CN103147134A - Back-suction-preventing high-efficiency embossing machine - Google Patents
Back-suction-preventing high-efficiency embossing machine Download PDFInfo
- Publication number
- CN103147134A CN103147134A CN2013101052704A CN201310105270A CN103147134A CN 103147134 A CN103147134 A CN 103147134A CN 2013101052704 A CN2013101052704 A CN 2013101052704A CN 201310105270 A CN201310105270 A CN 201310105270A CN 103147134 A CN103147134 A CN 103147134A
- Authority
- CN
- China
- Prior art keywords
- cotton
- brush roll
- roller
- impurities removal
- air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention discloses a back-suction-preventing high-efficiency embossing machine. An air inlet (14) and an air quantity regulating device (16) are arranged on one end or two ends of a brush roll (2) of the embossing machine, and air outlets (11) among brush strips or cotton brushing plates are formed in the circumference of the roller of the brush roll (2); an impurity-removing combination comprises an impurity-removing lattice bar grid (4) and a lower impurity-removing stranding cage or an impurity-suction port (5), and is located on the outer side of the brush roll. According to the back-suction-preventing high-efficiency embossing machine disclosed by the invention, by means of changing the structure of the traditional roller, the roller under high-speed rotation not only has an air conveying function and an inertial centrifugal force, but also is free from a self back suction phenomenon, so that fibers and impurities locate at different positions of an air flow layer under the action of centrifugal force due to differences in self weight and connecting force, and are forced to be separated under the coordination of the impurity-removing combination, and moreover, the fibers can be prevented from being overflowed. Alternatively, by means of changing the traditional cotton supporting plate into the impurity-removing combination, the purpose of separating the fibers and the impurities can also be achieved by changing the air inlet position of the brush roll under the attraction of a proper quantity of air.
Description
Technical field
The present invention relates to cotton processing machinery, especially relate to the efficient cotton ginning machinery that the fiber in unginned cotton or short flannel is separated with impurity and have anti-resorption function.
Background technology
Cotton adds and man-hour the fiber in unginned cotton is separated from unginned cotton, forms gined cotton.And the short flannel on the reservation cottonseed, the cotton gin of use should adapt to moisture less than 10% and through preliminary all the grade unginned cottons of clearing up of seed cotton cleaning machine.The course of work of existing cotton gin comprises carries out the one-level cleaning with the unginned cotton of clearing up through seed cotton cleaning machine, make especially large granular impurity of partial impurities, wherein also being mingled with a small amount of unginned cotton reclaims under the effect of gravity and centrifugal force, after repeating said process, unginned cotton is brushed simultaneously and is fallen on drain cotton plate, enters cotton gin front railway carriage or compartment by unginned cotton after the iron impurity in magnetic drain cotton plate absorption unginned cotton.The impurity that cleans out in above process collects and is discharged from outside machine, and dust and wandering fibre siphon away by built-in dust-absorbing flue and carry out the dedusting recovery.Enter the unginned cotton in front railway carriage or compartment under the effect of sawtooth roller and side of body bar, fiber separates with cottonseed.The fiber that separates is followed the saw blade roller and is continued rotation, partial impurities under the obstruct of blade with fiber separation; When the hairbrush with High Rotation Speed meets, with fiber under sawtooth brush, in fiber and impurity together enter the process in gined cotton road, due to the difference that is subjected to centrifugal force, partial impurities again with fiber separation, clean fiber enters lint cotton cleaner or cotton collecting machine by the gined cotton road.Foreign material fall into lower impurities removal auger by lower impurity discharging passage and collect.
Smooth in order to ensure the cotton ginning process, unginned cotton and cottonseed and foreign material separated and collected, cotton gin adopts enclosed construction, and in the cotton import of above-mentioned cotton gin, cotton storage tank and plant feed roller is set, and provides negative pressure induced wind in outlet.But, at present an insoluble problem existing of cotton gin is because cotton gin inside exists a plurality of different directions rotating drums and annex that some are necessary, the flow direction of rotating drum and cotton, form therein complicated gas flow, make unginned cotton and cottonseed and the foreign material generation backflow phenomenon of separation, affect the production efficiency of cotton gin, be unfavorable for that fiber effectively separates with impurity, and easily cause the effective fiber waste; , need to repeat cleaning, carry out the separating for several times operation, cause equipment complicated, input cost is high, and efficient is low.
Summary of the invention
The objective of the invention is to propose the efficient cotton ginning machinery of a kind of anti-resorption, this cotton ginning machinery can be got rid of the resorption phenomenon of self, and fiber is effectively separated with impurity, can also can prevent the excessive of fiber again simultaneously, avoids waste.
In order to realize purpose of the present invention, the technical scheme of proposition is as follows:
The efficient cotton ginning of a kind of anti-resorption machinery, described cotton ginning machinery is made of shell, unginned cotton importation, cottonseed and fiber separation part, fiber and impurity separating part.
