CN106391768A - Automatic welded pipe straightening machine - Google Patents
Automatic welded pipe straightening machine Download PDFInfo
- Publication number
- CN106391768A CN106391768A CN201610779991.7A CN201610779991A CN106391768A CN 106391768 A CN106391768 A CN 106391768A CN 201610779991 A CN201610779991 A CN 201610779991A CN 106391768 A CN106391768 A CN 106391768A
- Authority
- CN
- China
- Prior art keywords
- intelligent
- running roller
- module
- automatic
- straightener
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/05—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
Abstract
The invention discloses an automatic welded pipe straightening machine. The automatic welded pipe straightening machine comprises movable rollers, an intelligent speed controller and straightening machine fixed rollers. Intelligent motors are installed at the upper ends of the movable rollers. The movable rollers are connected with a straightening machine shell through the intelligent motors. An automatic conveyor is installed below the straightening machine shell. A miniature transfer bar is installed below the automatic conveyor. A fixed rod is installed at one end of the straightening machine fixed rollers. A transmission shaft is installed above the intelligent speed controller. Driving wheels are installed at the left end and the right end of the transmission shaft. Each movable roller is composed of a universal rotating shaft, a hydraulic jack, a miniature roller body, an intelligent controller and an intelligent rotating machine. The lower end of each intelligent rotating machine is provided with the corresponding universal rotating shaft. Each intelligent rotating machine is connected with the intelligent controller through the corresponding universal rotating shaft. By the adoption of the integrated full-automatic vertical type seven-roller straightening technology, the effect of full-automatic vertical type seven-roller straightening is achieved.
Description
Technical field
The present invention relates to leveller equipment technical field, a kind of specially automatization welded tube straightener.
Background technology
Straightener is the equipment that shape, bar, tubing, wire rod etc. are aligned, and straightener passes through smoothing roll pair
Bar etc. carries out extruding makes it change linearity, typically has two row's smoothing rolls, quantity, also has two-roll straightening machine, relies on two
The angle change of roller is aligned to the material of different-diameter, and main Types have gag straightener, balance rolling straightener, footwear rolling to rectify
Straight machine, rotation recurvation straightener etc., the position of roller becomes certain angle with being straightened product motions direction, and two or three are big
Be active pressure roller, by the equidirectional rotation of motor band action, they are located against the pole being rotating or tubing frictional force makes
Rotation, in order to reach roller to the compression required by product, these pony rolls can adjust at the same time or separately forward or backward
Position, the number of general roller is more, and after aligning, product precision is higher, after product is nipped by roller, thus so that product is born
The compression of each side, bending, flattening etc. deform, and finally reach the purpose of aligning, but traditional straightener does not possess intelligent operation
System, operation is also relatively time-consuming, and traditional the intelligent of straightener there is also deficiency simultaneously, for our energy of article of required aligning
No use automatization welded tube straightener, to replace traditional straightener.
ZigBee is the low-power consumption LAN protocol based on IEEE802.15.4 standard.Specified according to international standard,
ZigBee technology is the wireless communication technology of a kind of short distance, low-power consumption.This title (also known as ZigBee protocol) derives from Apiss
Eight words dance, due to Apiss (bee) be by circle in the air and " drone " (zig) shake wing " dancing " come and companion transmission pollen
Place azimuth information is that is to say, that Apiss rely on such mode to constitute the communication network in colony.Be characterized in closely,
Low complex degree, self-organizing, low-power consumption, low data rate.It is mainly suitable for, for automatically controlling and remote control field, can embedding
Various equipment.In brief, ZigBee is exactly a kind of cheap, the near radio networking mechanics of communication of low-power consumption.ZigBee
It is a kind of wireless network protocol of low speed short-distance transmission.Zigbee protocol is respectively physical layer (PHY) from top to bottom, media are visited
Ask key-course (MAC), transport layer (TL), Internet (NWK), application layer (APL) etc..Wherein physical layer and MAC layer
Follow the regulation of IEEE 802.15.4 standard.Existing welded tube straightener, it is impossible to the situation of monitor in real time welded tube, needs artificial
It is monitored, takes time and effort very much, affect work efficiency.
