CN201453689U - Continuous type secondary sterilization machine - Google Patents

Continuous type secondary sterilization machine Download PDF

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Publication number
CN201453689U
CN201453689U CN2009200723518U CN200920072351U CN201453689U CN 201453689 U CN201453689 U CN 201453689U CN 2009200723518 U CN2009200723518 U CN 2009200723518U CN 200920072351 U CN200920072351 U CN 200920072351U CN 201453689 U CN201453689 U CN 201453689U
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CN
China
Prior art keywords
bottle
sterilizing unit
unit
sterilization
sterilization machine
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Expired - Fee Related
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CN2009200723518U
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Chinese (zh)
Inventor
章方雨
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SHANGHAI IBN MACHINERY CO Ltd
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SHANGHAI IBN MACHINERY CO Ltd
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Priority to CN2009200723518U priority Critical patent/CN201453689U/en
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Abstract

The utility model discloses a continuous type secondary sterilization machine, which at least comprises a conveying device, a sterilization device, a water sealing device and an externally arranged steam circulation system, wherein the water sealing device is arranged on an alleyway of the sterilization device, the conveying device comes in and out of the sterilization device through the water sealing device, the conveying device is arranged in the sterilization device, the portion for continuously conveying is an inner conveying mechanism, the conveying device is arranged on the external portion of the sterilization device, the portion for conducting interval halting conveying is an outer conveying mechanism, and the steam circulation system provides steam for sterilization to the internal portion of the sterilization device. The machine leads the secondary sterilization production process to reach succession, which eliminates a large number of heavy labor works and achieves the complete automation, and the productive efficiency is substantially upgraded.

