CN106188484A - 聚氨酯跑步机履带及其制备方法 - Google Patents

聚氨酯跑步机履带及其制备方法 Download PDF

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CN106188484A
CN106188484A CN201610585657.8A CN201610585657A CN106188484A CN 106188484 A CN106188484 A CN 106188484A CN 201610585657 A CN201610585657 A CN 201610585657A CN 106188484 A CN106188484 A CN 106188484A
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荆晓东
耿佃勇
董伟
王帅
马炎
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Zibo Dexin Lianbang Chemical Industry Co Ltd
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Abstract

本发明属于聚氨酯制品技术领域,具体涉及一种聚氨酯跑步机履带及其制备方法。所述的跑步机履带由聚氨酯弹性体与尼龙履带基材制成,其中,聚氨酯弹性体由以下重量份数的原料制成:聚醚多元醇45~85份;多异氰酸酯15~55份;交联剂1~10份;填料3~20份;硫化剂5~18份;催化剂0.1~0.5份。本发明制备的聚氨酯跑步机履带具有优良的弹力、强度、韧性及减震效果,能够减少使用人员的肌肉疲劳和微损伤;所述制备方法,简单易实施。

Description

聚氨酯跑步机履带及其制备方法
技术领域
本发明属于聚氨酯制品技术领域,具体涉及一种聚氨酯跑步机履带及其制备方法。
背景技术
跑步机是家庭及健身房常备的健身器材,而且是当今家庭健身器材中最简单的一种,是家庭健身器的最佳选择。但是,跑步机看似使用起来比较简单,但在实际使用过程中,使用不当会对身体造成非常严重的伤害。据统计,在去年,美国有高达2万多人因为进行跑步机运动受伤。跑步机对膝关节的伤害是公认的,劣质跑步机履带对关节的冲击作用比较强烈,会加快膝关节及软组织的老化。一台优质的跑步机的设计,需要充分考虑到缓冲的问题,因此,设计出一种缓冲性能好的跑步机履带非常重要。
发明内容
针对现有技术的不足,本发明的目的是提供一种聚氨酯跑步机履带,具有良好的弹力、强度、韧性及减震效果,能够有效减少使用人员的肌肉疲劳和微损伤;本发明同时提供其制备方法。
本发明所述的聚氨酯跑步机履带,由聚氨酯弹性体与尼龙履带基材制成,其中,聚氨酯弹性体由以下重量份数的原料制成:
所述的尼龙履带基材是尼龙编织的履带,为市售材料。
所述的聚醚多元醇采用官能度为1.5~2.5,分子量为500~1500的聚醚多元醇,优选官能度为2,分子量为1000的聚醚多元醇,更优选淄博德信联邦化学工业有限公司生产的DDL-1000D,用该种聚醚制的产品硬度小,断裂伸长率高。
所述的多异氰酸酯为TDI-100。该种多异氰酸酯所做产品分子结构规整,断裂伸长率较大,抗形变能力强。
所述的交联剂为1,4-丁二醇。该种交联剂交联效果好,可提高产品拉伸性能。
所述的填料为粒径为0.2~0.5毫米的橡胶颗粒或陶土中的一种或两种。添加此种粒径的填料能够提高制品的加工性能,降低成本,降低硬度。
所述的硫化剂为MOCA。该种硫化剂硬度适中、撕裂性能较好。
所述的催化剂为CUCAT HA,由广州优润合成材料有限公司提供。该催化剂可平衡反应速率,提高固化时间,提高生产效率。
所述的聚氨酯跑步机履带的制备方法,包括如下步骤:
(1)预聚体制备:将聚醚多元醇升温至105~115℃真空脱水1.5~2.5小时,降温至20~30℃,加入多异氰酸酯,升温至80~85℃反应2~3小时后,得预聚体A;降温至50℃以下,加入填料和催化剂,混合均匀后密封备用,得预聚体B;
(2)将硫化剂加热至110~130℃加入到交联剂中,混合均匀,得混合料;
(3)将预聚体B和步骤(2)得到的混合料加热至70~90℃,混合均匀后,将其涂抹到尼龙履带基材上,经固化、硫化后得产品。
所述的预聚体A的-NCO质量含量为2~7%。
所述的涂抹到尼龙履带基材上的厚度为2~15mm。
所述的固化为放入聚氨酯弹性体离心成型机转筒内,加热至110~130℃离心固化0.2~0.5小时;所述的硫化为在90~110℃下,硫化2~4小时。
所述的聚氨酯弹性体离心成型机的转速为500~1000转/分钟。
