CN106178009A - A kind of continuous way water-bath sterilization pot - Google Patents
A kind of continuous way water-bath sterilization pot Download PDFInfo
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- CN106178009A CN106178009A CN201510228363.5A CN201510228363A CN106178009A CN 106178009 A CN106178009 A CN 106178009A CN 201510228363 A CN201510228363 A CN 201510228363A CN 106178009 A CN106178009 A CN 106178009A
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Abstract
The present invention relates to a kind of continuous way water-bath sterilization pot, horizontal sliding flashboard type input and output material sealing device uses flashboard typeUnullThe principle that RunddichtringO back-pressure seals uses the mode of parallel input and output material，It is applicable to soft beverage packing and flexible package medicament、Ham sausage、The sterilizing processing of the objects such as Soft Roll food and pop can、Ham sausage、Plastics package、The sterilizing processing of the objects such as plastic tank，It is mainly provided with material carrier chain、Horizontal sliding flashboard type entrance lock、Sterilizing cabin、Double-layer load conveyer device、High-temperature water supply and recovery system、Cooling water supply and recovery system and discharging sealing device are formed by combining，Used aquesterilisa is by re-using after after filtering, back boiler heats repeatedly，Cooling water after using can be used by cooling tower circulating cooling，Can saving heat energy and substantial amounts of water resource，Reduce floor space，Horizontal sliding flashboard type input and output material sealing device can once enter 1～3 frames can improve automaticity，There is the highest application performance and unfailing performance.
Description
Technical field
The present invention relates to a kind of continuous way water-bath sterilization pot, belong to food and the mechanical manufacturing field of pharmaceutical industry of the processing of the autoclave sterilization such as soft beverage packing and flexible package medicament, Soft Roll food and canned food.
Background technology
Fast development along with food and medicine industry, the technology of pipelining equipment is required the most day by day to increase by food and field of pharmaceutical machinery, for extending the storage life of food, need to be to the machining process carrying out sterilizing again, cooling after packaging for foodstuff, both killed pathogenic bacterium possible in food, and kept again the important nutrition of food and the color, smell and taste of food to be without prejudice, and reach certain storage life, the requirements for pharmaceuticals of pharmaceuticals industry is tightened up, and equipment GMP to be met sterilizing requesting party can use.Existing food and medicament sterilizing installation mainly divide standing type and swinging two kinds essentially identical, the method of heat sterilization uses the spray sterilizing of pure steam sterilization, high-temperature water and water-bath type sterilizing process equipment, but the sterilization kettle that existing this kind of discontinuity sterilizes in batches, sterilization could start sterilization after must waiting until all to fill sterilization kettle every time.The sterilization kettle of this structure has following defects that food and medicament are carried out one by one in the production of fill or packaging process, sterilization kettle is the most a collection of to sterilize to product, first product produced at packaging process in the product of every batch of sterilization has certain interval time always with last product, in every batch, first packaged product is within the period waiting last product, wherein the antibacterial in material may proceed to breeding unavoidably, this just temperature environment to follow-up sterilization process and workshop bring higher requirement, the sterilization intensity making entire block will strengthen.Due to the increasing of sterilization intensity, need product residence time in high temperature environments to lengthen so that high temperature effect strengthens, thus reduce the integrated quality (high temperature will cause producing the decline of the pharmacological quality of food nature color or medicine) of product.Therefore, optimal mode be exactly product packaging complete after be just immediately fed into tank body in carry out being rapidly heated sterilization and cooling down goes to reason, make the antibacterial original amount in material be in alap quantity levels before sterilization, and avoid the material secondary pollution after sterilization.
nullSterilizing installation needs manually to load and unload machining object before and after all not departing from sterilization process，So need a large amount of hard works，Not only production efficiency is low，And easily cause and again pollute，Automaticity is low，Add normally used autoclave cabinet in man-hour or autoclave sterilization pot in sterilizing and add man-hour carrying out every batch sterilizing，The machining process being accomplished by high temperature sterilize and pressurization cooling down just can complete the overall process of high temperature sterilize，High temperature sterilize and pressurization cooling down two procedures is completed in same high-pressure bottle，Sterilizing work step and cooling down work step are divided into two equipment by traditional sterilizing installation mostly，The interval time making two work steps is difficult to shorten，Substantial amounts of waste heat energy，It is unfavorable for keeping the physical index of thing subject to sterilization，Show as thing subject to sterilization local flavor after sterilization，Color and luster，Quality or bacterial activity etc. are the most poor，Such sterilizing processing device high energy consumption、Water resource waste is big、Yield rate is low，Product quality concordance can not be realized、Sterilizing cost is higher，And compromise the important nutrition of food and the color, smell and taste local flavor of food.Combine the sterilizing processing device of mentioned kind, in order to realize target continuous, efficient, energy-conservation, that quality is high, processing charges is low, therefore need upgrading products.
