CN106180277A - A kind of full-automatic lifting formula multi-roll straightening machine - Google Patents

A kind of full-automatic lifting formula multi-roll straightening machine Download PDF

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Publication number
CN106180277A
CN106180277A CN201610780897.3A CN201610780897A CN106180277A CN 106180277 A CN106180277 A CN 106180277A CN 201610780897 A CN201610780897 A CN 201610780897A CN 106180277 A CN106180277 A CN 106180277A
Authority
CN
China
Prior art keywords
running roller
intelligent
straightener
machine
full
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610780897.3A
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Chinese (zh)
Inventor
潘政宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Kai Cheng Welded Pipe Co Ltd
Original Assignee
Wuxi Kai Cheng Welded Pipe Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Kai Cheng Welded Pipe Co Ltd filed Critical Wuxi Kai Cheng Welded Pipe Co Ltd
Priority to CN201610780897.3A priority Critical patent/CN106180277A/en
Publication of CN106180277A publication Critical patent/CN106180277A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/02Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
    • B21D3/05Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

The invention discloses a kind of full-automatic lifting formula multi-roll straightening machine, including packaged type running roller, running roller fixed by intelligent speed-control machine and straightener, described packaged type running roller upper end is provided with intelligent motor, described packaged type running roller is connected with straightener shell by intelligent motor, below described straightener shell, transfer mechanism is installed, Minitype transmission bar is installed below described transfer mechanism, described straightener is fixed running roller one end and is provided with fixing bar, described intelligent speed-control machine is arranged above power transmission shaft, two ends, described power transmission shaft left and right are provided with drivewheel, described packaged type running roller is by universal rotational axle, hydraulic jack, miniature running roller, intelligent controller and intelligence rotating machine composition, described intelligence rotating machine lower end is provided with universal rotational axle, described intelligence rotating machine is connected with intelligent controller by universal rotational axle.The present invention uses the vertical seven roller straightening technologies of integrated full-automatic, reaches the effect of full-automatic vertical seven roller aligning.