与现有技术相比,本发明的有益效果如下:
(1)本发明制备的聚氨酯跑步机履带具有优良的弹力、强度、韧性及减震效果,有效减少了使用人员的肌肉疲劳和微损伤。
(2)本发明将塑胶跑道用材料运用到跑步机履带上,模拟塑胶跑道的运动环境,极大的降低了普通跑步机潜在发生跌伤意外的可能性。
(3)本发明所述制备方法,简单易实施。
具体实施方式
下面结合实施例对本发明做进一步说明。
实施例1
所述的聚氨酯跑步机履带,由聚氨酯弹性体与尼龙履带基材制成,其中,聚氨酯弹性体由以下重量份数的原料制成:
其制备方法如下:
(1)预聚体制备:将聚醚多元醇DDL-1000D升温至110℃真空脱水2小时,降温至25℃,加入多异氰酸酯TDI-100,升温至82℃反应2.5小时后,得预聚体A;降温至45℃,加入橡胶颗粒和催化剂CUCAT HA,混合均匀后密封备用,得预聚体B;
(2)将硫化剂MOCA加热至120℃加入到交联剂1,4-丁二醇中,混合均匀,得混合料;
(3)将预聚体B和步骤(2)得到的混合料加热至80℃,混合均匀,将其缓慢倒入到预先放入尼龙履带基材的聚氨酯弹性体离心成型机转筒内,转筒转动过程中,涂抹到基材上。加热至120℃离心固化0.3小时,然后95℃下,硫化3小时,将履带内外翻转,得产品。
所述的预聚体A的-NCO质量含量为5%。
所述的涂抹到基材上的厚度为8mm。
所述的聚氨酯弹性体离心成型机的转速为750转/分钟。
将上述配方料制备成聚氨酯弹性体,对弹性体性能进行测试,测试结果见表1。
聚氨酯弹性体制备方法如下:
将按步骤(1)方法制备得到的预聚体B与硫化剂MOCA分别加热至80℃、100℃后,混合搅拌均匀,倒入模具,加热压模2小时,脱模后110℃硫化2小时,即制得检测样品。
表1测试结果
实施例2
所述的聚氨酯跑步机履带,由聚氨酯弹性体与尼龙履带基材制成,其中,聚氨酯弹性体由以下重量份数的原料制成:
其制备方法如下:
(1)预聚体制备:将聚醚多元醇DDL-1000D升温至105℃真空脱水1.5小时,降温至20℃,加入多异氰酸酯TDI-100,升温至80℃反应2小时后,得预聚体A;降温至40℃,加入陶土和催化剂CUCAT HA,混合均匀后密封备用,得预聚体B;
(2)将硫化剂MOCA加热至110℃加入到交联剂1,4-丁二醇中,混合均匀,得混合料;
(3)将预聚体B和步骤(2)得到的混合料加热至70℃,混合均匀,将其缓慢倒入到预先放入尼龙履带基材的聚氨酯弹性体离心成型机转筒内,转筒转动过程中,涂抹到基材上。加热至110℃离心固化0.2小时,然后90℃下,硫化2小时,将履带内外翻转,得产品。
所述的预聚体A的-NCO质量含量为2%。
所述的涂抹到基材上的厚度为2mm。
所述的聚氨酯弹性体离心成型机的转速为500转/分钟。
将上述配方料制备成聚氨酯弹性体,对弹性体性能进行测试,测试结果见表2。
聚氨酯弹性体制备方法如下:
将按步骤(1)方法制备得到的预聚体B与硫化剂MOCA分别加热至80℃、100℃后,混合搅拌均匀,倒入模具,加热压模2小时,脱模后110℃硫化2小时,即制得检测样品。
表2测试结果
实施例3
所述的聚氨酯跑步机履带,由聚氨酯弹性体与尼龙履带基材制成,其中,聚氨酯弹性体由以下重量份数的原料制成:
其制备方法如下:
(1)预聚体制备:将聚醚多元醇DDL-1000D升温至115℃真空脱水2.5小时,降温至30℃,加入多异氰酸酯TDI-100,升温至85℃反应3小时后,得预聚体A;降温至50℃,加入橡胶颗粒、陶土和催化剂CUCAT HA,混合均匀后密封备用,得预聚体B;
(2)将硫化剂MOCA加热至130℃加入到交联剂1,4-丁二醇中,混合均匀,得混合料;
(3)将预聚体B和步骤(2)得到的混合料加热至90℃,混合均匀,将其缓慢倒入到预先放入尼龙履带基材的聚氨酯弹性体离心成型机转筒内,转筒转动过程中,涂抹到基材上。加热至130℃离心固化0.5小时,然后100℃下,硫化4小时,将履带内外翻转,得产品。
所述的预聚体A的-NCO质量含量为7%。
所述的涂抹到基材上的厚度为15mm。
所述的聚氨酯弹性体离心成型机的转速为1000转/分钟。
将上述配方料制备成聚氨酯弹性体,对弹性体性能进行测试,测试结果见表3。
聚氨酯弹性体制备方法如下:
将按步骤(1)方法制备得到的预聚体B与硫化剂MOCA分别加热至80℃、100℃后,混合搅拌均匀,倒入模具,加热压模2小时,脱模后110℃硫化2小时,即制得检测样品。
表3测试结果
实施例1-3中采用的尼龙履带基材为市购的圆带,将其放入聚氨酯弹性体离心成型机转筒时,沿转筒贴内壁放置。硫化过程完成后,将涂有弹性体材料的一面翻转出来,尼龙面处于内侧,得产品。

