CN106184141B - A kind of automatic car washing line apparatus - Google Patents
A kind of automatic car washing line apparatus Download PDFInfo
- Publication number
- CN106184141B CN106184141B CN201610847903.2A CN201610847903A CN106184141B CN 106184141 B CN106184141 B CN 106184141B CN 201610847903 A CN201610847903 A CN 201610847903A CN 106184141 B CN106184141 B CN 106184141B
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- Prior art keywords
- horizon bar
- column
- switch
- cabinet
- group
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
- B60S3/06—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
- B60S3/042—Wheel cleaning devices
Abstract
A kind of automatic car washing line apparatus, it is characterized in that two gantry steelframes are fixed on built-in right angle supporting steel frame and clad steel angle, longitudinal bracing steelframe is fixed on the steel frame column of gantry, horizon bar ball-screw, horizon bar longitudinal sliding motion track are installed side by side therebetween, in longitudinal bracing steelframe two sides, vertically arranged horizon bar sliding block connection group is connected horizon bar cabinet in opposite directions, installs water spray/spray foam head, Wiper blade group, sponge brush group and forward and backward range finder on intermediate horizon bar cabinet；Cross-brace steelframe fixes post cabinet, column brush for tyre, the sponge brush group of big column, Wiper blade respectively, water spray/spray foam head is connect by folding with oblique pull board bottom plate, it converts angle and rinses big column sponge brush group, and transparent watertight plate is installed on the inside of longitudinal bracing steelframe；The component is connected by circuit with carwash control system, after carwash controls program starting, promotes automatization level, realizes soft, clean carwash effect, and be suitble to a variety of models.
Description
Technical field
The present invention relates to automobile clean equipment, carwash line apparatus.
Background technique
Existing car washing installation is huge and tool is more, constitute channel, automobile need move cooperate car washing installation water spray,
Each section of processes such as detergent, the cleaning of big round brush are applied, not only equipment investment is big, working region accounts for that the interior space is big, and carwash price is high,
And most importantly operation when the great efforts that are contacted with car body of round brush, have polishing scratch to vehicle paint, be that car owner refuses with this type of machine
The basic reason of carwash, later by the non-contact vehicle washing machine exempting from scouring foam and developed, since hole for water spraying is excessive, hydraulic pressure
Too low, apopore is different apart from car body distance, at all can not thoroughly clean car body, so this kind of car washer also refuses it by market
Outdoors.The first patent ZL201110033268.1 " cleaning, wiping integrated car washing track equipment " of the patentee, the design
Gantry frame structure can guarantee that all facilities of automatic car washing are effectively run, and track is arranged in gantry frame bottom, water is arranged
Flat thick stick and the oblique pull brush bottom plate and column and its oblique pull bottom plate, brush for tyre at both ends, can effectively complete car washer to a variety of small
Type passenger car is cleaned.However still have deficiency, small-sized round brush groups generate slight polishing scratch to car body because finding during the experiment,
So that integral device does not enter into commercialization.Under national car owning amount state growing day by day, carwash is but without corresponding
Measure.
Summary of the invention
The object of the present invention is to provide a kind of automatic car washing line apparatus, promote automatization level, realize soft, clean carwash
Effect, and it is suitble to a variety of models.
A kind of automatic car washing line apparatus, column, horizon bar and both ends including gantry frame in orbit and enhancing
Oblique pull brush bottom plate and column and its oblique pull bottom plate, brush for tyre, it is characterised in that by gantry transverse direction between two parallel gantry steelframes
Supporting steel frame is vertically fixed on above on built-in right angle supporting steel frame and clad steel angle, and longitudinal bracing steelframe is fixed on gantry steel
It erects on column and on built-in supporting steel frame, horizon bar ball-screw, horizon bar longitudinal sliding motion is installed side by side between longitudinal bracing steelframe
Track, in longitudinal bracing steelframe two sides, vertically arranged horizon bar sliding block connection group is connected horizon bar cabinet, intermediate water in opposite directions
The horizon bar fountain head group of scouring tool, horizon bar Wiper blade group, horizon bar sponge brush group and forward and backward are installed on flat thick stick cabinet
Range finder；Cross-brace steelframe is fixed post cabinet, column brush for tyre, big column sponge brush group, big column respectively and is scraped
Water plate, water spray/spray foam head connects double cylinders by folding on big column, and transformation angle rinses big column sponge brush group, and vertical
Transparent watertight plate is installed on the inside of to supporting steel frame；The component is connected by circuit with carwash control system, and carwash controls program
After starting, the first step detects height of car by front distance detector, seeks middle switch starting detection vehicle width, second step motor water
Translation is dynamic to keep column close to car body, starting spray foam, and from headstock to the tailstock, third step is connected enables water spray from the tailstock to headstock,
4th step, which enables sea from headstock to the tailstock and brushes, washes, and the 5th step enables spraying-rinsing from the tailstock to headstock, and the 6th step is from headstock
Wiper blade is enabled to the tailstock and removes water to the task of completion, and CPU detects in every step process whether have alarm simultaneously.
