CN203111590U - Continuous sterilization and water bath cooling processor - Google Patents
Continuous sterilization and water bath cooling processor Download PDFInfo
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- CN203111590U CN203111590U CN 201220327633 CN201220327633U CN203111590U CN 203111590 U CN203111590 U CN 203111590U CN 201220327633 CN201220327633 CN 201220327633 CN 201220327633 U CN201220327633 U CN 201220327633U CN 203111590 U CN203111590 U CN 203111590U
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 197
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 163
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 238000001816 cooling Methods 0.000 title claims abstract description 54
- 238000007789 sealing Methods 0.000 claims abstract description 63
- 239000000498 cooling water Substances 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000007599 discharging Methods 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 29
- 238000011084 recovery Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 23
- 235000013305 food Nutrition 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 20
- 238000003754 machining Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 12
- 239000007921 spray Substances 0.000 description 12
- 239000000047 product Substances 0.000 description 11
- 238000009459 flexible packaging Methods 0.000 description 10
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- 238000012856 packing Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 5
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- 235000013580 sausages Nutrition 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 235000013405 beer Nutrition 0.000 description 2
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- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
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- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The utility model relates to a continuous sterilization and water bath cooling processor. A feed seal and a discharge seal adopt the principle of gate type U-shaped seal ring back pressure sealing, and the continuous sterilization and water bath cooling processor adopts the method of parallel feed and discharge, can sterilize soft-packaged materials in baskets, and belongs to the field of the manufacturing of machines for sterilizing food and cans with high temperature and high pressure. The continuous sterilization and water bath cooling processor is mainly provided with a bagger, a material-conveying chain, the feed seal, a sterilization chamber, a double-layered load conveyer, a high-temperature water supply and reclaiming system, a cooling water supply and reclaiming system, the discharge seal, a bag unloader and the like which are combined together. When processed materials enter the sterilization chamber, the processor sterilizes processed materials only after gradually increasing temperature, the sterilized warm water in a boiler also can be recycled as replenished boiler water, cooled water can be used for circulating cooling via a cooling water tower, energy is saved, the environment is protected, energy consumption is low, the whole processor is full-automatic, thus reducing a lot of hard manual work and greatly increasing the efficiency of production, and the continuous sterilization and water bath cooling processor has high application performance and reliable performance.
Description
Technical field
The Fabricating machinery that continous way sterilization and water-bath are cooled off belongs to the mechanical manufacturing field of the autoclave sterilization of industries such as food, canned, bottled food, ham sausage, Soft Roll food, soft beverage packing and flexible packaging medicament.
Background technology
Because
201210178646.X, 201220256815.2The input and output material of input and output material sealing arrangement of two patents adopt the mode of vertical input and output material, an one discharge basket advances during charging, can not process efficiently, inapplicable for portioned product, therefore need to propose new scheme, fast development along with food and pharmaceuticals industry, food and field of pharmaceutical machinery also increase day by day to the technical requirements of pipelining equipment, for prolonging the Keeping life of food, need sterilizing again after the packaging for foodstuff, the machining process of cooling, pathogenic bacteria possible in the food had both been killed, keep the important nutrition of food and the color, smell and taste of food to be without prejudice again, and reach certain Keeping life, and the medicine of pharmaceuticals industry requires stricter, and equipment will meet GMP sterilization requirement can be used.Existing food and medicament sterilizing installation mainly divide the formula of leaving standstill and two kinds of swingings basic identical, the method of heat sterilization adopts pure steam sterilizing and high-temperature water spray sterilization two kind equipments, but above-mentioned two class sterilizing installations do not need artificial loading and unloading machining object before and after all breaking away from sterilization process, need a large amount of hard works like this, not only production efficiency is low, and cause easily again and pollute, degree of automation is low.Add man-hour in sterilization, normally used autoclave cabinet or autoclave sterilization pot add man-hour carrying out every batch of sterilization, the machining process that just needs high-temperature sterilization and pressurization cooling to cool off just can be finished the overall process of high-temperature sterilization, in same high pressure vessel, finish high-temperature sterilization and pressurization cooling cooling two procedures, to sterilize mostly work step and cooling cooling work step of traditional sterilizing installation is divided into two equipment, make the pitch time of two work steps be difficult to shorten, a large amount of wastes heat energy, be unfavorable for keeping the physical index of thing subject to sterilization, show as the local flavor of thing subject to sterilization after sterilization, color and luster, quality or bacterial activity etc. are all relatively poor, such sterilizing processing device high energy consumption, water resource waste is big, yield rate is low, can not realize the product design conformability, the sterilization cost is higher, and has damaged the important nutrition of food and the color, smell and taste local flavor of food again.To sum up state the sterilizing processing device of kind, all can't realize target continuous, efficient, energy-conservation, that quality is high, processing charges is low, therefore need upgrading products.
The utility model content
Because the above-mentioned defective of prior art, technical problem to be solved in the utility model provide a kind of can adapt to the processing of many kinds, the type of heating that can satisfy pure steam sterilizing and the sterilization of high-temperature water spray, unwrought product and converted products can not partition management, reduced the efficient big upgrade of artificial a large amount of hard works, production, degree of automation height, bactericidal effect is good, energy consumption is low a kind of continous way sterilization and the Fabricating machinery of water-bath cooling.