Content of the invention
It is an object of the invention to provide a kind of automatization welded tube straightener, with asking of solving to propose in above-mentioned background technology
Topic.
For achieving the above object, the present invention provides following technical scheme：A kind of automatization welded tube straightener, including removable
Running roller fixed by formula running roller, intelligent speed-control machine and straightener, and described packaged type running roller upper end is provided with intelligent motor, described can
Portable running roller is connected with straightener shell by intelligent motor, is provided with automatic transport below described straightener shell
Machine, is provided with Minitype transmission bar below described transfer mechanism, the fixing running roller one end of described straightener is provided with fix bar, described
Fix bar upper end is provided with intelligent speed-control machine, is provided with power transmission shaft, two ends about described power transmission shaft above described intelligent speed-control machine
Drivewheel is installed, described packaged type running roller be by universal rotational axle, hydraulic jack, miniature running roller, intelligent controller and
Intelligent rotating machine composition, described intelligent rotating machine lower end is provided with universal rotational axle, and described intelligent rotating machine passes through universal rotational
Axle is connected with intelligent controller, and about described intelligent controller, two ends are provided with hydraulic jack, described straightener fixing roller
Wheel is internal to be provided with automatic running roller fixer, automatic telescopic device, intelligent electric machine, automatically adjusts device and fixed running roller, described intelligence
Automatic telescopic device can be installed motor upper end, be provided with above described automatic telescopic device and automatically adjust device, described automatically adjust device
Upper end is provided with automatic running roller fixer；It is provided with state monitoring device, described supervising device includes in described main body housing (5)
Sensor assembly, for sensing the state of welded tube；Brake module, for, after receiving the control instruction of micro controller module, adjusting
Whole welded tube；Micro controller module, for coordinating the operation of each module, including：The control obtaining the reception of ZigBee transceiver module refers to
Order, and be transmitted to brake module to adjust the inlet of various diesel oil；Or the data obtaining the reception of ZigBee transceiver module is adopted
Collection request, and be transmitted to sensor assembly to complete the collection of data；ZigBee transceiver module, for receiving data center
The control instruction or data harvesting request that ZigBee coordinator sends, and it is transmitted to micro controller module；It is additionally operable to send collection
The data arriving；Supply module, for powering to described sensor assembly, brake module, micro controller module and ZigBee module.
Preferably, below described drivewheel, aligning collection box is installed.
Preferably, about described Minitype transmission bar, two ends are provided with scroll wheel.
Preferably, below described hydraulic jack, miniature running roller is installed.
Preferably, above described automatic running roller fixer, fixed running roller is installed.
Compared with prior art, the invention has the beneficial effects as follows：The present invention adopts the vertical seven roller alignings of integrated full-automatic
Technology, is provided with packaged type running roller, intelligent speed-control machine and straightener and fixes running roller, can intelligent various needs are aligned
Steel or other industrial materials carry out straightening operation, be provided with universal rotational axle, hydraulic jack, miniature running roller, intelligence control
Device processed and intelligent rotating machine, movably can carry out straightening operation to the material of required aligning, be provided with automatic running roller fixer,
Automatic telescopic device, intelligent electric machine, automatically adjust device and fixed running roller, can become to bear larger pressure, and steel can be made to carry out
Straightening operation, reaches the effect of full-automatic vertical seven roller aligning, reduces job costs, improves the overall aesthetics of object, uses
Simply, conveniently, applied widely.The present invention be based on ZigBee technology, can monitor in real time welded tube situation it is not necessary to manually carry out
Monitoring, improves work efficiency it is achieved that full automation docks.
Brief description
Fig. 1 is the structural representation of the present invention；
Fig. 2 is packaged type roller arrangement schematic diagram of the present invention；
Fig. 3 fixes roller arrangement schematic diagram for straightener of the present invention.
