CN106192024A - Efficient composite sawtooth cotton gin - Google Patents
Efficient composite sawtooth cotton gin Download PDFInfo
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- CN106192024A CN106192024A CN201510231516.1A CN201510231516A CN106192024A CN 106192024 A CN106192024 A CN 106192024A CN 201510231516 A CN201510231516 A CN 201510231516A CN 106192024 A CN106192024 A CN 106192024A
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Abstract
nullThe invention discloses a kind of efficient composite sawtooth cotton gin，By being provided with two grades of saw blade rollers (2) in the upper end of saw blade roller (11)，Lap chamber (7) laterally it is provided with between saw blade roller (11) and two grades of saw blade rollers (2)，It is possible not only to, in a cotton gin, unginned cotton is carried out secondary separation，Significantly improve the efficiency of Cotton Gossypii processing，Can also be the most collaborative，The power that unginned cotton volume is obtained is multiplied，Loose unginned cotton is made to be more readily formed unginned cotton volume，And the speed that unginned cotton volume can be made to rotate significantly improves，Sawtooth hook draws the cotton fiber on unginned cotton volume surface the most evenly，Substantially increase the quality of Cotton Gossypii processing，Compared with prior art，The present invention is without lengthening the length of saw blade roller，Just can be greatly improved quality and the efficiency of Cotton Gossypii processing，Also it is not easy to block Embossing rib，And the place and the space that take are the most fewer.
Description
Technical field
The present invention relates to a kind of cotton gin, specifically a kind of efficient composite sawtooth cotton gin, belong to cotton gin field.
Background technology
nullCotton gin is the one of cotton processing machinery，It is the machinery isolating gined cotton from unginned cotton，Require not damage quality and the Semen Gossypii of cotton fiber in embossing process，Conventional has sawtooth cotton gin and cotton roller gin two class，Sawtooth cotton gin has been increasingly becoming the main flow of cotton gin due to its high efficiency produced，Its main working parts of traditional sawtooth cotton gin has plant feed roller、Blowing mechanism、Ginning box、Embossing rib、Saw blade roller、Hairbrush roller、Collection hopper etc.，The unginned cotton plant feed roller through being organized in pairs feeds blowing mechanism，Subsequently into case before cotton gin，Dialled cotton roller and thrown to saw blade，The bigger materials such as boll leak down，Unginned cotton is hooked by sawtooth and is brought Ginning box into，Saw blade rotates rapidly，Under the effect of frictional force，Formation unginned cotton is rolled up，It is rotated in the opposite sense，The fiber that sawtooth hooks outside unginned cotton volume rotates，Exactly because the rotation of unginned cotton volume，The unginned cotton making unginned cotton volume surface is drawn generation cotton fiber to separate with unginned cotton by sawtooth hook，Behind adjacent Embossing rib gap，Cotton fiber is by under hairbrush rotary broom，And send into collection hopper，Semen Gossypii is blocked by rib，Move down along the rib face between two saw blades，Outside cottonseed comb discharge machine，The rotation of sawtooth simultaneously drives again the simple grain unginned cotton in lap to produce irregular motion and rotation，Realize embossing process，It is known that yield is the lowest during the sheet of cotton gin，The quality of cotton ginning is the best，During sheet, yield is the highest，The quality of cotton ginning is the poorest，If improving yield will reduce the quality of Cotton Gossypii processing，It is the length lengthening saw blade roller to improve the current way of yield，But，If the length of saw blade roller is oversize，Due to saw blade roller、The problem of the own wts such as hairbrush roller easily causes deformation，Cause saw blade roller and the circular runout of hairbrush roller，Not only have impact on the quality of Cotton Gossypii processing，Even it is also easy to damage equipment，Bring about great losses，Chinese invention patent ZL201420030442.6 discloses " a kind of novel cotton gin " this machine cotton ginning device and belongs to sawtooth pattern cotton gin common structure，The most do not block the rib bottom of cotton gin，But this device there is also in actual use and yields poorly、The problems such as de-cotton weak effect.
Summary of the invention
In order to solve the problems referred to above, the present invention devises a kind of efficient composite sawtooth cotton gin, it is not necessary to lengthen the length of saw blade roller, it is possible to be greatly improved the production efficiency of cotton gin, it is also possible to improve the quality of Cotton Gossypii processing, and it is little to take up room.
