CN106184141A - A kind of automatic car washing line apparatus - Google Patents
A kind of automatic car washing line apparatus Download PDFInfo
- Publication number
- CN106184141A CN106184141A CN201610847903.2A CN201610847903A CN106184141A CN 106184141 A CN106184141 A CN 106184141A CN 201610847903 A CN201610847903 A CN 201610847903A CN 106184141 A CN106184141 A CN 106184141A
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- Prior art keywords
- horizon bar
- column
- switch
- casing
- group
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- 238000005406 washing Methods 0.000 title claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 45
- 239000010959 steel Substances 0.000 claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000007921 spray Substances 0.000 claims abstract description 34
- 239000011493 spray foam Substances 0.000 claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 17
- 239000006260 foam Substances 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 230000005499 meniscus Effects 0.000 claims description 8
- 239000000741 silica gel Substances 0.000 claims description 8
- 229910002027 silica gel Inorganic materials 0.000 claims description 8
- 238000009991 scouring Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 229920002379 silicone rubber Polymers 0.000 claims description 4
- 239000004945 silicone rubber Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 241000086550 Dinosauria Species 0.000 claims description 2
- 238000005253 cladding Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 210000003141 lower extremity Anatomy 0.000 claims description 2
- 239000000155 melt Substances 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 claims description 2
- 230000005622 photoelectricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000005498 polishing Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
- B60S3/06—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
- B60S3/042—Wheel cleaning devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Cleaning In General (AREA)
Abstract
A kind of automatic car washing line apparatus, it is characterized in that two gantry steelframes are fixed on built-in right angle supporting steel frame and clad steel angle, longitudinal bracing steelframe is fixed on the steel frame column of gantry, horizon bar ball-screw, horizon bar longitudinal sliding motion track are installed the most side by side, it is connected horizon bar casing in opposite directions in longitudinal bracing steelframe both sides vertically arranged horizon bar slide block connection group, middle horizon bar casing is installed water spray/spray foam head, Wiper blade group, sponge brush group and forward and backward range finder；Cross-brace steelframe fixes post casing, column brush for tyre, the sponge brush group of big column, Wiper blade respectively, water spray/spray foam head is connected with oblique pull plate base plate by folding, translation-angle rinses big column sponge brush group, and installs transparent watertight plate inside longitudinal bracing steelframe；Described parts are connected with carwash control system by circuit, after carwash controls program startup, promote automatization level, it is achieved carwash effect soft, clean, and are suitable for various vehicles.
Description
Technical field
The present invention relates to automobile clean equipment, washing track device.
Background technology
Existing car washing installation is huge and instrument is many, constitute passage, automobile need move coordinate car washing installation water spray,
Being coated with each section of operation such as cleaning agent, big round brush cleaning, it is big that not only equipment investment is big, working region accounts for the interior space, and carwash price is high,
And the great efforts that when the most important thing is operation, round brush contacts with car body, car paint there is is polishing scratch, is that car owner refuses to use this kind of machine
The basic reason of carwash, the non-contact vehicle washing machine developed by exempting to clean foam later, owing to hole for water spraying is too much, hydraulic pressure
Too low, apopore distance car body distance differs, and cannot thoroughly be cleaned by car body, so this kind of car washer is also refused it by market at all
Outdoors.The patentee first patent ZL201110033268.1 " clean, wiping integrated car washing track equipment ", this design
Gantry frame structure can ensure that all facilities of automatic car washing effectively run, and arranges track, arrange water bottom gantry frame
The oblique pull brush base plate at flat thick stick and two ends and column and oblique pull base plate, brush for tyre, can effectively complete car washer to multiple little
Type passenger car is carried out.But still have deficiency, small-sized round brush group because of find in experimentation to car body produce slight polishing scratch,
Hence in so that integral device does not enters into commercialization.In the whole nation, car owning amount grows with each passing day under state, and carwash is the most corresponding
Measure.
Summary of the invention
It is an object of the invention to provide a kind of automatic car washing line apparatus, promote automatization level, it is achieved carwash soft, clean
Effect, and it is suitable for various vehicles.