Described shell front end arranges working box 6, and shell one side arranges air inlet duct 15, and opposite side arranges cotton outlet 7, and described air inlet duct 15 arranges volume adjusting apparatus 16, and described shell adopts enclosed construction, avoids unginned cotton, impurity, dust and wandering fibre to overflow outside cotton gin;
Described unginned cotton importation comprises resistance shell rib 3 and dials cotton roller 24;
Described cottonseed and fiber separation part are comprised of saw blade roller 1, rib 12, brush roll 2, seed dripping plate 23 and row's seed spiral 45, the one or both ends of described brush roll 2 arrange side air inlet 14 and the air port 13 of advancing, described brush roll 2 roll circumference are setting out air port 11 between hairbrush, two air inlets (13,14) communicate with air inlet duct 15 and the cotton outlet 7 of brush roll cavity 17, air outlet 11, described shell;
Described fiber and impurity separating part have the impurities removal combination, and described impurities removal combination comprises impurities removal glazing bar grid 4, lower impurity-discharging stranding cage or gettering mouth 5;
Wind-supplying mouth 22 is set on the pipeline of described cotton outlet 7, mends wind adjustable plate 8 and blast adjustable plate 9, the slip of described benefit wind adjustable plate 8 can be regulated wind-supplying mouth 22 apertures, the slip of described blast adjustable plate 9 can be regulated the aperture of the pipeline of cotton outlet 7, regulates its aperture by adjustable plate set bolt 10.
The air outlet 11 of described brush roll 2 is between hairbrush bar and hairbrush bar or cloth-cleaning baffle and cloth-cleaning baffle, and its orifice shapes is bar hole, slotted hole, slot.
The impurities removal glazing bar grid 4 of described impurities removal combination are the hybrid combining form of bar type, cutter formula, thin board type, glazing bar screen punching type or its pattern; The impurities removal glazing bar grid 4 of described cutter formula or thin board type, its one or both sides are provided with blade, and its thickness is that 0.3 ㎜-100mm its spacing is the 3-90 millimeter; The cross sectional shape of described impurities removal glazing bar grid is solid, hollow, solid or the hollow profile structure is regular or irregular odd-shaped cross section structure.Its arrayed feature is arranged for the involute of the cotton direction of brush of being in a good mood as the garden on same cambered surface or take the brush roll axle center.
The diameter of described bar type impurities removal glazing bar grid 4 is between 4mm～100mm, and rod and interrod spacing are between 3mm～90mm.
The material of described roller and impurities removal combination is ironcasting, copper spare, steel part, wood materials, zinc-plating material, plastic-steel structure or composite; Described steel part is that essence is pulled out steel, band line steel, stainless steel.
The Air Quantity Required of described gettering mouth 5 by adopting variable-frequency control technique, changes pulley diameters, changes motor, the change air-introduced machine revolution of different progression or change Fan Regulation.
Described saw blade roller 1 is individual saw blade assembling roller or licker-in; Described brush roll 2 is board-like cotton brushing roller or Brush type cotton brushing roller.
Use above-mentioned technological improvement, the present invention also proposes a kind of lint cotton cleaner, described lint cotton cleaner comprises collection cotton dust cage 25, pattern doffing roller 26, presses cotton roller 27, to cotton roller 28, brush roll 29, lower impurity-discharing screw or gettering mouth 30, cotton outlet 31, impurities removal glazing bar grid 32, brush roll deep bead 46.
Described brush roll 29 arranges side air inlet 14 and the air port 13 of advancing in the one or both ends of brush roll, on the roll circumference of described brush roll 29, setting out air port 11 between hairbrush bar or cloth-cleaning baffle; Two air inlets 13,14 communicate with cavity 17 and the cotton outlet 31 of air inlet duct 15, brush roll 29, for the brush roll of length greater than 1.5 meters, and there is air inlet at two ends, need within it the section centre position to add dividing plate to prevent from producing in brush roll the cotton and impurities removal effect of its brush of complicated airflow influence;
Described lint cotton cleaner shell one or both ends are established to arrange on the cotton outlet 31 of air inlet duct 15, one sides and are mended wind adjustable plate 33 and blast adjustable plate 34;
Described impurities removal glazing bar grid 32 are positioned at the outside of brush roll, and lower impurity-discharing screw or gettering mouth 30 are positioned at the bottom of glazing bar grid 32.Brush roll deep bead 46 is positioned on appropriate location, brush roll cotton outlet inside, and to the impurities removal glazing bar grid of length greater than 1.5m, stiffener is set up in its underpart.
Use above-mentioned technological improvement, the present invention also proposes a kind of delinter, described delinter comprises working box 35, seed-poking roller 36, stripping suede rib 37, saw blade roller 38, brush roll 39, impurities removal glazing bar grid 40, lower impurity-discharing screw or gettering mouth 44, row's seed spiral 45, brush roll deep bead 46, short flannel outlet 41
The brush roll 39 of described delinter arranges side air inlet 14 in the one or both ends of brush roll, and in the anterior air port 13 of advancing that arranges of brush roll, the centre is cavity 17.On its roll circumference, setting out air port 11 between hairbrush;
Two air inlets 14,13 communicate with the cavity 17 of brush roll 39, the air inlet duct 15 of short flannel outlet 41;
Described impurities removal glazing bar grid 40 are positioned at the outside of brush roll 39, and lower impurity-discharing screw or gettering mouth 44 are positioned at the bottom of impurities removal glazing bar grid 40, and brush roll deep bead 46 is positioned at Duan Velvet outlet 41 and close brush roll 39.
The difficult problems such as the efficient cotton gin of anti-resorption of the present invention has solved present cotton ginning machinery complex process, loaded down with trivial details, assorted clearly weak effect, effective fiber waste, power consumption cost is high, the checking maintenance difficulty is large.
