位曝光范围,所述曝光机构在后续制程中对布置于所述基板的晶粒进行曝光处理,所述承托构件完全对应所述曝光机构,由所述曝光机构定义出布置在所述承托构件的布置位置的所述复数个晶粒中各个晶粒之间彼此的间距,而使被布置于所述基板的所述复数个晶粒的彼此之间相对位置、以及所述晶粒与所述基板的相对位置的关系能完全吻合所述曝光机构的单位曝光范围,以将误差降到最低。In the transposing step, the transposing mechanism is configured to hold the common supporting surface on which the plurality of crystal grains are arranged with the plurality of crystal grains by being adsorbed or bonded to the common supporting surface through the supporting member. The way of supporting the surface is turned over and keeps a plurality of die to be adsorbed or bonded to the common support surface that has been turned over, and then the common support surface that is turned over to retain the adsorbed or bonded plurality of die The supporting surface faces the to-be-arranged area of the substrate, and the common supporting surface is relatively displaced relative to the substrate through the supporting member, so that the common supporting surface is positioned at the position of the substrate. The positioning orientation of the to-be-arranged area, whereby after a plurality of crystal grains are arranged on the common supporting surface located in the loading orientation, the plurality of crystal grains are released from the common supporting surface in a manner that does not leave the common supporting surface. The transposing mechanism transposes the supporting member from a loading orientation corresponding to the supporting surface to a positioning orientation, wherein the size of the supporting member is substantially equal to the unit exposure range of the exposure mechanism, and the exposure The mechanism performs exposure processing on the crystal grains arranged on the substrate in the subsequent process. The supporting member completely corresponds to the exposure mechanism, and the exposure mechanism defines the position of the supporting member. The distance between the respective crystal grains in the plurality of crystal grains is such that the relative positions of the plurality of crystal grains arranged on the substrate and the relative positions of the crystal grains and the substrate are related to each other. The unit exposure range of the exposure mechanism can be completely matched to minimize errors. 6.如权利要求5所述的晶粒定位布置方法,其特征在于,于所述转置步骤中,所述转置由所述转置机构以一角度翻转所述承托构件。6 . The method for positioning and arranging the die according to claim 5 , wherein in the transposing step, the transposing mechanism flips the supporting member at an angle. 7 . 7.如权利要求5所述的晶粒定位布置方法,其特征在于,于所述转置步骤后,更包括分离步骤:7. The method for positioning and arranging die according to claim 5, wherein after the transposing step, it further comprises a separating step: 相对分离所述承托构件以及所述基板,留置所述复数个晶粒于所述待布置区域。The supporting member and the substrate are relatively separated, and the plurality of dies are left in the to-be-arranged area. 8.如权利要求5所述的晶粒定位布置方法,其特征在于,所述承托构件提供为复数个,于所述预置步骤中,由所述复数个布置机构将所述复数个晶粒分别布置于复数个承托构件,于所述转置步骤中,由所述转置机构转置所述复数个承托构件。8 . The method for positioning and arranging the die according to claim 5 , wherein the supporting members are provided in plural, and in the presetting step, the plural arranging mechanisms are used to place the plural die. 9 . The particles are respectively arranged on a plurality of supporting members, and in the transposing step, the plurality of supporting members are transposed by the transposing mechanism. 9.如权利要求5所述的晶粒定位布置方法,其特征在于,所述晶粒定位布置设备更包含循环构件,于所述转置步骤后,还包括:9 . The die positioning and arranging method according to claim 5 , wherein the die positioning and arranging device further comprises a circulation member, and after the transposing step, further comprising: 10 . 循环步骤,由所述循环构件将经转置后的所述承托构件运输至对应于所述布置机构的位置而供再度承托晶粒。In the circulation step, the transposed supporting member is transported by the circulation member to a position corresponding to the arrangement mechanism for supporting the die again.
CN201510227183.5A 2015-05-07 2015-05-07 Die positioning and arranging equipment and die positioning and arranging method Active CN106206392B (en)

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