Claims (10)

1.一种聚氨酯跑步机履带,其特征在于:由聚氨酯弹性体与尼龙履带基材制成,其中,聚氨酯弹性体由以下重量份数的原料制成:
2.根据权利要求1所述的聚氨酯跑步机履带,其特征在于:所述的聚醚多元醇采用官能度为1.5~2.5,分子量为500~1500的聚醚多元醇。
3.根据权利要求1所述的聚氨酯跑步机履带,其特征在于:所述的多异氰酸酯为TDI-100。
4.根据权利要求1所述的聚氨酯跑步机履带,其特征在于:所述的交联剂为1,4-丁二醇。
5.根据权利要求1所述的聚氨酯跑步机履带,其特征在于:所述的填料为粒径为0.2~0.5毫米的橡胶颗粒或陶土中的一种或两种。
6.根据权利要求1所述的聚氨酯跑步机履带,其特征在于:所述的硫化剂为MOCA。
7.根据权利要求1所述的聚氨酯跑步机履带,其特征在于:所述的催化剂为CUCAT HA。
8.一种权利要求1-7任一所述的聚氨酯跑步机履带的制备方法,其特征在于:包括如下步骤:
(1)预聚体制备:将聚醚多元醇升温至105~115℃真空脱水1.5~2.5小时,降温至20~30℃,加入多异氰酸酯,升温至80~85℃反应2~3小时后,得预聚体A;降温至50℃以下,加入填料和催化剂,混合均匀后密封备用,得预聚体B;
(2)将硫化剂加热至110~130℃加入到交联剂中,混合均匀,得混合料;
(3)将预聚体B和步骤(2)得到的混合料加热至70~90℃,混合均匀后,将其涂抹到尼龙履带基材上,经固化、硫化后得产品。
9.根据权利要求8所述的聚氨酯跑步机履带的制备方法,其特征在于:所述的预聚体A的-NCO质量含量为2~7%。
10.根据权利要求8所述的聚氨酯跑步机履带的制备方法,其特征在于:所述的涂抹到尼龙履带基材上的厚度为2~15mm。
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