Description

Continuous secondary sterilization machine
Technical field
The present invention relates to light industry and machinery, relate in particular to a kind of continuous secondary sterilization equipment that is applied to industries such as food or medicament.
Background technology
Along with the fast development of food industry, also improve day by day to the specification requirement of pipelining equipment in the food machinery field.Disinfection equipment is the key equipment in the food production.For prolonging the storage life of food, need both to have killed pathogenic bacterium possible in the food to carrying out re-pasteurization after the packaging for foodstuff, keep the important nutrition of food and the color, smell and taste of food to be without prejudice again.
Existing disinfection equipment mainly divides two kinds of the formula of leaving standstill and swingings.It is the simplest, also the most traditional to leave standstill formula disinfection equipment structure, but the efficiency of heating surface is low, and automaticity is minimum.The swinging disinfection equipment is to make heat medium (as hot water) and packaged food produce relative motion, can improve bactericidal effect greatly.
But above-mentioned two class disinfection equipments all do not break away from before and after the sterilization process, a large amount of hard works during artificial loading, unloading food packaging article, and not only production efficiency is low, and causes easily once more and pollute.
And will sterilize mostly work step and cooling cooling work step of traditional disinfection equipment is divided into two equipment, makes be difficult to shorten the blanking time of two work steps, be unfavorable for keeping treating the physical index of germicide, show as and treat the local flavor of germicide after sterilization, color and luster, quality or bacterial activity etc. are all relatively poor.
And existing disinfection equipment is owing to be not hermetically sealed, and steam leakage is more serious, causes the energy consumption of disinfection equipment higher, also not very environmental protection.
Therefore, those skilled in the art are devoted to develop a kind of automaticity height, bactericidal effect is good, energy consumption is low continuous secondary sterilization equipment always.
Summary of the invention
Because the above-mentioned defective of prior art, technical problem to be solved by this invention provides a kind of automaticity height, bactericidal effect is good, energy consumption is low continuous secondary sterilization machine.
For achieving the above object, the invention provides a kind of continuous secondary sterilization machine, comprise transporter and sterilizing unit at least; Also comprise a water sealing device, described water sealing device is arranged on the place, gateway of described sterilizing unit; Described transporter passes in and out described sterilizing unit by described water sealing device; Described transporter is positioned at described sterilizing unit inside, do the part that continous way carries is connecting gear, and described transporter is positioned at described sterilizing unit outside, do the part that the gap dwell type carries is outside transport mechanism; The steam circulation that also comprises peripheral hardware, to described sterilizing unit inside provide the sterilization usefulness steam.
Preferably, the first half in the described sterilizing unit is gasiform sterilizing area, and the latter half in the described sterilizing unit is liquid cooling zone; The cooling water recirculation system that also comprises peripheral hardware provides cooling water in described sterilizing unit.
Preferably, described in connecting gear be the transmission arrangement that crawls in that described sterilizing unit is inner, describedly crawl that to transmit arrangement be conveyer chain from front to back, from top to bottom along the length direction of described sterilizing unit, the layering transhipment of wandering is gone.
Preferably, also comprise the bottle device of dragging in the described outside transport mechanism, the described bottle device of dragging on comprises bottle moving device and bottle pushing apparatus; Described bottle moving device comprises the bottle moving rotating disk that is driven by the bottle moving driving shaft; Described bottle pushing apparatus comprises by pushing away pushing away bottle chain and being arranged on the described bottle head that pushes away that pushes away on bottle chain of bottle driving shaft drive.
Preferably, also comprise a bottle ejecting device in the described outside transport mechanism, described bottle ejecting device comprises push rod device and power set; Described push rod device comprises push rod, and first end of described push rod is connected with described power set power by syndeton; One guide frame is arranged on the second end place of described push rod; Described push rod is driven the described guide frame of tailing edge by described power set and does the linear reciprocation action.
Preferably, comprise also in the described outside transport mechanism that a bottle rights device, described bottle rights device and comprises first transport unit and second transport unit; Described first transport unit and described second transport unit have the both sides plate washer respectively; Described second transport unit and described first transport unit are the ladder setting; Comprise that also one connects the domatic bottle pushing mechanism of described first transport unit and described second transport unit.
Preferably, also comprise a driving-chain refueling device in the described outside transport mechanism, described driving-chain refueling device comprises fixed frame; One relocation mechanism is arranged on the described fixed frame; Described relocation mechanism comprises the axis of guide and is set in slide block assembly on the described axis of guide, also comprises an automatic positioning equipment; At least be provided with an oiling head in the described relocation mechanism; Described oiling head is fixedly installed on the described slide block assembly; Also comprise a horizontal thrust unit in the described relocation mechanism.
Preferably, also be provided with a hydraulic pressure air-supply arrangement in the described sterilizing unit, described hydraulic pressure air-supply arrangement is used for providing air-supply so that the germicide vapor uniform distribution to described sterilizing unit inside.