A kind of automatic car washing line apparatus, including gantry frame in orbit and the column of enhancing, horizon bar and two ends
Oblique pull brush base plate and column and oblique pull base plate, brush for tyre, it is characterised in that horizontal by gantry between two parallel gantry steelframes
Supporting steel frame is vertically fixed on built-in right angle supporting steel frame and clad steel angle up, and longitudinal bracing steelframe is fixed on gantry steel
Erect on post and on built-in supporting steel frame, horizon bar ball-screw, horizon bar longitudinal sliding motion are installed between longitudinal bracing steelframe side by side
Track, is connected horizon bar casing, middle water in opposite directions in longitudinal bracing steelframe both sides vertically arranged horizon bar slide block connection group
The horizon bar fountain head group of scouring tool, horizon bar Wiper blade group, horizon bar sponge brush group and forward and backward are installed on flat thick stick casing
Range finder；Post casing fixed respectively by cross-brace steelframe, column brush for tyre, big column sponge brush group, big column are scraped
Water plate, foam head of big column being sprayed water/sprays connects double cylinder by folding, and translation-angle rinses big column sponge brush group, and is indulging
Transparent watertight plate is installed inside supporting steel frame；Described parts are connected with carwash control system by circuit, and carwash controls program
After startup, the first step is detected height of car by front distance detector, seeks breaker in middle and starts detection vehicle width, second step motor water
Translation is dynamic makes column close to car body, starts spray foam, and from headstock to the tailstock, the 3rd step continues and enables water spray from the tailstock to headstock,
4th step enables sea from headstock to the tailstock and brushes and wash, and the 5th step enables spraying-rinsing from the tailstock to headstock, and the 6th step is from headstock
Enabling Wiper blade to the tailstock and removed water to task, CPU detects in every step process whether have warning simultaneously.
Advantages of the present invention: the above-mentioned gantry frame structure in first patent can ensure that all facilities of automatic car washing are effective
Run, so the application continues to continue to use gantry frame design.The application improves framework and supports: prop up with the built-in right angle of large scale
Support steelframe is directly connected to the horizontal and vertical supporting steel frame in gantry.Make the increase of gantry frame intensity, simple in construction, firm, material saving,
And transparent watertight plate (glass or acrylic) is installed inside gantry frame two stile.
The horizon bar arranged in first patent and the oblique pull brush base plate at two ends and column and oblique pull base plate, brush for tyre, permissible
Effectively complete car washer multiple small passenger car is carried out；These structures are all retained in newly applying for a patent.?
First patent small-sized round brush group is because producing slight polishing scratch to car body in experimentation, therefore is re-designed as sponge brush: built-in
Steelframe and spring, outer layer silica gel plate and sponge are fixed, and outermost layer wraps up soft cloth again, and allocation position moves detection switch,
Under the making a comment or criticism of multiple built-in moving switch, sponge brush can the most not paste to obtain tension generation scratch with car body actual contact, it is achieved right
The scouring of the multiple angle of car body and do not hinder car body.Integration silica gel plate it is designed in this application at first patent wiper, one
There are spring Os Draconis and moving switch in side, and opposite side has a plurality of scrapes waterline, completes disposably to dry car body.
The application with angle equidistant between car body, same, has newly established forward and backward range finder for guarantee horizon bar, and
For preventing from organizing photoswitch detecting distance, deviation occurs more, moving switch is set in its underpart and Proximity switch can be repaiied in time
Just, two sets are standby, add the reliability of function.It addition, equipped with detection car body edge on the oblique pull brush base plate of horizon bar both sides
Photoswitch group, calculated by detection car body both sides of the edge and PLC program, complete horizon bar corresponding car body center width all the time
Task.The photoswitch group installing detection chassis of vehicle body at big column lower end completes the column confirmation to different heights of the carbody,
Tire checking switches set when gantry advances to tire, tire checking switch open, brush for tyre work time gantry can repeatedly between
Formula of having a rest stops, and to ensure that brush for tyre work efficiency and brush for tyre move up and down by detection height, can complete different size wheel
The cleaning of tire.
Accompanying drawing explanation
Fig. 1 a is one automatic car washing line apparatus overall structure schematic diagram of the present invention；
Fig. 1 b is the front view of Fig. 1 a；
Fig. 2 a is the gantry frame structure schematic diagram of automatic car washing line apparatus；
Fig. 2 b is angle enlarged diagram on the framework of Fig. 2 a；
Fig. 3 a is the horizon bar structural representation of automatic car washing line apparatus；
Fig. 3 b is Fig. 3 a running part exploded view；
Fig. 4 is its center pillar structure schematic diagram；
Fig. 5 a is wherein future range panel detector structure schematic diagram；
Fig. 5 b is the most rearmounted range finder structural representation；
Fig. 6 a is wherein sponge brush range finder structure overall schematic；
Fig. 6 b is that the structure of Fig. 6 a splits schematic diagram；
Fig. 7 is wherein Wiper blade structural representation；
Fig. 8 is circuit diagram；
Fig. 9 is program control flow chart.