Thereby reach roller under High Rotation Speed by changing existing drum structure, not only have wind-force conveying function and centrifugal inertial force, and the resorption phenomenon that can get rid of self, make fiber (unginned cotton or short flannel) and impurity because of sole mass and adhesive force different, under centrifugal action, be in airflow layer different position, force its separation, can prevent that again fiber (unginned cotton or short flannel) is excessive.Or in the situation that do not change existing drum structure, change the air intake position of brush roll (2) with the suction by air-introduced machine; In brush roll (2), under the cooperatively interacting of impurities removal glazing bar grid (4) and volume adjusting apparatus (16), that realizes fiber and impurity separates purpose and not excessive fiber.
This technical scheme is mainly used in the separation of the impurity of unginned cotton, gined cotton, short flannel and infertile unginned cotton, can be applicable to Brush type cotton gin, Brush type gined cotton (in the machineries such as (short flannel) descaling machine and Brush type delinter, to improve the fiber presentation quality.Thereby saved cotton resource, reduced cost, and technique is simple and convenient quick, simple to operate, picks up easy to maintenance.Really realized industry purpose efficient, high quality and low cost.
Description of drawings
Fig. 1 is the efficient cotton ginning machinery of the anti-resorption of the present invention structural representation;
Fig. 2 shows the axial schematic diagram of cotton ginning machinery cotton brushing roller of the present invention;
Fig. 3 is gined cotton (short flannel) descaling machine structural representation;
Fig. 4 is the delinter structural representation.
| 1 |
24 groups of |
| 2 brush roll | The 25 cotton dust cages of |
| 3 |
26 |
| 4 impurities removal |
27 |
| 5 times impurity-discharing screws or gettering |
28 give |
| 6 |
29 brush roll or |
| 7 |
30 times impurity-discharing screws or gettering |
| 8 mend the wind |
31 |
| 9 blast |
32 impurities removal |
| 10 |
33 mend the wind |
| 11 |
34 blast |
| 12 ribs | 35 |
| 13 brush roll side air inlets | 36 seed-poking rollers |
| The 14 brush roll air port of advancing | 37 |
| 15 air inlet ducts | 38 |
| 16 volume adjusting apparatus | 39 |
| 17 brush roll cavitys | 40 impurities removal |
| 18 saw blade roller belt pulleys | 41 |
| 19 saw roll shafts | 42 mend the wind |
| 20 brush roll belt pulleys | 43 blast |
| 21 hairbrush roll shafts | 44 times impurity-discharing screws or gettering |
| 22 wind-supplying |
45 row's seed spirals |
| 23 |
46 brush roll deep beads |
The specific embodiment
For making the purpose, technical solutions and advantages of the present invention clearer, below in conjunction with specific embodiments and the drawings, the present invention is described in more detail.
Cotton ginning mechanical alteration of the present invention the structure of existing brush roll, establish air inlet in this roller one or both ends, be provided with air outlet in the roller circle wall, simultaneously, air-vent is established in one or both ends at wallboard, and configure corresponding deep bead and air-flow plate, air quantity and the blast introduced are regulated; Change existing cotton (suede) plate of holder that is positioned at the brush roll downside into impurities removal glazing bar grid simultaneously, establish the gettering mouth in its underpart, the gettering mouth is connected with volume adjusting apparatus (reach gettering mouth Air Quantity Required by technical measures and can save volume adjusting apparatus) with air-introduced machine; Utilize the suction of air-introduced machine to change the air intake position of existing brush roll and then overcome brush roll to produce resorption power, under, friction attached in the holder of centrifugal inertial force that brush roll produces and impurities removal glazing bar grid, dissection, realize the purpose of separating of fiber and impurity.
Control method comprises mending wind adjustable plate and the adjusting of blast adjustable plate and the adjusting of volume adjusting apparatus.Change air quantity, blast and the benefit wind state of hairbrush roller, and then assist hairbrush roller and impurities removal glazing bar grid that impurity is effectively separated and takes out of, and the hairbrush roller is under High Rotation Speed, High Rotation Speed generation centrifugal inertial force has improved blowing of fiber (or short flannel) to be brushed and conveying function, and can get rid of the resorption phenomenon that self produces because mending wind.Under the certain condition of hairbrush roller rotating speed, air intake is more, and the centrifugal force of generation is larger, and the resorption phenomenon is more weak even to disappear.Fiber (or short flannel) and impurity are different because of sole mass and adhesive force, and under the High Rotation Speed of hairbrush roller, the cotton layer that depends on air-flow can be thinner, is in free state, and even the part fiber separates with impurity.Lighter because of fiber again, so be in the air-flow internal layer, impurity is heavier and to be in the air-flow skin be impurities removal combination place, and the holder of making up by impurities removal is attached, friction, dissection, finally force impurity effectively to separate with fiber (or short flannel), and fiber (or short flannel) part is attached close to the air-flow internal layer rapidly because of the holder of impurities removal combination, has avoided the excessive of fiber, has saved cotton resource.When cleaning unginned cotton, arrange as sawtooth because the roller outer wall has hook to draw, and the roller rotating speed can be too not high.There is again the holder of impurities removal combination attached, therefore can not cause the waste of cotton.Going out the pressure regulator panel that cotton (suede) mouth arranges again and mending the wind adjustable plate, by the adjustment to two place's adjustable plates, have influence on conversely roller wall place to the blast of impurities removal combination place, air quantity, and then affect the impurities removal effect and transform to better aspect.