For achieving the above object, the utility model provides the Fabricating machinery of a kind of continous way sterilization and water-bath cooling, be provided with device for transporting objects, entrance lock, the charging conveyer chain, the sterilization cabin, double-deck load feedway, the discharging conveyer chain, the discharging sealing arrangement, high-temperature water is supplied with and recovery system, cooling water expansion tank supply and recovery system and device for transporting objects combine, it is characterized in that: in sterilization cabin (1), be provided with double-deck load feedway (6), in sterilization cabin (1), be set to heating zone, sterilization district and chill down area, heating zone is arranged on sterilization cabin (1) internal upper part, heating zone is provided with double-deck load feedway (6), shower plate (11), steam pipe (16 '), water-stop sheet (12 ') and hydraulic pressure wind-force puddle mixer (17 '), the sterilization district is arranged on middle part in the sterilization cabin (1), in the sterilization district, be provided with double-deck load feedway (6), shower plate (16), cleading (12), steam pipe (16 ') and hydraulic pressure wind-force puddle mixer (17), the chill down area is arranged on sterilization cabin (1) inner bottom part, sterilization district and chill down area are separated by cleading (12), in the chill down area internal configurations double-deck load feedway (6) is arranged, cold water pipe (13), deflecting plate (15) and hydraulic pressure puddle mixer (18), around double-deck load feedway frame and the bottom be provided with that the space is separated to form heated pool (14 ') in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond (14 〞) and cooling water expansion tank tank (14) are combined into the Fabricating machinery of continous way sterilization and water-bath cooling.
Double-deck load feedway (6) in the above-mentioned sterilization cabin (1), mainly be provided with transmitting device, driving device, carrier bar, conveyer chain and carrier bar support combinations form, it is characterized in that: two pairs of sprocket wheels that transmitting device is installed by the two-parallel axis two ends, between two pairs of sprocket wheels, drive two pairs of chain sprocket drive by two parallel conveyer chains, load-transfer device is connected every row's carrier bar (6-1) with many group adapter shafts (6-4) by two parallel conveyer chains, the two ends of every row's carrier bar (6-1) by adapter shaft (6-4) are installed in the hole of conveyer chain or on the conveyer chain journal stirrup, (6-1) splices and combines into by many groups carrier bar, be provided with many carrier bars every layer of load-transfer device bottom and support (6-2), be provided with the plate that connects material (6-3) at every layer of blanking port place, driving device drives two-parallel axis two ends sprocket rotation, and driving device can be set to the version of multilayer circular flow version and multilayer layering operation.
Heating zone in the above-mentioned sterilization cabin (1), it is characterized in that: around double-deck load feedway frame and the bottom be provided with that the space is separated to form heated pool (14 ') in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond (14 〞) and cooling water expansion tank tank (14), heating zone in sterilization cabin (1) all disposes warm water shower plate (11), steam pipe (16 ') and water-stop sheet (12 '), it is 1~4 layer that double-deck load feedway (6) can be set in heating zone, the water-stop sheet (12 ') that arranges in the heating zone is diverted to heated pool (14 ') with used warm water, high-temperature water shower plate (16) top in the sterilization district is provided with steam pipe (16 '), disposes hydraulic pressure wind-force puddle mixer (17 ') at the heating zone top.
Sterilization district in the above-mentioned sterilization cabin (1), it is characterized in that: around double-deck load feedway frame and the bottom be provided with that the space is separated to form heated pool (14 ') in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond (14 〞) and cooling water expansion tank tank (14), sterilization district in sterilization cabin (1) all disposes high-temperature water shower plate (16), in the sterilization district, double-deck load feedway 2~10 floor are set and are provided with high-temperature water shower plate (16), being provided with a cleading (12) between sterilization district and chill down area separates high-temperature zone and chill down area, be provided with steam pipe (16 ') on cleading (12) top, the deflector guide (24) in sterilization district is diverted to sterilization both sides, cabin (1) with used high-temperature water and forms high temperature pond (14 〞), disposes hydraulic pressure wind-force puddle mixer (17) at sterilization top, district and high-temperature water shower plate (16) bottom.
Chill down area in the above-mentioned sterilization cabin (1), it is characterized in that: around double-deck load feedway (6) frame and the bottom be provided with that the space is separated to form heated pool in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond and cooling water expansion tank tank, the bottom, chill down area disposes cold water pipe (13) in sterilization cabin (1), 1~7 layer of double-deck load feedway can be set in the chill down area, every layer of double-deck load feedway is provided with deflecting plate (15) and hydraulic pressure puddle mixer (18), the setting of hydraulic pressure puddle mixer (18) is and is determined by walking always of sterilising prods, hydraulic pressure puddle mixer (18) is arranged on the both ends of deflecting plate (15), and cooling water expansion tank tank (14 〞) is formed on the bottom in sterilization cabin (1).