Advantages of the present invention: the gantry frame structure of above-mentioned first patent can guarantee that all facilities of automatic car washing are effective
Operation, so the application continues to continue to use gantry frame design scheme.The application improves frame support: with right angle branch built in large scale
Support steelframe is directly connected to the horizontal and vertical supporting steel frame in gantry.Make that gantry frame intensity increases, structure is simple, firm, material saving,
And transparent watertight plate (glass or acrylic) is installed on the inside of two stile of gantry frame.
The horizon bar of first patent setting and the oblique pull brush bottom plate and column and its oblique pull bottom plate, brush for tyre at both ends, can be with
Car washer is effectively completed to clean a variety of small passenger cars；These structures are retained in newly applying for a patent.?
The first small-sized round brush groups of patent are re-designed as sponge brush because generating slight polishing scratch to car body during the experiment: built-in
Steelframe and spring, outer layer are fixed with silica gel plate and sponge, and outermost layer wraps up soft cloth, and the mobile detection switch of allocation position again,
The finger of multiple built-in moving switch just under, sponge brush can not paste again with car body actual contact to be obtained tension and generates scratch, is realized pair
The scouring of the multiple angles of car body is without hurting car body.First patent wiper is designed to integrated silica gel plate in this application, and one
There are spring keel and a moving switch in side, the other side have it is a plurality of scrape waterline, car body is disposably dried in completion.
The application is guarantee horizon bar with equidistant between car body, same to angle, has newly established forward and backward range finder, and
To prevent multiple groups optoelectronic switch detecting distance from deviation occur, moving switch and Proximity switch, which is arranged, in its underpart to repair in time
Just, two sets it is spare, increase the reliability of function.In addition, equipped with detection car body edge on the oblique pull brush bottom plate of horizon bar two sides
Optoelectronic switch group, by detection car body both sides of the edge and PLC program calculate, complete horizon bar correspond to car body center width always
Task.Confirmation of the column to different heights of the carbody is completed in the optoelectronic switch group that big column lower end installs detection chassis of vehicle body,
Tire checking switching group when gantry advances to tire, tire checking switch open, brush for tyre work when gantry can repeatedly between
Formula of having a rest stop, with guarantee brush for tyre working efficiency and brush for tyre by detection height move up and down, different size wheel can be completed
The cleaning of tire.
Detailed description of the invention
Fig. 1 a is a kind of automatic car washing line apparatus overall structure diagram of the present invention；
Fig. 1 b is the main view of Fig. 1 a；
Fig. 2 a is the gantry frame structure schematic diagram of automatic car washing line apparatus；
Fig. 2 b is angle enlarged diagram on the frame of Fig. 2 a；
Fig. 3 a is the horizon bar structural schematic diagram of automatic car washing line apparatus；
Fig. 3 b is Fig. 3 a running part exploded view；
Fig. 4 is its center pillar structure schematic diagram；
Fig. 5 a is wherein future range panel detector structure schematic diagram；
Fig. 5 b is wherein postposition range finder structural schematic diagram；
Fig. 6 a is wherein sponge brush range finder structure overall schematic；
Fig. 6 b is that the structure of Fig. 6 a splits schematic diagram；
Fig. 7 is wherein Wiper blade structural schematic diagram；
Fig. 8 is circuit diagram；
Fig. 9 is program control flow chart.
Specific embodiment
A kind of automatic car washing line apparatus, column, horizon bar including gantry frame in orbit and enhancing constitute entirety,
See overall diagram 1, it is characterised in that be vertically fixed on above between two parallel gantry steelframes 6 by gantry cross-brace steelframe 1
On built-in right angle supporting steel frame 50 and clad steel angle 49, longitudinal bracing steelframe 10 is fixed on the built-in right angle of 6 column of gantry steelframe
Horizon bar longitudinal sliding motion track 9, horizon bar ball-screw 11 are installed side by side, in longitudinal direction on steelframe 50, between longitudinal bracing steelframe 10
10 two sides right angle setting horizon bar sliding block connection group 12 of supporting steel frame, one end is connected horizon bar cabinet 28, horizon bar case in opposite directions
There is horizon bar to stretch waterproof cover 29 between body 28, the horizon bar that protection is exposed when flexible, waterproof and dustproof, intermediate horizon bar case
Scouring tool and forward and backward range finder 35,36 are installed on body 28；1 top vertical columns transverse slipway 2 of cross-brace steelframe,
Column sliding block link-group 4 is installed at both ends respectively, and big column keel 55 are fixed on big column cabinet 23 by link steel plate 4.3
Interior, post keel 56 are fixed in post cabinet 13, enhance Column stability., on the inside of 60 liang of stiles of gantry lower frame
Transparent watertight plate 61, glass or acrylic board are installed.Attachment rail wheel 19 between 10 bottom of longitudinal bracing steelframe and track 21,
Gear track 40, gear set 20 thereon are connected by bearing 17 with orbit motor 18.
