CN103147137B - Seed cotton cleaning machine - Google Patents
Seed cotton cleaning machine Download PDFInfo
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- CN103147137B CN103147137B CN201310105298.8A CN201310105298A CN103147137B CN 103147137 B CN103147137 B CN 103147137B CN 201310105298 A CN201310105298 A CN 201310105298A CN 103147137 B CN103147137 B CN 103147137B
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- clearing roll
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Abstract
The present invention is a kind of efficient seed cotton cleaning machine, belongs to cotton processing machinery, it is characterized in that changing the structure of existing clearing roll and cotton brushing roller, panel structure, and change existing clearing roll turns to and extend cleaning length, thus reaches the miscellaneous purpose of high-efficient cleaning.Collection shredding, except weight miscellaneous, bulky grain miscellaneous, soft and fine impurities are in one, the unginned cotton mode of appearance after cleaning is good, greatly reduces the generation of cotton knot and Suo Si, provides the unginned cotton being more suitable for processing for later process.The present invention be applicable to machine cotton picking, the artificial fast unginned cotton such as cotton picking, hand picked cotton live together clearly reason.
Description
Technical field
The present invention relates to cotton processing machinery, especially relate to clear up the cleaning machinery of the impurity in unginned cotton, gined cotton, short flannel and infertile unginned cotton.
Background technology
During cotton processing, before by the cottonseed in unginned cotton and gined cotton separation process, including to non-fiber impurity in unginned cotton, and the stiff lobe in unginned cotton, mote, and soft miscellaneous etc. anticipate, unginned cotton through clearing up should obtain sufficient shredding, provides favourable processing conditions for later process.
Existing seed cotton cleaning machine uses multiple caltrop roller to be arranged side by side, substantially parallel or have a gradient upwards, and unginned cotton is passed through all the time from caltrop roller side by side.
Due to unginned cotton all the time one face down, another side and the contact of caltrop roller, downwards one side impurity therein easily falls under gravity, separate from unginned cotton, but, wrapped up in by unginned cotton all the time with the impurity in caltrop roller contact surface, it is difficult to cleaned or cleaning effect difference, and be easily generated Suo Si and cotton knot.
Content of the invention
The purpose of the present invention is to propose to a kind of efficient seed cotton cleaning machine, this mechanical alteration structure of existing clearing roll and cotton brushing roller, existing rack construction, clearing roll turn to and extend cleaning length, unginned cotton is efficiently separated with impurity, and the resorption phenomenon of self can be overcome, improve impurity cleaning efficiency, avoid waste, be substantially reduced the generation of Suo Si and cotton knot.
In order to realize that the technical scheme that object of the invention it is proposed is as follows:
A kind of seed cotton cleaning machine, described seed cotton cleaning machine includes:
Frame, described frame is as the support of all parts, and its top arranges unginned cotton import and gettering mouth, and front portion arranges cotton output port, cotton brushing roller deep bead, and bottom arranges lower impurity-discharing screw, and the one or both ends of frame arrange multiple air inlet and multiple volume adjusting apparatus；Feed cotton roller for a pair, be arranged on unginned cotton import bottom；Plucker roller and remove soft miscellaneous roller, is arranged on and feeds below cotton roller；Many series cylinders combine, and are arranged in frame, are followed successively by multiple clearing roll and are in the cotton brushing roller of least significant end, and the plurality of clearing roll is in arrangement in a zigzag, and turning to of a pair relative cylinder is contrary；Impurities removal rod combines, is arranged on below except soft miscellaneous roller；Many group impurities removal glazing bar grid are arranged around described cylinder, are distributed in above and below cylinder；Gettering mouth, is positioned at the top organizing impurities removal glazing bar grid more；Described lower impurity-discharing screw is positioned at the lower section of impurities removal glazing bar grid, it is characterised in that:
It is corresponding with the air inlet of clearing roll or the one or both ends of cotton brushing roller that the one or both ends of described frame arrange multiple air inlet and multiple volume adjusting apparatus, its air inlet, and volume adjusting apparatus.