In figure：1- transfer mechanism；2- straightener shell；3- intelligent motor；4- packaged type running roller；5- power transmission shaft；
6- drivewheel；7- aligns collection box；8- intelligent speed-control machine；9- fix bar；Running roller fixed by 10- straightener；11- Minitype transmission bar；
12- scroll wheel；13- universal rotational axle；14- hydraulic jack；The miniature running roller of 15-；16- intelligent controller；17- intelligently rotates
Machine；18- automatic running roller fixer；19- automatic telescopic device；20- intelligent electric machine；21- automatically adjusts device；The fixed running roller of 22-.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of not making creative work
Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1-3, a kind of embodiment that the present invention provides：A kind of automatization welded tube straightener, including packaged type
Running roller 10 fixed by running roller 4, intelligent speed-control machine 8 and straightener, and packaged type running roller 4 upper end is provided with intelligent motor 3, may move
Formula running roller 4 is connected with straightener shell 2 by intelligent motor 3, is provided with transfer mechanism 1 below straightener shell 2, from
Minitype transmission bar 11 is installed below dynamic conveyer 1, fixing running roller 10 one end of straightener is provided with fix bar 9, fix bar 9 upper end
Intelligent speed-control machine 8 is installed, power transmission shaft 5 is installed above intelligent speed-control machine 8, power transmission shaft 5 about two ends are provided with drivewheel 6,
Packaged type running roller 4 is to be rotated by universal rotational axle 13, hydraulic jack 14, miniature running roller 15, intelligent controller 16 and intelligence
Machine 17 forms, and intelligent rotating machine 17 lower end is provided with universal rotational axle 13, and intelligent rotating machine 17 passes through universal rotational axle 13 and intelligence
Can controller 16 be connected, intelligent controller 16 about two ends are provided with hydraulic jack 14, inside the fixing running roller 10 of straightener
Automatic running roller fixer 18, automatic telescopic device 19, intelligent electric machine 20 are installed, automatically adjust device 21 and fixed running roller 22, intelligence
Automatic telescopic device 19 can be installed motor 20 upper end, be provided with above automatic telescopic device 19 and automatically adjust device 21, automatically adjust device
21 upper ends are provided with automatic running roller fixer 18, are provided with aligning collection box 7, Minitype transmission bar 11 about two below drivewheel 6
End is provided with scroll wheel 12, is provided with miniature running roller 15, is provided with above automatic running roller fixer 18 below hydraulic jack 14
Fixed running roller 22；It is provided with state monitoring device, described supervising device includes sensor assembly in described main body housing (5),
For sensing the state of welded tube；Brake module, for, after receiving the control instruction of micro controller module, adjusting welded tube；Micro-control
Device module processed, for coordinating the operation of each module, including：Obtain the control instruction that ZigBee transceiver module receives, and be transmitted to
Brake module is adjusting the inlet of various diesel oil；Or obtain the data harvesting request that ZigBee transceiver module receives, and turn
Issue sensor assembly to complete the collection of data；ZigBee transceiver module, sends out for receiving data center ZigBee coordinator
The control instruction or data harvesting request going out, and it is transmitted to micro controller module；It is additionally operable to send the data collecting；Power supply mould
Block, for powering to described sensor assembly, brake module, micro controller module and ZigBee module.
Specifically used mode：In present invention work, the material of required aligning is transported to scroll wheel 12 by transfer mechanism 1
On, material is delivered to below straightener by scroll wheel 12, and packaged type running roller 4 and the fixing running roller 10 of straightener are rectified to material
Directly, intelligent rotating machine 17 drives universal rotational axle 13, and universal rotational axle 13 automatically adjusts the direction of intelligent controller 16, and intelligence is controlled
Device 16 processed controls hydraulic jack 14, and hydraulic jack 14 provides pressure that material is aligned for miniature running roller 15, aligning
Material is transported to aligning collection box 7 by drivewheel 6.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of the spirit or essential attributes of the present invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as limiting involved claim.