Design of part on gantry frame is shown in Fig. 2 a, 2b: above upper frame on close two corners gantry cross-brace steelframe 1
Right angle setting column transverse direction sliding rail 2, column transverse direction ball-screw 3 and column transverse direction sliding rail tray 5；It is visible in Fig. 2 b
Angle passes through built-in 50 superimposion steel angle 49 of right angle supporting steel frame on gantry steelframe 6, has in the clad steel angle 49 of big square more
Layer steel plate, enhances intensity herein.Setting horizon bar longitudinal mobile motor 8, column move horizontally motor 7 at angle on gantry steelframe 6,
The motor output end connects column transverse direction ball-screw 3.The spray foam of each operation group, fountain head connection spray foam pipe 48, sparge pipe 47,
Sparge pipe 47 connects the high-pressure water pipe 51 for being mounted on angle on gantry steelframe 6, and power tool cylinder 30 is connect with tracheae 46.Gantry rail
Road motor 18 and track gear group 20 are arranged on track 21.
Horizontal bumper structure is shown in Fig. 3 a, 3b, includes horizon bar sliding block 12.1, horizon bar sliding block in horizon bar sliding block connection group 12
12 one end of connection group is connect with horizon bar cabinet 28, and 28 main body of horizon bar cabinet that both ends connect in opposite directions is in middle part, horizon bar
Portion's cabinet can expose horizon bar when sliding laterally, therefore plus the flexible waterproof cover 29 of horizon bar, protect scalable horizon bar position
Waterproof and dustproof.Middle switch 57 is sought in installation on the oblique pull bottom plate of 28 lower part of horizon bar cabinet, and it is electronic that horizon bar oblique pull brush is installed on top
Pull rod 31 installs each power tool cylinder 30 thereon, Fig. 3 b visible horizon thick stick driving parts structure: the connection of 43 end of horizon bar keel
Horizon bar axis 45, horizon bar cabinet 28 is installed outside horizon bar keel 43, and horizon bar sponge is installed below in horizon bar cabinet 28
Brush group 32, horizon bar Wiper blade group 33, horizon bar fountain head group 34 and forward and backward range finder 35,36., horizon bar axis
On 45 by gear-box support frame 37.1 install rotating shaft transmission wheel 37.3, motor gear 37.2 and with horizon bar rotating electric machine and
Cabinet 38 is connected, and electric box connecting line 41, horizon bar electrical harness 44 are placed on horizon bar rotation gear and cabinet 37, electric wire
42 one end of cable bellows is connected with horizon bar rotating electric machine and cabinet 38, and 44 other end of horizon bar electrical harness is connected to right side
Fixed beam cabinet 39 below 28 end of horizon bar cabinet, horizon bar rotating electric machine and cabinet 38.Horizon bar rotary gear box 37
It is interior, 37.3 side of rotating shaft transmission wheel install meniscus protractor 64, adjust horizon bar rotate 180 ° of angle, adapt to forward and backward vapour
The shampooing of vehicle vehicle window.Meniscus structure: setting multiple holes on the arc panel excircle of meniscus protractor 64, and installation thereon is close to open
62 are closed, arc panel center of radius is coaxial fixed with rotating shaft transmission wheel 37.3, rotates gear by horizon bar and pacifies close to switch frame 63
In horizon bar rotary gear box 37.
Pillar construction is shown in Fig. 4: column sliding block connection group 4 and column spin lead screw bearing 4.4, column sliding block 4.1 are by turning
Connect steelframe 4.2, column junction steel plate 4.3 is fixed on the horizontal plane of angle；Horizontal plane lower part is solid respectively by two groups of right angle steel plates
There is a vertical column expanding waterproof cover 22 at fixed big column keel 55, post keel 56, big 23 both ends of column cabinet, under two vertical column expandings
End is linked into an integrated entity with steel plate, and installation exercise tool cylinder 30 is connected to column top, straight on big column cabinet 23
The big column oblique pull bottom plate 24 mutually inwardly tiltedly installed under angle, big column sponge brush group 25, big column Wiper blade 26, on big column
Water spray/spray foam head under tire brush motor 14, column is installed on water spray/spray foam head 27 and post cabinet 13, post cabinet 13
15, column brush for tyre 16 installs the height detecting switch 58 and brush for tyre switch 59 on measurement chassis in 13 lower end of post cabinet.