The high-temperature water supply that above-mentioned sterilization arranges out of my cabin and recovery system and cooling water expansion tank are supplied with and recovery system, it is characterized in that: the high-temperature water supply is supplied with an end with the high-temperature water of recovery system and is connected high temperature shower plate and steam pipe by the steam pipe that boiler comes, the high-temperature water recovery system re-uses by extracting out in the high-temperature water tank (14 〞) to turn back to heat in the boiler, the cooling water expansion tank feed system of cooling water expansion tank supply and recovery system is by cold water and the hydronic cold water confession of cooling tower and the cooling water pipe cooling machined object of outer input, under the effect of deflecting plate (15) and hydraulic pressure puddle mixer (17), turn back to cooling water expansion tank tank (14), be recovered to cooling tower circulation cooling by cooling water expansion tank tank (14) again and just can use repeatedly like this.
Above-mentioned input and output material sealing arrangement (20,20 ') be provided with feeding platform (20-1), material cabin (20-4), center (20-7), oscillating cylinder (20-2,20-3,20-6), first seal plate means (20-5), second seal plate means (20-8), sealing load gas feed system and return-flow system constitute, it is characterized in that: first seal plate means (20-5) is by inlet point (20-9), inlet point pressing plate (20-11), charging center (20-12), charging pressing plate (20-13) constitutes, second seal plate means (20-8) is by discharging pressing plate (20-13 '), discharging center (20-12 '), discharging opening pressing plate (20-11 '), discharging opening (20-9 ') combines successively, first seal plate means (20-5) is mutually the right angle with second seal plate means (20-8) and constitutes, input and output material closing plate (20-16,20-16 ') places respectively into, discharging center (20-12,20-12 ') interior and oscillating cylinder (20-10,20-17) connect
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') places charging and discharging mouth pressing plate (20-11,20-11 ') and charging and discharging pressing plate (20-13,20-13 ') respectively
UIn the type seal groove,
UThe type seal groove and
UThe shape of cross section of RunddichtringO (20-14,20-15,20-14 ', 20-15 ') is dovetail form, be provided with pressure port or vacuum port (20-19) at center (20-7), the admission port (106) of sealing load gas feed system, air inlet pipe (104) communicate with air accumulator (107), and the return-air mouth (105) of sealing load gas, muffler (103) are communicated with and form with the return-air jar (108) of air return system.
Sealing load gas feed system and the return-flow system of above-mentioned input and output material sealing arrangement (20,20 '), it is characterized in that: sealing load gas feed system is communicated with high pressure air system by high-pressure air tube (101), air inlet pipe (104), admission port (106), pressure-modulation valve (109), electromagnetic valve (110), storage tank (107), and high pressure air enters through admission port (106)
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') chamber, seal ring (20-14,20-15,20-14 ', 20-15 ') is ejected play the effect that is sealed into discharging closing plate (20-16,20-16 ') gap, sealing load gas feed system can use the liquid of gas or certain viscosity;
Sealing load gas return-flow system is communicated with vacuum system by vacuum lamp (102), return-air mouth (105), muffler (103), electromagnetic valve (110), vacuum reservoir (108), return-air mouth (105) with
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') chamber communicates and combines;
Sealing load gas feed system and return-flow system dispose electricity, the gas automatic control device includes pressure-modulation valve (109), electromagnetic valve (110) composition at least.
The Fabricating machinery of continous way sterilization and water-bath cooling is in oneself disclosed patent:
200610022652.0,201210178646.X, 201220256815.2The Fabricating machinery of the sterilization of the continous way of exploitation and water-bath cooling on the basis, mainly be provided with device for transporting objects, entrance lock, the sterilization cabin, double-deck load feedway, high-temperature water is supplied with and recovery system, cooling water expansion tank is supplied with and recovery system, discharging sealing arrangement and device for transporting objects are formed by combining, this equipment just enters sterilization treatment after just progressively heating up when machined article enters to sterilize the cabin, the warm water that sterilization treatment is crossed also can be used as supplement boiler water recycling in pot, used cooling water expansion tank can use by cooling tower circulation cooling, energy-conservation environmental protection again, energy consumption is low, whole device is full-automatic, reduced artificial a large amount of hard work, the efficient big upgrade of producing, have very high application performance and unfailing performance, whole sterilization production process reaches continuous operation, a large amount of hard works when just having cancelled artificial loading and unloading food packaging article before and after the sterilization process, can directly be connected with operations such as follow-up vannings with preceding road canning line, can reach the manufacturing line corollary equipment of automation.
The Fabricating machinery of continous way sterilization and water-bath cooling relates to the input and output material sealing arrangement and adopts flashboard type
UThe principle of RunddichtringO back-pressure sealing, adopt the mode of parallel input and output material, be convenient to load-transfer device like this for connection with wrapping of piece or flexible packaging input and output material, can adorn basket sterilization processing for the flexible packaging article, can improve working ability like this, sustainable maintenance article are advancing continuously, the stability of pressure during discharging, this equipment applicability is extensive, be applicable to canned, bottled food, ham sausage, Soft Roll food, the sterilization processing of objects such as soft beverage packing and flexible packaging medicament, canned, bottled food, beer, the connection with wrapping of piece of the big articles such as dairy products of the bottled vegetable protein beverage of PE can directly enter the sterilization cabin processing of sterilizing, ham sausage, Soft Roll food, soft beverage packing, the connection with wrapping of piece of small articles such as flexible packaging dairy products and flexible packaging medicament can a plurality ofly tie up or a plurality of special outsourcing fitted tube of packing in, once can advance 1~3 basket of material during charging, the sterile medium that this equipment uses can adopt the sterilization of high-temperature high pressure water spray or the processing of pure steam sterilizing, machined article carries out the next procedure arrangement through namely entering the cabin that goes out to sterilize again after water-bath is cooled off behind the sterilization of high-temperature high pressure water spray or the pure steam sterilizing, decals, warehouse-in has so just been finished the whole sterilization course of processing.