Summary of the invention
Because the drawbacks described above of prior art, a kind of continuous way water-bath sterilization pot is provided, large, medium and small type enterprise can be practically applicable to, the wave is high to change water-bath type sterilizing processing water resource, invest little, simple in construction, a large amount of hard work of minimizing, production efficiency can be improved, horizontal sliding flashboard type input and output material sealing device can once pass in and out 1～3 frames, can improve automaticity, bactericidal effect is good, energy consumption is low a kind of continuous way water-bath sterilization pot.
nullFor achieving the above object，The invention provides a kind of continuous way water-bath sterilization pot，It is characterized in that: sterilizing cabin is provided with heating zone in (1)、Sterilizing district and cooling zone，Sterilizing district and cooling zone in sterilizing cabin (1) are provided with Double-layer load carrier chain (6、6 ')，The heating zone of described sterilizing cabin (1) is provided with charging carrier chain (9)，Thermal insulation board (2) it is provided with between heating zone and sterilizing district，Double-layer load carrier chain (6) it is provided with in described sterilizing district、Double-layer load conveyer device frame (24)、Water-accepting board (5、5 ')、Hydraulic agitator (12) and deflector (13)，It is provided with cooling zone in described sterilizing cabin (1)，Thermal insulation board (3) it is provided with between sterilizing district and cooling zone，Double-layer load carrier chain (6 ') it is provided with in cooling zone、Double-layer load conveyer device frame (24 ')、Water-accepting board (8、8 ')、Hydraulic agitator (12 ') and deflector (13 ')，The Double-layer load conveyer device frame (24 of in described sterilizing district and cooling zone、24 ') surrounding is provided with dividing plate (25、25 ') it is separated to form heated pool (15) with sterilizing cabin (1)、High-temperature pool (16) and cooling water tank (17)，Horizontal sliding flashboard type input and output material sealing device can once enter 1～3 frame material frames，Warm water supply and recovery system、High-temperature water supply and recovery system constitute water circulation system with cooling water supply and recovery system.
Above-mentioned a kind of continuous way water-bath sterilization pot, it is characterized in that: the heating zone in sterilizing cabin (1), heating zone is formed to charging carrier chain (9) by the discharging opening of horizontal sliding flashboard type entrance lock (20), the heated pool (15) of heating zone and the high-temperature pool (16) in sterilizing district by thermal insulation board (2) separately, are provided with warm water supply and recovery system (21) at heating zone.
nullAbove-mentioned a kind of continuous way water-bath sterilization pot，It is characterized in that: heating zone、Thermal insulation board (2 is set between sterilizing district and cooling zone、3) will heat up district、Sterilizing district separates with cooling zone，Double-layer load carrier chain (6) it is provided with in sterilizing district、Water-accepting board (5、5 ')、High-temperature water shower plate (14)、Hydraulic agitator (12) and deflector (13)，High-temperature water supply and recovery system (22) it is provided with in the sterilizing district of sterilizing cabin (1),Double-layer load carrier chain (6) is arranged in Double-layer load conveyer device frame (24)，Surrounding in Double-layer load conveyer device frame (24) is provided with dividing plate (25) and is separated to form high-temperature pool (16) with space in sterilizing cabin (1)，Deflector (13) it is provided with between the Double-layer load carrier chain (6) in sterilizing district，Deflector (13) two ends are provided with hydraulic agitator (12)，High-temperature water supply and recovery system (22) and high-temperature water shower plate (14) are set in sterilizing district.
nullAbove-mentioned a kind of continuous way water-bath sterilization pot，It is characterized in that: the cooling zone in sterilizing cabin (1)，Between sterilizing district and cooling zone, it is provided with a thermal insulation board (3) separated with cooling zone in sterilizing district，Double-layer load conveyer device (6 ') it is provided with in cooling zone、Water-accepting board (8、8 ')、Hot water spray plate (14 ')、Hydraulic agitator (12 ') and deflector (13 ')，Cooling zone is configured with Cold water supply and recovery system (23),Double-layer load carrier chain (6 ') is arranged in Double-layer load conveyer device frame (24 ')，Surrounding in Double-layer load conveyer device frame (24 ') is provided with dividing plate (25 ') and is separated to form cooling water tank (17) with space in sterilizing cabin (1)，Deflector (13 ') it is provided with between Double-layer load carrier chain (6 ') of cooling zone，Deflector (13 ') two ends are provided with hydraulic agitator (12 ')，Horizontal sliding flashboard type discharging sealing device (20 ＇) being connected with carrier chain it is outside equipped with in sterilizing cabin (1)，Warm water supply and recovery system (21) and hot water spray plate (14 ') it is provided with in cooling zone.
nullAbove-mentioned a kind of continuous way water-bath sterilization pot，It is characterized in that: warm water supply and the recovery system (21) that sterilizing cabin (1) is arranged outward、High-temperature water supply and recovery system (22) supply and recovery system (23) with cooling water，The water of using that warm water supply and recovery system (21) can be supplemented in heating zone reduces machining object charging basket (19) temperature after sterilizing district processes with hot water spray plate (14 ＇) in supply cooling zone，High-temperature water after using in the high-temperature water supply sterilizing district of high-temperature water supply and recovery system (22) heats recycling in being returned to boiler by recovery system，The cooling water of cooling water supply and recovery system (23) is cooled down machined object by cold water and the hydronic Cold water supply of cooling tower of outer input，Being recovered to cooling tower circulating cooling by cooling water tank (17) thus can Reusability.