Be the structure of future range detector 35 shown in Fig. 5 a: optoelectronic switch group 35.12 and its protective case 35.11 are mounted on
35.10 lower part of touching switch, 35.9 front lower portion of detector double track cylinder before being fixed on together, cylinder connecting rack 35.8 is preceding detection
Device double track cylinder 35.9 is connected to close to 35.6 lower edge of photoelectric protective switch trigger board, close to photoelectric protective switch trigger board
It is installed in 35.6 tops close to switch 35.5, spring 35.4 is erected in the silicon rubber support frame 35.3 close to after switch 35.5,
Positioned on close in photoelectric protective switch trigger board 35.6,35.4 top of spring and horizon bar connecting plate 35.1 are fixed, and installation axle
35.2 connection silicon rubber support frames 35.3 are held, the whole structure connected downwards is enable to swing.It is triggered close to photoelectric protective switch
There are also crossed strips to be clipped between spring stop 35.7 and cylinder connecting rack 35.8 for 35.6 lower part of plate, detection before common fixed carrying
The weight and reset of device double track cylinder 35.9 and its attachment；Attachment is the touching switch connecting with preceding detector double track cylinder 35.9
35.10, optoelectronic switch group 35.12 and its protective case 35.11.It is postposition range finder structure: optoelectronic switch shown in Fig. 5 b
Group 36.6 and its protective case 36.5 are mounted on 36.4 lower part of touching switch, and 36.4 top of touching switch and memory steel disc 36.3 are solid
It is fixed, 36.1 bottom of double track cylinder have memory steel disc connecting plate 36.2 with remember that 36.3 1 broadside of steel disc is vertical to be fixed, that is, increase
With other feature contacts faces, also makes to remember in the middle part of steel disc 36.3 and play elastic reaction without connecting portion.
Sponge brush configuration, Fig. 6 b are Fig. 6 a decomposition diagrams, and the sponge brush bracket 32.1 of steel is the plate for having mounting hole, week
Side infolding is at stile and has gap, and sponge brush lower spring end 32.2 is mounted on sponge brush bracket 32.1, upper end is mounted on sponge and opens
It closes on frame 32.5, touching switch 32.3 is mounted on 32.2 outside of sponge brush spring, and 32.5 1 wide end of sponge movable rack of steel is hung down
Straight installation rectangle silica gel connection sheet 32.4, sponge movable rack 32.5 are bonded sponge brush 32.6, sponge brush with liquid silica gel above
32.6 another sides are cladded with cloth set 32.7.Cloth set 32.7 is wear-resisting and soft, contacts with car body softr.
33 structure of Wiper blade group is shown in Fig. 7: Wiper blade group 33 is steel U-type groove, scrapes water silicon offset plate 33.1 and props up multiple elasticity
Support keel 33.2 melt in parallel becomes rectangular slab admittedly in long side, and there is fixed handle in resilient support 33.2 one end of keel, is pacified with bolt
In 33 slot of Wiper blade group；The ipsilateral installation touching switch group 33.3 of Wiper blade group 33, two operation cylinders 30 have by U-shaped folder
30.1 is fixed with Wiper blade group 33, and Wiper blade another side lower part has multiple groups to scrape waterline.
The circuit of automatic car washing line apparatus of the present invention, is shown in Fig. 8: switch, relay in AC power source connection control power module
Device, transformer, frequency converter connect kinetic control system, stepping by controlling power module with the controlling terminal of operation panel connection
Motor driver, programmable controller, solenoid valve block and PLC output control terminal.The PLC technology of expansion module and PLC composition
The photoelectric sensor state being arranged in above-mentioned mechanical part is worked out automatic control program according to carwash work flow in device, sees figure
9, solenoid valve block that kinetic control system passes through, multiple stepper motor drivers execute automatic control program instruction.Photoelectric sensing
Device signal, moving switch signal, Proximity switch signal are transferred to PLC and expansion module through carwash machinery, above-mentioned being mounted on
Motor, solenoid valve, cylinder in mechanical structure work out automatic control program according to carwash work flow.Specific signal input is opened
Guan Shi: one area of horizon bar rotational angle to 4th area being connected with sensor on horizon bar switch, tire height detection switch, it is preceding away from
From detector photoelectric protective switch, forward and backward range finder moving switch and its level-one, secondary switch；With column and operation work
Has the connected switch of sensor: right column oblique pull plate level-one switch, right column oblique pull plate secondary switch, right column level-one, second level
Switch, left column oblique pull plate level-one switch, left column oblique pull plate secondary switch, left column level-one, secondary switch, Wiper blade one
Grade, secondary switch, sponge brush protective switch, sponge brush level-one, second level, three step switch.