Detailed description of the invention
A kind of automatic car washing line apparatus, constitutes entirety including gantry frame in orbit with the column of enhancing, horizon bar,
See overall diagram 1, it is characterised in that be vertically fixed on up by gantry cross-brace steelframe 1 between two parallel gantry steelframes 6
On built-in right angle supporting steel frame 50 and clad steel angle 49, longitudinal bracing steelframe 10 is fixed on the built-in right angle of gantry steelframe 6 column
On steelframe 50, horizon bar longitudinal sliding motion track 9, horizon bar ball-screw 11 are installed side by side, in longitudinal direction between longitudinal bracing steelframe 10
Supporting steel frame 10 both sides right angle setting horizon bar slide block connection group 12, its one end is connected horizon bar casing 28, horizon bar case in opposite directions
Horizon bar is had to stretch bucker 29 between body 28, the horizon bar that protection is exposed time flexible, waterproof and dustproof, middle horizon bar case
Scouring tool and forward and backward range finder 35,36 are installed on body 28；Cross-brace steelframe 1 top vertical columns transverse slipway 2,
Two ends are respectively mounted column slide block link-group 4, by link steel plate 4.3, big column Os Draconis 55 are fixed on big column casing 23
Interior, post Os Draconis 56 are fixed in post casing 13, strengthen Column stability., inside 60 liang of stiles of gantry underframe
Transparent watertight plate 61, glass or acrylic board are installed.Attachment rail wheel 19 bottom longitudinal bracing steelframe 10 and between track 21,
Gear track 40, gear train 20 thereon is connected with orbit motor 18 by bearing 17.
Design of part on gantry frame is shown in Fig. 2 a, 2b: on two horned dinosaur door cross-brace steelframes 1 close above upper frame
The horizontal sliding rail of right angle setting column 2, the horizontal ball-screw of column 3 and column horizontal sliding rail tray 5；In Fig. 2 b visible
On gantry steelframe 6, supporting steel frame 50 superimposion steel angle, built-in right angle 49 is passed through at angle, has many in the clad steel angle 49 of big square
Layer steel plate, strengthens intensity herein.Arrange horizon bar longitudinal mobile motor 8 at angle on gantry steelframe 6, column moves horizontally motor 7,
This motor output end connects the horizontal ball-screw of column 3.The spray foam of each operation group, fountain head connect spray foam pipe 48, sparge pipe 47,
Sparge pipe 47 connects the high-pressure water pipe 51 being arranged on angle on gantry steelframe 6, and power tool cylinder 30 is connected with trachea 46.Gantry rail
Road motor 18 and track gear group 20 are arranged on track 21.
Horizon bar structure is shown in Fig. 3 a, 3b, comprises horizon bar slide block 12.1, horizon bar slide block in horizon bar slide block connection group 12
Connection group 12 one end is connected with horizon bar casing 28, and horizon bar casing 28 main body that two ends connect in opposite directions is in middle part, horizon bar
Can expose horizon bar when portion's casing slides laterally, therefore stretch bucker 29 plus horizon bar, protect scalable horizon bar position
Waterproof and dustproof.Installing on the oblique pull base plate of horizon bar casing 28 bottom and seek breaker in middle 57, it is electronic that horizon bar oblique pull brush is installed on top
Pull bar 31, each power tool cylinder 30 is installed on it, Fig. 3 b visible horizon thick stick driving parts structure: horizon bar Os Draconis 43 end connects
Horizon bar axis 45, installs horizon bar casing 28, horizon bar casing 28 horizon bar installed below sponge outside horizon bar Os Draconis 43
Brush group 32, horizon bar Wiper blade group 33, horizon bar fountain head group 34 and forward and backward range finder 35,36., horizon bar axis
On 45 by gear-box bracing frame 37.1 install rotating shaft transmission wheel 37.3, motor gear 37.2 and with horizon bar electric rotating machine and
Casing 38 is connected, and electric box connecting line 41, horizon bar electrical harness 44 are placed on horizon bar swing pinion and casing 37, electric wire
Cable bellows 42 one end is connected with horizon bar electric rotating machine and casing 38, and horizon bar electrical harness 44 other end is connected to right side
Horizon bar casing 28 termination, horizon bar electric rotating machine and casing 38 fixed beam casing 39 below.Horizon bar rotary gear box 37
In, rotating shaft transmission take turns 37.3 sides install meniscus indexers 64, regulate the horizon bar anglec of rotation 180 °, adapt to forward and backward vapour
The shampooing of car vehicle window.Meniscus structure: set multiple hole on the arc excircle of meniscus indexer 64, it is installed close to opening
Closing 62, arc center of radius is coaxially fixed with rotating shaft transmission wheel 37.3, is pacified by horizon bar swing pinion proximity switch frame 63
It is contained in horizon bar rotary gear box 37.
Pillar construction is shown in that Fig. 4: column slide block connection group 4 and column spin leading screw bearing 4.4, column slide block 4.1 are by turning
Connect steelframe 4.2, column junction steel plate 4.3 is fixed on the horizontal plane of angle；Horizontal plane bottom is solid respectively by two groups of right angle steel plates
Fixed big column Os Draconis 55, post Os Draconis 56, all there is vertical column expanding bucker 22 at big column casing 23 two ends, under two vertical column expandings
End steel plate links into an integrated entity, and on big column casing 23, installation exercise instrument cylinder 30 is connected to column top, straight
Locate under angle on the big column oblique pull base plate 24 the most tiltedly installed mutually, big column sponge brush group 25, big column Wiper blade 26, big column
Water spray/spray/spray foam head of spraying water under mounting tyre brush motor 14, column on foam head 27 and post casing 13, post casing 13
15, column brush for tyre 16, installs height detecting switch 58 and the brush for tyre switch 59 measuring chassis in post casing 13 lower end.