Fig. 1 and Fig. 2 are the structural representations that technical scheme of the present invention is applied to cotton gin, as shown in the figure, described cotton gin is graded by shell, unginned cotton importation, cottonseed and fiber separation part, fiber and impurity separation unit by cotton gin and consists of, the shell front end arranges working box 6, the port of export is cotton outlet 7, shell adopts enclosed construction, avoids unginned cotton, impurity, dust and wandering fibre to overflow outside cotton gin; Described unginned cotton importation comprises 3 groups of cotton rollers 24 of resistance shell rib; Cottonseed and fiber separation part are comprised of saw blade roller 1, rib 12, brush roll 2, seed dripping plate 23 and row's seed spiral 45, saw blade roller 1 is that the saw blade cylinder that monolithic saw blade and spacer ring combine is assemblied on saw roll shaft 19, brush roll is that the hairbrush bar is fixed on the hairbrush floral disc, and floral disc is sleeved on hairbrush roll shaft 21 and the one or both ends of roller are the air port 14 of advancing; The impurities removal combination comprises that impurities removal glazing bar grid 4, lower impurity-discharing screw or the described impurities removal glazing bar of gettering mouth 5 grid 4 comprise bar type, cutter formula, net formula, glazing bar screen punching type or its hybrid combination structure, and its structure type of attachment is assembling, in bulk, whole or minute individual connecting to form; Fiber and impurity separation adjusting partly comprise volume adjusting apparatus 16, air inlet duct 15, brush roll 2, air port 13 and brush roll air inlet 14, blast adjustable plate 9 and benefit wind adjustable plate 8 advance.
After machine runs well, fallen along drain cotton plate by the blowing defecation section of last process and dial cotton roller 25,, enter in working box 6 after saw blade roller 1 hook draws to hindering shell rib 3 with its rotation.The particular design with working box 6 of being rotated counterclockwise due to saw blade roller 1 forces the laps in working box 6 to remain rotation clockwise, because the sawtooth hook of saw blade roller 1 draws iris action with rib 12, forces gined cotton to separate with cottonseed again.Cottonseed because of the hook pulling force that lost saw blade roller 1 by deadweight in seed dripping plate 23 row's of falling into seed spirals 45 and drain.Rotate to brush roll 2 when saw blade roller 1 hook hauls fiber) during contact point, because brush roll 2 is done and is turned clockwise and linear speed is more than 2.6 times of saw blade roller 1 linear speed, produce the stronger brush power of blowing, the sawtooth of fiber on saw blade roller 1 blown brush down, and be attached to brush roll 2 nearby, and move with rotating to impurities removal glazing bar grid 4 places.Due to the effect of gravity and impurities removal glazing bar grid 4, impurity passes impurities removal glazing bar grid 4 and falls, outside lower impurity-discharing screw or gettering mouth 5 discharge machines; When rotating to brush roll deep bead 46 with the rotation of brush roll 2, fiber enters lint cotton cleaner or cotton collecting machine outside machine changing under its iris action to send through cotton outlet 7 under the direction of motion and the suction at air-introduced machine.When not changing the existing structure of brush roll 2, suction that can be by air-introduced machine and volume adjusting apparatus 16 act on gettering mouth 5 places, change the air intake position of cotton brushing roller 2, under the acting in conjunction of the centrifugal inertial force of brush roll 2, impurities removal glazing bar grid 4, can reach the purpose that fiber separates with impurity equally
Technical scheme of the present invention is to establish air inlet 15 at the one or both ends of shell wallboard, a side in brush roll 2 is established air inlet 13), establish air inlet 14 in the one or both ends of brush roll), set out air port 11 between the hairbrush bar on brush roll 2 barrels, 7 pipeline places arrange wind-supplying mouth 22, mend wind adjustable plate 8 and blast adjustable plate 9 etc. at cotton outlet.
The centrifugal inertial force that brush roll 2 self produces and do not possess the resorption function, force fiber and impurity because of own wt and connection power different, most lighter fibers are depended near brush roll 2 more nearby, only have impurity depend on by impurities removal glazing bar grid 4 places (strength carry and dedusting in, air-flow is disorderly the appearance all) again because brush roll 2 is attached with the holder that the common work of impurities removal glazing bar grid 4 has, friction, dissection, make impurity dish out and drop in impurity-discharing screw or gettering mouth 5 and discharge outside machine to impurities removal glazing bar grid 4 outsides.Another part fiber is because the holder of impurities removal glazing bar grid is attached, and comes back to brush roll 2, there is no the attached function of holder by cotton outlet 7, makes outside fiber eliminating machine under the actings in conjunction such as centrifugal force, deep bead 46.Enter next process.By to the propelling of blast adjustable plate 9 or retraction and retraction or the propelling of mending wind adjustable plate 8, affect conversely air quantity and the pressure at brush roll 2 and impurities removal glazing bar grid 4 places, and reach better clear assorted effect.
