CN106180277A - A kind of full-automatic lifting formula multi-roll straightening machine - Google Patents
A kind of full-automatic lifting formula multi-roll straightening machine Download PDFInfo
- Publication number
- CN106180277A CN106180277A CN201610780897.3A CN201610780897A CN106180277A CN 106180277 A CN106180277 A CN 106180277A CN 201610780897 A CN201610780897 A CN 201610780897A CN 106180277 A CN106180277 A CN 106180277A
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- China
- Prior art keywords
- running roller
- intelligent
- straightener
- machine
- full
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/05—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The invention discloses a kind of full-automatic lifting formula multi-roll straightening machine, including packaged type running roller, running roller fixed by intelligent speed-control machine and straightener, described packaged type running roller upper end is provided with intelligent motor, described packaged type running roller is connected with straightener shell by intelligent motor, below described straightener shell, transfer mechanism is installed, Minitype transmission bar is installed below described transfer mechanism, described straightener is fixed running roller one end and is provided with fixing bar, described intelligent speed-control machine is arranged above power transmission shaft, two ends, described power transmission shaft left and right are provided with drivewheel, described packaged type running roller is by universal rotational axle, hydraulic jack, miniature running roller, intelligent controller and intelligence rotating machine composition, described intelligence rotating machine lower end is provided with universal rotational axle, described intelligence rotating machine is connected with intelligent controller by universal rotational axle.The present invention uses the vertical seven roller straightening technologies of integrated full-automatic, reaches the effect of full-automatic vertical seven roller aligning.
Description
Technical field
The present invention relates to leveller equipment technical field, be specially a kind of full-automatic lifting formula multi-roll straightening machine.
Background technology
Straightener is the equipment aligning shape, bar, tubing, wire rod etc., and straightener passes through smoothing roll pair
Bars etc. carry out extruding makes it change linearity, typically has two row's smoothing rolls, quantity, also has two-roll straightening machine, relies on two
The material of different-diameter is aligned by the angle change of roller, and main Types has gag straightener, balance rolling straightener, footwear rolling to rectify
Straight machine, rotation recurvation straightener etc., the position of roller becomes certain angle with being straightened product motions direction, and two or three are big
Be active pressure roller, by the motor equidirectional rotation of band action, they are located against the pole that is rotating or tubing frictional force makes
Rotation, in order to reach roller to the compression required by goods, these pony rolls can adjust the most forward or backward
Position, the number of general roller is the most, and after aligning, goods precision is the highest, after goods are nipped by roller, thus makes goods bear
The compression of each side, bend, the deformation such as flattening, finally reach the purpose of aligning, but traditional straightener do not possess intelligent operation
System, operates the most relatively time-consuming, and simultaneously tradition the intelligent of straightener there is also deficiency, for our energy of article of required aligning
No full-automatic lifting formula multi-roll straightening machine, replaces tradition straightener;Existing welded tube straightener can not regulate height, needs
Scene is increased, it is impossible to adapts to the needs of different height occasion, affects work efficiency.
ZigBee is low-power consumption LAN protocol based on IEEE802.15.4 standard.Specify according to international standard,
ZigBee technology is the wireless communication technology of a kind of short distance, low-power consumption.This title (also known as ZigBee protocol) derives from Apis
Eight words dance, due to Apis (bee) be by circle in the air and " drone " (zig) shake wing " dancing " come and companion transmit pollen
Place azimuth information, say, that Apis relies on such mode to constitute the communication network in colony.Be characterized in closely,
Low complex degree, self-organizing, low-power consumption, low data rate.It is mainly suitable for, for automatically controlling and remote control field, can embedding
Various equipment.In brief, ZigBee is exactly a kind of cheap, the near radio networking mechanics of communication of low-power consumption.ZigBee
It it is the wireless network protocol of a kind of low speed short-distance transmission.Zigbee protocol is respectively physical layer (PHY) from top to bottom, media are visited
Ask key-course (MAC), transport layer (TL), Internet (NWK), application layer (APL) etc..Wherein physical layer and MAC layer
Follow the regulation of IEEE 802.15.4 standard.Existing welded tube straightener, it is impossible to monitor the situation of welded tube in real time, needs artificial
It is monitored, takes time and effort very much, affect work efficiency.