The technical scheme is that
Efficient composite sawtooth cotton gin, including Rack Body, saw blade roller, saw blade roller Embossing rib and group cotton wing roller, it is characterized in that: be provided with two grades of saw blade rollers in the upper end of described saw blade roller, lap chamber laterally it is provided with between saw blade roller and two grades of saw blade rollers, it is provided with netted seed sowing tube at the middle part in lap chamber, it is provided with two grades of saw blade roller Embossing ribs near the side of two grades of saw blade rollers in lap chamber, being provided with resistance shell rib between cotton wing roller and saw blade roller dialling, the opposite side at saw blade roller and two grades of saw blade rollers is provided with brush cotton machine structure.
Described brush cotton machine structure can be the hairbrush cylinder outside saw blade roller and two grades of hairbrush cylinders outside two grades of saw blade rollers, it is provided with impurities removal adjustable plate in the lower end of hairbrush cylinder, it is provided with impurity discharging port in the upper end of impurities removal adjustable plate, the outlet of lower gined cotton it is additionally provided with in the lower end of hairbrush cylinder, saw blade roller impurities removal scraper plate it is provided with near the upper end of hairbrush cylinder side at saw blade roller, it is provided with saw blade roller impurities removal adjustable plate in the lower end of saw blade roller impurities removal scraper plate, two grades of saw blade roller impurities removal adjustable plates it are provided with in the lower end of two grades of hairbrush cylinders, it is provided with impurities removal auger in the lower end of two grades of saw blade roller impurities removal adjustable plates, gined cotton outlet it is additionally provided with in the lower end of two grades of hairbrush cylinders, it is provided with gined cotton outlet header in the side of the outlet of upper gined cotton and the outlet of lower gined cotton.
Described brush cotton machine structure can also be for be respectively provided at the downstream brush cotton device outside saw blade roller and the overdraught brush cotton device outside two grades of saw blade rollers, the outlet of lower gined cotton it is provided with in the bottom of downstream brush cotton device, it is provided with gined cotton outlet in the bottom of overdraught brush cotton device, is provided with gined cotton outlet header in the side of the outlet of upper gined cotton and the outlet of lower gined cotton.
As the improvement project of technique scheme, it is provided with impurities removal suction inlet in the side of two grades of described saw blade rollers, is provided with exhaust column in the outside of the upper end Rack Body of upper impurities removal suction inlet.
Further improvement as said brush drum-type cotton gin, described saw blade roller and the rotation direction of two grades of saw blade rollers are identical, described hairbrush cylinder and the rotation direction of two grades of hairbrush cylinders are contrary with the rotation direction of saw blade roller and two grades of saw blade rollers, and the linear resonance surface velocity of hairbrush cylinder and two grades of hairbrush cylinders is saw blade roller and 24 times of two grades of saw blade roller surface linear velocities.
As the further improvement of air-blast gin, described saw blade roller and the rotation direction of two grades of saw blade rollers are identical.
As the further improvement of technique scheme, described Rack Body is provided with unpacking push rod.
nullThe present invention by being provided with two grades of saw blade rollers in the upper end of saw blade roller，Lap chamber laterally it is provided with between saw blade roller and two grades of saw blade rollers，It is provided with netted seed sowing tube at the middle part in lap chamber，It is provided with two grades of saw blade roller Embossing ribs near the side of two grades of saw blade rollers in lap chamber，It is provided with brush cotton machine structure at saw blade roller and two grades of saw blade roller opposite sides，It is possible not only to, in a cotton gin, unginned cotton is carried out secondary separation，Can also be the most collaborative，The power that unginned cotton volume is obtained is multiplied，Loose unginned cotton is made to be more readily formed unginned cotton volume，And the speed that unginned cotton volume can be made to rotate is greatly improved，Sawtooth hook draws the cotton fiber on unginned cotton volume surface the most evenly，Substantially increase the quality of Cotton Gossypii processing，Owing to unginned cotton is peeled off through secondary，The productivity ratio making Cotton Gossypii process increases exponentially，Also it is not easy to block Embossing rib，And the place and the space that take are the most fewer.
It is an advantage of the current invention that: without lengthening the length of saw blade roller, it is possible to be greatly improved the production efficiency of cotton gin, it is also possible to improve the quality of Cotton Gossypii processing, and it is little to take up room.