The sterilization cabin of the sterilizing processing device of the Fabricating machinery of continous way sterilization and water-bath cooling can be made into rectangle or circle, can realize automatically continuous machining production line, can strict control sterilization have a narrow range of temperature, the sterilizing processing device of the Fabricating machinery of continous way sterilization and water-bath cooling has improved the processing capacity of conveyor line greatly, improved the automation performance, reduce manpower, had good economic benefit and market outlook.
The Fabricating machinery of continous way sterilization and water-bath cooling has following advantage compared with the prior art:
1, the top in the sterilization cabin of the Fabricating machinery of continous way sterilization and water-bath cooling is set to heating zone and the middle part is set to the high-temperature sterilization district, the bottom is set to the chill down area, the method of heat sterilization adopts pure steam sterilizing or high-temperature water spray sterilization method, after finishing, high-temperature sterilization just namely enters water-bath cooling chill down area, in same bactericidal unit, finish, make the time gap of twice work step reach the shortest, guaranteed can change to the greatest extent the physical index of thing subject to sterilization from the time littlely, can strict control product design and the product breakage rate be down to extremely low;
2, the Fabricating machinery continuous sterilization processing Drug packing thing of continous way sterilization and water-bath cooling can meet the requirement of pharmaceutical industry GMP, can with unwrought product and converted products adopt partition wall separately, be separated into district to be processed and aseptic area, adopt can---sterilization---finished product to carry and connect into continuous processed food and pharmaceutical products, a large amount of hard works in the time of can reducing artificial loading/unloading products can reduce the breakage rate of artificial loading and unloading;
3, the Fabricating machinery continuous sterilization processing of continous way sterilization and water-bath cooling can be saved the more energy, used aqua sterilisa can use by the boiler heating repeatedly, the cooling water expansion tank that uses can use by cooling tower circulation cooling, can save heat energy and great amount of water resources, the floor area of equipment and labour power can be saved more than 70%;
The Fabricating machinery of continous way sterilization and water-bath cooling is the technical scheme of groping the science practicality of summing up out by long-term practice, it have simple in structure, vacuum seal tightly, good energy-conserving effect, over-the-road expense is low, manoevreability is big, easy to operate, advantage such as applicability is wide.
Description of drawings
Fig. 1 is the planar design structural representation of the input and output material of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 2 is the version structural representation of the double-deck load feedway multilayer layering operation of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 3 is the double-deck load feedway multilayer circular flow version structural representation of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 4 is the scheme drawing of Fig. 2, Fig. 3 for the layering operation of double-deck load feedway multilayer and the multilayer circular flow version C-C cut-away view of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 5 is the double-deck load feedway multilayer layering operating structure form structure scheme drawing of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 6 is the double-deck load feedway multilayer circular flow version structural representation of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 7 is scheme drawing and sealing load gas feed system and the return-flow system scheme drawing of Fig. 1 for the A-A cut-away view of the input and output material sealing arrangement of the Fabricating machinery of continous way sterilization and water-bath cooling.
Fig. 8 is the scheme drawing of Fig. 1 for the input and output material sealing arrangement B-B cut-away view of the Fabricating machinery of continous way sterilization and water-bath cooling.
The specific embodiment
The Fabricating machinery of continous way sterilization and water-bath cooling is not limited to described embodiment, describes the utility model working process below by accompanying drawing:
As shown in Figure 1, 2, 3: if the processing article are canned, bottled foods, the connection with wrapping of piece of the big articles such as dairy products of beer, the bottled vegetable protein beverage of PE can adopt horizontal mode directly to enter the sterilization cabin processing of sterilizing, if the processing article are that this packing material can be done circular or square in the charging basket of just can a plurality ofly packing into of small articles such as ham sausage, soft beverage packing, flexible packaging dairy products and flexible packaging medicament.
As shown in Figure 1: the working process of entrance lock (20) is: the machining object (19) of failing the need sterilization of (5) sending here from manufacturing line, the article of flexible packaging run on the filling place (20-1) at the loading station conveyer chain through the charging basket, (canned article can not need feed basket), charging basket and canned article are advanced on the feeding platform (20-4) through oscillating cylinder (20-2), charging basket and canned article are in oscillating cylinder (20-3) is advanced to sealed module (20-4), enter in the sealed module (20-7) from closing plate (20-16), the discharging through sealed module (20-7) on the mass transport chain (9) in the laggard cabin (1) of going into to sterilize of cold air of entrance lock (20) of sending into that charging basket one time a row of machining object (19) is housed heated up--after each operation of sterilizing-cool off is finished, machining object (19) one times one row sends discharging sealing arrangement (20 ') (discharging sealing arrangement (20 ') is the same with the working process of entrance lock (20)), draw off in the charging basket through machining object (19), machining object (19) is flat on conveyer chain (5 ') and goes up the input next procedure.