Preferably, also comprise a unsteady bascule in the described transporter, described unsteady bascule is used for described continuously interior connecting gear of unsteady balance and described outside transport mechanism.
Continuous secondary sterilization machine of the present invention adopts the medium of high temperature and high pressure steam as pasteurization, and milk, beverage, medicament that packing is shaped are waited for that germicide carries out quick sterilization or sterilization.Owing to adopt the mode that makes food packaging article circular flow in the interior connecting gear of sterilizing unit, make and treat that germicide can be in sterilizing unit and the rapid thermally equivalent of high steam, thereby carry out sterilization between high temperature, short time, sterilization, can make the various germicides for the treatment of to keep best flavor like this, color and luster, physical index such as quality or bacterial activity, the negative effect that makes the pasteurization work step treat germicide is reduced to a minimum, and guarantees product quality.
And the Lower Half in sterilizing unit of the present invention, also treat germicide and finished the cooling cooling in the cooling water.Because high temperature sterilization and cooling cooling are finished in same sterilizing unit, make the interval of twice work step reach the shortest, go up assurance from the time and can change the physical index for the treatment of germicide to the greatest extent littlely, treat that the every physical index of germicide behind the sterilization process of equipment of the present invention all obviously is better than existing sterilization technology.
This equipment is because the water that uses can use energy-conserving and environment-protective by cooling tower circulation cooling.The steam that uses continuous operations in airtight pot body, the energy consumption saving; Condensed water also can be used as supplementing water and utilizes in pot.
Whole re-pasteurization production process of the present invention reaches successively, can with operation lines such as preceding road canning line and follow-up vanning, reach the production line corollary equipment of automatization, mechanization.Whole device is full-automatic, has removed artificial a large amount of hard work, and the efficient big upgrade of production has very high application performance and unfailing performance.
Equipment of the present invention should also can be used for the sterilization of pharmaceuticals industry injection etc.
Be described further below with reference to the technique effect of accompanying drawing, to understand purpose of the present invention, feature and effect fully design of the present invention, concrete structure and generation.
Description of drawings
Fig. 1 is the assembly structure sketch map of the present invention's one specific embodiment;
Fig. 2 is vertical sectional structure sketch map of sterilizing unit among Fig. 1;
Fig. 3 is the local structure for amplifying sketch map of outside transport mechanism among Fig. 1.
The specific embodiment
As Fig. 1, Fig. 2, shown in Figure 3, continuous secondary sterilization machine one specific embodiment of the present invention mainly comprises and carries transporter 10 and the sterilizing unit 20 for the treatment of germicide.
Transporter 10 is used for the volume of production requirement according to sterilizing unit 20, treats that with what the upper track work step sent the germicide arrangement is arranged in a combination back transmission and enters sterilizing unit 20.
In the transporter 10, being positioned at sterilizing unit 20 inside, doing the part that continous way carries is connecting gear 11.Being positioned at sterilizing unit 20 outsides, doing the part that the gap dwell type carries is outside transport mechanism 12.Interior connecting gear 11 and outside transport mechanism 12 are driven respectively by two cover main transmissions, do continous way and carry.
Sterilizing unit 20 is the tubular article of a sealing, can bear the pressure of high temperature and high pressure steam.In sterilizing unit 20 inside, the first half is the sterilizing area 21 of high temperature and high pressure steam, and the latter half in the sterilizing unit 20 is the cooling zone 22 that is immersed in the water.
Interior connecting gear 11 is the transmission arrangement that crawls in sterilizing unit 20 inside, this crawls and transmits arrangement is conveyer chain along the length direction of sterilizing unit 20 from front to back, from top to bottom, layering is wandered to transport and is gone, driving-chain operation in sterilizing area 21 earlier, and this period is for sterilizing, sterilize work step; Driving-chain enters in the cooling zone 22 of the latter half then, also is from front to back, from top to bottom, and layering is wandered and transported row, and this period is the cooling work step.
Continuous secondary sterilization machine of the present invention also comprises the water sealing device 30 of a cycle type structure, is arranged on the place, gateway of sterilizing unit 20.Transporter 10 is by water sealing device 30 turnover sterilizing units 20.The effect of water sealing device 30 is sealing sterilizing units 20, stops substantially because of the steam that transporter 10 turnover cause, the leakage of cooling water, and the pressure balance in the maintenance sterilizing unit 20.
In the entire work process, treat that germicide finishes the whole front and back snakelike transhipment row process of wandering up and down, can realize sterilization between high temperature, short time, sterilization, enter the technical purpose of next procedure again after the cooling.
The present invention uses the steam of High Temperature High Pressure as heat medium, treats germicide and carries out quick sterilization, sterilization.Continuous secondary sterilization machine of the present invention adopts machinery to pass in and out automatically and treats germicide (treating to be germicide after germicide comes out from sterilizing unit), whole re-pasteurization production process reaches successive, can with operation lines such as preceding road canning line and follow-up vanning, realize that production line full-automatic, mechanization is supporting.
Continuous secondary sterilization machine of the present invention also comprises the steam circulation of peripheral hardware, and the steam of sterilization usefulness is provided to sterilizing unit 20 inside.