nullAbove-mentioned a kind of continuous way water-bath sterilization pot，It is characterized in that: the Double-layer load conveyer device in sterilizing cabin (1)，It is mainly provided with transmitting device、Actuating device、Carrier bar and carrier bar support，Two pairs of sprocket wheels that transmitting device is installed by two-parallel axis two ends and drive two parallel carrier chains of these two pairs of chain gear transmission to form between two pairs of sprocket wheels，Double-layer load carrier chain (6、6 ') by two parallel carrier chains with organize connecting shaft (6-4) more every row chain plate (6-1) is connected，Often row organizes in carrier bar (6-1) is arranged on the hole of carrier chain by the two ends of connecting shaft (6-4) more or forms on carrier chain journal stirrup，It is provided with many carrier bars every layer of conveyer belt bottom and supports (6-2)，Splicing plate (6-3) it is provided with at every layer of blanking port，Actuating device drives two-parallel axis two ends sprocket wheel to rotate，Double-layer load carrier chain (6) actuating device in sterilizing cabin (1) interior sterilizing district is set to multilayer circulation operating structure form，Double-layer load carrier chain (6 ') actuating device of sterilizing cabin (1) interior cooling zone is set to the version that multilamellar layering runs，In same sterilizing cabin (1), single use multilamellar is layered the version or multilayer circulation operating structure form run，Or it is used in mixed way version or the multilayer circulation operating structure form that multilamellar layering runs.
nullAbove-mentioned a kind of continuous way water-bath sterilization pot，It is characterized in that: horizontal sliding flashboard type input and output material sealing device (20、20 ＇) it is provided with feeding platform (1-1)、Material cabin (1-4)、Center (1-7)、Oscillating cylinder (1-2、1-3、1-6)、First seal plate means (20-2)、Second seal plate means (20-2 ＇)、Seal pressure gas (liquid) feed system and seal pressure gas (liquid) return-flow system，First seal plate means (20-2) is by charging aperture pressing plate (20-3)、Charging center (20-5)、Charging pressing plate (20-4) is constituted，Second seal plate means (20-2 ＇) is by discharging pressing plate (20-4 ')、Discharging center (20-5 ')、Discharging opening pressing plate (20-3 ') combines successively，First seal plate means (20-2) and the second seal plate means (20-2 ＇) mutual composition at a right angle，First seal plate means (20-2) and the second seal plate means (20-2 ＇) be respectively placed in into、Discharging center (20-5、20-5 ') interior and oscillating cylinder (20-7、20-8) connect，URunddichtringO (20-9,20-9 ', 20-10,20-10 ') is respectively placed in charging and discharging mouth pressing plate (20-3,20-3 ') and charging and discharging pressing plate (20-4,20-4 ')UIn type seal groove,UType seal groove andUThe shape of cross section of RunddichtringO (20-9,20-9 ', 20-10,20-10 ') is swallow-tail form, center (1-7) is provided with intake-outlet (20-18,20-19), the air inlet (106) of seal pressure gas feed system, air inlet pipe (104) communicate with air accumulator (107), and the gas returning port (105) of seal pressure gas (liquid), muffler (103) connect with the vacuum tank (108) of seal pressure gas (liquid) air return system.
Above-mentioned a kind of continuous way water-bath sterilization pot, it is characterized in that: seal pressure gas (liquid) feed system of horizontal sliding flashboard type input and output material sealing device (20,20 ＇) and seal pressure gas (liquid) return-flow system, seal pressure gas (liquid) feed system is connected with high pressure air system by high-pressure air tube (101), air inlet pipe (104), air inlet (106), pressure-regulating valve (109), electromagnetic valve (110), air accumulator (107), and pressure-air enters through air inlet (106)UThe gap effect being sealed into discharging sealing plate (20-3,20-3 ＇) is played in RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber, and the medium of seal pressure gas (liquid) feed system and seal pressure gas (liquid) return-flow system can use gas or liquid as medium；
Seal pressure gas (liquid) return-flow system is connected with vacuum system by vacuum tube (102), gas returning port (105), muffler (104), electromagnetic valve (110), vacuum tank (108), gas returning port (105) withURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber communicates；
Seal pressure gas (liquid) feed system and seal pressure gas (liquid) return-flow system are configured with electricity, gas automaton, electricity, gas automaton at least pressure-regulating valve (109), electromagnetic valve (110) composition.
A kind of continuous way water-bath sterilization pot relates to horizontal sliding flashboard type input and output material sealing device and uses flashboard typeUThe principle that RunddichtringO back-pressure seals, use the mode of parallel input and output material, so it is easy to conveyer belt for packaging article or flexible package input and output material, can carry out filling basket sterilizing processing for soft package article, so can improve working ability, Z can be continuously maintained article entering continuously, the stability of pressure during discharging, this equipment suitability is extensive, it is suitable for ham sausage, Soft Roll food, the sterilizing processing of the objects such as soft beverage packing and flexible package medicament, packaging article can multiple loadings one fill in basket, row or three row's baskets during charging, the sterile medium that this equipment uses uses water-bath sterilization processing, machined article goes out sterilizing cabin again after intensification sterilizing cools down and carries out next procedure arrangement, labeling, warehouse-in, this completes the whole sterilizing course of processing.