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1；
Fig. 2 is the structural representation of the embodiment of the present invention 2；
In figure: 1 is exhaust column, 2 is two grades of saw blade rollers, 3 is upper impurities removal suction inlet, 4 enter chamber for unginned cotton, 5 is two grades of saw blade roller Embossing ribs, 6 is seed sowing tube, 7 is lap chamber, 8 is saw blade roller Embossing rib, 9 for dialling cotton wing roller, 10 is resistance shell rib, 11 is saw blade roller, 12 is impurity discharging port, 13 is impurities removal adjustable plate, 14 is hairbrush cylinder, 15 is saw blade roller impurities removal adjustable plate, 16 is the outlet of lower gined cotton, 17 is saw blade roller impurities removal scraper plate, 18 is impurities removal auger, 19 is the outlet of upper gined cotton, 20 is gined cotton outlet header, 21 is two grades of impurities removal adjustable plates, 22 is two grades of hairbrush cylinders, 23 is push rod of unpacking, 24 is Rack Body, 25 is downstream brush cotton device, 26 is overdraught brush cotton device.
Detailed description of the invention
Hereinafter the preferred embodiments of the present invention are illustrated, it will be appreciated that preferred embodiment described herein is merely to illustrate and explains the present invention, is not intended to limit the present invention.
Embodiment 1
nullWith reference to Fig. 1，Fig. 1 is the structural representation of the embodiment of the present invention 1，The latter half in Rack Body 24 is provided with saw blade roller 11 and hairbrush cylinder 14，Opposite side at saw blade roller 11 is provided with saw blade roller Embossing rib 8 and resistance shell rib 10，The opposite side of resistance shell rib 10 is additionally provided with dials cotton wing roller 9，It is provided with two grades of saw blade rollers 2 in the upper side of saw blade roller 11，Two grades of saw blade roller Embossing ribs 5 it are provided with in the side of two grades of saw blade rollers 2，It is arranged over impurities removal suction inlet 3 at two grades of saw blade roller Embossing ribs 5，Upper impurities removal suction inlet 3 and exhaust column 1 UNICOM of top，Saw blade roller Embossing rib 8 and two grades of saw blade roller Embossing ribs 5 are ringwise，Inclusion forms lap chamber 7，Netted seed sowing tube 6 it is provided with in lap chamber 7，Opposite side at two grades of saw blade rollers 2 is provided with two grades of hairbrush cylinders 22，Two grades of impurities removal adjustable plates 21 it are provided with in the lower section of two grades of hairbrush cylinders 22，The lower section of two grades of impurities removal adjustable plates 21 is provided with impurities removal auger 18，Saw blade roller 11 side hairbrush cylinder 14 be arranged over saw blade roller impurities removal scraper plate 17，It is provided with saw blade roller impurities removal adjustable plate 15 in the lower section of saw blade roller impurities removal scraper plate 17，It is provided with impurities removal adjustable plate 13 in the lower section of hairbrush cylinder 14，Impurities removal adjustable plate 13 be arranged over impurity discharging port 12，Lower gined cotton outlet 16 it is additionally provided with in the lower section of hairbrush cylinder 14，Gined cotton outlet 19 it is additionally provided with in the lower section of two grades of hairbrush cylinders 22，The side of hairbrush cylinder 14 and two grades of hairbrush cylinders 22 be provided be connected to respectively lower gined cotton outlet 16 and on gined cotton outlet 19 gined cotton outlet header 20，Overhaul for convenience，Rack Body 24 is additionally provided with unpacking push rod 23.