Described clearing roll includes caltrop roller, tooth bar roller, thorn bar roller；The one or both ends of described clearing roll set air inlet, and the gap location of the caltrop, tooth bar or the thorn bar that are positioned on roller wall has air outlet, and described air outlet is spaced with the caltrop on clearing roll, tooth bar or thorn bar；The one or both ends of described cotton brushing roller cylinder set air inlet, are positioned at and arrange air outlet between hairbrush bar and hairbrush bar or cloth-cleaning baffle and cloth-cleaning baffle on the cylinder wall of cotton brushing roller.
The spacing of described cylinder bordering compounding cylinder is 15mm～80mm, turn to contrary, and with entering cotton direction, the rotating speed of cylinder is that a rear roller is compared with preliminary roller speedup 8～20 revs/min, when clearing roll or cotton brushing roller diameter are identical, the rotating speed of described cotton brushing roller is 1.2～1.8 times of adjacent clearing roll rotating speed.
Described clearing roll is caltrop roller, tooth bar roller and thorn bar roller；Described caltrop, tooth bar and the welding of thorn strip adoption or use bolt are anchored on outer surface of cylinder, or are fixed in the draw-in groove that outer surface of cylinder is arranged；Described cotton brushing roller uses lath or hairbrush bar, described lath or the welding of hairbrush strip adoption, bolt fastening, press strip or wrapping wire means to be fixed on outer surface of cylinder.
Length is more than to clearing roll and the cotton brushing roller of 1.5 meters, and the two ends of its cylinder are designed with air inlet, dividing plate need to be set by the inwall in the middle of its cylinder, affect clear miscellaneous effect to prevent it from producing complicated air-flow；For length less than the clearing roll of 600mm and cotton brushing roller, only one end sets air inlet, and in the frame of the bearings of clearing roll and the cotton brushing roller other end that can only be arranged at air inlet, can be supported realize by extending frame.
Described impurities removal rod combination or impurities removal glazing bar grid are by having impurities removal at regular intervals rod, impurity-discharging knife, impurities removal plate, arc or a combination thereof or netted glazing bar grid are constituted, a diameter of 3mm 40mm of described impurities removal rod, rod and interrod spacing are 4mm 30mm, the setting angle of impurities removal rod combination is 40 ° 50 °, impurity-discharging knife or impurities removal plate a width of 15mm 1000mm, thickness of slab is 0.5mm 90mm, arc width 15mm 1000mm；Its thickness is 0.5mm 90mm, the cross sectional shape of described impurities removal rod, impurity-discharging knife, impurities removal plate or arc is hollow, solid profile structure or has rule or the shape of irregular special-shaped section structure, and described impurities removal plate or arc can be by machining and the hole shape structures striking out certain specification；Described netted glazing bar grid contain regular or random network structure.
The spacing of described clearing roll cylinder combination is 15mm 80mm, described cotton brushing roller is 2mm 15mm with the spacing of clearing roll, impurities removal glazing bar grid are with cylinder axis as the center of circle with coordinating of each roll roller, are being radius with cylinder outer wall spacing 6mm 80mm, in circular arc or involute shape arrangement.
Described impurities removal rod is combined as monoblock type, assembly type, bulk type or assembled；Its material is common iron, stainless steel, aluminium alloy, zinc-plating material, band line steel or composite.
The present invention is applicable to machine cotton picking, artificial fast cotton picking, hand picked cotton live together clearly reason.Collection shredding, except weight miscellaneous, bulky grain miscellaneous, soft and fine impurities are in one, the unginned cotton mode of appearance after cleaning is good, greatly reduces the generation of cotton knot and Suo Si, puies forward the unginned cotton being more suitable for processing altogether for later process.
Brief description
Fig. 1 is seed cotton cleaning machine overall structure schematic diagram of the present invention；
Fig. 2 is clearing roll structural representation.
