CN106141362A - A kind of fully-automatic metal band docking machine - Google Patents

A kind of fully-automatic metal band docking machine Download PDF

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Publication number
CN106141362A
CN106141362A CN201610780663.9A CN201610780663A CN106141362A CN 106141362 A CN106141362 A CN 106141362A CN 201610780663 A CN201610780663 A CN 201610780663A CN 106141362 A CN106141362 A CN 106141362A
Authority
CN
China
Prior art keywords
main body
body housing
holder
module
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610780663.9A
Other languages
Chinese (zh)
Inventor
潘政宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Kai Cheng Welded Pipe Co Ltd
Original Assignee
Wuxi Kai Cheng Welded Pipe Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Kai Cheng Welded Pipe Co Ltd filed Critical Wuxi Kai Cheng Welded Pipe Co Ltd
Priority to CN201610780663.9A priority Critical patent/CN106141362A/en
Publication of CN106141362A publication Critical patent/CN106141362A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0607Solder feeding devices
    • B23K3/063Solder feeding devices for wire feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0646Solder baths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/085Cooling, heat sink or heat shielding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses a kind of fully-automatic metal band docking machine, including main body housing, described main body housing side is provided with handle body, described main body housing is internally installed flushing feeding device, described flushing feeding device is by inlet, Multi-channel liquid compression pump, welding rod thawing apparatus, welding rod socket, liquid line swivelling cover, liquid adding tube, PLC control centre and liquid storage case composition, side, described liquid storage case upper end is provided with liquid adding tube, the described main body housing other end is arranged above holder, below the described main body housing other end, lower holder is installed, described upper holder, lower connected by pinion rotation part between holder and main body housing, described pinion rotation part is by driven gear rotary shaft, driven gear, driving gear rotary shaft, driving gear and gear drive motor are constituted.The present invention can be rinsed needing the band docked, then welds, and after welding, rinses cooling, it is ensured that joint quality.