nullDuring use，The unginned cotton cleared up through blowing shredding enters into unginned cotton entrance chamber 4，Fall through dropping down plate，Dial cotton wing roller by unnecessary cotton boll、The most miscellaneous group of stiff lobes etc. fall，Resistance shell rib 10 can stop dials the cotton boll of falling、Stiff lobes etc. are the most miscellaneous to be re-introduced in de-cotton machine structure，The sawtooth of saw blade roller 11 hooks fiber and rotates counterclockwise，Behind the gap of adjacent saw blade roller Embossing rib 8，Part long fibre is separated by saw blade roller 11，The fiber separated is followed saw blade roller 11 and is continued to rotate，When running into the hairbrush cylinder 14 turned clockwise more at a high speed，Owing to hairbrush cylinder 14 also can produce wind-force when high speed rotating，Blowing under brush synergy at hairbrush，Long fibre all departs from saw blade roller 11 and enters in lower gined cotton outlet 16，Saw blade roller impurities removal adjustable plate 15 can keep off the impurity falling to being attached on saw blade roller 11 cotton fiber，Scraped in impurities removal auger 18 by saw blade roller impurities removal scraper plate 17 again，Remaining impurity is discharged by impurity discharging port 12 through impurities removal adjustable plate 13，Remaining unginned cotton is drawn by atwirl saw blade roller 11 hook、Throw，Enter in lap chamber 7，Form lap，Lap is hooked rotation by two grades of saw blade rollers 2 again，Behind the gap of two grades of adjacent saw blade roller Embossing ribs 5，Cotton fiber is through again separating，The cotton fiber again separated is followed two grades of saw blade rollers 2 and is rotated counterclockwise together，When running into the two grades of hairbrush cylinders 22 turned clockwise more at a high speed，Owing to two grades of hairbrush cylinders 22 also can produce wind-force when high speed rotating，Blowing under brush synergy at hairbrush，Fiber all departs from two grades of saw blade rollers 2 and enters in upper gined cotton outlet 19，Upper impurities removal suction inlet 3 can be attached to the impurity on two grades of saw blade roller 2 cotton fiber surfaces with absorbed portion，Discharge through exhaust column 1 again，Remaining impurity is drained in impurities removal auger 18 through two grades of impurities removal adjustable plates 21，Lower gined cotton outlet 16 and upper gined cotton outlet 19 accumulate gined cotton outlet header 20，Gined cotton is sent，Owing to the rotation direction of saw blade roller 11 and two grades of saw blade rollers 2 is identical，Rotate the most in the counterclockwise direction，Owing to saw blade roller 11 and the mutual of two grades of saw blade rollers 2 are worked in coordination with，Drive lap high speed rotating along clockwise direction together，The power that unginned cotton volume is obtained is multiplied，Loose unginned cotton is not only made to be more readily formed unginned cotton volume，And the speed that unginned cotton volume can be made to rotate is greatly improved，Also it is not easy to block Embossing rib，And sawtooth hook draws the cotton fiber on unginned cotton volume surface the most evenly，The cotton fiber that the high speed rotating of unginned cotton volume also makes sawtooth hook draw is easier to separate，The rotation of sawtooth simultaneously drives again the simple grain unginned cotton in lap can preferably produce irregular motion and rotation，Substantially increase the quality of Cotton Gossypii processing，Owing to unginned cotton is peeled off through secondary，The productivity ratio making Cotton Gossypii process increases exponentially，Therefore the productivity ratio of Cotton Gossypii processing and the quality of Cotton Gossypii processing all greatly improve，And the place and the space that take are the most fewer.
Embodiment 2
With reference to Fig. 2, Fig. 2 is the structural representation of the embodiment of the present invention 2, compared with Example 1, embodiment 2 is with the difference of embodiment 1: the stripping mechanism in embodiment 2 is to be arranged on the downstream brush cotton device 25 of saw blade roller 11 side and be arranged on the overdraught brush cotton device 26 of two grades of saw blade roller 2 sides, by air-flow, the cotton fiber on saw blade roller can be blown down, lower gined cotton outlet 16 it is provided with in the lower section of downstream brush cotton device 25, gined cotton outlet 19 it is provided with in the lower section of overdraught brush cotton device 26, lower gined cotton outlet 16 and upper gined cotton outlet 19 accumulate gined cotton outlet header 20, gined cotton is sent.
Claims (9)
1. an efficient composite sawtooth cotton gin, it is characterized in that: include Rack Body (24), saw blade roller (11), saw blade roller Embossing rib (8) and group cotton wing roller (9), it is characterized in that: be provided with two grades of saw blade rollers (2) in the upper end of described saw blade roller (11), lap chamber (7) laterally it is provided with between saw blade roller (11) and two grades of saw blade rollers (2), netted seed sowing tube (6) it is provided with at the middle part of lap chamber (7), it is provided with two grades of saw blades roller Embossing rib (5) near the side of two grades of saw blade rollers (2) in lap chamber (7), it is provided with resistance shell rib (10) between cotton wing roller (9) and saw blade roller (11) dialling, opposite side at saw blade roller (11) Yu two grades of saw blade rollers (2) is provided with brush cotton machine structure.