1 unginned cotton import, 11 gettering mouths, 2 cotton feeding ports, 12 cotton output ports, 3 unginned cottons, 13 cotton brushing roller air inlets, 4 plucker rollers, 14 clearing roll air inlets, 5 except soft miscellaneous roller, 15 air inlet ducts, 6 impurities removals rod combinations, 16 frames, 7 clearing rolls, 17 volume adjusting apparatus, 8 impurities removal glazing bar grid, 18 air outlets, 9 times impurity-discharing screws, 19 cotton brushing roller deep beads, 10 cotton brushing rollers.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with specific embodiments and the drawings, the present invention is described in more detail.
Fig. 1 is seed cotton cleaning machine overall structure schematic diagram of the present invention.As it can be seen, this seed cotton cleaning machine includes frame 16, frame 16 is as the support of all parts, equipped with the tumbler (such as cylinder etc.) of various machines and auxiliary equipment etc. on it.
Frame 16 arranges unginned cotton import 1 at an upper portion thereof and gettering mouth 11 front portion arranges cotton output port 12, and bottom arranges lower impurity-discharing screw 9, and the one or both ends of frame 16 arrange multiple air inlet duct 15 and multiple volume adjusting apparatus 17, coordinate and complete clear auxiliary work.
Arrange at unginned cotton import 1 a pair and feed cotton roller 2, below for plucker roller 4 with except soft miscellaneous roller 5；Below soft miscellaneous roller 5, impurities removal rod combination 6 is set；
The combination of many series cylinders is installed in frame 16, is followed successively by multiple clearing roll 7；Multiple clearing rolls 7 are in arrangement in a zigzag, relative turning to of a pair clearing roll is relatively reverse (i.e. a positive and a negative), the deep bead 19 for cotton brushing roller 10 and the exit of cotton brushing roller 10 being in least significant end is arranging impurities removal glazing bar grid 8 around each cylinder, zigzag arrangement due to cylinder, impurities removal glazing bar 8 is divided into many groups, lays respectively above or below cylinder combination.
The gettering mouth 11 on frame 16 top is positioned at the top of impurities removal glazing bar grid 8, and its effect is to take outside machine the impurity of discharge under the suction of air-introduced machine out of timely；
Fig. 2 is seed cotton cleaning machine structural representation.Display clearing roll or the air-intake device of cotton brushing roller, it includes air inlet the 14th, 13 and air inlet duct 15, the air inlet 14 of cylinder one or both ends and air outlet 18 on its cylinder wall and the air inlet duct 15 in frame 16 and volume adjusting apparatus 17 communicate, the interval being positioned between caltrop is in and has air outlet 18, and air outlet 18 is spaced with the caltrop of clearing roll 7；The air inlet 13 of the one or both ends of cotton brushing roller 10 cylinder and air outlet 18 on its cylinder wall and the air inlet duct 15 in frame 16 and volume adjusting apparatus 17 communicate；For simplifying the quantity in the enterprising air channel of frame 16 15 or volume adjusting apparatus 17 and the purpose that can reach Air Quantity Required equally, 1 or 2 bigger air inlet duct 15 and volume adjusting apparatus 17 can be set；
After process system runs well, the unginned cotton 3 of continuous uniform is under the driving feeding cotton roller 2, flow into endlessly by last process, plucker roller 4 is by uniform for unginned cotton 3 shredding, under the common effect except soft miscellaneous roller 5 and impurities removal rod combination 6, the soft impurity of part and the miscellaneous discharge of weight, unginned cotton is with the quick rotation of blowing roller 7, and unginned cotton 3 begins a clean up impurity in entering into impurities removal glazing bar grid 8.Now, unginned cotton 3 is acted on by both sides: first, unginned cotton 3 is drawn by the impact hook of clearing roll 7, friction with impurities removal glazing bar grid 8, attaching, dissection, simultaneously, it is provided with introduction air port 14 due to the one or both ends of clearing roll 7 and cylinder wall is provided with air outlet 18, and the one or both ends of frame 16 are provided with air inlet duct 15 and volume adjusting apparatus 17, when it runs, continuous air quantity is had to enter and discharge clearing roll 7 and form centrifugal force to hooking the unginned cotton 3 drawn, simultaneously blow under brush effect at clearing roll 7 again, the impurity forcing the internal layer of unginned cotton 3 outwards blows out and passes through impurities removal glazing bar grid 8 and discharges, discharged outside machine by gettering mouth 11 or lower impurity-discharing screw 9；