It is the structure of future range detector 35 shown in Fig. 5 a: photoswitch group 35.12 and protection set 35.11 thereof are arranged on
Touching switch 35.10 bottoms, are fixed on front detector double track cylinder 35.9 front lower portion, 35.8 the front detections of cylinder link in the lump
Device double track cylinder 35.9 is connected to close to photoelectric protective switch trigger board 35.6 lower limb, close to photoelectric protective switch trigger board
Installing proximity switch 35.5 in 35.6 tops, spring 35.4 is erected in the silicone rubber bracing frame 35.3 after proximity switch 35.5,
Being positioned in photoelectric protective switch trigger board 35.6, spring 35.4 top is fixed with horizon bar connecting plate 35.1, and installs axle
Hold 35.2 connection silicone rubber bracing frames 35.3, enable the overall structure continued downwards to swing.Trigger close to photoelectric protective switch
Plate 35.6 bottom also has crossed strip to be clipped between spring stop 35.7 and cylinder link 35.8, detection before common fixing carrying
Device double track cylinder 35.9 and the weight of adnexa thereof and reset；Adnexa is the touching switch being connected with front detector double track cylinder 35.9
35.10, photoswitch group 35.12 and protection set 35.11 thereof.Shown in Fig. 5 b it is being rearmounted range finder structure: photoswitch
Group 36.6 and protection set 36.5 thereof are arranged on touching switch 36.4 bottoms, and touching switch 36.4 tops are solid with memory steel disc 36.3
Fixed, bottom double track cylinder 36.1, there is memory steel disc connecting plate 36.2 and remember that steel disc 36.3 1 broadside is vertical to be fixed, i.e. increase
With other feature contacts face, also make do not have connecting portion to play elastic reaction in the middle part of memory steel disc 36.3.
Sponge brush structure, Fig. 6 b is Fig. 6 a decomposing schematic representation, and the sponge brush support 32.1 of steel is the plate having installing hole, week
Limit infolding becomes stile and has gap, and sponge brush lower spring end 32.2 is arranged on sponge brush support 32.1, upper end is arranged on sponge and opens
Closing on frame 32.5, touching switch 32.3 is arranged on outside sponge brush spring 32.2, and the wide end of the sponge movable rack 32.5 1 of steel hangs down
Straight rectangle silica gel of installing connects sheet 32.4, the bonding sponge brush of the above liquid silica gel of sponge movable rack 32.5 32.6, sponge brush
Cloth set 32.7 cladding of 32.6 another sides.Cloth overlaps 32.7 wear-resisting and soft, contacts softr with car body.
Wiper blade group 33 structure is shown in that Fig. 7: Wiper blade group 33, for steel U-type groove, is scraped water silica gel plate 33.1 and multiple elasticity propped up
Support Os Draconis 33.2 are parallel melts the solid rectangular slab that becomes in long limit, and there is fixed handle resilient support Os Draconis 33.2 one end, pacifies with bolt
It is contained in Wiper blade group 33 groove；Wiper blade group 33 homonymy installs touching switches set 33.3, and two operation cylinders 30 are by U-shaped fixture
30.1 fix with Wiper blade group 33, and Wiper blade another side bottom has many groups to scrape waterline.
The circuit of automatic car washing line apparatus of the present invention, is shown in that Fig. 8: alternating current power supply connects switch, the relay controlled in power module
Device, transformator, converter, be connected kinetic control system, stepping with the control terminal of guidance panel connection by controlling power module
Motor driver, Programmable Logic Controller, electromagnetic valve group and PLC output control terminal.The PLC technology that expansion module forms with PLC
Device works out automatic control program the photoelectric sensor state arranged in above-mentioned mechanical part according to carwash work flow, sees figure
9, the electromagnetic valve group that kinetic control system passes through, multiple stepper motor driver perform automatic control program instruction.Photoelectric sensing
Device signal, moving switch signal, Proximity switch signal are all transferred to PLC and expansion module through carwash machinery, above-mentioned being arranged on
Motor in frame for movement, electromagnetic valve, cylinder work out automatic control program according to carwash work flow.Concrete signal input is opened
Guan Shi: horizon bar rotational angle one district to 4th district being connected with sensor on horizon bar switch, tire height detection switch, front away from
From detector photoelectric protective switch, forward and backward range finder moving switch and one-level, secondary switch；With column and operation work
Tool sensor be connected switch: right column oblique pull plate one-level switch, right column oblique pull plate secondary switch, right column one-level, two grades
Switch, left column oblique pull plate one-level switch, left column oblique pull plate secondary switch, left column one-level, secondary switch, Wiper blade one
Level, secondary switch, sponge brush protection switch, sponge brush one-level, two grades, three step switch.
