CN106166675A - A kind of casing flexible welding polishing special plane and control system thereof - Google Patents
A kind of casing flexible welding polishing special plane and control system thereof Download PDFInfo
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- CN106166675A CN106166675A CN201610776594.4A CN201610776594A CN106166675A CN 106166675 A CN106166675 A CN 106166675A CN 201610776594 A CN201610776594 A CN 201610776594A CN 106166675 A CN106166675 A CN 106166675A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention discloses a kind of casing flexible welding polishing special plane and control system thereof, belong to field of welding devices, specifically include support, frame, clamping arm, X-axis gear unit, Y-axis gear unit and delivery unit;This support is used as to install carrier;Clamping arm is arranged at frame, for polishing the clamping of casing and welding;X-axis gear unit is arranged between support and frame, in order to adjust clamping arm clamping dimension in the X-axis direction;Y-axis gear unit is arranged at frame, in order to adjust clamping arm clamping dimension in the Y-axis direction;Delivery unit is arranged at frame;The present invention possesses welding efficiency height, reliable in quality, advantage that processing dimension scope is wide, can a plurality of weld seam of synchronous welding by the present invention, welding box deformation amount is little, weld seam automatically grinding, clamping dimension can also be adjusted flexibly, thus avoid again developing fixture and increase the problem of cost, in addition, this equipment can meet and docks with preceding working procedure, can form automatic assembly line.
Description
Technical field
The present invention relates to field of welding devices, be specifically related to a kind of casing flexible welding polishing special plane and control system thereof.
Background technology
Welder equipment is that a kind of welding gap for the treatment of carries out the equipment of automatic welding, and this type of Product jointing existing is of poor quality,
Especially when casing is welded, there is problems in that
Single weld seam special welding machine, modification amount big casing overall dimensions is difficult to ensure that, labor intensity of operating staff is big, and nothing
Method is docked with preceding working procedure, it is impossible to form automatic assembly line operation;During human weld, personnel's solder technology is required height, efficiency
Lowly, production cost is high, welding efficiency is slow, fraction defective is high, and molding is inconsistent, requires height for polishing;Mechanical hand welds work
Clamps requires high (during particular for TIG weld technique), and weld jig is the special fixture of workpiece, such as this product discontinuance
Time then fixture cannot use, but electric cabinet industry is to customize according to customer requirement, and wide in variety and measure little, this is just faced with needs
Develop the problem that a set of new fixture causes cost to increase, and mechanical hand price is high, the welding box body technique work model to mechanical hand
It is with the biggest restriction.Can not preferably play effect.
Summary of the invention
It is an object of the invention to provide a kind of casing flexible welding polishing special plane and control system thereof, it possesses welding efficiency
Height, reliable in quality, processing dimension scope is wide, automaticity is high advantage, polished specially by the casing flexible welding of the present invention
Machine can a plurality of weld seam of synchronous welding, by the weld seam in smaller range, after welding of the deformation amount controlling after welding box body molding
Automatically grinding, it can also be adjusted flexibly clamping dimension according to different size casing to be processed, thus avoid again developing fixture
The problem increasing cost, in addition, this equipment can meet and docks with preceding working procedure, can form automatic assembly line.
In order to solve, welding equipment welding fabrication rear box deflection in prior art is big, production efficiency low, weld seam is beaten
Mill requires that height, labor intensity are big, fixture utilization rate is the highest and cannot cooperatively form the technical problem of automatic assembly line, this
Bright disclosed a kind of casing flexible welding polishing special plane, including support, frame, clamping arm, X-axis gear unit, Y-axis gear unit
And delivery unit;
This support is used as to install carrier;
This clamping arm is arranged at frame, in order to realize the clamping to casing and welding polishing function;
This X-axis gear unit is arranged between support and frame, in order to adjust clamping arm clamping chi in the X-axis direction
Very little;
This Y-axis gear unit is arranged at frame and clamping arm junction, in order to adjust the clamping in the Y-axis direction of clamping arm
Size;
This delivery unit is arranged at frame, in order to realize casing input and the function of output.