Front distance detector photoelectric protective switch is moving switch, as backup of the optoelectronic switch in failure.
The component is connected by circuit with carwash control system, and after carwash controls program starting, the first step is by front distance
Detector detection height of car seeks middle switch starting detection vehicle width, and second step motor mobile and horizontal thick stick, column are leaned on to car body
Closely, starting spray foam, from headstock to the tailstock, third step is connected enables water spray from the tailstock to headstock, and the 4th step is opened from headstock to the tailstock
It is brushed and is washed with sponge, the 5th step enables spraying-rinsing from the tailstock to headstock, and the 6th step enables Wiper blade water removal from headstock to the tailstock
To the task of completion, CPU detects in every step process whether have alarm simultaneously.
Once optoelectronic switch group failure, the moving switch of photoelectric protection take over work, car body is hit to prevent horizon bar.
Under carwash state, gantry frame is back and forth advanced by headstock to the tailstock or return in orbit, and horizon bar, column are same
When act, sponge brush, spray foam, water spray and Wiper blade are according to carwash program behavior.Forward and backward distance detection first on horizon bar
Device detects car body distance, and detector is connected to optoelectronic switch group in CPU pre-determined distance, and horizon bar is converted in 180 ° and sets multiple angles
Degree guarantees that scouring tool can touch surface of vehicle and contact close and generate scratch.The photoelectricity of distance detector is opened
Pass group previous stage is connected, and horizon bar rises with Vehicular body front shape gradient, and sprays foam, and rear distance detector secondary light is established by cable
Group instruction in pass increase horizon bar and gantry stops moving ahead simultaneously, and can't detect car body in level-one optoelectronic switch, (such as gantry is advanced
In rear auto window) then horizon bar decline, when sponge brush starts work, rear distance detector optoelectronic switch group all packs up stopping
When Wiper blade works, the optoelectronic switch group previous stage optoelectronic switch group of front distance detector is connected, water for work, then horizon bar
Flat thick stick decline stops, the connection of preceding second level optoelectronic switch group rises horizon bar, and at this moment rear distance measurement is pneumatically packed up and stops work
Make.The switch starting of horizon bar angle level-one makes both ends oblique pull plate open stretching, the starting of horizon bar angle secondary switch, oblique pull plate
It withdraws；Detection optoelectronic switch on two heel post of gantry and oblique pull plate detects car body distance, and left and right column level-one optoelectronic switch connects
Logical that column is made inwardly to advance after stopping, sponge brush and Wiper blade operation, left and right column second level optoelectronic switch connection keeps column outside
It slides.
In automatic car washing machine operation, sponge brush, Wiper blade can serve as industry tool cylinder 30 and pneumatically carry out automatic intersect
Switch.Water spray/spray foam head 15 under column, water spray/spray foam head 27, horizon bar are sprayed water/is used by the bottom plate for spraying foam head 34 on big column
Folding 51 connects the power tool cylinder 30 of double cylinders.Each water spray/spray foam head is connected with sparge pipe 47, spray foam pipe 48, passes through gas
It is dynamic to open and close, water spray, spray two tasks of foam are completed with stepper motor 54, and realize carwash and washing sponge brush alternating.For example,
Foam head 34 is sprayed water/sprayed to horizon bar in washing sponge dataller makees, in addition to horizon bar rotational angle, moreover it is possible to the operation work of double cylinders
Horizon bar is sprayed water/sprayed by one of tool cylinder 30, and foam head group 34 is elongated, another cylinder changes angle, is rinsed to sponge brush.
Under carwash water spray, spray foam state, the power tool cylinder 30 that forward and backward range finder 35,36 passes through double cylinders is automatically turned on,
Horizon bar is allowed to keep equidistant with car body, under sponge brush and Wiper blade working condition, after front distance detector 35 starts, operation
Tool cylinder 30 is packed up automatically.Meniscus protractor 64 built in horizon bar gear-box 37 can make horizon bar in 180 ° of differences
Angle executes corresponding software program, in carwash head, tailstock front and rear windshield and car roof because horizon bar rotation angle is different,
Proximity switch on meniscus issues different position commands, starts different software programs and completes to the clear of entire vehicle body upper portion
Wash task.