The cooling water recirculation system that also comprises peripheral hardware provides cooling water to the cooling zone 22 of sterilizing unit 20.
Also be provided with a hydraulic pressure air-supply arrangement 28 in the sterilizing unit 20.Hydraulic pressure air-supply arrangement 28 is used for providing air-supply so that the germicide vapor uniform distribution to sterilizing unit 20 inside.
Also comprise a unsteady bascule in the transporter.The bascule that should float is used for continuously interior connecting gear 11 of unsteady balance and outside transport mechanism 12.
Also comprise the bottle device 13 of dragging in the outside transport mechanism 12.The bottle device 13 of dragging on comprises bottle moving device and bottle pushing apparatus.The bottle moving device comprises the bottle moving rotating disk that is driven by the bottle moving driving shaft; Bottle pushing apparatus comprises by pushing away pushing away bottle chain and being arranged on bottle head that pushes away that pushes away on bottle chain of bottle driving shaft drive.
The drag on function of device 13 of bottle is that the bottle arrangement is formed a combination, and the bottle of this combination is sent in the bottle cage.
Also comprise a bottle ejecting device 14 in the outside transport mechanism 12.Bottle ejecting device 14 comprises push rod device and power set; Push rod device comprises push rod, and first end of push rod is connected with power set power by syndeton; One guide frame is arranged on the second end place of push rod; Push rod is driven the tailing edge guide frame by power set and does the linear reciprocation action.
The function of bottle ejecting device 14 is that the bottle after the sterilization is released on the driving-belt from the bottle cage.
Comprise also in the outside transport mechanism 12 that a bottle rights device 15.Bottle rights device 15 and comprises first transport unit and second transport unit.First transport unit and second transport unit have the both sides plate washer respectively; Second transport unit and first transport unit are the ladder setting; Comprise that also one connects the domatic bottle pushing mechanism of first transport unit and second transport unit.
The function that bottle rights device 15 is that the bottle with prone position on the driving-belt is adjusted into standing position.
Also comprise a driving-chain refueling device 16 in the outside transport mechanism 12.Driving-chain refueling device 16 comprises fixed frame; One relocation mechanism is arranged on the fixed frame.Relocation mechanism comprises the axis of guide and is set in slide block assembly on the axis of guide, also comprises an automatic positioning equipment.At least be provided with an oiling head in the relocation mechanism; The oiling head is fixedly installed on the slide block assembly.Also comprise a horizontal thrust unit in the relocation mechanism.
The function of driving-chain refueling device 16 is the transmission gaps at sterilizing unit, to the conveyer chain oil injecting lubricating.
Below, describe the operation and the use of device of the present invention in detail by occupation mode once more in conjunction with Fig. 2, Fig. 3.
Hot water storgae, cold rinse bank in the sterilizing unit 20 are added to the position on request, and each control of compressed air, hydraulic system and valve operation on request puts in place.Start main carrier chain earlier, restart the major cycle feed pump, control hydraulic pressure supply air system and hot water circulating pumps in the startup sterilizing unit 20 automatically, will adjust to designated state to temperature, pressure, liquid level automatically by PLC.
Treat that sterilised products (this example is with the PE Packaging Bottle) imports the device of dragging on into by canning line, the device of dragging on becomes a combination to be advanced in the bottle cage of conveying mechanism treating that sterilised products dials in slideway then.By alternately conversion in turnover conveying mechanism and main carrier chain assembly, the bottle cage enters the uplink in the outside transport mechanism 12, successively through water sealing device 30, enter the interior drive mechanism 11 (outside transport mechanism 12 promptly change into after by water sealing device 30 in drive mechanism 11) of sterilizing unit 20 then, along the length and height of sterilizing unit 20, carry out the front and back snakelike transhipment row of wandering up and down.
The first half at sterilizing unit 20 is the sterilizing area 21 of high temperature and high pressure steam, the hydraulic pressure air-supply arrangement can be the high temperature and high pressure steam uniform distribution, the sterilised products for the treatment of in the bottle cage is finished the whole front and back snakelike transhipment row process of wandering up and down, can realize sterilization between high temperature, short time, sterilization.Product enters the Lower Half of sterilizing unit 20 then, is immersed in the cooling zone 22 in the water, also is to carry out front and back snakelike wandering up and down to change the cooling operation.
Then, product moves out of sterilizing unit 20 through water sealing device 30, transfer the downgoing line in the outside transport mechanism 12 to, pass in and out conveying mechanism (deferent segment) again, by 14 effects of bottle ejecting device, product is finished in sterilization pushed the flat belt conveyer, transport into bottle and right device 15, sterilization is finished product and is righted device 15 through bottle and set upright, and changes over to down in the operations such as follow-up vanning of road line.
The bottle cage of front is converted to the input section of turnover conveying mechanism again after the reach behind the defeated skies of bottle ejecting device 14, enter next bottle and drag in the input circulation of device 13 so circulation.
Device of the present invention has improved the disposal ability of streamline greatly, has improved automatization's performance, has reduced manpower, has good economic benefit and market prospect.
In sum, described in this description is several preferred embodiment of the present invention, and above embodiment is only unrestricted in order to technical scheme of the present invention to be described.All technical staff in the art all should be within claim protection domain of the present invention under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.