The efficient cotton ginning machinery of anti-resorption of the present invention can also change existing cotton (suede) plate of holder that is positioned at brush roll 2 downsides into impurities removal glazing bar grid 4, sets up air-introduced machine and the volume adjusting apparatus 16 of gettering mouth 5 and gettering mouth 5; Can be in the situation that do not change the structure of existing brush roll 2, to reach the purpose of the air intake position that changes brush roll 2 by the adjusting of the suction of air-introduced machine and volume adjusting apparatus 16, holder at centrifugal inertial force that brush roll 2 High Rotation Speeds produce and impurities removal glazing bar grid is attached, under friction, dissection, realize separating and can not producing the excessive phenomenon of air-flow resorption phenomenon and fiber of fiber and impurity.
This cotton ginning machinery is in existing drum structure principle, centrifugal principle, centrifugal fan principle, the condition that impurities removal possesses, affect the effect of impurities removal, the multiple relation that rotary body diameter and centrifugal force exist, the in addition integrated use of knowledge such as square be directly proportional of the size of centrifugal force and speed.
After air-introduced machine and lint cotton cleaner normal operation, enter the skin clear and be adsorbed in its surface with cotton dust cage 25 rotations of collection under the suction of wind-force is sent from cotton gin gined cotton fiber out.Because insert space is large, wind speed is low, pressure is little, when going to when pressing in the middle of cotton roller 27 and pattern doffing roller 26, due to the close clearance of pattern doffing roller 26 with the cotton dust cage 25 of collection, from collect cotton dust cage 25 peel fiber and with press cotton roller 27 to cooperatively interact to be pressed into evenly, the bat that thin and thick is consistent, and send into to cotton roller 28 places, due to the bottom of being positioned at pattern doffing roller 26 and pressure cotton roller 27 for cotton roller 28, require linear speed than pattern doffing roller 26 and press cotton roller 27 high in design cotton roller 28.Relation because coordinating up and down, make bat further become thinner again, and impurity more easily comes out.Thinner bat is under the gripping of giving cotton roller 28 is rotated, and beginning contacts with brush roll 29, due to particular design and the High Rotation Speed of brush roll 29, makes it to possess the stronger brush power of blowing, centrifugal inertial force and get rid of self resorption phenomenon.Because of fiber and the different of impurity own wt and connect the different of power, attached with the holder of impurities removal glazing bar grid 32 in brush roll 29 again.Friction.Under the comprehensive functions such as cutting, fiber is attached to the surface of brush roll 29, and the internal layer of gas and heavier impurity are fallen in lower impurity-discharing screw or gettering mouth 30 by the interstitial row at impurities removal glazing bar grid 32 places, and are discharged from outside machine.And fiber is at cotton outlet 31 places, owing to having lost the attached effect of holder, under centrifugal action and under the suction of the iris action of brush roll deep bead 46 and air-introduced machine, is taken to down in one order---cleaning is packed again.In order to increase the impurities removal effect, can namely advance or pull back by suitable adjustment blast adjustable plate 34() and adjust to mend wind adjustable plate 33(and namely pull back or advance) reach better impurities removal effect.Can namely not change the existing structure of brush roll 29 by technical scheme 2 yet, gettering mouth 30 in the outside of impurities removal glazing bar grid 32 is connected with air-introduced machine, the air intake position that changes brush roll 29 by air-introduced machine suction suitable air quantity (can be by converter technique, change pulley diameters, change motor progression and more the measure such as ventilating fan realize its purpose), can reach the purpose that fiber separates with impurity equally under the cooperatively interacting of centrifugal inertial force that brush roll 29 produces, impurities removal glazing bar grid 32.This machinery can carry out clearly to long-staple cotton, medium staple cotton, short flannel, and the general labourer makes to change its presentation quality.
after delinter runs well, cottonseed enters into working box 35 by a upper procedure, the hook that transfers to use and saw blade roller 38 due to helping of seed-poking roller 36 draws, drive the motion of unginned cotton volume, simultaneously because of the particular design of working box 35 and the obstruct of stripping suede rib 37, force cottonseed to separate with short flannel, when hauling short flannel, saw blade roller 38 hooks go to when contacting with brush roll 39, due to its switched in opposite, and it is many that brush roll 39 speed exceed saw blade roller 38, produced the very strong centrifugal brush strength of blowing, again because being that sawtooth on saw blade roller 38 blows brush, rotate together so can easily short flannel be blown off and depend on brush roll 39.Particular design due to brush roll 39 and shell employing the technical program 1, there is quality in short flannel in, friction attached through the holder of impurities removal glazing bar grid 40, dissection and because of short flannel and impurity, connection power is different, impurity is forced to impurity and is forced to be entered in lower impurity-discharing screw or gettering mouth 44 by the gap at impurities removal glazing bar grid 40 places, then by outside impurity-discharing screw or wind-force discharge machine.And the short flannel of cleaning out is attached due to impurities removal glazing bar grid 40 holders that broken away from and the obstruct of brush roll deep bead 46, enters next process outside short flannel outlet 41 discharge machines.For increasing the impurities removal effect, can suitably adjust pressure regulator panel 43(and advance or retract) and mend wind adjustable plate 42(and pull back or advance) realize its purpose.By adjusting, have influence on again conversely the roller wall to air quantity and the blast of impurities removal combination place.Can reach best cleaning effect.Or by technical scheme 2, namely do not change the structure of existing brush roll 39.Gettering mouth 44 changes the air intake position of brush roll 39 under the suction of the suitable air quantity of air-introduced machine, at centrifugal inertial force, impurities removal glazing bar grid 40 and mend the purpose of separating that realizes short flannel and impurity under the common effect of wind adjustable plate 42 and pressure regulator panel 43