Description

A kind of fully-automatic metal band docking machine
Technical field
The present invention relates to metal material processing mechanical equipment technical field, be specially a kind of fully-automatic metal band docking Machine.
Background technology
In order to improve the production efficiency of steel band processing equipment, present steel produce, and are all the types producing steel band, though So produce and the efficiency of transport has obtained the raising beaten very much, but higher wanting of also Joining Technology between band being made Asking, present steel band, connecting when, is typically all by artificial manual welding, and it is inefficient that it welds, and welding Quality hardly results in guarantee, and the effect of welding is also multifarious, so, it is now desired to a kind of can carry out quick band The equipment of welding, promotes a class again by present production efficiency, it is possible to meet the production of modernization.
ZigBee is low-power consumption LAN protocol based on IEEE802.15.4 standard.Specify according to international standard, ZigBee technology is the wireless communication technology of a kind of short distance, low-power consumption.This title (also known as ZigBee protocol) derives from Apis Eight words dance, due to Apis (bee) be by circle in the air and " drone " (zig) shake wing " dancing " come and companion transmit pollen Place azimuth information, say, that Apis relies on such mode to constitute the communication network in colony.Be characterized in closely, Low complex degree, self-organizing, low-power consumption, low data rate.It is mainly suitable for, for automatically controlling and remote control field, can embedding Various equipment.In brief, ZigBee is exactly a kind of cheap, the near radio networking mechanics of communication of low-power consumption.ZigBee It it is the wireless network protocol of a kind of low speed short-distance transmission.Zigbee protocol is respectively physical layer (PHY) from top to bottom, media are visited Ask key-course (MAC), transport layer (TL), Internet (NWK), application layer (APL) etc..Wherein physical layer and MAC layer Follow the regulation of IEEE 802.15.4 standard.Existing sheet metal strip docking machine, it is impossible to monitor the situation of band in real time, needs Manually it is monitored, takes time and effort very much, affect work efficiency.
Summary of the invention
It is an object of the invention to provide a kind of fully-automatic metal band docking machine, to solve above-mentioned background technology proposes Problem.
For achieving the above object, the present invention provides following technical scheme: a kind of fully-automatic metal band docking machine, including main Body casing, described main body housing side is provided with handle body, and described main body housing is internally installed flushing feeding device, described Rinse feeding device by inlet, Multi-channel liquid compression pump, welding rod thawing apparatus, welding rod socket, liquid line swivelling cover, liquid Adding tube, PLC control centre and liquid storage case composition, side, described liquid storage case upper end is provided with liquid adding tube, institute Stating liquid storage case opposite side and be arranged above PLC control centre, described PLC control centre is arranged above welding rod and melts dress Putting, described welding rod thawing apparatus is arranged over welding rod socket, and described PLC control centre side is provided with Multi-channel liquid pressure Pump, the described main body housing other end is arranged above holder, is provided with lower holder below the described main body housing other end, Described upper holder and lower holder interior are provided with welding pipe material, and the inner side of described welding pipe material is provided with blanking Mouthful, described upper holder, being connected by pinion rotation part between lower holder and main body housing, described pinion rotation part is by driven Rotary gear axis, driven gear, driving gear rotary shaft, driving gear and gear drive motor are constituted, described pinion rotation part Being provided with gear drive motor near one end of main body housing, described gear drive motor outfan is provided with driving gear and rotates Axle, described driving gear rotary shaft is provided with driving gear, and described pinion rotation part is near upper holder and lower holder One end is provided with driven gear rotary shaft, and described driven gear rotary shaft is provided with driven gear;In described main body housing (5) Being provided with state monitoring device, described supervising device includes sensor assembly, for sensing the state of band;Brake module, uses In after receiving the control instruction of micro controller module, adjust band;Micro controller module, for coordinating the operation of each module, Including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module to adjust the inlet of various diesel oil; Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor assembly to complete the collection of data; ZigBee transceiver module, for receiving the control instruction or data harvesting request that data center's ZigBee coordinator sends, and turns Issue micro controller module;It is additionally operable to send the data collected;Supply module, for described sensor assembly, braking mould Block, micro controller module and ZigBee module are powered.
Preferably, described handle body end is provided with Antiskid handle set.
Preferably, the side of described Antiskid handle set is arranged above integration operation button.
Preferably, described liquid adding tube top is provided with liquid line swivelling cover.
Preferably, described Multi-channel liquid compression pump side is provided with two inlets, and two inlets are symmetrical.