As Fig. 2,3,4,5, shown in 6: machining object (19) is risen on interior double-deck load feedway (6) top layer in sterilization cabin (1) by mass transport chain (9) after reaching uniform temperature through warm water district (14 '), the machining object of heating (19) moving forward in double-deck load feedway (6) through heating zone, when machining object 19) move to when not having carrier bar to support (6-2) support under the carrier bar, machining object (19) just falls into lower floor from carrier bar (6-4) upper strata, double-deck load feedway (6) just can deliver machining object (19) and backhaul row at carrier bar (6-4), reaches the round operation of double-deck load feedway and reaches intensification--the purpose of sterilization.
The uniform dividing plate (21) that is provided with in around double-deck load feedway (6) frame and bottom separates with interior its complementary space in sterilization cabin (1), with water-stop sheet (12 ') and cleading (12) double-deck load feedway (6) frame is separated into the formation heating zone, sterilization district and chill down area, heating zone is formed heated pool (14 '), the sterilization district forms high temperature pond (14 〞) and cooling water expansion tank tank (14) is formed on the bottom, chill down area, just form heated pool (14 ') in the shared space of charging conveyer chain (9), the water-stop sheet of heating zone (12 ') is discharged to heated pool (14 ') with used warm water, the cleading (12) in sterilization district is discharged to high temperature pool (14 "); (14 ") flow to high-temperature water by drain hose (23) again and supply with and recovery system, and this equipment can adopt high-temperature water spray or two kinds of different sterilizing methods sterilizations of pure steam sterilizing in the high temperature pool with the drain hose (22) that used high-temperature water is diverted to sterilization both sides, cabin (1).
When adopting high-temperature water spray thrower sterilizing methods, heating zone in sterilization cabin (1) all disposes warm water plate (11), the H Exch that the top in sterilization district is provided with in high-temperature water supply and the recovery system (2) in sterilization cabin (1) passes through water supply pipe with high-low-temperature, thermostatic valve and hot water circulating pump are supplied with the water of respectively organizing water spray thrower different temperatures, in sterilization cabin (1), be provided with high-temperature water shower plate (16), warm water plate (11) and high-temperature water shower plate (16), to reach by the sterilization overall process that gently be warmed up to sterilising temp of low temperature to high temperature, water after the sterilization of high-temperature water spray is used blocks the temperature of each floor in order to avoid influence sterilising temp through the water-stop sheet (12 ') of heating zone and the cleading (12) in sterilization district, high temperature pond after the use (14 〞) flows to the high-temperature water supply by drain hose (23) and recovery system (2) is recovered to boiler with part water, and a part of water directly warp becomes the warm water of different temperatures and high-temperature water sprays sterilization as intensification and high-temperature water usefulness with steam.
After high-temperature water spray or two kinds of different sterilizing methods sterilizations of pure steam sterilizing, machining object (19) just enters the chill down area and carries out the chill down area, bottom in sterilization cabin (1) is provided with a chill down area, between chill down area and the sterilization district one deck heat-insulation layer cleading (12) is arranged, cleading (12) is separated chill down area and sterilization district's cooling water expansion tank and high-temperature water, dispose cold water pipe (13) in the bottom, chill down area, cold water pipe (13) is supplied with the sufficient cooling water expansion tank in chill down area, cooling water expansion tank is supplied with and the cooling process of recovery system (3) is cooled off to the mild cooling of low temperature by high temperature, machining object (19) is through entering the chill down area on the double-deck load feedway (6) after sterilizing, and cooling water expansion tank is supplied with and the cold water of recovery system (3) passes through cold water pipe (13), thermostatic valve and water-circulating pump feeding cold water pipe (13) cooling water expansion tank.Between the conveyer chain of every layer of double-deck load feedway (6) of chill down area, a deflecting plate (15) is set, for machining object (19) heat energy can be cooled off fully, water and machining object (19) reverse flow, therefore between the conveyer chain of every layer of double-deck load feedway (6) and deflecting plate (15) a hydraulic pressure puddle mixer (18) is set, the cold of water just can utilize fully.Cooling water expansion tank is supplied with and the cooling water expansion tank recovery of recovery system (3) is that used cooling water expansion tank is got back in the cooling water expansion tank tank (14), concentrates the water that cooled off to use by cooling tower circulation cooling.
If when adopting method for steam sterilization, the top of cleading (12) and the water-stop sheet in the heating zone (12 ') top are respectively arranged with steam pipe (16 ') and spray steam and heat up, sterilize in the sterilization district in sterilization cabin (1), be provided with hydraulic pressure air blower (17) in order to take full advantage of steam at the heating zone in sterilization cabin (1) and top, sterilization district, steam at the top also has certain heat, dispel through hydraulic pressure air blower (17) steam is flowed fully, so just can take full advantage of the purpose that the steam energy savings reaches sterilization.