Summary of the invention
It is an object of the invention to provide a kind of full-automatic lifting formula multi-roll straightening machine, to solve above-mentioned background technology carries
The problem gone out.
For achieving the above object, the present invention provides following technical scheme: a kind of full-automatic lifting formula multi-roll straightening machine, including
Running roller fixed by packaged type running roller, intelligent speed-control machine and straightener, and described packaged type running roller upper end is provided with intelligent motor,
Described packaged type running roller is connected with straightener shell by intelligent motor, is provided with automatically below described straightener shell
Conveyer, is provided with Minitype transmission bar below described transfer mechanism, described straightener is fixed running roller one end and is provided with fixing bar,
Described fixing bar upper end is provided with intelligent speed-control machine, and described intelligent speed-control machine is arranged above power transmission shaft, about described power transmission shaft
Two ends are provided with drivewheel, and described packaged type running roller is by universal rotational axle, hydraulic jack, miniature running roller, Based Intelligent Control
Device and intelligence rotating machine composition, described intelligence rotating machine lower end is provided with universal rotational axle, and described intelligence rotating machine is by universal
Rotary shaft is connected with intelligent controller, and two ends, described intelligent controller left and right are provided with hydraulic jack, and described straightener is solid
Fixed roll wheel internally installed has automatic running roller fixer, automatic telescopic device, intelligent electric machine, is automatically adjusted device and fixed running roller, institute
Stating intelligent electric machine upper end and be provided with automatic telescopic device, described automatic telescopic device is arranged above being automatically adjusted device, described automatic tune
Joint device upper end is provided with automatic running roller fixer;The bottom of described straightener shell is provided with several contiguous block, in contiguous block
Portion offers screw, installs screw rod in screw, and cushion block is installed in the lower end of screw rod, and slipmat is installed in the bottom of described cushion block;Described master
Being provided with state monitoring device in body casing (5), described supervising device includes sensor assembly, for sensing the state of welded tube;
Brake module, for after receiving the control instruction of micro controller module, adjusts welded tube;Micro controller module, is used for coordinating respectively
The operation of module, including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust welded tube
Inlet;Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly to complete data
Collection;ZigBee transceiver module, the control instruction or data acquisition sent for receiving data center's ZigBee coordinator please
Ask, and be transmitted to micro controller module;It is additionally operable to send the data collected;Supply module, for described sensor assembly,
Brake module, micro controller module and ZigBee module are powered.
Preferably, below described drivewheel, aligning collection box is installed.
Preferably, two ends, described Minitype transmission bar left and right are provided with scroll wheel.
Preferably, below described hydraulic jack, miniature running roller is installed.
Preferably, described automatic running roller fixer is arranged above fixed running roller.