Above-described specific embodiment; purpose of the present invention, technical scheme and beneficial effect have been carried out further detailed description; institute is understood that; the above is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. the efficient cotton ginning machinery of an anti-resorption, described cotton ginning machinery is made of shell, unginned cotton importation, cottonseed and fiber separation part, fiber and impurity separating part, it is characterized in that:
Described shell front end arranges working box (6), shell one side arranges air inlet duct (15), and opposite side arranges cotton outlet (7), and described air inlet duct (15) arranges volume adjusting apparatus (16), described shell adopts enclosed construction, avoids unginned cotton, impurity, dust and wandering fibre to overflow outside cotton gin;
Described unginned cotton importation comprises resistance shell rib (3) and dials cotton roller (24);
Described cottonseed and fiber separation part are comprised of saw blade roller (1), rib (12), brush roll (2), seed dripping plate (23) and row's seed spiral (45), the one or both ends of described brush roll (2) arrange side air inlet (14) and the air port of advancing (13), described brush roll (2) roll circumference is setting out air port (11) between hairbrush, two air inlets (13,14) communicate with air inlet duct (15) and the cotton outlet (7) of brush roll cavity (17), air outlet (11), described shell;
Described fiber and impurity separating part have the impurities removal combination, and described impurities removal combination comprises impurities removal glazing bar grid (4), lower impurity-discharging stranding cage or gettering mouth (5);
Cotton ginning machinery according to claim 1, it is characterized in that, wind-supplying mouth (22) is set on the pipeline of described cotton outlet (7), mends wind adjustable plate (8) and blast adjustable plate (9), the slip of described benefit wind adjustable plate (8) can be regulated wind-supplying mouth (22) aperture, the slip of described blast adjustable plate (9) can be regulated the aperture of the pipeline of cotton outlet (7), regulates its aperture by adjustable plate set bolt (10).
2. cotton ginning machinery according to claim 2, is characterized in that, the air outlet (11) of described brush roll (2) is between hairbrush bar and hairbrush bar or cloth-cleaning baffle and cloth-cleaning baffle, and its orifice shapes is bar hole, slotted hole, slot.
3. cotton ginning machinery according to claim 3, is characterized in that, the impurities removal glazing bar grid (4) of described impurities removal combination are the hybrid combining form of bar type, cutter formula, thin board type, glazing bar screen punching type or its pattern; The impurities removal glazing bar grid (4) of described cutter formula or thin board type, its one or both sides are provided with blade, and its thickness is that 0.3 ㎜-100mm its spacing is the 3-90 millimeter; The cross sectional shape of described impurities removal glazing bar grid is solid, hollow, solid or the hollow profile structure is regular or irregular odd-shaped cross section structure, and its arrayed feature is arranged for the involute of the cotton direction of brush of being in a good mood as the garden on same cambered surface or take the brush roll axle center.
4. cotton ginning machinery according to claim 4, is characterized in that, the diameter of described bar type impurities removal glazing bar grid (4) is between 4mm～100mm, and rod and interrod spacing are between 3mm～90mm.
5. cotton ginning machinery according to claim 5, is characterized in that, the material of described roller and impurities removal combination is ironcasting, copper spare, steel part, wood materials, zinc-plating material, plastic-steel structure or composite; Described steel part is that essence is pulled out steel, band line steel, stainless steel.
6. cotton ginning machinery according to claim 6, is characterized in that, the Air Quantity Required of described gettering mouth (5) by adopting variable-frequency control technique, changes pulley diameters, changes motor, the change air-introduced machine revolution of different progression or change Fan Regulation.
7. cotton ginning machinery according to claim 7, is characterized in that, described saw blade roller (1) is individual saw blade assembling roller or licker-in; Described brush roll (2) is board-like cotton brushing roller or Brush type cotton brushing roller.
8. lint cotton cleaner, described lint cotton cleaner comprises collection cotton dust cage (25), pattern doffing roller (26), presses cotton roller (27), to cotton roller (28), brush roll (29), lower impurity-discharing screw or gettering mouth (30), cotton outlet (31), impurities removal glazing bar grid (32), brush roll deep bead (46) is characterized in that:
Described brush roll (29) arranges side air inlet (14) and the air port of advancing (13) in the one or both ends of brush roll, on the roll circumference of described brush roll (29), setting out air port (11) between hairbrush bar or cloth-cleaning baffle; Two air inlets (13,14) communicate with cavity (17) and the cotton outlet (31) of air inlet duct (15), brush roll (29), for the brush roll of length greater than 1.5 meters, and there is air inlet at two ends, and needing within it, the section centre position adds dividing plate to prevent producing complicated airflow influence its brush cotton and impurities removal effect in brush roll;
Air inlet duct (15) is established in described lint cotton cleaner shell one or both ends, arranges on the cotton outlet of a side (31) to mend wind adjustable plate (33) and blast adjustable plate (34);
Described impurities removal glazing bar grid (32) are positioned at the outside of brush roll, lower impurity-discharing screw or gettering mouth (30) are positioned at the bottom of glazing bar grid (32), brush roll deep bead (46) is positioned on appropriate location, brush roll cotton outlet inside, and to the impurities removal glazing bar grid of length greater than 1.5m, stiffener is set up in its underpart.