Shown in Fig. 5,6: the driving device of the double-deck load feedway (6) in the sterilization cabin (1) can be set to the version of multilayer circular flow version and multilayer layering operation, the driving device multilayer circular flow version of double-deck load feedway (6) is that a total driving motor (A) is used in design, and the driving device multilayer layering operating structure form of double-deck load feedway (6) is that design uses layering motor or a total driving motor (B) to drive each layer intermediate gear (C, D) transmission
As Fig. 1, Fig. 7, shown in Figure 8: input and output material sealing arrangement (20,20 ') its working process: the article of the need sterilization that transports from manufacturing line, the article of flexible packaging run to filling place (20-1) through charging basket at the loading station conveyer chain and go up (canned article can not need feed basket), charging basket or canned article are discharged cold air in oscillating cylinder (20-2) is advanced to sealed module (20-4), closing plate (20-16) is opened by oscillating cylinder (20-10), charging basket or canned article are advanced to closing plate (20-16) in inlet point (20-9) enters into sealed module (20-7) by oscillating cylinder (20-3), closing plate (20-16) is closed, and sealing load gas enters simultaneously
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') plays in the chamber and be sealed into discharging closing plate (20-16,20-16 ') gap, be provided with pressure port or vacuum port (20-19) at sealed module (20-7), pressure port or vacuum port (20-19) can enter steam according to the requirement of processing article or vacuumize, this embodiment machined article need pressurize and enter steam, the cold air that pressure port or vacuum port (20-19) are discharged in the sealed module (20-7) forms steam, discharging closing plate (20-16 ') is opened by oscillating cylinder (17) after reaching certain pressure, oscillating cylinder (6) advances charging basket or canned article to enter on the mass transport chain (9) in sterilization cabin (1), and oscillating cylinder (17) is closed discharging closing plate (20-16 ') then.
The opening and closing process of input and output material closing plate (20-16,20-16 ') is: input and output material closing plate (20-16,20-16 ')
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') plays a key effect, when input and output material closing plate (20-16,20-16 ') when opening or closing, when input and output material closing plate (20-16,20-16 ') was static, sealing load gas was entered by admission port (106)
UBeing full of pressure air in RunddichtringO (20-14,20-15,20-14 ', the 20-15 ') chamber ejects
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') sealing against leakage, before input and output material closing plate (20-16,20-16 ') moved up and down, sealing load gas feed system just stopped supply pressure gas, and electromagnetic valve (110) is opened, the work of sealing load gas return-flow system is taken away
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') gas in the chamber, at this moment input and output material closing plate (20-16,20-16 ') removable, otherwise, as input and output material closing plate (20-16, when 20-16 ') static with regard to supply pressure gas, electromagnetic valve (110) is closed, so just advance repeatedly serially, discharging processing, advance, the continuous operation processing that discharging heats up--sterilization---cools off, sealing load gas feed system can use the liquid of gas or certain viscosity, change another fluid reservoir as the usefulness of recovery after the liquids recovery of one of them fluid reservoir puts in place when using liquid instead, so just can move repeatedly and reach into, the continuous operation purpose of discharging.
As Fig. 1, Fig. 7, shown in Figure 8: the working process of sealing load gas feed system and return-flow system: sealing load gas feed system disposes source of high pressure air, the air that to be transferred to the certain pressure high pressure by high-pressure air tube (101), pressure-modulation valve (109) flows to storage tank (107), sealing load tracheae (101) is provided with electromagnetic valve (110), storage tank (107) is energy feed system sealing load gas just, and sealing load gas is supplied with the air of sealing load gas system by sealing load tracheae (101), admission port (106)
UThe type annular seal space and
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') chamber is played and is sealed into discharging closing plate (20-16,20-16 ') gap, when sealing load gas changes into liquid, sealing load solenoid 101) is provided with electromagnetic valve and controls storage tank (107) and vacuum reservoir (108) feed flow by turns respectively, when storage tank (107) electromagnetic valve is opened, but with regard to feed system sealing load liquid, just can make behind another vacuum reservoir (108) closed electromagnetic valve and supply with sealing load liquid, storage tank (107) and vacuum reservoir (108) just can be distinguished feed system sealing load liquid, can ensure, the vacustat of discharging is constant.What sealing load gas return-flow system adopted is the vacuum return-flow system, when electromagnetic valve (110) just open can with
UThe sealing load gas of type annular seal space is by counter flow pipe (103), and sealing load gas is withdrawn into vacuum reservoir (108) by return-air mouth (105),
UThe type annular seal space forms the return-flow system of sealing, and the vacuum system that so just unnecessary blanket gas can be withdrawn into vacuum reservoir (108) and this equipment is used, to reach unattended operation.
URunddichtringO back-pressure sealing system adopts the application force of sealing load gas feed system and sealing load gas return-flow system, and when input and output material closing plate (20-16,20-16 ') was static, sealing load gas was entered by admission port (106)
UBeing full of pressure air in the type annular seal space ejects
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') sealing against leakage, before input and output material closing plate (20-16,20-16 ') moved forward and backward, sealing load gas feed system just stopped supply pressure gas, and electromagnetic valve (110) is opened, the work of sealing load gas return-flow system is taken away
UGas in RunddichtringO (20-14,20-15,20-14 ', the 20-15 ') chamber, at this moment input and output material closing plate (20-16,20-16 ') is removable, otherwise, when input and output material closing plate (20-16,20-16 ') is static with regard to supply pressure gas, electromagnetic valve (110) is closed
URunddichtringO back-pressure sealing system can adopt pressed gas or liquid.