A kind of continuous way water-bath sterilization pot has the advantage that compared with the prior art
1, arrange and mutually isolated heating zone, sterilizing district and cooling zone in the sterilizing cabin of a kind of continuous way water-bath sterilization pot simultaneously, food can be made disposably to complete intensification, sterilizing and refrigerating work procedure, simplify structure, reduce equipment cost, reduce manipulation strength, keep the original natural flavor of product to greatest extent, improve the sterilization quality of product, ensure the bactericidal effect of equalization stable, shorten the sterilization processing time, ensure food quality to greatest extent；
2, a kind of continuous way water-bath sterilization pot conveying mechanism is by Double-layer load conveyer device continuous driving chain transporter, can extend and be sterilized food travel distance in sterilization cabin, increase sterilizing time, improve food sterilization effect；
3, a kind of continuous way water-bath sterilization pot continuous sterilization processing can save the more energy, used aquesterilisa can iterate through boiler heating and use, the cooling water used can be used by cooling tower circulating cooling, can saving heat energy and substantial amounts of water resource, reduce by the floor space of 30%, save the human cost of 30%, save the steam power consumption of more than 50%, shorten the sterilizing time of 60%；
4, can carry out having structure design targetedly and configuration change according to the difference of consumer product, to meet and to adapt to the multifarious different demands of each type of food product enterprise.It is applicable to sterilizing processing and pop can, ham sausage, plastics package, the plastic tank of the object such as soft beverage packing and flexible package medicament, ham sausage, Soft Roll food.
The sterilizing cabin of the sterilizing processing device of a kind of continuous way water-bath sterilization pot can be fabricated to rectangle or circle, Automatic continuous machining production line can be realized, can strictly control the sterilizing temperature difference, if converted products just can arrange tepidarium at the charging aperture in sterilizing cabin greatly with the temperature difference in sterilizing cabin, to reduce and relative temperature difference in sterilizing cabin, if needing to process canned food just can improve drop temperature, a kind of continuous way water-bath sterilization pot substantially increases the disposal ability of streamline, improve automatization's performance, reduce manpower, there is good economic benefit and market prospect.
A kind of continuous way water-bath sterilization pot is the technical scheme being groped the science practicality summing up out by long-term practice, and it has simple in construction, vacuum seals the advantages such as tight, good energy-conserving effect, operating cost are low, mobility is big, easy to operate, the suitability is wide.
Accompanying drawing explanation
Fig. 1 is the planar design structural representation of the input and output material of the present invention a kind of continuous way water-bath sterilization pot.
Fig. 2 is the structural representation of the present invention a kind of continuous way water-bath sterilization pot.
Fig. 3 is that the C-C of Fig. 2 of the present invention a kind of continuous way water-bath sterilization pot partly cuts open and partly cuts open schematic diagram with D-D.
Fig. 4 is that the Double-layer load conveyer device multilamellar of the present invention a kind of continuous way water-bath sterilization pot is layered the schematic diagram that operating structure form is Fig. 2, Fig. 3.
Fig. 5 be the Double-layer load conveyer device multilayer circulation operating structure form of the present invention a kind of continuous way water-bath sterilization pot be the schematic diagram of Fig. 2, Fig. 3.
Fig. 6 is the present invention a kind of continuous way water-bath sterilization pot horizontal sliding flashboard type input and output material sealing device B-B cuts open to show it is the schematic diagram of Fig. 1.
Fig. 7 is the present invention a kind of continuous way water-bath sterilization pot horizontal sliding flashboard type input and output material sealing device A-A cuts open to show it is the schematic diagram of Fig. 1 and seal pressure gas feed system and return-flow system schematic diagram.
Detailed description of the invention
A kind of continuous way water-bath sterilization pot is not limited to described embodiment, describes invention work process below by accompanying drawing:
As shown in Figure 1, 2, 3: if processing article apply to sterilizing processing and the pop can of the object such as soft beverage packing and flexible package medicament, ham sausage, Soft Roll food, ham sausage, these objects such as plastics package and plastic tank just can be in one charging basket of multiple loadings, this packing material can be made circular or square.
nullThe work process of horizontal sliding flashboard type entrance lock (20) is: the machining object charging basket (19) needing sterilizing that processing article come from production line (10) conveying in being placed in machining object charging basket (19),Row of charging basket or the charging of three rows during charging，The article of flexible package run on filling place (1-1) through charge basket on loading station carrier chain,Charge basket is advanced on feeding platform (1-4) through oscillating cylinder (1-2)，Charge basket is in oscillating cylinder (1-3) is advanced to sealed compartment (1-4)，Enter in sealed compartment (1-7) from sealing plate (20-2),After being full of hot water discharge cold air by hot-water cylinder (1-8) in row of charging basket of machining object charging basket (19) or feeding horizontal sliding flashboard type entrance lock (20) end count batten down (1-7) of three rows，Oscillating cylinder (1-6) is advanced to heat up on the material carrier chain (9) in sterilizing cabin (1)--after the sterilizing each operation of cooling completes，(19) rows of machining object charging basket or three dispatch go out horizontal sliding flashboard type discharging sealing device (20 ＇) (horizontal sliding flashboard type discharging sealing device (20 ＇) is as the work process of horizontal sliding flashboard type entrance lock (20))，Machining object charging basket (19) is flat on carrier chain (11) and inputs next procedure.
