CN106191731A - 铜包钢线竖直浸铜机构 - Google Patents

铜包钢线竖直浸铜机构 Download PDF

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Publication number
CN106191731A
CN106191731A CN201610896484.1A CN201610896484A CN106191731A CN 106191731 A CN106191731 A CN 106191731A CN 201610896484 A CN201610896484 A CN 201610896484A CN 106191731 A CN106191731 A CN 106191731A
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China
Prior art keywords
steel wire
copper
water tank
stove
roller
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CN201610896484.1A
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Inventor
张才高
贡雪南
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Zhangjiagang Xinbang Electric Power Technology Co Ltd
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Zhangjiagang Xinbang Electric Power Technology Co Ltd
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Priority to CN201610896484.1A priority Critical patent/CN106191731A/zh
Publication of CN106191731A publication Critical patent/CN106191731A/zh
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003—Apparatus
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36—Elongated material
    • C23C2/38—Wires; Tubes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

本发明涉及了铜包钢线竖直浸铜机构，它从下至上依次排列有放线辊、浸铜炉和收线辊；浸铜炉的下方固定有预热恒温装置；浸铜炉的上方固定有循环冷却水箱；浸铜炉的右侧设置有熔铜炉；循环冷却水箱的上端的出气端连接冷凝室；冷凝室的出水端连接存水箱；循环冷却水箱的底端通过水泵与存水箱连接；收线辊的左下方还设置有转向辊；转向辊的左侧在钢丝的上面设置上检查摄像头、在钢丝的下面设置下检查摄像头。本发明将钢丝从上至下竖直通过浸铜炉，使得包覆在钢线表面的铜层更加均匀，采用预热恒温装置，使得钢线进入浸铜炉前先进行恒温处理，保证进入时的温度稳定，进而使得铜层的厚度的偏差更小，提高了铜包钢线成品的性能。

Description

铜包钢线竖直浸铜机构
技术领域
本发明涉及铜包钢丝加工领域，特别是涉及铜包钢线竖直浸铜机构。
背景技术
铜包钢线作为一种备受关注的新型复合金属材料，在市场上有非常高的经济价值，在应用该新型材料方面，有非常广阔的发展前景，尤其是在电力传输、信息传输、铁轨接触线等一大批领域都有新的应用。目前，通过浸铜的方式加工铜包钢时，钢线表面的铜层厚度不均一，而且，由于室温的变化，使得钢线表面包覆的铜层的厚度存在误差，影响铜包钢线成品的性能。
发明内容
为解决上述技术问题，本发明提供了铜包钢线竖直浸铜机构，竖直浸铜，包覆的铜层更均匀，提高了铜包钢线成品的性能。
本发明解决其技术问题所采用的技术方案是：铜包钢线竖直浸铜机构，它从下至上依次排列有放线辊、浸铜炉和收线辊；所述浸铜炉的下方固定有预热恒温装置；所述浸铜炉的上方固定有循环冷却水箱；所述浸铜炉的右侧设置有熔铜炉；所述循环冷却水箱的上端的出气端连接冷凝室；所述冷凝室的出水端连接存水箱；所述循环冷却水箱的底端通过水泵与存水箱连接；所述收线辊的左下方还设置有转向辊；所述转向辊的左侧在钢丝的上面设置上检查摄像头、在钢丝的下面设置下检查摄像头。
所述浸铜炉与熔铜炉之间还设置有保温炉。
本发明的有益效果：本发明的铜包钢线竖直浸铜机构，将钢丝从上至下竖直通过浸铜炉，使得包覆在钢线表面的铜层更加均匀，采用预热恒温装置，使得钢线进入浸铜炉前先进行恒温处理，保证进入时的温度稳定，进而使得铜层的厚度的偏差更小，提高了铜包钢线成品的性能。
附图说明
图1为实施例的铜包钢线竖直浸铜机构的示意图。
具体实施方式
为了加深对本发明的理解，下面将结合附图和实施例对本发明做进一步详细描述，该实施例仅用于解释本发明，并不对本发明的保护范围构成限定。
实施例
如图1所示，本实施例提供了铜包钢线竖直浸铜机构，它从下至上依次排列有放线辊1、浸铜炉2和收线辊3；所述浸铜炉2的下方固定有预热恒温装置4；所述浸铜炉2的上方固定有循环冷却水箱5；所述浸铜炉2的右侧设置有熔铜炉6；所述循环冷却水箱5的上端的出气端连接冷凝室9；所述冷凝室9的出水端连接存水箱8；所述循环冷却水箱5的底端通过水泵10与存水箱8连接；所述收线辊3的左下方还设置有转向辊11；所述转向辊11的左侧在钢丝的上面设置上检查摄像头12、在钢丝的下面设置下检查摄像头13；所述浸铜炉2与熔铜炉6之间还设置有保温炉7。
本实施例的铜包钢线竖直浸铜机构，将钢丝从上至下竖直通过浸铜炉，使得包覆在钢线表面的铜层更加均匀，采用预热恒温装置，使得钢线进入浸铜炉前先进行恒温处理，保证进入时的温度稳定，进而使得铜层的厚度的偏差更小，提高了铜包钢线成品的性能；通过上下两个检查摄像头进行检测，保证铜包钢线成品出厂的质量。
上述实施例不应以任何方式限制本发明，凡采用等同替换或等效转换的方式获得的技术方案均落在本发明的保护范围内。

