CN106392254A - Mobile metal strip butt-joint machine based on technology of internet of things - Google Patents

Mobile metal strip butt-joint machine based on technology of internet of things Download PDF

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Publication number
CN106392254A
CN106392254A CN201610754250.3A CN201610754250A CN106392254A CN 106392254 A CN106392254 A CN 106392254A CN 201610754250 A CN201610754250 A CN 201610754250A CN 106392254 A CN106392254 A CN 106392254A
Authority
CN
China
Prior art keywords
main body
metal strip
module
body housing
internet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610754250.3A
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Chinese (zh)
Inventor
潘政宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Kai Cheng Welded Pipe Co Ltd
Original Assignee
Wuxi Kai Cheng Welded Pipe Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Kai Cheng Welded Pipe Co Ltd filed Critical Wuxi Kai Cheng Welded Pipe Co Ltd
Priority to CN201610754250.3A priority Critical patent/CN106392254A/en
Publication of CN106392254A publication Critical patent/CN106392254A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • B23K9/0035Arc welding or cutting specially adapted for particular articles or work of thin articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • B23K9/1087Arc welding using remote control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/235Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/16Bands or sheets of indefinite length

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses a mobile metal strip butt-joint machine based on a technology of internet of things. The mobile metal strip butt-joint machine comprises a main body case; a main handle body is installed on one side of the main body case; a washing and feeding device is installed in the main body case and is composed of feeding inlets, a multi-channel fluid pressure pump, a welding rod melting device, a welding rod inserting port, a liquid pipe rotating cover, a liquid adding pipe, a PLC control center and a liquid storage box; the liquid adding pipe is installed on one side of the upper end of the liquid storage box; an upper clamping piece is installed on the upper portion of the other end of the main body case, a lower clamping piece is installed on the lower portion of the other end of the main body case, and the upper clamping piece, the lower clamping piece and the main body case are connected through a gear rotating piece; and the gear rotating piece is composed of a driven gear rotating shaft, a driven gear, a driving gear rotating shaft, a driving gear and a gear driving motor. The mobile metal strip butt-joint machine can conduct washing, welding, washing and cooling on a metal strip needing to be subjected to butt joint, and the butt-joint quality is ensured.