Multiple clearing rolls 7 are in a zigzag arrangement, and turning to of a pair relative clearing roll is relatively reverse (i.e. a positive and a negative), so causing the ectonexine of unginned cotton 3 constantly to draw and blow under brush effect continuous overturning again at the strike of clearing roll 7, hook, i.e..Ectonexine constantly changes inside and outside state, adds the time span of impurities removal effect and the probability of discharge, it is therefore apparent that impurities removal effect can be substantially improved, and owing to a rear clearing roll 7 is higher than the rotating speed of previous clearing roll 7, therefore does not easily cause the clogging of machine；When unginned cotton as the rotation of clearing roll 7 is moved to when contacting with cotton brushing roller 10, because of its rotating speed, blow brushing force and be both greater than clearing roll 7, and be again sawtooth direction along clearing roll 7, so being easy to blow unginned cotton brush down, when unginned cotton runs into again the obstruct of deep bead 19 of cotton brushing roller 10 departing from the attaching of impurities removal glazing bar grid 8, and change movement locus and discharge outside machine by cotton output port 12 under the influence of it is conducted oneself with dignity, enter such as next process.
The clearing roll of the present invention can be u-shaped tooth bar roller, caltrop roller, licker-in etc.,
Blowing cylinder outer wall is characterized in that there are some exhaust outlets, is provided with caltrop, tooth bar, thorn bar, uses welding or fasten at surface bolt or be fixed in draw-in groove.Cotton brushing roller uses lath or hairbrush bar, uses welding or bolt fastening or press strip and wrapping wire etc. to be fixed on surface.There is air-vent one or both sides, and inwall is for separating or communicating.The wallboard of one or both ends has air inlet and air quantity valve.
The present invention can also use at lint cotton cleaner, clears up (when described clearing roll 7 must be licker-in) such as long-staple cotton, short flannel or infertile unginned cottons.
The seed cotton cleaning machine of the present invention, can require and technical regulation according to design, produces all size of different-diameter, length and different clearing roll quantity.
Blowing cylinder wall can strike out rectangle, mesh type, rhombus, square, the air outlet 18 of compartment rectangle or compartment Long Circle and irregular figure.
Particular embodiments described above; further detailed description has been carried out to the purpose of the present invention, technical scheme and beneficial effect; be it should be understood that; the foregoing is only the specific embodiment of the present invention; it is not limited to the present invention; all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included within the scope of the present invention.
Claims (8)
1. a seed cotton cleaning machine, described seed cotton cleaning machine includes:
Frame (16), described frame (16) is as the support of all parts, its top arranges unginned cotton import (1) and gettering mouth (11), front portion arranges cotton output port (12), cotton brushing roller deep bead (19), bottom arranges lower impurity-discharing screw (9), and the one or both ends of frame arrange multiple air inlet and multiple volume adjusting apparatus (17)；Feed cotton roller (2) for a pair, be arranged on unginned cotton import (1) bottom；Plucker roller (4) and remove soft miscellaneous roller (5), is arranged on and feeds cotton roller (2) lower section；Many series cylinders combine, it is arranged in frame (16), being followed successively by multiple clearing roll (7) and being in the cotton brushing roller (10) of least significant end, the plurality of clearing roll (7) is in arrangement in a zigzag, and turning to of a pair relative cylinder is contrary；Impurities removal rod combines (6), is arranged on except soft miscellaneous roller (5) lower section；Many groups impurities removal glazing bar grid (8) are arranged around described cylinder, are distributed in above and below cylinder；Gettering mouth (11), is positioned at the top of many groups impurities removal glazing bar grid (8)；Described lower impurity-discharing screw (9) is positioned at the lower section of impurities removal glazing bar grid (8), it is characterised in that:
The one or both ends of described frame (16) arrange multiple air inlet
And multiple volume adjusting apparatus (17), its air inlet, and volume adjusting apparatus (17) is corresponding with the air inlet of clearing roll (7) or the one or both ends of cotton brushing roller (10) (the 14th, 13).