Front distance detector photoelectric protective switch is i.e. moving switch, as photoswitch backup when malfunctioning.
Described parts are connected with carwash control system by circuit, and after carwash controls program startup, the first step is by front distance
Detector detects height of car, seeks breaker in middle startup detection vehicle width, and second step motor mobile and horizontal thick stick, column lean on to car body
Closely, starting spray foam, from headstock to the tailstock, the 3rd step continues and enables water spray from the tailstock to headstock, and the 4th step opens from headstock to the tailstock
Brushing with sponge and wash, the 5th step enables spraying-rinsing from the tailstock to headstock, and the 6th step enables Wiper blade except water from headstock to the tailstock
To completing task, CPU detects in every step process whether have warning simultaneously.
Once photoswitch group is malfunctioning, and the moving switch of photoelectric protection is taken over job, in case horizon bar clashes into car body.
Under carwash state, gantry frame is back and forth advanced by headstock to the tailstock or return in orbit, and horizon bar, column are same
Time action, sponge brush, spray foam, water spray and Wiper blade are all according to carwash program behavior.First forward and backward distance detection on horizon bar
Device detection car body distance, detector connection photoswitch group is in CPU predeterminable range, and horizon bar sets multiple angle 180 ° of internal conversions
Degree, it is ensured that scouring tool can touch surface of vehicle, can not contact again and closely produce scratch.The light of distance detector is established by cable
Pass group previous stage is connected, and horizon bar rises with Vehicular body front shape gradient, and sprays foam, and rear distance detector secondary light is established by cable
Pass group instruction makes horizon bar increase and gantry stops moving ahead simultaneously, can't detect car body (as advanced in gantry at one-level photoswitch
When rear auto window) then horizon bar decline, when sponge brush startup work, rear distance detector photoswitch group all packs up stopping
Work, then horizon bar are when Wiper blade works, and the photoswitch group previous stage photoswitch group of front distance detector is connected, water
Flat thick stick declines stopping, the first two grade of photoswitch group is connected and made horizon bar increase, and at this moment distance measurement is pneumatic afterwards packs up and stops work
Make.Horizon bar angle one-level is switch activated, make two ends oblique pull plates open stretch out, horizon bar angle secondary switch starts, oblique pull plate
Regain；Detection photoswitch detection car body distance on gantry two heel post and oblique pull plate, left and right column one-level photoswitch connects
Logical making column inwardly advance after stoppings, sponge brush and Wiper blade operation, the connection of left and right column secondary light electric switch makes column outside
Slide.
In automatic car washing machine operation, sponge brush, Wiper blade all can serve as the pneumatic implementation of industry instrument cylinder 30 and automatically intersect
Switch.Spray water under column/spray foam head 15, big column on spray water/spray foam head 27, horizon bar spray water/the spray base plate of foam head 34 all uses
Folding 51 connects the power tool cylinder 30 of double cylinder.Each water spray/spray foam head connects, by gas with sparge pipe 47, spray foam pipe 48
Dynamic open and close, complete water spray, spray two tasks of foam with motor 54, and realize carwash and washing sponge brush alternately.Such as,
Horizon bar foam head 34 of spraying water/spray is in washing sponge dataller makees, in addition to horizon bar rotational angle, moreover it is possible to by the operation work of double cylinders
One of tool cylinder 30 foam head group 34 of being sprayed water/spray by horizon bar is elongated, another cylinder changes angle, is rinsed sponge brush.
Under carwash water spray, spray foam state, forward and backward range finder 35,36 is automatically turned on by the power tool cylinder 30 of double cylinders,
Horizon bar is allowed to keep equidistant with car body, under sponge brush and Wiper blade duty, after front distance detector 35 starts, operation
Instrument cylinder 30 is packed up automatically.The meniscus indexer 64 that horizon bar gear-box 37 is built-in, can make horizon bar 180 ° of differences
Angle performs corresponding software program, different because of the horizon bar anglec of rotation with car roof in carwash head, tailstock front and rear windshield,
Proximity switch on meniscus sends different position command, and start that different software programs completes whole vehicle body upper portion is clear
Wash task.