nullEfficient composite sawtooth cotton gin the most according to claim 1，It is characterized in that: described brush cotton machine structure is hairbrush cylinder (14) and two grades of hairbrush cylinders (22) in two grades of saw blade roller (2) outsides in saw blade roller (11) outside，It is provided with impurities removal adjustable plate (13) in the lower end of hairbrush cylinder (14)，It is provided with impurity discharging port (12) on the top of impurities removal adjustable plate (13)，Lower gined cotton outlet (16) it is additionally provided with in the lower end of hairbrush cylinder (14)，It is provided with saw blade roller impurities removal scraper plate (17) near the upper end of hairbrush cylinder (14) side at saw blade roller (11)，It is provided with saw blade roller impurities removal adjustable plate (15) in the lower end of saw blade roller impurities removal scraper plate (17)，Two grades of saw blades roller impurities removal adjustable plate (21) it are provided with in the lower end of two grades of hairbrush cylinders (22)，It is provided with impurities removal auger (18) in the lower end of two grades of saw blades roller impurities removal adjustable plate (21)，Upper gined cotton outlet (19) it is additionally provided with in the lower end of two grades of hairbrush cylinders (22)，It is provided with gined cotton outlet header (20) in the side of upper gined cotton outlet (19) and lower gined cotton outlet (16).
Efficient composite sawtooth cotton gin the most according to claim 1, it is characterized in that:: described brush cotton machine structure is downstream brush cotton device (25) and overdraught brush cotton device (26) in two grades of saw blade roller (2) outsides being respectively provided at saw blade roller (11) outside, lower gined cotton outlet (16) it is provided with in the bottom of downstream brush cotton device (25), it is provided with upper gined cotton outlet (19) in the bottom of overdraught brush cotton device (26), is provided with gined cotton outlet header (20) in the side of upper gined cotton outlet (19) and lower gined cotton outlet (16).
Efficient composite sawtooth cotton gin the most according to claim 1 and 2, it is characterized in that: be provided with upper impurities removal suction inlet (3) in the side of two grades of described saw blade rollers (2), be provided with exhaust column (1) in the outside of the upper end Rack Body (24) of upper impurities removal suction inlet (3).
5. according to the efficient composite sawtooth cotton gin described in claim 1 or 3, it is characterized in that: be provided with upper impurities removal suction inlet (3) in the side of two grades of described saw blade rollers (2), be provided with exhaust column (1) in the outside of the upper end Rack Body (24) of upper impurities removal suction inlet (3).
Efficient composite sawtooth cotton gin the most according to claim 4, it is characterized in that: described saw blade roller (11) and the rotation direction of two grades of saw blade rollers (2) are identical, described hairbrush cylinder (14) and the rotation direction of two grades of hairbrush cylinders (22) are contrary with the rotation direction of saw blade roller (11) and two grades of saw blade rollers (2), and the linear resonance surface velocity of hairbrush cylinder (14) and two grades of hairbrush cylinders (22) is saw blade roller (11) and 2-4 times of two grades of saw blade roller (2) linear resonance surface velocities.
Efficient composite sawtooth cotton gin the most according to claim 5, it is characterised in that: described saw blade roller (11) and the rotation direction of two grades of saw blade rollers (2) are identical.
Efficient composite sawtooth cotton gin the most according to claim 6, it is characterised in that: on described Rack Body (24), it is provided with unpacking push rod (23).
Efficient composite sawtooth cotton gin the most according to claim 7, it is characterised in that: on described Rack Body (24), it is provided with unpacking push rod (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510231516.1A CN106192024A (en) | 2015-05-08 | 2015-05-08 | Efficient composite sawtooth cotton gin |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510231516.1A CN106192024A (en) | 2015-05-08 | 2015-05-08 | Efficient composite sawtooth cotton gin |
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| CN106192024A true CN106192024A (en) | 2016-12-07 |
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| CN201510231516.1A Pending CN106192024A (en) | 2015-05-08 | 2015-05-08 | Efficient composite sawtooth cotton gin |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110331448A (en) * | 2019-07-18 | 2019-10-15 | 宁波吉姆服饰有限公司 | A kind of weaving cotton roughing equipment |
| CN111472070A (en) * | 2020-05-21 | 2020-07-31 | 奎屯银力棉油机械有限公司 | Airflow type saw blade lint cleaning machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110331448A (en) * | 2019-07-18 | 2019-10-15 | 宁波吉姆服饰有限公司 | A kind of weaving cotton roughing equipment |
| CN111472070A (en) * | 2020-05-21 | 2020-07-31 | 奎屯银力棉油机械有限公司 | Airflow type saw blade lint cleaning machine |
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Application publication date: 20161207 |