2. seed cotton cleaning machine according to claim 1, it is characterised in that described clearing roll (7) includes caltrop roller, tooth bar roller, thorn bar roller；The one or both ends of described clearing roll (7) set air inlet (14), the gap location of the caltrop, tooth bar or the thorn bar that are positioned on roller wall has air outlet (18), and described air outlet (18) is spaced with the caltrop on clearing roll (7), tooth bar or thorn bar；The one or both ends of described cotton brushing roller (10) cylinder set air inlet (13), are positioned on the cylinder wall of cotton brushing roller (10) and arrange air outlet (18) between hairbrush bar and hairbrush bar or cloth-cleaning baffle and cloth-cleaning baffle.
3. seed cotton cleaning machine according to claim 2, it is characterised in that the spacing of described cylinder bordering compounding cylinder is 15mm
～80mm
, turn to contrary, and with entering cotton direction, the rotating speed of cylinder be a rear roller relatively preliminary roller speedup 8～20 revs/min, and when clearing roll or cotton brushing roller diameter are identical, the rotating speed of described cotton brushing roller (10) is 1.2～1.8 times of adjacent clearing roll rotating speed.
4. seed cotton cleaning machine according to claim 3, it is characterised in that described clearing roll (7) is caltrop roller, tooth bar roller and thorn bar roller；Described caltrop, tooth bar and the welding of thorn strip adoption or use bolt are anchored on outer surface of cylinder, or are fixed in the draw-in groove that outer surface of cylinder is arranged；Described cotton brushing roller (10) uses lath or hairbrush bar, described lath or the welding of hairbrush strip adoption, bolt fastening, press strip or wrapping wire means to be fixed on outer surface of cylinder.
5. seed cotton cleaning machine according to claim 4, it is characterized in that, length is more than to clearing roll (7) and the cotton brushing roller (10) of 1.5 meters, and the two ends of its cylinder are designed with air inlet (the 14th, 13), dividing plate need to be set by inwall in the middle of its cylinder, affect clear miscellaneous effect to prevent it from producing complicated air-flow；Length is less than to clearing roll (7) and the cotton brushing roller (10) of 600mm, only one end sets air inlet, and the bearings of clearing roll (7) and cotton brushing roller (10) can only be arranged in the frame (16) of the other end of air inlet, can be realized by extending frame support.
6. seed cotton cleaning machine according to claim 5, it is characterized in that, described impurities removal rod combination (6) or impurities removal glazing bar grid (8) are made up of tool impurities removal rod at regular intervals, impurity-discharging knife, impurities removal plate, arc or a combination thereof or netted glazing bar grid, a diameter of 3mm of described impurities removal rod
40mm, rod and interrod spacing are 4mm 30mm, and the setting angle of impurities removal rod combination (6) is 40 ° 50 °, impurity-discharging knife or a width of 15mm of impurities removal plate
1000mm, thickness of slab is 0.5mm
90mm, arc width 15mm
—1000mm；Its thickness is 0.5mm 90mm, the cross sectional shape of described impurities removal rod, impurity-discharging knife, impurities removal plate or arc is hollow, solid profile structure or has rule or the shape of irregular special-shaped section structure, and described impurities removal plate or arc can be by machining and the hole shape structures striking out certain specification；Described netted glazing bar grid contain regular or random network structure.