Claims (5)
1. a kind of automatization welded tube straightener, fixes running roller including packaged type running roller (4), intelligent speed-control machine (8) and straightener
(10) it is characterised in that：Described packaged type running roller (4) upper end is provided with intelligent motor (3), described packaged type running roller
(4) it is connected with straightener shell (2) by intelligent motor (3), below described straightener shell (2), automatic transport is installed
Machine (1), is provided with Minitype transmission bar (11) below described transfer mechanism (1), described straightener fixing running roller (10) one end peace
Equipped with fix bar (9), described fix bar (9) upper end is provided with intelligent speed-control machine (8), installs above described intelligent speed-control machine (8)
There is power transmission shaft (5), described power transmission shaft (5) left and right two ends are provided with drivewheel (6), and described packaged type running roller (4) is by universal
Rotary shaft (13), hydraulic jack (14), miniature running roller (15), intelligent controller (16) and intelligent rotating machine (17) composition, institute
State intelligent rotating machine (17) lower end and universal rotational axle (13) is installed, described intelligent rotating machine (17) passes through universal rotational axle (13)
It is connected with intelligent controller (16), described intelligent controller (16) left and right two ends are provided with hydraulic jack (14), described strong
Automatic running roller fixer (18), automatic telescopic device (19), intelligent electric machine (20), automatically are installed inside the fixing running roller (10) of straight machine
Actuator (21) and fixed running roller (22), described intelligent electric machine (20) upper end is provided with automatic telescopic device (19), described automatic
It is provided with above compensator (19) and automatically adjusts device (21), described device (21) upper end that automatically adjusts is provided with automatic running roller fixer
(18)；It is provided with state monitoring device, described supervising device includes sensor assembly, for sensing in described main body housing (5)
The state of welded tube；Brake module, for, after receiving the control instruction of micro controller module, adjusting welded tube；Micro controller module,
For coordinating the operation of each module, including：Obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module
Adjust the inlet of various diesel oil；Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor
Module is completing the collection of data；ZigBee transceiver module, the control sending for receiving data center ZigBee coordinator refers to
Make or data harvesting request, and be transmitted to micro controller module；It is additionally operable to send the data collecting；Supply module, for giving
Described sensor assembly, brake module, micro controller module and ZigBee module are powered.
2. a kind of automatization welded tube straightener according to claim 1 it is characterised in that：Pacify below described drivewheel (6)
Equipped with aligning collection box (7).
3. a kind of automatization welded tube straightener according to claim 1 it is characterised in that：Described Minitype transmission bar (11) is left
Right two ends are provided with scroll wheel (12).
4. a kind of automatization welded tube straightener according to claim 1 it is characterised in that：Under described hydraulic jack (14)
Side is provided with miniature running roller (15).
5. a kind of automatization welded tube straightener according to claim 1 it is characterised in that：Described automatic running roller fixer
(18) fixed running roller (22) is installed above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610779991.7A CN106391768A (en) | 2016-08-18 | 2016-08-18 | Automatic welded pipe straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610779991.7A CN106391768A (en) | 2016-08-18 | 2016-08-18 | Automatic welded pipe straightening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106391768A true CN106391768A (en) | 2017-02-15 |
Family
ID=58000241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610779991.7A Pending CN106391768A (en) | 2016-08-18 | 2016-08-18 | Automatic welded pipe straightening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106391768A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107008777A (en) * | 2017-04-11 | 2017-08-04 | 佛山市斯派力管业科技股份有限公司 | A kind of straightening system of high-frequency welding high-strength aluminum alloy welded tube |
| CN109719166A (en) * | 2019-03-18 | 2019-05-07 | 金继余 | A kind of pipeline aligning feeder for aviation |
-
2016
- 2016-08-18 CN CN201610779991.7A patent/CN106391768A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107008777A (en) * | 2017-04-11 | 2017-08-04 | 佛山市斯派力管业科技股份有限公司 | A kind of straightening system of high-frequency welding high-strength aluminum alloy welded tube |
| CN107008777B (en) * | 2017-04-11 | 2019-03-12 | 佛山市斯派力管业科技股份有限公司 | A kind of straightening system of high-frequency welding high-strength aluminum alloy welded tube |
| CN109719166A (en) * | 2019-03-18 | 2019-05-07 | 金继余 | A kind of pipeline aligning feeder for aviation |
| CN109719166B (en) * | 2019-03-18 | 2020-09-08 | 金继余 | A pipeline aligning feeder for aviation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170215 |