9. delinter, described delinter comprises working box (35), seed-poking roller (36), stripping suede rib (37), saw blade roller (38), brush roll (39), impurities removal glazing bar grid (40), lower impurity-discharing screw or gettering mouth (44), row's seed spiral (45), brush roll deep bead (46), short flannel outlet (41) is characterized in that:
The brush roll of described delinter (39) arranges side air inlet (14) in the one or both ends of brush roll, in the anterior air port (13) of advancing that arranges of brush roll, the centre is cavity (17).
10. on its roll circumference, setting out air port (11) between hairbrush;
Air inlet duct (15) is established in the one or both ends of described delinter shell wallboard, and the short flannel of establishing of opposite side exports (41), arranges in described short flannel outlet (41) and mends wind adjustable plate (42) and blast adjustable plate (43);
Two air inlets (14,13) communicate with the cavity (17) of brush roll (39), the air inlet duct (15) of short flannel outlet (41);
Described impurities removal glazing bar grid (40) are positioned at the outside of brush roll (39), and lower impurity-discharing screw or gettering mouth (44) are positioned at the bottom of impurities removal glazing bar grid (40), and brush roll deep bead (46) is positioned at Duan Velvet outlet (41) and close brush roll (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310105270.4A CN103147134B (en) | 2013-03-28 | 2013-03-28 | The efficient cotton ginning machinery of anti-resorption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310105270.4A CN103147134B (en) | 2013-03-28 | 2013-03-28 | The efficient cotton ginning machinery of anti-resorption |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103147134A true CN103147134A (en) | 2013-06-12 |
| CN103147134B CN103147134B (en) | 2016-02-10 |
Family
ID=48545436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310105270.4A Expired - Fee Related CN103147134B (en) | 2013-03-28 | 2013-03-28 | The efficient cotton ginning machinery of anti-resorption |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103147134B (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103290528A (en) * | 2013-06-27 | 2013-09-11 | 苏州祺尚纺织有限公司 | Vertical cotton opener |
| CN103290488A (en) * | 2013-06-27 | 2013-09-11 | 苏州祺尚纺织有限公司 | V-type cotton gin |
| CN103643307A (en) * | 2013-12-17 | 2014-03-19 | 农业部南京农业机械化研究所 | Unginned cotton pre-treatment machine |
| CN105369395A (en) * | 2015-11-27 | 2016-03-02 | 新疆维吾尔自治区纤维检验局 | Machine harvested cotton dual-row spiral cotton opening and cleaning cylinder |
| CN105420856A (en) * | 2015-12-24 | 2016-03-23 | 北京中棉工程技术有限公司 | Needle type lint cotton cleaner |
| CN105842106A (en) * | 2015-01-16 | 2016-08-10 | 盐城纺织职业技术学院 | Method and device for rapid testing of down content |
| CN106676682A (en) * | 2017-03-16 | 2017-05-17 | 江苏凯宫机械股份有限公司 | Self-cleaning roll clearer for intelligent combing machine |
| CN107659046A (en) * | 2017-11-28 | 2018-02-02 | 哈尔滨理工大学 | One kind uses adjustable air duct auxiliary permanent synchronous motor acceleration device |
| CN107761200A (en) * | 2017-11-30 | 2018-03-06 | 浙江卓秀纺织有限公司 | Solidifying hair device |
| CN110938873A (en) * | 2018-09-25 | 2020-03-31 | 新疆农垦科学院 | Negative pressure-preventing high-efficiency diversion cotton ginning device |
| CN112695433A (en) * | 2020-12-28 | 2021-04-23 | 邯郸纺织机械有限公司 | Centerless roller sealing device for preventing suck-back |
| CN113005569A (en) * | 2021-02-20 | 2021-06-22 | 刘丽娜 | Cotton opening device for spinning |
| CN113215687A (en) * | 2021-05-07 | 2021-08-06 | 阳谷森博机械有限公司 | Modular combination method of short fiber hardness removing equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1029430A (en) * | 1963-07-31 | 1966-05-11 | Continental Gin Co | Roller cotton gin and method of operation |
| US3805332A (en) * | 1972-01-20 | 1974-04-23 | Anderson Clayton & Co | Seed delinter |
| CN2546463Y (en) * | 2002-03-19 | 2003-04-23 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Roller embossing machine |
| CN2571774Y (en) * | 2002-08-23 | 2003-09-10 | 高厚烈 | Saw blade linter gin |
| CN2633901Y (en) * | 2003-07-01 | 2004-08-18 | 荆州市楚凌机械有限公司 | Multiple saw blade roll type flossy cocoon stripping machine |
| CN201169660Y (en) * | 2008-03-04 | 2008-12-24 | 王晓琳 | Seed cotton separator |
| CN203307484U (en) * | 2013-03-28 | 2013-11-27 | 李通 | Anti-suck-back efficient cotton ginning machine |
-
2013
- 2013-03-28 CN CN201310105270.4A patent/CN103147134B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1029430A (en) * | 1963-07-31 | 1966-05-11 | Continental Gin Co | Roller cotton gin and method of operation |
| US3805332A (en) * | 1972-01-20 | 1974-04-23 | Anderson Clayton & Co | Seed delinter |