Above-mentioned just illustrative with reference to the drawings and Examples description; rather than to the restriction of phase utility model; though technical personnel can be made many changes on the Fabricating machinery basis of continous way sterilization and water-bath cooling; but do not break away from essence of the present utility model, all limit within the protection domain in the utility model right.
Claims (8)
1. the Fabricating machinery that cools off of continous way sterilization and water-bath, be provided with device for transporting objects, entrance lock, the charging conveyer chain, the sterilization cabin, double-deck load feedway, the discharging conveyer chain, the discharging sealing arrangement, high-temperature water is supplied with and recovery system, cooling water expansion tank supply and recovery system and device for transporting objects combine, it is characterized in that: in sterilization cabin (1), be provided with double-deck load feedway (6), in sterilization cabin (1), be set to heating zone, sterilization district and chill down area, heating zone is arranged on sterilization cabin (1) internal upper part, heating zone is provided with double-deck load feedway (6), shower plate (11), steam pipe (16 '), water-stop sheet (12 ') and hydraulic pressure wind-force puddle mixer (17 '), the sterilization district is arranged on middle part in the sterilization cabin (1), in the sterilization district, be provided with double-deck load feedway (6), shower plate (16), cleading (12), steam pipe (16 ') and hydraulic pressure wind-force puddle mixer (17), the chill down area is arranged on sterilization cabin (1) inner bottom part, sterilization district and chill down area are separated by cleading (12), in the chill down area internal configurations double-deck load feedway (6) is arranged, cold water pipe (13), deflecting plate (15) and hydraulic pressure puddle mixer (18), around double-deck load feedway frame and the bottom be provided with that the space is separated to form heated pool (14 ') in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond (14 〞) and cooling water expansion tank tank (14) are combined into the Fabricating machinery of continous way sterilization and water-bath cooling.
2. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 1 and water-bath, it is characterized in that: the double-deck load feedway (6) in the sterilization cabin (1), mainly be provided with transmitting device, driving device, carrier bar, conveyer chain and carrier bar support combinations form, two pairs of sprocket wheels that transmitting device is installed by the two-parallel axis two ends, between two pairs of sprocket wheels, drive two pairs of chain sprocket drive by two parallel conveyer chains, load-transfer device is connected every row's carrier bar (6-1) with many group adapter shafts (6-4) by two parallel conveyer chains, the two ends of every row's carrier bar (6-1) by adapter shaft (6-4) are installed in the hole of conveyer chain or on the conveyer chain journal stirrup, (6-1) splices and combines into by many groups carrier bar, be provided with many carrier bars every layer of load-transfer device bottom and support (6-2), be provided with the plate that connects material (6-3) at every layer of blanking port place, driving device drives two-parallel axis two ends sprocket rotation, and driving device can be set to the version of multilayer circular flow version and multilayer layering operation.
3. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 1 and water-bath, it is characterized in that: the heating zone in the sterilization cabin (1), around double-deck load feedway frame and the bottom be provided with that the space is separated to form heated pool (14 ') in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond (14 〞) and cooling water expansion tank tank (14), heating zone in sterilization cabin (1) all disposes warm water shower plate (11), steam pipe (16 ') and water-stop sheet (12 '), it is 1~4 layer that double-deck load feedway (6) can be set in heating zone, the water-stop sheet (12 ') that arranges in the heating zone is diverted to heated pool (14 ') with used warm water, high-temperature water shower plate (16) top in the sterilization district is provided with steam pipe (16 '), disposes hydraulic pressure wind-force puddle mixer (17 ') at the heating zone top.
4. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 1 and water-bath, it is characterized in that: the sterilization district in the sterilization cabin (1), around double-deck load feedway frame and the bottom be provided with that the space is separated to form heated pool (14 ') in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond (14 〞) and cooling water expansion tank tank (14), sterilization district in sterilization cabin (1) all disposes high-temperature water shower plate (16), in the sterilization district, double-deck load feedway 2~10 floor are set and are provided with high-temperature water shower plate (16), being provided with a cleading (12) between sterilization district and chill down area separates high-temperature zone and chill down area, be provided with steam pipe (16 ') on cleading (12) top, the deflector guide (24) in sterilization district is diverted to sterilization both sides, cabin (1) with used high-temperature water and forms high temperature pond (14 〞), disposes hydraulic pressure wind-force puddle mixer (17) at sterilization top, district and high-temperature water shower plate (16) bottom.
5. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 1 and water-bath, it is characterized in that: the chill down area in the sterilization cabin (1), around double-deck load feedway (6) frame and the bottom be provided with that the space is separated to form heated pool in dividing plate (21) and the cabin (1) of sterilizing, high temperature pond and cooling water expansion tank tank, the bottom, chill down area disposes cold water pipe (13) in sterilization cabin (1), 1~7 layer of double-deck load feedway can be set in the chill down area, every layer of double-deck load feedway is provided with deflecting plate (15) and hydraulic pressure puddle mixer (18), the setting of hydraulic pressure puddle mixer (18) is and is determined by walking always of sterilising prods, hydraulic pressure puddle mixer (18) is arranged on the both ends of deflecting plate (15), and cooling water expansion tank tank (14 〞) is formed on the bottom in sterilization cabin (1).
6. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 1 and water-bath, it is characterized in that: the high-temperature water supply that sterilization arranges out of my cabin and recovery system and cooling water expansion tank are supplied with and recovery system, the high-temperature water supply is supplied with an end with the high-temperature water of recovery system and is connected high temperature shower plate and steam pipe by the steam pipe that boiler comes, the high-temperature water recovery system re-uses by extracting out in the high-temperature water tank (14 〞) to turn back to heat in the boiler, the cooling water expansion tank feed system of cooling water expansion tank supply and recovery system is by cold water and the hydronic cold water confession of cooling tower and the cooling water pipe cooling machined object of outer input, under the effect of deflecting plate (15) and hydraulic pressure puddle mixer (17), turn back to cooling water expansion tank tank (14), be recovered to cooling tower circulation cooling by cooling water expansion tank tank (14) again and just can use repeatedly like this.
7. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 1 and water-bath, it is characterized in that: input and output material sealing arrangement (20,20 ') be provided with feeding platform (20-1), material cabin (20-4), center (20-7), oscillating cylinder (20-2,20-3,20-6), first seal plate means (20-5), second seal plate means (20-8), sealing load gas feed system and return-flow system constitute, first seal plate means (20-5) is by inlet point (20-9), inlet point pressing plate (20-11), charging center (20-12), charging pressing plate (20-13) constitutes, second seal plate means (20-8) is by discharging pressing plate (20-13 '), discharging center (20-12 '), discharging opening pressing plate (20-11 '), discharging opening (20-9 ') combines successively, first seal plate means (20-5) is mutually the right angle with second seal plate means (20-8) and constitutes, input and output material closing plate (20-16,20-16 ') places respectively into, discharging center (20-12,20-12 ') interior and oscillating cylinder (20-10,20-17) connect
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') places charging and discharging mouth pressing plate (20-11,20-11 ') and charging and discharging pressing plate (20-13,20-13 ') respectively
UIn the type seal groove,
UThe type seal groove and
UThe shape of cross section of RunddichtringO (20-14,20-15,20-14 ', 20-15 ') is dovetail form, be provided with pressure port or vacuum port (20-19) at center (20-7), the admission port (106) of sealing load gas feed system, air inlet pipe (104) communicate with air accumulator (107), and the return-air mouth (105) of sealing load gas, muffler (103) are communicated with and form with the return-air jar (108) of air return system.
8. the Fabricating machinery that cools off according to the sterilization of the described continous way of claim 7 and water-bath, it is characterized in that: sealing load gas feed system and the return-flow system of input and output material sealing arrangement (20,20 '), sealing load gas feed system is communicated with high pressure air system by high-pressure air tube (101), air inlet pipe (104), admission port (106), pressure-modulation valve (109), electromagnetic valve (110), storage tank (107), and high pressure air enters through admission port (106)
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') chamber, seal ring (20-14,20-15,20-14 ', 20-15 ') is ejected play the effect that is sealed into discharging closing plate (20-16,20-16 ') gap, sealing load gas feed system can use the liquid of gas or certain viscosity;
Sealing load gas return-flow system is communicated with vacuum system by vacuum lamp (102), return-air mouth (105), muffler (103), electromagnetic valve (110), vacuum reservoir (108), return-air mouth (105) with
URunddichtringO (20-14,20-15,20-14 ', 20-15 ') chamber communicates and combines;
Sealing load gas feed system and return-flow system dispose electricity, the gas automatic control device includes pressure-modulation valve (109), electromagnetic valve (110) composition at least.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220327633 CN203111590U (en) | 2012-07-09 | 2012-07-09 | Continuous sterilization and water bath cooling processor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220327633 CN203111590U (en) | 2012-07-09 | 2012-07-09 | Continuous sterilization and water bath cooling processor |
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| Publication Number | Publication Date |
|---|---|
| CN203111590U true CN203111590U (en) | 2013-08-07 |
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ID=48891960
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220327633 Expired - Fee Related CN203111590U (en) | 2012-07-09 | 2012-07-09 | Continuous sterilization and water bath cooling processor |
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| Country | Link |
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| CN (1) | CN203111590U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538755A (en) * | 2012-07-09 | 2014-01-29 | 陈长清 | Processing equipment capable of achieving continuous sterilization and water bath cooling |
| CN104791507A (en) * | 2014-01-18 | 2015-07-22 | 陈长清 | Unit type gate plate sealing valve |
| CN115057055A (en) * | 2022-06-23 | 2022-09-16 | 斯迪洛锦禧(上海)智能科技有限公司 | Continuous rotating tower spraying sterilization system equipment |
-
2012
- 2012-07-09 CN CN 201220327633 patent/CN203111590U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538755A (en) * | 2012-07-09 | 2014-01-29 | 陈长清 | Processing equipment capable of achieving continuous sterilization and water bath cooling |
| CN104791507A (en) * | 2014-01-18 | 2015-07-22 | 陈长清 | Unit type gate plate sealing valve |
| CN115057055A (en) * | 2022-06-23 | 2022-09-16 | 斯迪洛锦禧(上海)智能科技有限公司 | Continuous rotating tower spraying sterilization system equipment |
| CN115057055B (en) * | 2022-06-23 | 2024-05-07 | 斯迪洛锦禧(上海)智能科技有限公司 | Continuous turret spray sterilization system equipment |
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