Claims (2)

1.铜包钢线竖直浸铜机构，其特征在于：它从下至上依次排列有放线辊、浸铜炉和收线辊；所述浸铜炉的下方固定有预热恒温装置；所述浸铜炉的上方固定有循环冷却水箱；所述浸铜炉的右侧设置有熔铜炉；所述循环冷却水箱的上端的出气端连接冷凝室；所述冷凝室的出水端连接存水箱；所述循环冷却水箱的底端通过水泵与存水箱连接；所述收线辊的左下方还设置有转向辊；所述转向辊的左侧在钢丝的上面设置上检查摄像头、在钢丝的下面设置下检查摄像头。
2.根据权利要求1所述的铜包钢线竖直浸铜机构，其特征在于：所述浸铜炉与熔铜炉之间还设置有保温炉。
CN201610896484.1A 2016-10-14 2016-10-14 铜包钢线竖直浸铜机构 Pending CN106191731A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111906276A (zh) * 2019-05-08 2020-11-10 张定跃 铜包覆钢上送可调偏心下牵引连铸方法及装置

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Publication number Priority date Publication date Assignee Title
US20010028954A1 (en) * 1997-12-31 2001-10-11 American Precision Steel Company L.P. In-line wire drawing continuous treatment process
CN101629274A (zh) * 2009-08-19 2010-01-20 曹佩荣 热浸涂铜包钢的上引成型方法及其上引成型装置
CN101804448A (zh) * 2010-04-09 2010-08-18 秦志春 铜包覆钢上引连铸方法及其装置
CN205069221U (zh) * 2015-09-02 2016-03-02 无锡通用钢绳有限公司 一种铜包钢接触线生产设备

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010028954A1 (en) * 1997-12-31 2001-10-11 American Precision Steel Company L.P. In-line wire drawing continuous treatment process
CN101629274A (zh) * 2009-08-19 2010-01-20 曹佩荣 热浸涂铜包钢的上引成型方法及其上引成型装置
CN101804448A (zh) * 2010-04-09 2010-08-18 秦志春 铜包覆钢上引连铸方法及其装置
CN205069221U (zh) * 2015-09-02 2016-03-02 无锡通用钢绳有限公司 一种铜包钢接触线生产设备

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* Cited by examiner, † Cited by third party
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何福朝等译: "《镀锌实践概论》", 31 January 1984 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111906276A (zh) * 2019-05-08 2020-11-10 张定跃 铜包覆钢上送可调偏心下牵引连铸方法及装置

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Application publication date: 20161207