Claims (9)
1. an automatic car washing line apparatus, oblique including gantry frame in orbit and the column of enhancing, horizon bar and two ends
Draw brush base plate and column and oblique pull base plate, brush for tyre, it is characterised in that horizontal by gantry between two parallel gantry steelframe (6)
Supporting steel frame (1) is vertically fixed on built-in right angle supporting steel frame (50) and clad steel angle (49) up, longitudinal bracing steelframe
(10) it is fixed on gantry steelframe (6) column and on built-in supporting steel frame (50), longitudinal bracing steelframe installs water between (10) side by side
Flat thick stick ball-screw (11), horizon bar longitudinal sliding motion track (9), at the vertically arranged horizon bar in longitudinal bracing steelframe (10) both sides
Slide block connection group (12) is connected horizon bar casing (28) in opposite directions, the upper level installing scouring tool of middle horizon bar casing (28)
Thick stick spray water/spray foam head (34), horizon bar Wiper blade group (33), horizon bar sponge brush group (32) and front distance detector (35),
Rear range finder (36)；Cross-brace steelframe (1) fixes post casing (13), column brush for tyre (16), big column respectively
Sponge brush group (25), big column Wiper blade (26), foam head (27) of big column being sprayed water/sprays is by folding (53) and big column oblique pull
Plate base plate (24) connects, and translation-angle rinses big column sponge brush group (25), and installs thoroughly in longitudinal bracing steelframe (10) inner side
Bright splash guard (61)；Described parts are connected with carwash control system by circuit, and after carwash controls program startup, the first step is by front
Range finder detection height of car, seeks breaker in middle and starts detection vehicle width, and second step motor moves horizontally and makes column to car
Body is close, starts spray foam, and from headstock to the tailstock, the 3rd step continues and enables water spray from the tailstock to headstock, and the 4th step is from headstock to car
Tail enables sea and brushes and wash, and the 5th step enables spraying-rinsing from the tailstock to headstock, and the 6th step enables Wiper blade from headstock to the tailstock
Having removed water to task, CPU detects in every step process whether have warning simultaneously.
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that the design of part on gantry frame: on
Near two horned dinosaurs door cross-brace steelframe (1) the upper horizontal sliding rail of right angle setting column (2), the horizontal ball of column above framework
Leading screw (3) and column horizontal sliding rail tray (5)；Gantry steelframe (6) upper built-in right angle, angle supporting steel frame (50), clad steel angle
(49) multilayer steel plates of the big square of interior superposition, strengthens intensity herein；Arrange horizon bar at the upper angle of gantry steelframe (6) to vertically move
Motor (8), column move horizontally motor (7), and this motor output end connects the horizontal ball-screw of column (3)；The spray of each operation group
Foam, fountain head connection spray foam pipe (48), sparge pipe (47), sparge pipe (47) connect the high pressure being arranged on the upper angle of gantry steelframe (6)
Water pipe (51), power tool cylinder (30) is connected with trachea (46), and gantry rail motor (18) is arranged with track gear group (20)
On track (21).
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that A: horizon bar structure, horizon bar slide block
Comprising horizon bar slide block (12.1) in connection group (12), horizon bar slide block connection group (12) one end is with horizon bar casing (28) even
Connecing, horizon bar casing (28) main body casing in the middle part of middle part, horizon bar that two ends connect in opposite directions slides laterally extending part and adds
Horizon bar stretches bucker (29), the oblique pull base plate of horizon bar casing (28) bottom is installed and seeks breaker in middle (57), and top is installed
Horizon bar oblique pull brush electronic tie rod (31), each power tool cylinder (30), horizon bar driving parts structure: horizon bar are installed on it
Os Draconis (43) end connects horizon bar axis (45), and horizon bar casing (28), horizon bar casing are installed in horizon bar Os Draconis (43) outside
(28) horizon bar sponge brush group (32) installed below, horizon bar Wiper blade group (33), horizon bar are sprayed water/spray foam head (34) and front
Range finder (35), rear range finder (36)；Installed by gear-box bracing frame (37.1) on horizon bar axis (45) and turn
Through-drive wheel (37.3), motor gear (37.2) are also connected with horizon bar electric rotating machine and casing (38), electric box connecting line
(41), horizon bar electrical harness 44 be placed on horizon bar swing pinion and casing (37), Electric Wires & Cables bellows (42) one end
Being connected with horizon bar electric rotating machine and casing (38), horizon bar electrical harness (44) other end is connected to right side horizon bar casing
(28) termination, horizon bar electric rotating machine and casing (38) fixed beam casing (39) below；In horizon bar rotary gear box (37),
In rotating shaft transmission wheel (37.3) side, meniscus indexer (64) is installed, regulates the horizon bar anglec of rotation 180 °, adapt to forward and backward vapour
The shampooing of car vehicle window；
B: meniscus structure: set multiple hole on the arc excircle of meniscus indexer (64), it installs proximity switch
(62), arc center of radius is coaxially fixed, by horizon bar swing pinion proximity switch frame with rotating shaft transmission wheel (37.3)
(63) it is arranged in horizon bar rotary gear box (37).