Compared with prior art, the invention has the beneficial effects as follows: present configuration science, rationally, easy to use, efficient, Equipment adds multi-path pressure pump, enables a device to carry out hydroblasting and carry out the filling of solder, it is possible to make band it Between welding more precisely and fastening, do not have the phenomenon of fracture, upper holder and the lower holder of equipment are turned by gear Moving part connects main body housing, it is possible to holder and the folding of lower holder in realization, enables a device to clamp band, then by band Carrying out hydroblasting, then weld, the flushing through subcooled water cools down the most again, it is possible to make the effect of welding reach optimal.This Invention is based on ZigBee technology, it is possible to monitoring band situation in real time, it is not necessary to be manually monitored, improve work efficiency, real Show full automation docking.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention;
Fig. 2 is the flushing feeding device structural representation of the present invention;
Fig. 3 is the pinion rotation part structural representation of the present invention.
In figure: 1-Antiskid handle set;2-integration operation button;3-handle body;4-rinses feeding device;5-main body machine Shell;6-pinion rotation part;7-feed opening;8-welds pipe material;The upper holder of 9-;Holder under 10-;11-inlet;12-is many Channel liquid compression pump;13-welding rod thawing apparatus;14-welding rod socket;15-liquid line swivelling cover;16-liquid adding tube;17- PLC control centre;18-liquid storage case;19-driven gear rotary shaft;20-driven gear;21-driving gear rotary shaft;22- Driving gear;23-gear drive motor.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
Refer to Fig. 1-3, a kind of embodiment that the present invention provides: a kind of fully-automatic metal band docking machine, including main body Casing 5, main body housing 5 side is provided with handle body 3, and handle body 3 end is provided with Antiskid handle set 1, Antiskid handle set 1 Side be arranged above integration operation button 2, main body housing 5 is internally installed flushing feeding device 4, rinses feeding device 4 by inlet 11, Multi-channel liquid compression pump 12, welding rod thawing apparatus 13, welding rod socket 14, liquid line swivelling cover 15, liquid Adding tube 16, PLC control centre 17 and liquid storage case 18 form, and side, liquid storage case 18 upper end is provided with liquid adding tube 16, liquid adding tube 16 top is provided with liquid line swivelling cover 15, and liquid storage case 18 opposite side is arranged above in PLC control The heart 17, PLC control centre 17 is arranged above welding rod thawing apparatus 13, and welding rod thawing apparatus 13 is arranged over welding rod socket 14, PLC control centre 17 side is provided with Multi-channel liquid compression pump 12, and Multi-channel liquid compression pump 12 side is provided with two feed Mouth 11, and two inlets 11 are symmetrical, main body housing 5 other end is arranged above holder 9, the main body housing other end Lower section is provided with lower holder 10, upper holder 9 and lower holder 10 interior and is provided with welding pipe material 8, welds material receiving tube The inner side in road 8 is provided with feed opening 7, is connected by pinion rotation part 6 between upper holder 9, lower holder 10 and main body housing 5, Pinion rotation part 6 is driven by driven gear rotary shaft 19, driven gear 20, driving gear rotary shaft 21, driving gear 22 and gear Galvanic electricity machine 23 is constituted, and pinion rotation part 6 is provided with gear drive motor 23, gear drive motor near one end of main body housing 5 23 outfans are provided with driving gear rotary shaft 21, and driving gear rotary shaft 21 is provided with driving gear 22, pinion rotation part 6 Near one end of upper holder 9 and lower holder 10, driven gear rotary shaft 19 is installed, driven gear rotary shaft 19 is installed There is driven gear 20;Being provided with state monitoring device in described main body housing (5), described supervising device includes sensor assembly, For sensing the state of band;Brake module, for after receiving the control instruction of micro controller module, adjusts band;Micro-control Device module processed, for coordinating the operation of each module, including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to Brake module adjusts the inlet of various diesel oil;Or obtain the data harvesting request that ZigBee transceiver module receives, and turn Issue sensor assembly to complete the collection of data;ZigBee transceiver module, is used for receiving data center's ZigBee coordinator and sends out The control instruction or data harvesting request gone out, and it is transmitted to micro controller module;It is additionally operable to send the data collected;Power supply mould Block, for powering to described sensor assembly, brake module, micro controller module and ZigBee module.
Specifically used mode: in present invention work, user, with being held by Antiskid handle set 1, controls one by finger Change operation button 2, first upper holder 9 and lower holder 10 are unclamped, band is clamped in upper holder 9 and lower holder 10 Between, then by Multi-channel liquid compression pump 12, the liquid in liquid storage case 18 is pressed into upper holder 9 and lower holder 10 In, sprayed by welding pipe material 8 and feed opening 7, band is rinsed well, then by the welding rod in welding rod socket 14 through welding rod Thawing apparatus 13 melts, then is sprayed by Multi-channel liquid compression pump 12, welds band, the most again through once spraying water Cooling, unclamps upper holder 9 and lower holder 10, and the workflow of the most whole equipment completes.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.