Compared with prior art, the invention has the beneficial effects as follows: the present invention uses the vertical seven roller alignings of integrated full-automatic
Technology, is provided with packaged type running roller, intelligent speed-control machine and straightener and fixes running roller, can intelligent align various needs
Steel or other industrial materials carry out straightening operation, be provided with universal rotational axle, hydraulic jack, miniature running roller, intelligence control
Device processed and intelligence rotating machine, movably the material of required aligning can be carried out straightening operation, be provided with automatic running roller fixer,
Automatic telescopic device, intelligent electric machine, it is automatically adjusted device and fixed running roller, can become to bear bigger pressure, and steel can be made to carry out
Straightening operation, reaches the effect of full-automatic vertical seven roller aligning, reduces job costs, improves the overall aesthetics of object, uses
Simply, conveniently, applied widely;The screw rod of the present invention can expose the length of screw by rotating adjustment, thus adjusts motor
Whole height, make motor may be adjusted to proper height, it is adaptable to multiple occasion, facilitate operator to use;Described cushion block
Bottom install slipmat.Slipmat can increase the frictional force of equipment and placement platform, it is to avoid equipment is sliding on placement platform
Dynamic.The present invention is based on ZigBee technology, it is possible to monitoring welded tube situation in real time, it is not necessary to be manually monitored, and improves work effect
Rate, it is achieved that full automation docks.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is packaged type roller arrangement schematic diagram of the present invention;
Fig. 3 is that roller arrangement schematic diagram fixed by straightener of the present invention;
Fig. 4 is the side-looking structural representation of Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1-4, a kind of embodiment that the present invention provides: a kind of full-automatic lifting formula multi-roll straightening machine, including can
Running roller 10 fixed by portable running roller 4, intelligent speed-control machine 8 and straightener, and packaged type running roller 4 upper end is provided with intelligent motor 3,
Packaged type running roller 4 is connected with straightener shell 2 by intelligent motor 3, is provided with automatic transport below straightener shell 2
Machine 1, is provided with Minitype transmission bar 11 below transfer mechanism 1, straightener is fixed running roller 10 one end and is provided with fixing bar 9, fixing
Bar 9 upper end is provided with intelligent speed-control machine 8, and intelligent speed-control machine 8 is arranged above power transmission shaft 5, and power transmission shaft about 5 two ends are provided with master
Driving wheel 6, packaged type running roller 4 is by universal rotational axle 13, hydraulic jack 14, miniature running roller 15, intelligent controller 16 and intelligence
Can form by rotating machine 17, intelligence rotating machine 17 lower end is provided with universal rotational axle 13, and intelligence rotating machine 17 is by universal rotational axle
13 are connected with intelligent controller 16, and intelligent controller about 16 two ends are provided with hydraulic jack 14, and running roller fixed by straightener
10 internally installed there are automatic running roller fixer 18, automatic telescopic device 19, intelligent electric machine 20, are automatically adjusted device 21 and fixed running roller
22, intelligent electric machine 20 upper end is provided with automatic telescopic device 19, and automatic telescopic device 19 is arranged above being automatically adjusted device 21, automatically adjusts
Joint device 21 upper end is provided with automatic running roller fixer 18, is provided with aligning collection box 7 below drivewheel 6, and Minitype transmission bar 11 is left
Right two ends are provided with scroll wheel 12, are provided with miniature running roller 15 below hydraulic jack 14, pacify above automatic running roller fixer 18
Equipped with fixed running roller 22;The bottom of described straightener shell 2 is provided with several contiguous block 36, and spiral shell is offered at the middle part of contiguous block 36
Hole 37, installs screw rod 38 in screw 37, cushion block 39 is installed in the lower end of screw rod 38, and slipmat 30 is installed in the bottom of described cushion block 39;
Being provided with state monitoring device in described main body housing (5), described supervising device includes sensor assembly, for sensing welded tube
State;Brake module, for after receiving the control instruction of micro controller module, adjusts welded tube;Micro controller module, is used for assisting
Adjust the operation of each module, including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust weldering
The inlet of pipe;Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly and complete
The collection of data;ZigBee transceiver module, for receiving the control instruction or data acquisition that data center's ZigBee coordinator sends
Collection request, and it is transmitted to micro controller module;It is additionally operable to send the data collected;Supply module, for described sensor
Module, brake module, micro controller module and ZigBee module are powered.
Specifically used mode: in present invention work, the material of required aligning is transported to scroll wheel 12 by transfer mechanism 1
On, material is delivered to below straightener by scroll wheel 12, and packaged type running roller 4 and straightener are fixed running roller 10 and rectified material
Directly, intelligence rotating machine 17 drives universal rotational axle 13, universal rotational axle 13 to be automatically adjusted the direction of intelligent controller 16, intelligence control
Device 16 processed controls hydraulic jack 14, and hydraulic jack 14 provides pressure to align material for miniature running roller 15, aligning
Material is transported to align collection box 7 by drivewheel 6.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter
From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim
Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.