Claims (9)
1. a kind of automatic car washing line apparatus, column, horizon bar and both ends including gantry frame in orbit and enhancing it is oblique
Draw brush bottom plate and column and its oblique pull bottom plate, brush for tyre, it is characterised in that by gantry transverse direction between two parallel gantry steelframes (6)
Supporting steel frame (1) is vertically fixed on above on built-in right angle supporting steel frame (50) and clad steel angle (49), longitudinal bracing steelframe
(10) it is fixed on gantry steelframe (6) column on built-in supporting steel frame (50), longitudinal bracing steelframe installs water between (10) side by side
Flat thick stick ball-screw (11), horizon bar longitudinal sliding motion track (9), in the vertically arranged horizon bar in longitudinal bracing steelframe (10) two sides
Sliding block connection group (12) is connected horizon bar cabinet (28) in opposite directions, and the level of scouring tool is installed on intermediate horizon bar cabinet (28)
Thick stick spray water/spray foam head (34), horizon bar Wiper blade group (33), horizon bar sponge brush group (32) and front distance detector (35),
Range finder (36) afterwards；Cross-brace steelframe (1) fixes post cabinet (13), column brush for tyre (16), big column respectively
Sponge brush group (25), big column Wiper blade (26), water spray/spray foam head (27) passes through folding (53) and big column oblique pull on big column
Board bottom plate (24) connection, transformation angle rinses big column sponge brush group (25), and installation is saturating on the inside of longitudinal bracing steelframe (10)
Bright splash guard (61)；Column, horizon bar and the oblique pull at both ends brush bottom plate and column and its oblique pull bottom plate, brush for tyre by circuit with
Carwash control system is connected, and after carwash controls program starting, the first step detects height of car by front distance detector, seeks middle switch
Starting detection vehicle width, second step motor, which moves horizontally, keeps column close to car body, starting spray foam, from headstock to the tailstock, the
Three steps connect and enable water spray from the tailstock to headstock, and the 4th step, which enables sea from headstock to the tailstock and brushes, washes, the 5th step from the tailstock to
Headstock enables spraying-rinsing, and the 6th step enables Wiper blade from headstock to the tailstock and removes water to the task of completion, and CPU detects every step simultaneously
Whether there is alarm in the process.
2. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that the design of part on gantry frame: on
Close to right angle setting column transverse direction sliding rail (2), column transverse direction ball on two corners gantry cross-brace steelframe (1) above frame
Lead screw (3) and column transverse direction sliding rail tray (5)；Right angle supporting steel frame (50), clad steel angle built in angle on gantry steelframe (6)
(49) multilayer steel plates of the big square of superposition, enhance intensity herein in；Horizon bar is arranged on gantry steelframe (6) at angle to vertically move
Motor (8), column move horizontally motor (7), which connects column transverse direction ball-screw (3)；The spray of each operation group
Foam, fountain head connection spray foam pipe (48), sparge pipe (47), sparge pipe (47) connect the high pressure for being mounted on angle on gantry steelframe (6)
Water pipe (51), power tool cylinder (30) are connect with tracheae (46), and gantry rail motor (18) and track gear group (20) are arranged
On track (21).
3. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that A: horizontal bumper structure, horizon bar sliding block
It include horizon bar sliding block (12.1) that horizon bar sliding block connection group (12) one end and horizon bar cabinet (28) are even in connection group (12)
It connects, horizon bar cabinet (28) main body that both ends connect in opposite directions cabinet in the middle part of middle part, horizon bar slides laterally extending part and adds
Horizon bar stretches waterproof cover (29), and middle switch (57), top installation are sought in installation on the oblique pull bottom plate of horizon bar cabinet (28) lower part
Horizon bar oblique pull brush electronic tie rod (31) installs each power tool cylinder (30), horizon bar driving parts structure: horizon bar thereon
Horizon bar cabinet (28) are installed in keel (43) end connection horizon bar axis (45), horizon bar keel (43) outside, horizon bar cabinet
(28) horizon bar sponge brush group (32), horizon bar Wiper blade group (33), horizon bar is installed below to spray water/spray foam head (34) and preceding
Range finder (35), rear range finder (36)；Turned on horizon bar axis (45) by gear-box support frame (37.1) installation
Axis driving wheel (37.3), motor gear (37.2) are simultaneously connected with horizon bar rotating electric machine and cabinet (38), electric box connecting line
(41), horizon bar electrical harness 44 is placed on horizon bar rotation gear and cabinet (37), Electric Wires & Cables bellows (42) one end
It is connected with horizon bar rotating electric machine and cabinet (38), horizon bar electrical harness (44) other end is connected to right side horizon bar cabinet
(28) end, horizon bar rotating electric machine and cabinet (38) fixed beam cabinet (39) below；In horizon bar rotary gear box (37),
Meniscus protractor (64) are installed in rotating shaft transmission wheel (37.3) side, adjusts horizon bar and rotates 180 ° of angle, adapt to forward and backward vapour
The shampooing of vehicle vehicle window；
B: meniscus structure: setting multiple holes on the arc panel excircle of meniscus protractor (64), the close switch of installation thereon
(62), arc panel center of radius and rotating shaft transmission wheel (37.3) are coaxial fixed, rotate gear close to switch frame by horizon bar
(63) it is mounted in horizon bar rotary gear box (37).
4. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that pillar construction: column sliding block connection group
(4) and column spin lead screw bearing (4.4), column sliding block (4.1) are solid by switching steelframe (4.2), column junction steel plate (4.3)
It is scheduled on the horizontal plane of angle；Big column keel (55), post keel are fixed by two groups of right angle steel plates in horizontal plane lower part respectively
(56), big column cabinet (23) both ends have vertical column expanding waterproof cover (22), and two vertical column expanding lower ends are linked into an integrated entity with steel plate,
And installation exercise tool cylinder (30), which is connected under column top, right angle, on big column cabinet (23) mutually inwardly tiltedly pacifies
The big column oblique pull bottom plate (24) of dress, big column sponge brush group (25), big column Wiper blade (26), water spray/spray foam on big column
Water spray/spray foam head under tire brush motor (14), column is installed on head (27) and post cabinet (13), post cabinet (13)
(15), column brush for tyre (16).
5. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that A: future range detector (35)
Structure: optoelectronic switch group (35.12) and its protective case (35.11) are mounted on touching switch (35.10) lower part, before being fixed on together
Detector double track cylinder (35.9) front lower portion, cylinder connecting rack (35.8) are connected to preceding detector double track cylinder (35.9) close
Photoelectric protective switch trigger board (35.6) lower edge is installed close in photoelectric protective switch trigger board (35.6) top close to switch
(35.5), spring (35.4) is erected at close in the silicon rubber support frame (35.3) after switch (35.5), is protected positioned on close to photoelectricity
It protects on switch triggering plate (35.6), it is fixed with horizon bar connecting plate (35.1) at the top of spring (35.4), and bearing (35.2) are installed
It connects silicon rubber support frame (35.3), the whole structure connected downwards is enable to swing；Close to photoelectric protective switch trigger board
(35.6) there are also crossed strips to be clipped between spring stop (35.7) and cylinder connecting rack (35.8) for lower part, before common fixed carrying
The weight and reset of detector double track cylinder (35.9) and its attachment；Attachment is connect with preceding detector double track cylinder (35.9)
Touching switch (35.10), optoelectronic switch group (35.12) and its protective case (35.11)；
B: postposition range finder structure: optoelectronic switch group (36.6) and its protective case (36.5) are mounted on touching switch (36.4)
Lower part, touching switch (36.4) top and memory steel disc (36.3) are fixed, have memory steel disc to connect in double track cylinder (36.1) bottom
(36.3) one broadside of steel disc is vertical fixes with memory for fishplate bar (36.2), both increased with other feature contacts faces, also make to remember steel disc
(36.3) elastic reaction is played without connecting portion in middle part.
6. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that sponge brush configuration, the sponge brush of steel
Bracket (32.1) is the plate for having mounting hole, and periphery infolding is at stile and has gap, and sponge brush lower spring end (32.2) is mounted on sea
Continuous brush bracket (32.1), upper end are mounted on sponge movable rack (32.5), and touching switch (32.3) is mounted on sponge brush spring
(32.2) outside, (32.5) the one wide end right angle setting rectangle silica gel connection sheet (32.4) of sponge movable rack of steel, sponge opens
It closes frame (32.5) and is bonded sponge brush (32.6) with liquid silica gel above, sponge brush (32.6) another side is cladded with cloth set (32.7)；
Cloth set (32.7) is wear-resisting and soft, contacts with car body softr.
7. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that Wiper blade group (33) structure: Wiper blade
Group (33) be steel U-type groove, scrape water silicon offset plate (33.1) by multiple resilient support keel (33.20) in parallel melt consolidate in long side at
For rectangular slab, flexibly supporting keel (33.2) one end has fixed handle, is mounted in Wiper blade group (33) slot with bolt；Wiper blade
The ipsilateral installation touching switch group (33.3) of group (33), two power tool cylinders (30) pass through U-shaped folder tool (30.1) and Wiper blade
Group (33) is fixed, and Wiper blade another side lower part has multiple groups to scrape waterline.
8. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that A: circuit: AC power source connection control
Switch, relay, transformer, frequency converter in power module, the controlling terminal being connected to operation panel are connected by control power module
Connect kinetic control system, stepper motor driver, programmable controller, solenoid valve block and PLC output control terminal；
B: in the programmable controller of expansion module and PLC composition horizon bar cabinet and oblique pull bottom plate, big column, post and
The photoelectric sensor state being arranged in oblique pull plate works out automatic control program according to carwash work flow, and kinetic control system passes through
Solenoid valve block, multiple stepper motor drivers execute automatic control program instruction, photo-sensor signal, moving switch letter
Number, Proximity switch signal be transferred to PLC and expansion module through carwash machinery, the motor being mounted in above-mentioned mechanical structure,
Solenoid valve, cylinder work out automatic control program according to carwash work flow；
C: signal input switch has: one area of horizon bar rotational angle to 4th area being connected with sensor on horizon bar switch, tire
Height detection switch, front distance detector photoelectric protective switch, forward and backward range finder moving switch and its level-one, second level are opened
It closes, the height detecting switch (58) and brush for tyre switch (59) on measurement chassis is installed in post cabinet (13) lower end；With column
And the switch that power tool sensor is connected: right column oblique pull plate level-one switch, right column oblique pull plate secondary switch, right column one
Grade, secondary switch, left column oblique pull plate level-one switch, left column oblique pull plate secondary switch, left column level-one, secondary switch, are scraped
Water plate level-one, secondary switch, sponge brush protective switch, sponge brush level-one, second level, three step switch.
9. a kind of automatic car washing line apparatus according to claim 1, it is characterised in that scouring tool: sprayed under column therein
The bottom plate that water spray on water/spray foam head (15), big column/spray foam head (27), horizon bar are sprayed water/sprays foam head (34) uses folding (51)
Connect the power tool cylinder (30) of double cylinders；Each water spray/same the sparge pipe of spray foam head (47), spray foam pipe (48) connection, pass through gas
It is dynamic to open and close, water spray, spray two tasks of foam are completed with stepper motor (54), and realize carwash and washing sponge brush alternating.
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| CN201610847903.2A CN106184141B (en) | 2016-09-23 | 2016-09-23 | A kind of automatic car washing line apparatus |
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| CN201610847903.2A CN106184141B (en) | 2016-09-23 | 2016-09-23 | A kind of automatic car washing line apparatus |
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| CN106184141B true CN106184141B (en) | 2018-12-28 |
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| CN106696915A (en) * | 2017-03-01 | 2017-05-24 | 苟仲武 | Pneumatic car washing system |
| CN106985794B (en) * | 2017-05-08 | 2019-01-29 | 杭州师范大学钱江学院 | A kind of car-washing method |
| CN107415902A (en) * | 2017-06-07 | 2017-12-01 | 常州鼎众冷暖设备工程有限公司 | One kind is cleaned and dried vertical car washer device automatically |
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| CN107719322A (en) * | 2017-11-01 | 2018-02-23 | 太仓麦迪斯自动化设备有限公司 | A kind of automatic cleaning platform of vehicle bottom |
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| WO2019180732A1 (en) * | 2018-03-20 | 2019-09-26 | Nissan Prakashbhai Sumeriya | Automatic touchless high pressure car washing machine |
| CN108554891A (en) * | 2018-04-20 | 2018-09-21 | 重庆军通汽车有限责任公司 | A kind of control arm of washing and disinfection car |
| CN109229069A (en) * | 2018-08-30 | 2019-01-18 | 芜湖鸣人汽车维修服务有限公司 | A kind of automatic car washing device |
| CN109131253A (en) * | 2018-10-29 | 2019-01-04 | 广西腾子熙科技有限公司 | A kind of servo-actuated carwash cleaning device of engineering vehicle tyre |
| CN110001594B (en) * | 2019-04-22 | 2022-04-15 | 青岛卓成电气有限公司 | All-dimensional multi-angle full-automatic self-service car washer and method |
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Effective date of registration: 20170914 Address after: 110034, 26-1, Baishan Road, Yuhong District, Liaoning, Shenyang 252 Applicant after: Liaoning Technology Co. Ltd. servo robot Address before: 110034 B6-252 room, 26-1 Baishan Road, Yuhong District, Liaoning, Shenyang, China Applicant before: Luo Changqing Applicant before: Luo Cuanliang |
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