Description

A kind of full-automatic lifting formula multi-roll straightening machine
Technical field
The present invention relates to leveller equipment technical field, be specially a kind of full-automatic lifting formula multi-roll straightening machine.
Background technology
Straightener is the equipment aligning shape, bar, tubing, wire rod etc., and straightener passes through smoothing roll pair Bars etc. carry out extruding makes it change linearity, typically has two row's smoothing rolls, quantity, also has two-roll straightening machine, relies on two The material of different-diameter is aligned by the angle change of roller, and main Types has gag straightener, balance rolling straightener, footwear rolling to rectify Straight machine, rotation recurvation straightener etc., the position of roller becomes certain angle with being straightened product motions direction, and two or three are big Be active pressure roller, by the motor equidirectional rotation of band action, they are located against the pole that is rotating or tubing frictional force makes Rotation, in order to reach roller to the compression required by goods, these pony rolls can adjust the most forward or backward Position, the number of general roller is the most, and after aligning, goods precision is the highest, after goods are nipped by roller, thus makes goods bear The compression of each side, bend, the deformation such as flattening, finally reach the purpose of aligning, but traditional straightener do not possess intelligent operation System, operates the most relatively time-consuming, and simultaneously tradition the intelligent of straightener there is also deficiency, for our energy of article of required aligning No full-automatic lifting formula multi-roll straightening machine, replaces tradition straightener;Existing welded tube straightener can not regulate height, needs Scene is increased, it is impossible to adapts to the needs of different height occasion, affects work efficiency.
ZigBee is low-power consumption LAN protocol based on IEEE802.15.4 standard.Specify according to international standard, ZigBee technology is the wireless communication technology of a kind of short distance, low-power consumption.This title (also known as ZigBee protocol) derives from Apis Eight words dance, due to Apis (bee) be by circle in the air and " drone " (zig) shake wing " dancing " come and companion transmit pollen Place azimuth information, say, that Apis relies on such mode to constitute the communication network in colony.Be characterized in closely, Low complex degree, self-organizing, low-power consumption, low data rate.It is mainly suitable for, for automatically controlling and remote control field, can embedding Various equipment.In brief, ZigBee is exactly a kind of cheap, the near radio networking mechanics of communication of low-power consumption.ZigBee It it is the wireless network protocol of a kind of low speed short-distance transmission.Zigbee protocol is respectively physical layer (PHY) from top to bottom, media are visited Ask key-course (MAC), transport layer (TL), Internet (NWK), application layer (APL) etc..Wherein physical layer and MAC layer Follow the regulation of IEEE 802.15.4 standard.Existing welded tube straightener, it is impossible to monitor the situation of welded tube in real time, needs artificial It is monitored, takes time and effort very much, affect work efficiency.
Summary of the invention
It is an object of the invention to provide a kind of full-automatic lifting formula multi-roll straightening machine, to solve above-mentioned background technology carries The problem gone out.
For achieving the above object, the present invention provides following technical scheme: a kind of full-automatic lifting formula multi-roll straightening machine, including Running roller fixed by packaged type running roller, intelligent speed-control machine and straightener, and described packaged type running roller upper end is provided with intelligent motor, Described packaged type running roller is connected with straightener shell by intelligent motor, is provided with automatically below described straightener shell Conveyer, is provided with Minitype transmission bar below described transfer mechanism, described straightener is fixed running roller one end and is provided with fixing bar, Described fixing bar upper end is provided with intelligent speed-control machine, and described intelligent speed-control machine is arranged above power transmission shaft, about described power transmission shaft Two ends are provided with drivewheel, and described packaged type running roller is by universal rotational axle, hydraulic jack, miniature running roller, Based Intelligent Control Device and intelligence rotating machine composition, described intelligence rotating machine lower end is provided with universal rotational axle, and described intelligence rotating machine is by universal Rotary shaft is connected with intelligent controller, and two ends, described intelligent controller left and right are provided with hydraulic jack, and described straightener is solid Fixed roll wheel internally installed has automatic running roller fixer, automatic telescopic device, intelligent electric machine, is automatically adjusted device and fixed running roller, institute Stating intelligent electric machine upper end and be provided with automatic telescopic device, described automatic telescopic device is arranged above being automatically adjusted device, described automatic tune Joint device upper end is provided with automatic running roller fixer;The bottom of described straightener shell is provided with several contiguous block, in contiguous block Portion offers screw, installs screw rod in screw, and cushion block is installed in the lower end of screw rod, and slipmat is installed in the bottom of described cushion block;Described master Being provided with state monitoring device in body casing (5), described supervising device includes sensor assembly, for sensing the state of welded tube; Brake module, for after receiving the control instruction of micro controller module, adjusts welded tube;Micro controller module, is used for coordinating respectively The operation of module, including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust welded tube Inlet;Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly to complete data Collection;ZigBee transceiver module, the control instruction or data acquisition sent for receiving data center's ZigBee coordinator please Ask, and be transmitted to micro controller module;It is additionally operable to send the data collected;Supply module, for described sensor assembly, Brake module, micro controller module and ZigBee module are powered.