Such as Fig. 2, 3, 4, 5, shown in 6: machining object charging basket (19) is risen to by material carrier chain (9) on Double-layer load carrier chain (6) top layer in sterilizing cabin (1) after heated pool (15) reaches uniform temperature, through machining object charging basket (19) the moving forward in Double-layer load carrier chain (6) heated, when machining object charging basket (19) moves to do not have carrier bar to support (6-2) support under carrier bar, machining object charging basket (19) just falls into lower floor from carrier bar (6-4) upper strata, Double-layer load carrier chain (6) just can carry machining object charging basket (19) and backhaul row on carrier bar (6-4), reach Double-layer load conveyer device come and go operation reach heat up--the purpose of sterilizing.
Heating zone, sterilizing district and cooling zone use thermal insulation board (2,3) to be separated into formation, the uniform dividing plate (25) that is provided with of the surrounding of sterilizing district and cooling zone Double-layer load conveyer device frame (24,24 ') separates with its complementary space in sterilizing cabin (1), will heat up district and forms formation cooling water tank (17) bottom heated pool (15), sterilizing district formation high-temperature pool (16) and cooling zone.
nullMachining object charging basket (19) is risen on Double-layer load carrier chain (6) top layer in sterilizing cabin (1) by material carrier chain (9) after heated pool (15) reaches uniform temperature，High-temperature water is preheated machining object charging basket (19) by the high-temperature water supply arranged in sterilizing district and recovery system (22) supply high-temperature water shower plate (14)，Water-accepting board (5 in sterilizing district、5 ') used high-temperature water is diverted to the drain pipe of sterilizing cabin (1) both sides be discharged to sterilizing cabin (1) and flowed to warm water supply and recovery system (21) by drain pipe outward，To reach by the sterilizing overall process being warmed up to sterilising temp gently of low temperature to high temperature，Deflector (13) it is provided with between the Double-layer load carrier chain (6) in sterilizing district，Deflector (13) two ends are provided with hydraulic agitator (12)，The water of the high-temperature pool (16) after sterilizing use is flowed to high-temperature water supply and recovery system (22) by part Water Sproading to boiler by drain pipe，A part of water can be directly through becoming the warm water of different temperatures with steam、High-temperature water is used as intensification or high-temperature water sterilizing is used.
nullAfter sterilized，Machining object charging basket (19) is put into cooling zone and cools down，Back segment part in sterilizing cabin (1) is provided with cooling zone，Thermal insulation board (3) is had between cooling zone and sterilizing district，Cooling water and the high-temperature water of cooling zone with sterilizing district are separated by thermal insulation board (3)，Warm water supply and recovery system (21) supply hot water spray plate (14 ') warm water pre-cooling，To reach to be cooled to chilling temperature gently by high temperature to low temperature，Water-accepting board (8 in cooling zone、8 ') used warm water is diverted to the drain pipe of sterilizing cabin (1) both sides be discharged to sterilizing cabin (1) and flowed to warm water supply and recovery system (21) by drain pipe outward，It is configured with cold water pipe supply cooling zone in cooling zone and sufficiently cools down water，One deflector (13 ') is set between the carrier chain of every layer of Double-layer load carrier chain (6 ') of cooling zone，In order to make machining object charging basket (19) heat energy sufficiently to cool down，Water and machining object charging basket (19) reverse flow，Therefore a hydraulic agitator (12 ') is set between the carrier chain and deflector (13 ') of every layer of Double-layer load carrier chain (6 ')，The cold of water just can sufficiently utilize.The cooling Water Sproading of cooling water supply and recovery system (23) is to return to used cooling water cool down in water tank (17), concentrate cooled water can be recycled by cooling tower, to reach by the overall process cooling to chilling temperature gently of high temperature to low temperature.
As shown in Fig. 2,4,5: the version can run with the layering of single use multilamellar in same sterilizing cabin (1) or multilayer circulation operating structure form, it is also possible to be used in mixed way version or multilayer circulation operating structure form that multilamellar layering runs.The actuating device multilayer circulation operating structure form of Double-layer load carrier chain (6,6 ') is that design uses a total or multiple driving motor (A), and the actuating device multilamellar layering operating structure form of Double-layer load carrier chain (6,6 ') is that design uses layering motor or a total driving motor (B) to drive each layer idler gear (C) and sprocket wheel (D) transmission double-layer load carrier chain (6,6 ') to rotate.