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that pillar construction: column slide block connection group
(4) consolidated by switching steelframe (4.2), column junction steel plate (4.3) with column spin leading screw bearing (4.4), column slide block (4.1)
It is scheduled on the horizontal plane of angle；Big column Os Draconis (55), post Os Draconis are fixed respectively by two groups of right angle steel plates in horizontal plane bottom
(56), big column casing (23) two ends all have vertical column expanding bucker (22), two vertical column expanding lower end steel plates to link into an integrated entity,
And upper installation exercise instrument cylinder (30) of big column casing (23) is connected under column top, right angle locate mutually the most tiltedly peace
Water spray/spray foam on big column oblique pull base plate (24) of dress, big column sponge brush group (25), big column Wiper blade (26), big column
Water spray/spray foam head under head (27) and post casing (13), post casing (13) upper mounting tyre brush motor (14), column
(15), column brush for tyre (16), post casing (13) lower end install measure chassis height detecting switch (58) and tire
Brush switch (59).
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that A: future range detector (35)
Structure: photoswitch group (35.12) and protection set (35.11) thereof are arranged on touching switch (35.10) bottom, before being fixed in the lump
Detector double track cylinder (35.9) front lower portion, cylinder link (35.8) is connected to front detector double track cylinder (35.9) close
Photoelectric protective switch trigger board (35.6) lower limb, installs proximity switch in photoelectric protective switch trigger board (35.6) top
(35.5), spring (35.4) is erected at the silicone rubber bracing frame (35.3) after proximity switch (35.5) Nei, is positioned on and protects close to photoelectricity
Protecting on switch triggering plate (35.6), spring (35.4) top is fixed with horizon bar connecting plate (35.1), and installs bearing (35.2)
Connect silicone rubber bracing frame (35.3), enable the overall structure continued downwards to swing；Close to photoelectric protective switch trigger board
(35.6) bottom also has crossed strip to be clipped between spring stop (35.7) and cylinder link (35.8), before common fixing carrying
Detector double track cylinder (35.9) and the weight of adnexa thereof and reset；Adnexa is connected with front detector double track cylinder (35.9)
Touching switch (35.10), photoswitch group (35.12) and protection set (35.11) thereof；
B: rearmounted range finder structure: photoswitch group (36.6) and protection set (36.5) thereof are arranged on touching switch (36.4)
Bottom, touching switch (36.4) top is fixed with memory steel disc (36.3), has memory steel disc even in double track cylinder (36.1) bottom
Steel disc (36.3) one broadside is vertical fixes with memory for fishplate bar (36.2), has both increased and other feature contacts face, has also made memory steel disc
(36.3) middle part does not has connecting portion to play elastic reaction.
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that sponge brush structure, the sponge brush of steel
Support (32.1) is the plate having installing hole, and periphery infolding becomes stile and has gap, and sponge brush lower spring end (32.2) is arranged on sea
Continuous brush support (32.1), upper end are arranged on sponge movable rack (32.5), and touching switch (32.3) is arranged on sponge brush spring
(32.2) outside, the wide end right angle setting rectangle silica gel of the sponge movable rack (32.5) of steel connects sheet (32.4), and sponge opens
Close frame (32.5) above with the bonding sponge brush of liquid silica gel (32.6), cloth set (32.7) cladding of sponge brush (32.6) another side；
Cloth set (32.7) is wear-resisting and soft, contacts softr with car body.
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that Wiper blade group (33) structure: Wiper blade
Group (33) is steel U-type groove, scrapes water silica gel plate (33.1) and melts solid one-tenth in long limit by parallel for multiple resilient support Os Draconis (33.20)
For rectangular slab, there is fixed handle resilient support Os Draconis (33.2) one end, is arranged in Wiper blade group (33) groove with bolt；Wiper blade
Group (33) homonymy installs touching switches set (33.3), and two power tool cylinders (30) are by U-shaped fixture (30.1) and Wiper blade
Group (33) is fixed, and Wiper blade another side bottom has many groups to scrape waterline.
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that A: circuit: alternating current power supply connects control
Switch in power module, relay, transformator, converter, the control terminal connected with guidance panel is by controlling power module even
Connect kinetic control system, stepper motor driver, Programmable Logic Controller, electromagnetic valve group and PLC output control terminal；
The Programmable Logic Controller that B: expansion module and PLC form presses the photoelectric sensor state arranged in above-mentioned mechanical part
Automatic control program, the electromagnetic valve group that kinetic control system passes through, multiple stepper motor driver is worked out according to carwash work flow
Execution automatic control program instructs, and photo-sensor signal, moving switch signal, Proximity switch signal are all through carwash mechanical transfer
To PLC and expansion module, the motor being arranged in above-mentioned frame for movement, electromagnetic valve, cylinder are worked out according to carwash work flow
Automatic control program；
C: signal input switch has: horizon bar rotational angle one district to 4th district being connected with sensor on horizon bar switch, tire
Height detection switch, front distance detector photoelectric protective switch, forward and backward range finder moving switch and one-level thereof, two grades open
Close；The switch being connected with column and power tool sensor: right column oblique pull plate one-level switch, right column oblique pull plate two grades are opened
Pass, right column one-level, secondary switch, left column oblique pull plate one-level switch, left column oblique pull plate secondary switch, left column one-level,
Secondary switch, Wiper blade one-level, secondary switch, sponge brush protection switch, sponge brush one-level, two grades, three step switch.