Preferably, below described drivewheel, aligning collection box is installed.
Preferably, two ends, described Minitype transmission bar left and right are provided with scroll wheel.
Preferably, below described hydraulic jack, miniature running roller is installed.
Preferably, described automatic running roller fixer is arranged above fixed running roller.
Compared with prior art, the invention has the beneficial effects as follows: the present invention uses the vertical seven roller alignings of integrated full-automatic Technology, is provided with packaged type running roller, intelligent speed-control machine and straightener and fixes running roller, can intelligent align various needs Steel or other industrial materials carry out straightening operation, be provided with universal rotational axle, hydraulic jack, miniature running roller, intelligence control Device processed and intelligence rotating machine, movably the material of required aligning can be carried out straightening operation, be provided with automatic running roller fixer, Automatic telescopic device, intelligent electric machine, it is automatically adjusted device and fixed running roller, can become to bear bigger pressure, and steel can be made to carry out Straightening operation, reaches the effect of full-automatic vertical seven roller aligning, reduces job costs, improves the overall aesthetics of object, uses Simply, conveniently, applied widely;The screw rod of the present invention can expose the length of screw by rotating adjustment, thus adjusts motor Whole height, make motor may be adjusted to proper height, it is adaptable to multiple occasion, facilitate operator to use;Described cushion block Bottom install slipmat.Slipmat can increase the frictional force of equipment and placement platform, it is to avoid equipment is sliding on placement platform Dynamic.The present invention is based on ZigBee technology, it is possible to monitoring welded tube situation in real time, it is not necessary to be manually monitored, and improves work effect Rate, it is achieved that full automation docks.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is packaged type roller arrangement schematic diagram of the present invention;
Fig. 3 is that roller arrangement schematic diagram fixed by straightener of the present invention;
Fig. 4 is the side-looking structural representation of Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1-4, a kind of embodiment that the present invention provides: a kind of full-automatic lifting formula multi-roll straightening machine, including can Running roller 10 fixed by portable running roller 4, intelligent speed-control machine 8 and straightener, and packaged type running roller 4 upper end is provided with intelligent motor 3, Packaged type running roller 4 is connected with straightener shell 2 by intelligent motor 3, is provided with automatic transport below straightener shell 2 Machine 1, is provided with Minitype transmission bar 11 below transfer mechanism 1, straightener is fixed running roller 10 one end and is provided with fixing bar 9, fixing Bar 9 upper end is provided with intelligent speed-control machine 8, and intelligent speed-control machine 8 is arranged above power transmission shaft 5, and power transmission shaft about 5 two ends are provided with master Driving wheel 6, packaged type running roller 4 is by universal rotational axle 13, hydraulic jack 14, miniature running roller 15, intelligent controller 16 and intelligence Can form by rotating machine 17, intelligence rotating machine 17 lower end is provided with universal rotational axle 13, and intelligence rotating machine 17 is by universal rotational axle 13 are connected with intelligent controller 16, and intelligent controller about 16 two ends are provided with hydraulic jack 14, and running roller fixed by straightener 10 internally installed there are automatic running roller fixer 18, automatic telescopic device 19, intelligent electric machine 20, are automatically adjusted device 21 and fixed running roller 22, intelligent electric machine 20 upper end is provided with automatic telescopic device 19, and automatic telescopic device 19 is arranged above being automatically adjusted device 21, automatically adjusts Joint device 21 upper end is provided with automatic running roller fixer 18, is provided with aligning collection box 7 below drivewheel 6, and Minitype transmission bar 11 is left Right two ends are provided with scroll wheel 12, are provided with miniature running roller 15 below hydraulic jack 14, pacify above automatic running roller fixer 18 Equipped with fixed running roller 22;The bottom of described straightener shell 2 is provided with several contiguous block 36, and spiral shell is offered at the middle part of contiguous block 36 Hole 37, installs screw rod 38 in screw 37, cushion block 39 is installed in the lower end of screw rod 38, and slipmat 30 is installed in the bottom of described cushion block 39; Being provided with state monitoring device in described main body housing (5), described supervising device includes sensor assembly, for sensing welded tube State;Brake module, for after receiving the control instruction of micro controller module, adjusts welded tube;Micro controller module, is used for assisting Adjust the operation of each module, including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust weldering The inlet of pipe;Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly and complete The collection of data;ZigBee transceiver module, for receiving the control instruction or data acquisition that data center's ZigBee coordinator sends Collection request, and it is transmitted to micro controller module;It is additionally operable to send the data collected;Supply module, for described sensor Module, brake module, micro controller module and ZigBee module are powered.
Specifically used mode: in present invention work, the material of required aligning is transported to scroll wheel 12 by transfer mechanism 1 On, material is delivered to below straightener by scroll wheel 12, and packaged type running roller 4 and straightener are fixed running roller 10 and rectified material Directly, intelligence rotating machine 17 drives universal rotational axle 13, universal rotational axle 13 to be automatically adjusted the direction of intelligent controller 16, intelligence control Device 16 processed controls hydraulic jack 14, and hydraulic jack 14 provides pressure to align material for miniature running roller 15, aligning Material is transported to align collection box 7 by drivewheel 6.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.