Description

A kind of portable sheet metal strip docking machine based on technology of Internet of things
Technical field
The present invention relates to metal material processing mechanical equipment technical field, specially a kind of movement based on technology of Internet of things Formula sheet metal strip docking machine.
Background technology
In order to improve the production efficiency of steel band processing equipment, present steel produce, and are all the types producing steel band, though So the efficiency of production and transportation has obtained the raising beaten very much, but higher the wanting also Joining Technology between band made Ask, when connecting, typically all by artificial manual welding, it is less efficient that it welds present steel band, and weld Quality hardly results in guarantee, and the effect of welding is also multifarious, so it is now desired to a kind of can carry out quick band The equipment of welding, present production efficiency is lifted a class again, disclosure satisfy that the production of modernization.In some cases, Need for sheet metal strip docking machine to move to different positions and used, existing sheet metal strip docking machine can not move automatically Dynamic, need entrucking to move, heavier yet with sheet metal strip docking machine itself, it is not easy to move it is impossible to timely adapt to The needs of diverse location, affect work efficiency.
ZigBee is the low-power consumption LAN protocol based on IEEE802.15.4 standard.Specified according to international standard, ZigBee technology is the wireless communication technology of a kind of short distance, low-power consumption.This title (also known as ZigBee protocol) derives from Apiss Eight words dance, due to Apiss (bee) be by circle in the air and " drone " (zig) shake wing " dancing " come and companion transmission pollen Place azimuth information is that is to say, that Apiss rely on such mode to constitute the communication network in colony.Be characterized in closely, Low complex degree, self-organizing, low-power consumption, low data rate.It is mainly suitable for, for automatically controlling and remote control field, can embedding Various equipment.In brief, ZigBee is exactly a kind of cheap, the near radio networking mechanics of communication of low-power consumption.ZigBee It is a kind of wireless network protocol of low speed short-distance transmission.Zigbee protocol is respectively physical layer (PHY) from top to bottom, media are visited Ask key-course (MAC), transport layer (TL), Internet (NWK), application layer (APL) etc..Wherein physical layer and MAC layer Follow the regulation of IEEE 802.15.4 standard.Existing sheet metal strip docking machine, it is impossible to the situation of monitor in real time band, needs Manually it is monitored, takes time and effort very much, affect work efficiency.
Content of the invention
It is an object of the invention to provide a kind of portable sheet metal strip docking machine based on technology of Internet of things, on solving State the problem proposing in background technology.
For achieving the above object, the present invention provides following technical scheme:A kind of portable metal based on technology of Internet of things Band docking machine, including main body housing, described main body housing side is provided with handle body, is provided with inside described main body housing Rinse feeding device, described flushing feeding device by inlet, Multi-channel liquid compression pump, welding rod thawing apparatus, welding rod socket, Liquid line swivelling cover, liquid adding tube, PLC control centre and liquid storage case composition, described liquid storage case upper end side is pacified Equipped with liquid adding tube, PLC control centre is installed, above described PLC control centre above described liquid storage case opposite side Welding rod thawing apparatus are installed, above described welding rod thawing apparatus, are provided with welding rod socket, described PLC control centre side is provided with Multi-channel liquid compression pump, is provided with holder above the described main body housing other end, below the described main body housing other end Lower holder is installed, described upper holder and lower holder interior are provided with welding pipe material, described welding pipe material Inner side be provided with feed opening, connected by pinion rotation part between described upper holder, lower holder and main body housing, described tooth Wheel tumbler is made up of driven gear rotary shaft, driven gear, driving gear rotary shaft, driving gear and gear drive motor, Described pinion rotation part is provided with gear drive motor near one end of main body housing, and described gear drive motor outfan is installed There is driving gear rotary shaft, described driving gear rotary shaft is provided with driving gear, described pinion rotation part is near upper clamping One end of part and lower holder is provided with driven gear rotary shaft, and described driven gear rotary shaft is provided with driven gear;Also Including setting mobile device on the ground, described main body housing is arranged in described mobile device;Also include control system, institute State control system and include power supply, control unit and drive circuit, control unit includes control circuit, controller and controlling switch; Described control unit is electrically connected with power supply and drive circuit;Motor connects mobile device by described drive circuit;Described main body Casing is provided with state monitoring device in (5), and described supervising device includes sensor assembly, for sensing the state of band;System Dynamic model block, for, after receiving the control instruction of micro controller module, adjusting band;Micro controller module, for coordinating each mould The operation of block, including:Obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust various diesel oil Inlet;Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly to complete to count According to collection;ZigBee transceiver module, the control instruction or data acquisition sending for receiving data center ZigBee coordinator Request, and it is transmitted to micro controller module;It is additionally operable to send the data collecting;Supply module, for described sensor die Block, brake module, micro controller module and ZigBee module are powered.
Preferably, described handle body end is provided with Antiskid handle set.