nullSuch as Fig. 1、Fig. 6、Shown in Fig. 7: horizontal sliding flashboard type input and output material sealing device (20、20 ＇) its work process: the machining object charging basket (19) needing sterilizing come from production line conveying,By running on carrier chain on filling place (1-1)，Machining object charging basket (19) is advanced on platform (1-4) through oscillating cylinder (1-2)，First seal plate means (20-2) is opened by oscillating cylinder (20-7)，It is advanced in sealed compartment (1-7) by multiple cylinder (1-3) again，First seal plate means (20-2) is closed by oscillating cylinder (20-7)，The warm water supply arranged by heating zone and recovery system (21) supply hot-water cylinder (1-8) are full of the second seal plate means (20-2 ＇) after sealed compartment (1-7) hot water discharges cold air by water pump (1-9) and are opened by oscillating cylinder (20-8)，Seal pressure gas enters simultaneouslyURunddichtringO (20-9, 20-9 ', 20-10, 20-10 ') intracavity play sealing the first seal plate means (20-2) and the second seal plate means (20-2 ＇) gap, sealed compartment (1-7) is provided with intake-outlet (20-18, 20-19), intake-outlet (20-18, it is full of warm water after 20-19) discharging the cold air in sealed compartment (1-7), after reaching certain pressure, the second seal plate means (20-2 ＇) is opened by oscillating cylinder (8), oscillating cylinder (1-6) advances machining object charging basket (19) to enter on the material carrier chain (9) in sterilizing cabin (1), then oscillating cylinder (8) closes the second seal plate means (20-2 ＇).Working the most repeatedly and just reach charging basket effect of being back to back, the discharging of horizontal sliding flashboard type discharging sealing device (20 ＇) is same.
The opening and closing process of the first seal plate means (20-2) and the second seal plate means (20-2 ＇) is: the first seal plate means (20-2) and the second seal plate means (20-2 ＇)URunddichtringO (20-9,20-9 ', 20-10,20-10 ') plays a key effect, and when the first seal plate means (20-2) and the second seal plate means (20-2 ＇) are static, seal pressure gas (liquid) is entered by air inlet (106)URunddichtringO (20-9,20-9 ', 20-10,20-10 ') intracavity is full of pressure air and ejectsURunddichtringO (20-9,20-9 ', 20-10,20-10 ') sealing against leakage, before first seal plate means (20-2) and the second seal plate means (20-2 ＇) move up and down, seal pressure gas (liquid) feed system just stops supply pressure gas, electromagnetic valve (110) is opened, seal pressure gas (liquid) return-flow system works, and takes awayURunddichtringO (20-9, 20-9 ', 20-10, 20-10 ') gas of intracavity, at this moment the first seal plate means (20-2) and the second seal plate means (20-2 ＇) may move, otherwise, when the first seal plate means (20-2) and the second seal plate means (20-2 ＇) are static with regard to supply pressure gas, electromagnetic valve (110) cuts out, thus can the most repeatedly enter, discharging is processed, enter, discharging heat up---sterilizing---cooling run processing continuously, seal pressure gas (liquid) feed system can use the liquid of gas or certain viscosity, when using liquid instead, the liquids recovery of one of them fluid reservoir is changed another fluid reservoir and is used as recovery after putting in place, thus can repeatedly run reach into, discharging run purpose continuously.
Such as Fig. 1, Fig. 6, shown in Fig. 7: seal pressure gas (liquid) feed system and the work process of seal pressure gas (liquid) return-flow system: seal pressure gas feed system is configured with source of high pressure air, by high-pressure air tube (101), the air being transferred to certain pressure high pressure is flowed to air accumulator (107) by pressure-regulating valve (109), electromagnetic valve (110) it is provided with on seal pressure trachea (101), air accumulator (107) just energy feed system seal pressure gas, seal pressure gas passes through seal pressure trachea (101), the air of air inlet (106) supply seal pressure gas systemUType annular seal space andURunddichtringO (20-9, 20-9 ', 20-10, 20-10 ') chamber plays sealing the first seal plate means (20-2) and the gap of the second seal plate means (20-2 ＇), when seal pressure gas changes into liquid, seal pressure solenoid 101) on be provided with electromagnetic valve and control air accumulator (107) and vacuum tank (108) rotation feed flow respectively, when air accumulator (107) electromagnetic valve is opened, just can be supplied to system sealing pressure liquid, supply seal pressure liquid just can be made after another vacuum tank (108) closed electromagnetic valve, air accumulator (107) and vacuum tank (108) are able to feed system seal pressure liquid, can ensure into, the vacustat of discharging is constant.Seal pressure gas return-flow system uses vacuum back-flow system, and opening when electromagnetic valve (110) just can be byUThe seal pressure gas of type annular seal space passes through return duct (103), and seal pressure gas is withdrawn into vacuum tank (108) by gas returning port (105),UType annular seal space forms the return-flow system closed, thus unnecessary blanket gas can be withdrawn into the vacuum system of vacuum tank (108) and this equipment with the use of, to reach full automatic working.URunddichtringO back-pressure sealing system uses seal pressure gas feed system and the active force of seal pressure gas return-flow system, and when the first seal plate means (20-2) and the second seal plate means (20-2 ＇) are static, seal pressure gas is entered by air inlet (106)UIt is full of pressure air in type annular seal space to ejectURunddichtringO (20-9,20-9 ', 20-10,20-10 ') sealing against leakage, before first seal plate means (20-2) and the second seal plate means (20-2 ＇) move forward and backward, seal pressure gas feed system just stops supply pressure gas, electromagnetic valve (110) is opened, seal pressure gas return-flow system works, and takes awayUThe gas of RunddichtringO (20-9,20-9 ', 20-10,20-10 ') intracavity, at this moment the first seal plate means (20-2) and the second seal plate means (20-2 ＇) may move, otherwise, when the first seal plate means (20-2) and the second seal plate means (20-2 ＇) are static with regard to supply pressure gas, electromagnetic valve (110) cuts outURunddichtringO back-pressure sealing system can use pressed gas or liquid.