7. seed cotton cleaning machine according to claim 6, it is characterized in that, the spacing of described clearing roll (7) cylinder combination is 15mm 80mm, described cotton brushing roller (10) is 2mm 15mm with the spacing of clearing roll (7), impurities removal glazing bar grid (8) is with cylinder axis as the center of circle with coordinating of each roll roller, with cylinder outer wall spacing 6mm
80mm is radius, in circular arc or involute shape arrangement.
8. seed cotton cleaning machine according to claim 7, it is characterised in that described impurities removal rod combination (6) is monoblock type, assembly type, bulk type or assembled；Its material be common iron,
Stainless steel,
Aluminium alloy,
Zinc-plating material, band line steel or composite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310105298.8A CN103147137B (en) | 2013-03-28 | 2013-03-28 | Seed cotton cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310105298.8A CN103147137B (en) | 2013-03-28 | 2013-03-28 | Seed cotton cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103147137A CN103147137A (en) | 2013-06-12 |
| CN103147137B true CN103147137B (en) | 2016-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310105298.8A Active CN103147137B (en) | 2013-03-28 | 2013-03-28 | Seed cotton cleaning machine |
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| CN (1) | CN103147137B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AR099636A1 (en) * | 2014-07-31 | 2016-08-10 | Inst Nac De Tecnología Agropecuaria (Inta) | GROSS COTTON CLEANING MECHANISM |
| CN109234859B (en) * | 2018-10-26 | 2019-07-05 | 桐乡市易德纺织有限公司 | A kind of automatic intelligent alignment system of semi-worsted spinning process equipment |
| CN110117819B (en) * | 2019-05-16 | 2024-03-29 | 湖北百奥科技股份有限公司 | Modularized seed cotton cleaning machine |
| CN114836839B (en) * | 2022-06-17 | 2023-06-30 | 奎屯银力棉油机械有限公司 | Air-flow type foreign fiber cleaning machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1473059A (en) * | 1923-02-19 | 1923-11-06 | Hardwicke Etter Co | Cleaner attachment for cotton-gin feeders |
| US1918610A (en) * | 1932-02-15 | 1933-07-18 | John E Mitchell | Cotton treating machine |
| GB428178A (en) * | 1934-08-17 | 1935-05-08 | William Bowerbank Bartram | Improvements in machines for scutching short fibres of flax, jute, hemp, asbestos and other short fibres |
| US3231939A (en) * | 1963-04-12 | 1966-02-01 | Frank E Deems | Apparatus for ginning cotton |
| CN201172702Y (en) * | 2008-04-02 | 2008-12-31 | 山东天鹅棉业机械股份有限公司 | Rusted cotton discharging type seed-cotton cleaner |
| CN201305672Y (en) * | 2008-11-28 | 2009-09-09 | 石河子大学 | Seed cotton foreign fiber sorting machine |
| CN203284508U (en) * | 2013-03-28 | 2013-11-13 | 李通 | Seed cotton cleaning machine |
-
2013
- 2013-03-28 CN CN201310105298.8A patent/CN103147137B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1473059A (en) * | 1923-02-19 | 1923-11-06 | Hardwicke Etter Co | Cleaner attachment for cotton-gin feeders |
| US1918610A (en) * | 1932-02-15 | 1933-07-18 | John E Mitchell | Cotton treating machine |
| GB428178A (en) * | 1934-08-17 | 1935-05-08 | William Bowerbank Bartram | Improvements in machines for scutching short fibres of flax, jute, hemp, asbestos and other short fibres |
| US3231939A (en) * | 1963-04-12 | 1966-02-01 | Frank E Deems | Apparatus for ginning cotton |
| CN201172702Y (en) * | 2008-04-02 | 2008-12-31 | 山东天鹅棉业机械股份有限公司 | Rusted cotton discharging type seed-cotton cleaner |
| CN201305672Y (en) * | 2008-11-28 | 2009-09-09 | 石河子大学 | Seed cotton foreign fiber sorting machine |
| CN203284508U (en) * | 2013-03-28 | 2013-11-13 | 李通 | Seed cotton cleaning machine |
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