| CN2546463Y (en) * | 2002-03-19 | 2003-04-23 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Roller embossing machine |
| CN2571774Y (en) * | 2002-08-23 | 2003-09-10 | 高厚烈 | Saw blade linter gin |
| CN2633901Y (en) * | 2003-07-01 | 2004-08-18 | 荆州市楚凌机械有限公司 | Multiple saw blade roll type flossy cocoon stripping machine |
| CN201169660Y (en) * | 2008-03-04 | 2008-12-24 | 王晓琳 | Seed cotton separator |
| CN203307484U (en) * | 2013-03-28 | 2013-11-27 | 李通 | Anti-suck-back efficient cotton ginning machine |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103290488A (en) * | 2013-06-27 | 2013-09-11 | 苏州祺尚纺织有限公司 | V-type cotton gin |
| CN103290528A (en) * | 2013-06-27 | 2013-09-11 | 苏州祺尚纺织有限公司 | Vertical cotton opener |
| CN103643307A (en) * | 2013-12-17 | 2014-03-19 | 农业部南京农业机械化研究所 | Unginned cotton pre-treatment machine |
| CN105842106A (en) * | 2015-01-16 | 2016-08-10 | 盐城纺织职业技术学院 | Method and device for rapid testing of down content |
| CN105369395A (en) * | 2015-11-27 | 2016-03-02 | 新疆维吾尔自治区纤维检验局 | Machine harvested cotton dual-row spiral cotton opening and cleaning cylinder |
| CN105420856A (en) * | 2015-12-24 | 2016-03-23 | 北京中棉工程技术有限公司 | Needle type lint cotton cleaner |
| CN106676682A (en) * | 2017-03-16 | 2017-05-17 | 江苏凯宫机械股份有限公司 | Self-cleaning roll clearer for intelligent combing machine |
| CN107659046B (en) * | 2017-11-28 | 2023-07-21 | 哈尔滨理工大学 | Adopt adjustable wind channel to assist PMSM acceleration and deceleration device |
| CN107659046A (en) * | 2017-11-28 | 2018-02-02 | 哈尔滨理工大学 | One kind uses adjustable air duct auxiliary permanent synchronous motor acceleration device |
| CN107761200A (en) * | 2017-11-30 | 2018-03-06 | 浙江卓秀纺织有限公司 | Solidifying hair device |
| CN107761200B (en) * | 2017-11-30 | 2023-06-20 | 浙江卓秀纺织股份有限公司 | Hair coagulation device |
| CN110938873A (en) * | 2018-09-25 | 2020-03-31 | 新疆农垦科学院 | Negative pressure-preventing high-efficiency diversion cotton ginning device |
| CN112695433A (en) * | 2020-12-28 | 2021-04-23 | 邯郸纺织机械有限公司 | Centerless roller sealing device for preventing suck-back |
| CN112695433B (en) * | 2020-12-28 | 2022-07-22 | 邯郸纺织机械有限公司 | Centreless roller sealing device for preventing suck-back |
| CN113005569A (en) * | 2021-02-20 | 2021-06-22 | 刘丽娜 | Cotton opening device for spinning |
| CN113215687A (en) * | 2021-05-07 | 2021-08-06 | 阳谷森博机械有限公司 | Modular combination method of short fiber hardness removing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103147134B (en) | 2016-02-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103147134B (en) | The efficient cotton ginning machinery of anti-resorption | |
| CN105063814A (en) | Dust sucking device for cotton carding machine | |
| CN110055627A (en) | A kind of Novel opener for sliver shredding | |
| CN203307484U (en) | Anti-suck-back efficient cotton ginning machine | |
| CN103031625A (en) | Impurity removing device special for separating calotropis gigantean fiber capsule seeds | |
| CN201296806Y (en) | Ginned cotton descaling machine | |
| CN204185602U (en) | A kind of modified airstream lint cleaner | |
| CN203065661U (en) | Special impurity removing device for separation of bag and seed of spinning-used akund fiber | |
| CN202530200U (en) | Cleaning recovery device for leftover materials in cottonseed delinting production line | |
| CN203373449U (en) | Combined type efficient clearer used during cotton picking | |
| CN104357960A (en) | Improved airflow type lint cleaning machine | |
| CN209144337U (en) | A kind of efficient impurity removal carding machine | |
| CN206089901U (en) | Feed hopper suitable for clear comb allies oneself with flow area impurity removal function | |
| CN110938873A (en) | Negative pressure-preventing high-efficiency diversion cotton ginning device | |
| CN214992056U (en) | Be provided with fibre opener for textile processing of two isolating construction | |
| CN201162077Y (en) | Ginned cotton clearing machine | |
| CN211689347U (en) | Cotton yarn processing removes wadding device | |
| CN103088468A (en) | Impurity removing device special for separating fibers and capsule seeds of mudar used for spinning | |
| CN211057297U (en) | High-applicability lint cotton cleaning machine | |
| CN106906539A (en) | A kind of screw shaft type long and short fiber seperator | |
| CN204058696U (en) | Two licker-in ginned cotton cleaning machine | |
| CN209923517U (en) | Environment-friendly fiber product carding machine | |
| CN203080135U (en) | Carding machine | |
| CN202369682U (en) | Cotton machining all-in-one machine | |
| CN202492629U (en) | Blowing-carding pneumatic vibrating cotton hopper |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160210 Termination date: 20170328 |