Claims (9)

1. a continuous secondary sterilization machine comprises transporter and sterilizing unit at least; It is characterized in that: also comprise a water sealing device, described water sealing device is arranged on the place, gateway of described sterilizing unit; Described transporter passes in and out described sterilizing unit by described water sealing device; Described transporter is positioned at described sterilizing unit inside, do the part that continous way carries is connecting gear, and described transporter is positioned at described sterilizing unit outside, do the part that the gap dwell type carries is outside transport mechanism; The steam circulation that also comprises peripheral hardware, to described sterilizing unit inside provide the sterilization usefulness steam.
2. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: the first half in the described sterilizing unit is gasiform sterilizing area, and the latter half in the described sterilizing unit is liquid cooling zone; The cooling water recirculation system that also comprises peripheral hardware provides cooling water in described sterilizing unit.
3. continuous secondary sterilization machine as claimed in claim 1, it is characterized in that: connecting gear is the transmission arrangement that crawls in described sterilizing unit inside in described, describedly crawl that to transmit arrangement be conveyer chain from front to back, from top to bottom, the layering transhipment row of wandering along the length direction of described sterilizing unit.
4. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: also comprise the bottle device of dragging in the described outside transport mechanism, the described bottle device of dragging on comprises bottle moving device and bottle pushing apparatus; Described bottle moving device comprises the bottle moving rotating disk that is driven by the bottle moving driving shaft; Described bottle pushing apparatus comprises by pushing away pushing away bottle chain and being arranged on the described bottle head that pushes away that pushes away on bottle chain of bottle driving shaft drive.
5. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: also comprise a bottle ejecting device in the described outside transport mechanism, described bottle ejecting device comprises push rod device and power set; Described push rod device comprises push rod, and first end of described push rod is connected with described power set power by syndeton; One guide frame is arranged on the second end place of described push rod; Described push rod is driven the described guide frame of tailing edge by described power set and does the linear reciprocation action.
6. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: comprise also in the described outside transport mechanism that a bottle rights device, described bottle rights device and comprises first transport unit and second transport unit; Described first transport unit and described second transport unit have the both sides plate washer respectively; Described second transport unit and described first transport unit are the ladder setting; Comprise that also one connects the domatic bottle pushing mechanism of described first transport unit and described second transport unit.
7. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: also comprise a driving-chain refueling device in the described outside transport mechanism, described driving-chain refueling device comprises fixed frame; One relocation mechanism is arranged on the described fixed frame; Described relocation mechanism comprises the axis of guide and is set in slide block assembly on the described axis of guide, also comprises an automatic positioning equipment; At least be provided with an oiling head in the described relocation mechanism; Described oiling head is fixedly installed on the described slide block assembly; Also comprise a horizontal thrust unit in the described relocation mechanism.
8. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: also be provided with a hydraulic pressure air-supply arrangement in the described sterilizing unit, described hydraulic pressure air-supply arrangement is used for providing air-supply so that the germicide vapor uniform distribution to described sterilizing unit inside.
9. continuous secondary sterilization machine as claimed in claim 1 is characterized in that: also comprise a unsteady bascule in the described transporter, described unsteady bascule is used for described continuously interior connecting gear of unsteady balance and described outside transport mechanism.
CN2009200723518U 2009-05-15 2009-05-15 Continuous type secondary sterilization machine Expired - Fee Related CN201453689U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104856186A (en) * 2015-05-25 2015-08-26 张家港江苏科技大学产业技术研究院 Full-automatic sterilizing equipment
CN104982520A (en) * 2015-05-28 2015-10-21 张家港江苏科技大学产业技术研究院 Steam dynamic continuous sterilization method and application thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104856186A (en) * 2015-05-25 2015-08-26 张家港江苏科技大学产业技术研究院 Full-automatic sterilizing equipment
CN104856186B (en) * 2015-05-25 2018-02-13 张家港江苏科技大学产业技术研究院 A kind of Full automatic sterilizing equipment
CN104982520A (en) * 2015-05-28 2015-10-21 张家港江苏科技大学产业技术研究院 Steam dynamic continuous sterilization method and application thereof
CN104982520B (en) * 2015-05-28 2018-10-09 张家港江苏科技大学产业技术研究院 A kind of steam dynamic continuous sterilization process and its application

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Addressee: Shanghai IBN Machinery Co., Ltd.

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Granted publication date: 20100512

Termination date: 20180515