Claims (5)

1. a fully-automatic metal band docking machine, including main body housing (5), it is characterised in that: described main body housing (5) side Being provided with handle body (3), described main body housing (5) is internally installed flushing feeding device (4), described flushing feeding device (4) rotated by inlet (11), Multi-channel liquid compression pump (12), welding rod thawing apparatus (13), welding rod socket (14), liquid line Lid (15), liquid adding tube (16), PLC control centre (17) and liquid storage case (18) composition, described liquid storage case (18) Side, upper end is provided with liquid adding tube (16), and described liquid storage case (18) opposite side is arranged above PLC control centre (17), described PLC control centre (17) is arranged above welding rod thawing apparatus (13), and described welding rod thawing apparatus (13) top sets There are welding rod socket (14), described PLC control centre (17) side that Multi-channel liquid compression pump (12), described main body housing are installed (5) other end is arranged above holder (9), is provided with lower holder (10) below the described main body housing other end, described Upper holder (9) and lower holder (10) interior are provided with welding pipe material (8), the inner side of described welding pipe material (8) It is provided with feed opening (7), by pinion rotation part (6) between described upper holder (9), lower holder (10) and main body housing (5) Connecting, described pinion rotation part (6) is by driven gear rotary shaft (19), driven gear (20), driving gear rotary shaft (21), master Moving gear (22) and gear drive motor (23) are constituted, and described pinion rotation part (6) is provided with near one end of main body housing (5) Gear drive motor (23), described gear drive motor (23) outfan is provided with driving gear rotary shaft (21), described active Being provided with driving gear (22) on rotary gear axis (21), described pinion rotation part (6) is near upper holder (9) and lower holder (10) one end is provided with driven gear rotary shaft (19), and described driven gear rotary shaft (19) is provided with driven gear (20);Being provided with state monitoring device in described main body housing (5), described supervising device includes sensor assembly, is used for sensing The state of band;Brake module, for after receiving the control instruction of micro controller module, adjusts band;Micro controller module, For coordinating the operation of each module, including: obtain the control instruction that ZigBee transceiver module receives, and be transmitted to brake module Adjust the inlet of various diesel oil;Or obtain the data harvesting request that ZigBee transceiver module receives, and be transmitted to sensor Module completes the collection of data;ZigBee transceiver module, the control sent for receiving data center's ZigBee coordinator refers to Make or data harvesting request, and be transmitted to micro controller module;It is additionally operable to send the data collected;Supply module, be used for Described sensor assembly, brake module, micro controller module and ZigBee module are powered.
A kind of fully-automatic metal band docking machine the most according to claim 1, it is characterised in that: described handle body (3) End is provided with Antiskid handle set (1).
A kind of fully-automatic metal band docking machine the most according to claim 1, it is characterised in that: described Antiskid handle set (1) side is arranged above integration operation button (2).
A kind of fully-automatic metal band docking machine the most according to claim 1, it is characterised in that: described liquid adding tube (16) top is provided with liquid line swivelling cover (15).
A kind of fully-automatic metal band docking machine the most according to claim 1, it is characterised in that: described Multi-channel liquid pressure Power pump (12) side is provided with two inlets (11), and two inlets (11) are symmetrical.
CN201610780663.9A 2016-08-18 2016-08-18 A kind of fully-automatic metal band docking machine Pending CN106141362A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610780663.9A CN106141362A (en) 2016-08-18 2016-08-18 A kind of fully-automatic metal band docking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610780663.9A CN106141362A (en) 2016-08-18 2016-08-18 A kind of fully-automatic metal band docking machine

Publications (1)

Publication Number Publication Date
CN106141362A true CN106141362A (en) 2016-11-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610780663.9A Pending CN106141362A (en) 2016-08-18 2016-08-18 A kind of fully-automatic metal band docking machine

Country Status (1)

Country Link
CN (1) CN106141362A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702696A (en) * 2020-07-15 2020-09-25 深圳市艾而特工业自动化设备有限公司 Handheld electric screwdriver system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702696A (en) * 2020-07-15 2020-09-25 深圳市艾而特工业自动化设备有限公司 Handheld electric screwdriver system

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WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20161123

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