Further, the casing flexible welding polishing special plane that the present invention proposes, wherein, clamping arm includes that fixture location is single
Unit, clamping unit and welding polishing unit;
This fixture positioning unit is arranged at clamping arm, in order to adjust fixture positioning unit in the Z-axis direction relative to casing
Position;
This clamping unit is arranged at clamping arm, clamps merit in order to realize the location of two walls to soldered formed on casing
Energy;
This welding polishing unit is arranged at clamping arm, in order to realize the welding to casing and polishing function.
Further, the casing flexible welding polishing special plane that the present invention proposes, wherein, clamping unit offers water-cooling channel.
Further, the casing flexible welding polishing special plane that the present invention proposes, wherein, also include lifting unit, this lifting
Unit is arranged between delivery unit and frame, in order to realize the elevating function of delivery unit.
Further, the casing flexible welding polishing special plane that the present invention proposes, wherein, also include position block, this location
Block is arranged at support, in order to realize the function positioned the most rapidly by casing.
Further, the casing flexible welding polishing special plane that the present invention proposes, wherein, also include welding slag catcher, this weldering
Slag catcher is arranged at frame, in order to collect the produced welding slag of welding.
Preferably, the casing flexible welding polishing special plane that the present invention proposes, wherein, frame includes setting along Y direction symmetry
The left frame put and right frame, be symmetrically arranged with two antithetical phrase clamping arms, each sub-dress on left frame and right frame and along Y direction
Fixture positioning unit, clamping unit and welding polishing unit it is provided with in jig arm.
A kind of control system, relates to above-mentioned casing flexible welding polishing special plane, and wherein, this control system includes that program inputs
Module, control centre and execution module, this execution module includes X-axis transmission module, Y-axis transmission module, delivery module, lifting mould
Block, fixture locating module, clamp module, welding polishing module;
This X-axis transmission module and control centre's electrical connection, control clamping arm in X-axis in order to drive X-axis gear unit
Clamping dimension on direction;
This Y-axis transmission module and control centre's electrical connection, control clamping arm in Y-axis in order to drive Y-axis gear unit
Clamping dimension on direction;
This delivery module and control centre's electrical connection, in order to control delivery unit to the input of casing and output;
This lifting module and control centre's electrical connection, in order to control the lifting of delivery unit;
This fixture locating module and control centre electrical connection, in order to control fixture positioning unit in the Z-axis direction relative to
The position of casing;
This clamp module and control centre's electrical connection, in order to control clamping unit to casing and the sidewall adjacent with soldered
It is fixedly clamped;
This welding polishing module and control centre's electrical connection, weld casing in order to control welding polishing unit and beat
Mill processes.
Casing flexible welding of the present invention polishing special plane and control system thereof compared with prior art have the advantage that (1)
Can remove from and develop the cost that new fixture increases according to customer requirement customed product, and eliminate the construction cycle, as long as in program
Input module sets the long * width * higher position of casing and can produce, and is greatly saved production cost;(2) production switch is efficient and convenient, no
Need to waste because changing production mould replacing time, thus improve utilization rate of equipment and installations, reduce personnel labor intensity;(3) can expire
Foot docks with preceding working procedure, forms automatic assembly line operation.(can be direct by transmitting line after such as preceding working procedure bending completes
Enter special plane welding or polishing.Each angle of casing is welded simultaneously or polishes, and deflection is little, and production efficiency is high, and welds or polishing
Time with welding slag catcher, automaticity is high;(4) can also be welded by delivery unit access arrangement for big casing
Connect, (general bonding machine cannot weld) thus solve big casing must by the problem of human weld, weld polishing steady quality
Reliably;The problem that labor intensity of operating staff is big and production cost is high is solved from basic.
Accompanying drawing explanation
Fig. 1 is casing flexible welding of the present invention polishing special plane main TV structure schematic diagram;
Fig. 2 is casing flexible welding of the present invention polishing special plane plan structure schematic diagram;
Fig. 3 is the shaft side figure of casing flexible welding of the present invention polishing special plane;
Fig. 4 is the control system block diagram of casing flexible welding of the present invention polishing special plane.
Wherein, 1, support;2, frame;20, left frame;21, right frame;3, clamping arm;30, fixture positioning unit;31, folder
Tight unit;32, welding polishing unit;33, sub-clamping arm;4, X-axis gear unit;40, X1 through-drive unit;41, X2 through-drive
Unit;5, Y-axis gear unit;50, Y1 through-drive unit;51, Y2 through-drive unit;6, delivery unit;7, lifting unit;8, journey
Sequence input module;9, control centre;10, X-axis transmission module;11, Y-axis transmission module;12, delivery module;13, lifting module;
14, fixture locating module;15, clamp module;16, welding polishing module.