Preferably, above the side of described Antiskid handle set, integration operation button is installed.
Preferably, described liquid adding tube top is provided with liquid line swivelling cover.
Preferably, described Multi-channel liquid compression pump side is provided with two inlets, and two inlets are symmetrical.
Compared with prior art, the invention has the beneficial effects as follows:Present configuration science, rationally, easy to use, efficient, Increased multi-path pressure pump in equipment, enable a device to carry out hydroblasting and the filling carrying out solder, can make band it Between welding more precisely and fastening, be not in the phenomenon of fracture, the upper holder of equipment and lower holder are turned by gear Moving part connects main body housing, is capable of holder and the folding of lower holder, enables a device to clamp band, then by band Carry out hydroblasting, then welded, finally the flushing through subcooled water cools down again, and the effect of welding can be made to reach most preferably.This Invention, by arranging mobile device, is moved easily, and can timely adapt to the needs of diverse location, improves work efficiency, saves System operation expense, save energy.The present invention be based on ZigBee technology, can monitor in real time band situation it is not necessary to manually enter Row monitoring, improves work efficiency it is achieved that full automation docks.
Brief description
Fig. 1 is the front view of the present invention;
Fig. 2 is the flushing feeding device structural representation of the present invention;
Fig. 3 is the pinion rotation part structural representation of the present invention;
Fig. 4 is the structural representation of control system.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of not making creative work Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1-4, a kind of embodiment that the present invention provides:A kind of portable sheet metal strip based on technology of Internet of things Docking machine, including main body housing 5, main body housing 5 side is provided with handle body 3, and handle body 3 end is provided with Antiskid handle Set 1, is provided with integration operation button 2 above the side of Antiskid handle set 1, be provided with flushing feed dress inside main body housing 5 Put 4, rinse feeding device 4 by inlet 11, Multi-channel liquid compression pump 12, welding rod thawing apparatus 13, welding rod socket 14, liquid Pipe swivelling cover 15, liquid adding tube 16, PLC control centre 17 and liquid storage case 18 form, liquid storage case 18 upper end side Liquid adding tube 16 is installed, liquid adding tube 16 top is provided with liquid line swivelling cover 15, on liquid storage case 18 opposite side Side is provided with PLC control centre 17, is provided with welding rod thawing apparatus 13, on welding rod thawing apparatus 13 above PLC control centre 17 Side is provided with welding rod socket 14, and PLC control centre 17 side is provided with Multi-channel liquid compression pump 12, Multi-channel liquid compression pump 12 Side is provided with two inlets 11, and two inlets 11 are symmetrical, is provided with holder above main body housing 5 other end 9, lower holder 10 is installed below the main body housing other end, upper holder 9 and lower holder 10 interior are provided with welding Pipe material 8, the inner side of welding pipe material 8 is provided with feed opening 7, passes through between upper holder 9, lower holder 10 and main body housing 5 Pinion rotation part 6 connects, and pinion rotation part 6 is by driven gear rotary shaft 19, driven gear 20, driving gear rotary shaft 21, master Moving gear 22 and gear drive motor 23 are constituted, and pinion rotation part 6 is provided with gear drive motor near one end of main body housing 5 23, gear drive motor 23 outfan is provided with driving gear rotary shaft 21, and driving gear rotary shaft 21 is provided with driving tooth Wheel 22, pinion rotation part 6 is provided with driven gear rotary shaft 19, driven tooth near one end of upper holder 9 and lower holder 10 Driven gear 20 is provided with wheel shaft 19;Also include arranging mobile device 21 on the ground, described main body housing 5 is arranged In described mobile device 41;Also include control system, described control system includes power supply 36, control unit 37 and drive circuit 31, control unit 37 includes control circuit 32, controller 33 and controlling switch 34;Described control unit 37 is electrically connected with power supply 36 With drive circuit 31;Motor 35 connects mobile device 41 by described drive circuit 31;It is provided with shape in described main body housing (5) State supervising device, described supervising device includes sensor assembly, for sensing the state of band;Brake module, for receiving After the control instruction of micro controller module, adjust band;Micro controller module, for coordinating the operation of each module, including:Obtain The control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust the inlet of various diesel oil;Or obtain The data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly to complete the collection of data;ZigBee receives Send out module, the control instruction or data harvesting request sending for receiving data center ZigBee coordinator, and be transmitted to micro-control Device module processed;It is additionally operable to send the data collecting;Supply module, for described sensor assembly, brake module, microcontroller Device module and ZigBee module are powered.
Specifically used mode:In present invention work, user, with being held by Antiskid handle set 1, controls one by finger Change operation button 2, first upper holder 9 and lower holder 10 are unclamped, band is clamped in upper holder 9 and lower holder 10 Between, then the liquid in liquid storage case 18 is pressed into by upper holder 9 and lower holder 10 by Multi-channel liquid compression pump 12 In, sprayed by welding pipe material 8 and feed opening 7, band is rinsed well, then by the welding rod in welding rod socket 14 through welding rod Thawing apparatus 13 melt, then are sprayed by Multi-channel liquid compression pump 12, band are welded, finally again through once spraying water Cooling, upper holder 9 and lower holder 10 is unclamped, so far the workflow of whole equipment completes.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.Any reference in claim should not be considered as limiting involved claim.