A kind of automatic car washing line apparatus the most according to claim 1, it is characterised in that scouring tool: spray under column therein
Spray water on water/spray foam head (15), big column/spray foam head (27), horizon bar spray water/spray the base plate of foam head (34) all with folding (51)
Connect the power tool cylinder (30) of double cylinder；Each water spray/spray same the sparge pipe of foam head (47), spray foam pipe (48) connect, by gas
Dynamic open and close, complete water spray, spray two tasks of foam with motor (54), and realize carwash and washing sponge brush alternately.
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| CN201610847903.2A CN106184141B (en) | 2016-09-23 | 2016-09-23 | A kind of automatic car washing line apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610847903.2A CN106184141B (en) | 2016-09-23 | 2016-09-23 | A kind of automatic car washing line apparatus |
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| CN106184141B CN106184141B (en) | 2018-12-28 |
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| CN201610847903.2A Active CN106184141B (en) | 2016-09-23 | 2016-09-23 | A kind of automatic car washing line apparatus |
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| CN106696915A (en) * | 2017-03-01 | 2017-05-24 | 苟仲武 | Pneumatic car washing system |
| CN106985794A (en) * | 2017-05-08 | 2017-07-28 | 杭州师范大学钱江学院 | A kind of car-washing method |
| CN107415902A (en) * | 2017-06-07 | 2017-12-01 | 常州鼎众冷暖设备工程有限公司 | One kind is cleaned and dried vertical car washer device automatically |
| CN107719322A (en) * | 2017-11-01 | 2018-02-23 | 太仓麦迪斯自动化设备有限公司 | A kind of automatic cleaning platform of vehicle bottom |
| CN107826084A (en) * | 2017-09-30 | 2018-03-23 | 施佳云 | Vehicle window wash device at left and right sides of a kind of bus |
| CN108082135A (en) * | 2017-12-21 | 2018-05-29 | 合肥市春华起重机械有限公司 | A kind of efficient automobile cleaning device |
| CN108554891A (en) * | 2018-04-20 | 2018-09-21 | 重庆军通汽车有限责任公司 | A kind of control arm of washing and disinfection car |
| CN109131253A (en) * | 2018-10-29 | 2019-01-04 | 广西腾子熙科技有限公司 | A kind of servo-actuated carwash cleaning device of engineering vehicle tyre |
| CN109229069A (en) * | 2018-08-30 | 2019-01-18 | 芜湖鸣人汽车维修服务有限公司 | A kind of automatic car washing device |
| CN110001594A (en) * | 2019-04-22 | 2019-07-12 | 青岛卓成电气有限公司 | All-dimensional multi-angle automatic self car washer and method |
| WO2019180732A1 (en) * | 2018-03-20 | 2019-09-26 | Nissan Prakashbhai Sumeriya | Automatic touchless high pressure car washing machine |
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| CN107415902A (en) * | 2017-06-07 | 2017-12-01 | 常州鼎众冷暖设备工程有限公司 | One kind is cleaned and dried vertical car washer device automatically |
| CN107826084A (en) * | 2017-09-30 | 2018-03-23 | 施佳云 | Vehicle window wash device at left and right sides of a kind of bus |
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| CN108082135A (en) * | 2017-12-21 | 2018-05-29 | 合肥市春华起重机械有限公司 | A kind of efficient automobile cleaning device |
| CN108082135B (en) * | 2017-12-21 | 2021-02-09 | 合肥市春华起重机械有限公司 | High-efficient car belt cleaning device |
| WO2019180732A1 (en) * | 2018-03-20 | 2019-09-26 | Nissan Prakashbhai Sumeriya | Automatic touchless high pressure car washing machine |
| CN108554891A (en) * | 2018-04-20 | 2018-09-21 | 重庆军通汽车有限责任公司 | A kind of control arm of washing and disinfection car |
| CN109229069A (en) * | 2018-08-30 | 2019-01-18 | 芜湖鸣人汽车维修服务有限公司 | A kind of automatic car washing device |
| CN109131253A (en) * | 2018-10-29 | 2019-01-04 | 广西腾子熙科技有限公司 | A kind of servo-actuated carwash cleaning device of engineering vehicle tyre |
| CN110001594A (en) * | 2019-04-22 | 2019-07-12 | 青岛卓成电气有限公司 | All-dimensional multi-angle automatic self car washer and method |
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Effective date of registration: 20170914 Address after: 110034, 26-1, Baishan Road, Yuhong District, Liaoning, Shenyang 252 Applicant after: Liaoning Technology Co. Ltd. servo robot Address before: 110034 B6-252 room, 26-1 Baishan Road, Yuhong District, Liaoning, Shenyang, China Applicant before: Luo Changqing Applicant before: Luo Cuanliang |
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