Claims (5)

1. a full-automatic lifting formula multi-roll straightening machine, solid including packaged type running roller (4), intelligent speed-control machine (8) and straightener Fixed roll wheel (10), it is characterised in that: described packaged type running roller (4) upper end is provided with intelligent motor (3), described packaged type Running roller (4) is connected with straightener shell (2) by intelligent motor (3), and described straightener shell (2) lower section is provided with automatically Conveyer (1), described transfer mechanism (1) lower section is provided with Minitype transmission bar (11), and running roller (10) fixed by described straightener End is provided with fixing bar (9), and described fixing bar (9) upper end is provided with intelligent speed-control machine (8), described intelligent speed-control machine (8) top Being provided with power transmission shaft (5), described power transmission shaft (5) two ends, left and right are provided with drivewheel (6), described packaged type running roller (4) be by Universal rotational axle (13), hydraulic jack (14), miniature running roller (15), intelligent controller (16) and intelligence rotating machine (17) group Becoming, described intelligence rotating machine (17) lower end is provided with universal rotational axle (13), and described intelligence rotating machine (17) passes through universal rotational Axle (13) is connected with intelligent controller (16), and described intelligent controller (16) two ends, left and right are provided with hydraulic jack (14), Described straightener fixes that running roller (10) is internally installed automatic running roller fixer (18), automatic telescopic device (19), intelligent electric machine (20), being automatically adjusted device (21) and fixed running roller (22), described intelligent electric machine (20) upper end is provided with automatic telescopic device (19), Described automatic telescopic device (19) is arranged above being automatically adjusted device (21), described in be automatically adjusted device (21) upper end and be provided with from action roller Wheel fixer (18);The bottom of described straightener shell (2) is provided with several contiguous block (36), and the middle part of contiguous block (36) is offered Screw (37), installs screw rod (38) in screw (37), cushion block (39), the bottom of described cushion block (39) are installed in the lower end of screw rod (38) Slipmat (30) is installed;Being provided with state monitoring device in described main body housing (5), described supervising device includes sensor die Block, for sensing the state of welded tube;Brake module, for after receiving the control instruction of micro controller module, adjusts welded tube;Micro- Controller module, for coordinating the operation of each module, including: obtain the control instruction that ZigBee transceiver module receives, and forward The inlet of welded tube is adjusted to brake module;Or obtain the data harvesting request that ZigBee transceiver module receives, and forward The collection of data is completed to sensor assembly;ZigBee transceiver module, is used for receiving data center's ZigBee coordinator and sends Control instruction or data harvesting request, and be transmitted to micro controller module;It is additionally operable to send the data collected;Power supply mould Block, for powering to described sensor assembly, brake module, micro controller module and ZigBee module.
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described drivewheel (6) Lower section is provided with aligning collection box (7).
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described Minitype transmission bar (11) two ends, left and right are provided with scroll wheel (12).
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described hydraulic jack (14) lower section is provided with miniature running roller (15).
A kind of full-automatic lifting formula multi-roll straightening machine the most according to claim 1, it is characterised in that: described automatic running roller is solid Determine instrument (18) and be arranged above fixed running roller (22).
CN201610780897.3A 2016-08-18 2016-08-18 A kind of full-automatic lifting formula multi-roll straightening machine Pending CN106180277A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610780897.3A CN106180277A (en) 2016-08-18 2016-08-18 A kind of full-automatic lifting formula multi-roll straightening machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610780897.3A CN106180277A (en) 2016-08-18 2016-08-18 A kind of full-automatic lifting formula multi-roll straightening machine

Publications (1)

Publication Number Publication Date
CN106180277A true CN106180277A (en) 2016-12-07

Family

ID=58086097

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610780897.3A Pending CN106180277A (en) 2016-08-18 2016-08-18 A kind of full-automatic lifting formula multi-roll straightening machine

Country Status (1)

Country Link
CN (1) CN106180277A (en)

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WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20161207

WD01 Invention patent application deemed withdrawn after publication