Claims (5)

1. a kind of portable sheet metal strip docking machine based on technology of Internet of things, including main body housing (5) it is characterised in that:Institute State main body housing (5) side and handle body (3) be installed, inside described main body housing (5), flushing feeding device (4) is installed, Described flushing feeding device (4) is inserted by inlet (11), Multi-channel liquid compression pump (12), welding rod thawing apparatus (13), welding rod Mouth (14), liquid line swivelling cover (15), liquid adding tube (16), PLC control centre (17) and liquid storage case (18) composition, institute State liquid storage case (18) upper end side and liquid adding tube (16) is installed, install above described liquid storage case (18) opposite side There is PLC control centre (17), welding rod thawing apparatus (13) are installed above described PLC control centre (17), described welding rod melts It is provided with welding rod socket (14), described PLC control centre (17) side is provided with Multi-channel liquid compression pump above device (13) (12), above described main body housing (5) other end, holder (9) is installed, is provided with below the described main body housing other end Lower holder (10), described upper holder (9) and lower holder (10) interior are provided with welding pipe material (8), described weldering The inner side of splicing pipeline (8) is provided with feed opening (7), between described upper holder (9), lower holder (10) and main body housing (5) Connected by pinion rotation part (6), described pinion rotation part (6) is by driven gear rotary shaft (19), driven gear (20), actively Rotary gear axis (21), driving gear (22) and gear drive motor (23) are constituted, and described pinion rotation part (6) is near main body machine One end of shell (5) is provided with gear drive motor (23), and described gear drive motor (23) outfan is provided with driving tooth rotation Moving axis (21), described driving gear rotary shaft (21) is provided with driving gear (22), and described pinion rotation part (6) is near upper folder One end of gripping member (9) and lower holder (10) is provided with driven gear rotary shaft (19), on described driven gear rotary shaft (19) Driven gear (20) is installed;Also include arranging mobile device (41) on the ground, described main body housing (5) is arranged on described In mobile device (41);Also include control system, described control system includes power supply (36), control unit (37) and drive circuit (31), control unit (37) includes control circuit (32), controller (33) and controlling switch (34);Described control unit (37) electricity Property connect power supply (36) and drive circuit (31);Motor (35) connects mobile device (41) by described drive circuit (31);Institute State in main body housing (5) and be provided with state monitoring device, described supervising device includes sensor assembly, for sensing the shape of band State;Brake module, for, after receiving the control instruction of micro controller module, adjusting band;Micro controller module, for coordinating The operation of each module, including:Obtain the control instruction that ZigBee transceiver module receives, and it is various to adjust to be transmitted to brake module The inlet of diesel oil;Or obtain the data harvesting request that ZigBee transceiver module receives, and it is complete to be transmitted to sensor assembly Become the collection of data;ZigBee transceiver module, the control instruction or data sending for receiving data center ZigBee coordinator Collection request, and it is transmitted to micro controller module;It is additionally operable to send the data collecting;Supply module, for described sensing Device module, brake module, micro controller module and ZigBee module are powered.
2. a kind of portable sheet metal strip docking machine based on technology of Internet of things according to claim 1 it is characterised in that: Described handle body (3) end is provided with Antiskid handle set (1).
3. a kind of portable sheet metal strip docking machine based on technology of Internet of things according to claim 1 it is characterised in that: Integration operation button (2) is installed above the side of described Antiskid handle set (1).
4. a kind of portable sheet metal strip docking machine based on technology of Internet of things according to claim 1 it is characterised in that: Described liquid adding tube (16) top is provided with liquid line swivelling cover (15).
5. a kind of portable sheet metal strip docking machine based on technology of Internet of things according to claim 1 it is characterised in that: Described Multi-channel liquid compression pump (12) side is provided with two inlets (11), and two inlets (11) are symmetrical.
CN201610754250.3A 2016-11-11 2016-11-11 Mobile metal strip butt-joint machine based on technology of internet of things Pending CN106392254A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610754250.3A CN106392254A (en) 2016-11-11 2016-11-11 Mobile metal strip butt-joint machine based on technology of internet of things

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610754250.3A CN106392254A (en) 2016-11-11 2016-11-11 Mobile metal strip butt-joint machine based on technology of internet of things

Publications (1)

Publication Number Publication Date
CN106392254A true CN106392254A (en) 2017-02-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610754250.3A Pending CN106392254A (en) 2016-11-11 2016-11-11 Mobile metal strip butt-joint machine based on technology of internet of things

Country Status (1)

Country Link
CN (1) CN106392254A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109304530A (en) * 2017-07-26 2019-02-05 林肯环球股份有限公司 The system and method that the glasses device of computerization is provided to assist welding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109304530A (en) * 2017-07-26 2019-02-05 林肯环球股份有限公司 The system and method that the glasses device of computerization is provided to assist welding

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PB01 Publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20170215

WD01 Invention patent application deemed withdrawn after publication