Claims (5)
1. a full-automatic lifting formula multi-roll straightening machine, solid including packaged type running roller (4), intelligent speed-control machine (8) and straightener
Fixed roll wheel (10), it is characterised in that: described packaged type running roller (4) upper end is provided with intelligent motor (3), described packaged type
Running roller (4) is connected with straightener shell (2) by intelligent motor (3), and described straightener shell (2) lower section is provided with automatically
Conveyer (1), described transfer mechanism (1) lower section is provided with Minitype transmission bar (11), and running roller (10) fixed by described straightener
End is provided with fixing bar (9), and described fixing bar (9) upper end is provided with intelligent speed-control machine (8), described intelligent speed-control machine (8) top
Being provided with power transmission shaft (5), described power transmission shaft (5) two ends, left and right are provided with drivewheel (6), described packaged type running roller (4) be by
Universal rotational axle (13), hydraulic jack (14), miniature running roller (15), intelligent controller (16) and intelligence rotating machine (17) group
Becoming, described intelligence rotating machine (17) lower end is provided with universal rotational axle (13), and described intelligence rotating machine (17) passes through universal rotational
Axle (13) is connected with intelligent controller (16), and described intelligent controller (16) two ends, left and right are provided with hydraulic jack (14),
Described straightener fixes that running roller (10) is internally installed automatic running roller fixer (18), automatic telescopic device (19), intelligent electric machine
(20), being automatically adjusted device (21) and fixed running roller (22), described intelligent electric machine (20) upper end is provided with automatic telescopic device (19),
Described automatic telescopic device (19) is arranged above being automatically adjusted device (21), described in be automatically adjusted device (21) upper end and be provided with from action roller
Wheel fixer (18);The bottom of described straightener shell (2) is provided with several contiguous block (36), and the middle part of contiguous block (36) is offered
Screw (37), installs screw rod (38) in screw (37), cushion block (39), the bottom of described cushion block (39) are installed in the lower end of screw rod (38)
Slipmat (30) is installed;Being provided with state monitoring device in described main body housing (5), described supervising device includes sensor die
Block, for sensing the state of welded tube;Brake module, for after receiving the control instruction of micro controller module, adjusts welded tube;Micro-
Controller module, for coordinating the operation of each module, including: obtain the control instruction that ZigBee transceiver module receives, and forward
The inlet of welded tube is adjusted to brake module;Or obtain the data harvesting request that ZigBee transceiver module receives, and forward
The collection of data is completed to sensor assembly;ZigBee transceiver module, is used for receiving data center's ZigBee coordinator and sends
Control instruction or data harvesting request, and be transmitted to micro controller module;It is additionally operable to send the data collected;Power supply mould
Block, for powering to described sensor assembly, brake module, micro controller module and ZigBee module.
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described drivewheel (6)
Lower section is provided with aligning collection box (7).
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described Minitype transmission bar
(11) two ends, left and right are provided with scroll wheel (12).
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described hydraulic jack
(14) lower section is provided with miniature running roller (15).
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described automatic running roller is solid
Determine instrument (18) and be arranged above fixed running roller (22).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610780897.3A CN106180277A (en) | 2016-08-18 | 2016-08-18 | A kind of full-automatic lifting formula multi-roll straightening machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610780897.3A CN106180277A (en) | 2016-08-18 | 2016-08-18 | A kind of full-automatic lifting formula multi-roll straightening machine |
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Publication Number | Publication Date |
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CN106180277A true CN106180277A (en) | 2016-12-07 |
Family
ID=58086097
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610780897.3A Pending CN106180277A (en) | 2016-08-18 | 2016-08-18 | A kind of full-automatic lifting formula multi-roll straightening machine |
Country Status (1)
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CN (1) | CN106180277A (en) |
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2016
- 2016-08-18 CN CN201610780897.3A patent/CN106180277A/en active Pending
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PB01 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161207 |
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WD01 | Invention patent application deemed withdrawn after publication |