Above-mentioned it is merely exemplary with embodiment description referring to the drawings; rather than to the restriction invented mutually; although technical staff can make many changes on the basis of a kind of continuous way water-bath sterilization pot, but without departing from the essence of the present invention, all within right of the present invention limits protection domain.
Claims (7)
- null1. a continuous way water-bath sterilization pot is arranged,It is characterized in that: sterilizing cabin is provided with heating zone in (1)、Sterilizing district and cooling zone，Sterilizing district and cooling zone in sterilizing cabin (1) are provided with Double-layer load carrier chain (6、6 ')，The heating zone of described sterilizing cabin (1) is provided with charging carrier chain (9)，Thermal insulation board (2) it is provided with between heating zone and sterilizing district，Double-layer load carrier chain (6) it is provided with in described sterilizing district、Double-layer load conveyer device frame (24)、Water-accepting board (5、5 ')、Hydraulic agitator (12) and deflector (13)，It is provided with cooling zone in described sterilizing cabin (1)，Thermal insulation board (3) it is provided with between sterilizing district and cooling zone，Double-layer load carrier chain (6 ') it is provided with in cooling zone、Double-layer load conveyer device frame (24 ')、Water-accepting board (8、8 ')、Hydraulic agitator (12 ') and deflector (13 ')，The Double-layer load conveyer device frame (24 of in described sterilizing district and cooling zone、24 ') surrounding is provided with dividing plate (25、25 ') it is separated to form heated pool (15) with sterilizing cabin (1)、High-temperature pool (16) and cooling water tank (17)，Horizontal sliding flashboard type input and output material sealing device can once enter 1～3 frame material frames，Warm water supply and recovery system、High-temperature water supply and recovery system constitute water circulation system with cooling water supply and recovery system.
- nullA kind of continuous way water-bath sterilization pot the most according to claim 1 and 2，It is characterized in that: go out heating zone、Thermal insulation board (2 is set between sterilizing district and cooling zone、3) will heat up district、Sterilizing district separates with cooling zone，Heating zone in sterilizing cabin (1)，Heating zone is formed to charging carrier chain (9) by the discharging opening of horizontal sliding flashboard type entrance lock (20)，The heated pool (15) of heating zone and the high-temperature pool (16) in sterilizing district are by thermal insulation board (2) separately，Heating zone is provided with warm water supply and recovery system (21)，Double-layer load carrier chain (6) it is provided with in sterilizing district、Water-accepting board (5、5 ')、High-temperature water shower plate (14)、Hydraulic agitator (12) and deflector (13)，High-temperature water supply and recovery system (22) it is provided with in the sterilizing district of sterilizing cabin (1),Double-layer load carrier chain (6) is arranged in Double-layer load conveyer device frame (24)，Surrounding in Double-layer load conveyer device frame (24) is provided with dividing plate (25) and is separated to form high-temperature pool (16) with space in sterilizing cabin (1)，Deflector (13) it is provided with between the Double-layer load carrier chain (6) in sterilizing district，Deflector (13) two ends are provided with hydraulic agitator (12)，High-temperature water supply and recovery system (22) and high-temperature water shower plate (14) are set in sterilizing district.
- nullA kind of continuous way water-bath sterilization pot the most according to claim 1 and 2，It is characterized in that: the cooling zone in sterilizing cabin (1)，Between sterilizing district and cooling zone, it is provided with a thermal insulation board (3) separated with cooling zone in sterilizing district，Double-layer load conveyer device (6 ') it is provided with in cooling zone、Water-accepting board (8、8 ')、Hot water spray plate (14 ')、Hydraulic agitator (12 ') and deflector (13 ')，Cooling zone is configured with Cold water supply and recovery system (23),Double-layer load carrier chain (6 ') is arranged in Double-layer load conveyer device frame (24 ')，Surrounding in Double-layer load conveyer device frame (24 ') is provided with dividing plate (25 ') and is separated to form cooling water tank (17) with space in sterilizing cabin (1)，Deflector (13 ') it is provided with between Double-layer load carrier chain (6 ') of cooling zone，Deflector (13 ') two ends are provided with hydraulic agitator (12 ')，Horizontal sliding flashboard type discharging sealing device (20 ＇) being connected with carrier chain it is outside equipped with in sterilizing cabin (1)，Warm water supply and recovery system (21) and hot water spray plate (14 ') it is provided with in cooling zone.
- nullA kind of continuous way water-bath sterilization pot the most according to claim 1 and 2，It is characterized in that: input and output material sealing device (20、20 ＇) it is provided with feeding platform (1-1)、Material cabin (1-4)、Center (1-7)、Oscillating cylinder (1-2、1-3、1-6)、First seal plate means (20-2)、Second seal plate means (20-2 ＇)、Seal pressure gas (liquid) feed system and seal pressure gas (liquid) return-flow system，First seal plate means (20-2) is by charging aperture pressing plate (20-3)、Charging center (20-5)、Charging pressing plate (20-4) is constituted，Second seal plate means (20-2 ＇) is by discharging pressing plate (20-4 ')、Discharging center (20-5 ')、Discharging opening pressing plate (20-3 ') combines successively，First seal plate means (20-2) and the second seal plate means (20-2 ＇) mutual composition at a right angle，First seal plate means (20-2) and the second seal plate means (20-2 ＇) be respectively placed in into、Discharging center (20-5、20-5 ') interior and oscillating cylinder (20-7、20-8) connect，URunddichtringO (20-9,20-9 ', 20-10,20-10 ') is respectively placed in charging and discharging mouth pressing plate (20-3,20-3 ') and charging and discharging pressing plate (20-4,20-4 ')UIn type seal groove,UType seal groove andUThe shape of cross section of RunddichtringO (20-9,20-9 ', 20-10,20-10 ') is swallow-tail form, center (1-7) is provided with intake-outlet (20-18,20-19), the air inlet (106) of seal pressure gas (liquid) feed system, air inlet pipe (103) communicate with air accumulator (107), and the gas returning port (105) of seal pressure gas, muffler (104) connect with vacuum tank (108).
- null5. according to a kind of continuous way water-bath sterilization pot described in claim 1 or 2 or 3，It is characterized in that: warm water supply and the recovery system (21) that sterilizing cabin (1) is arranged outward、High-temperature water supply and recovery system (22) supply and recovery system (23) with cooling water，The water of using that warm water supply and recovery system (21) can be supplemented in heating zone reduces machining object charging basket (19) temperature after sterilizing district processes with hot water spray plate (14 ＇) in supply cooling zone，High-temperature water after using in the high-temperature water supply sterilizing district of high-temperature water supply and recovery system (22) heats recycling in being returned to boiler by recovery system，The cooling water of cooling water supply and recovery system (23) is cooled down machined object by cold water and the hydronic Cold water supply of cooling tower of outer input，Being recovered to cooling tower circulating cooling by cooling water tank (17) thus can Reusability.
- null6. according to a kind of continuous way water-bath sterilization pot described in claim 1 or 2 or 3，It is characterized in that: the Double-layer load conveyer device in sterilizing cabin (1)，It is mainly provided with transmitting device、Actuating device、Carrier bar、Carrier chain and carrier bar support，Two pairs of sprocket wheels that transmitting device is installed by two-parallel axis two ends and drive two parallel carrier chains of these two pairs of chain gear transmission to form between two pairs of sprocket wheels，Double-layer load carrier chain (6、6 ') by two parallel carrier chains with organize connecting shaft (6-4) more every row chain plate (6-1) is connected，Often row organizes in carrier bar (6-1) is arranged on the hole of carrier chain by the two ends of connecting shaft (6-4) more or forms on carrier chain journal stirrup，It is provided with many carrier bars every layer of conveyer belt bottom and supports (6-2)，Splicing plate (6-3) it is provided with at every layer of blanking port，Actuating device drives two-parallel axis two ends sprocket wheel to rotate，Double-layer load carrier chain (6) actuating device in sterilizing cabin (1) interior sterilizing district is set to multilayer circulation operating structure form，Double-layer load carrier chain (6 ') actuating device of sterilizing cabin (1) interior cooling zone is set to the version that multilamellar layering runs，In same sterilizing cabin (1), single use multilamellar is layered the version or multilayer circulation operating structure form run，Or it is used in mixed way version or the multilayer circulation operating structure form that multilamellar layering runs.
- 7. according to a kind of continuous way water-bath sterilization pot described in claim 1 or 3 or 4, it is characterized in that: seal pressure gas (liquid) feed system is connected with high pressure air system by high-pressure air tube (101), air inlet pipe (103), air inlet (106), pressure-regulating valve (109), electromagnetic valve (110), air accumulator (107), pressure-air enters through air inlet (106)UThe gap effect being sealed into discharging sealing plate (20-3,20-3 ＇) is played in RunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber, and the medium of seal pressure gas (liquid) feed system and seal pressure gas (liquid) return-flow system can use gas or liquid；Seal pressure gas (liquid) return-flow system is connected with vacuum system by vacuum tube (102), gas returning port (105), muffler (104), electromagnetic valve (110), vacuum tank (108), gas returning port (105) withURunddichtringO (20-6,20-6 ＇, 20-14,20-14 ＇) chamber communicates；Seal pressure gas (liquid) feed system and seal pressure (liquid) return-flow system are configured with electricity, gas automaton, electricity, gas automaton at least pressure-regulating valve (109), electromagnetic valve (110) composition.
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| CN201510228363.5A CN106178009A (en) | 2015-05-07 | 2015-05-07 | A kind of continuous way water-bath sterilization pot |
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