Detailed description of the invention
Below by specific embodiment and combine accompanying drawing technical solution of the present invention is described in further detail:
As shown in Figures 1 to 3, a kind of casing flexible welding polishing special plane that the present invention provides, including support 1, frame 2, dress
Jig arm 3, X-axis gear unit 4, Y-axis gear unit 5 and delivery unit 6;
This support 1 is used as to install carrier;
This clamping arm 3 is arranged at frame 2, in order to realize the clamping to casing and welding polishing function;
This X-axis gear unit 4 is arranged between support 1 and frame 2, in order to adjust clamping arm 3 clamping in the X-axis direction
Size;
This Y-axis gear unit 5 is arranged at frame 2 and clamping arm 3 junction, in order to adjust clamping arm 3 in the Y-axis direction
Clamping dimension;
This delivery unit 6 is arranged at frame 2, in order to realize casing input and the function of output.
The present embodiment at least possesses advantages below: (1) can be according to customer requirement customed product, and removing the new fixture of exploitation from increases
Cost, and eliminating the construction cycle, can produce, significantly as long as setting the long * width * higher position of casing at program input module
Save production cost;(2) production switch is efficient and convenient, it is not necessary to wastes mould replacing time because changing production, thus improves and set
Standby utilization rate, reduces personnel labor intensity;(3) can meet and dock with preceding working procedure, form automatic assembly line operation (such as
Preceding working procedure bending can be directly entered special plane welding or polishing by transmitting line after completing), each angle of casing is welded simultaneously or beats
Mill, deflection is little, and production efficiency is high;(4) can also carry out welding (typically by delivery unit 6 access arrangement for big casing
Bonding machine cannot weld), thus solve big casing and must be welded polishing steady quality reliable by the problem of human weld;From
The problem that basic solution labor intensity of operating staff is big and production cost is high.
As further prioritization scheme, as it is shown on figure 3, clamping arm 3 includes fixture positioning unit 30, clamping in the present embodiment
Unit 31 and welding polishing unit 32;
This fixture positioning unit 30 is arranged at clamping arm 3, in order to adjust fixture positioning unit 30 in the Z-axis direction relative to
The position of casing;
This clamping unit 31 is arranged at clamping arm 3, in order to realize the locating clip of two walls to soldered formed on casing
Tight function;It brings the advantage that: soldered can be carried out the most regular soldering, reliable welding quality.
This welding polishing unit 32 is arranged at clamping arm 3, in order to realize the welding to casing and polishing function.
Preferably, in the present invention, clamping unit 31 offers water-cooling channel, can avoid welding for a long time and bring fixture to position
Unit 30 and clamping unit 31 heat up, and ensure for next welding product band better quality.
As further prioritization scheme, as it is shown on figure 3, the casing flexible welding polishing special plane that the present invention proposes, also include
Lifting unit 7, this lifting unit 7 is arranged between delivery unit 6 and frame 2, in order to realize the elevating function of delivery unit 6;
It brings the advantage that: make delivery unit 6 depart from the connection with casing after casing transmission being put in place thus for the weldering of casing
Take mill reservation operations space and prevent from damaging the generation of delivery unit 6 phenomenon.
Meanwhile, also including position block, this position block is arranged at support 1, in order to realize by casing in the transmission direction
The function of location rapidly.
Meanwhile, also including welding slag catcher, this welding slag catcher is arranged at frame 2, in order to collect the produced weldering of welding
Slag.
Preferably, as it is shown on figure 3, the casing flexible welding polishing special plane that the present invention proposes, wherein, frame 2 includes along Y-axis
The symmetrically arranged left frame in direction 20 and right frame 21, be symmetrically arranged with on left frame 20 and right frame 21 and along Y direction
Two antithetical phrase clamping arms 33, each sub-clamping arm 33 is provided with fixture positioning unit 30, clamping unit 31 and welding polishing unit
32, it is ensured that four angles of casing are welded simultaneously, are heated evenly, and deflection is little.
In the present embodiment, X-axis gear unit 4 includes two X1 through-drive the unit 40 and X2 through-drive unit 41 be arrangeding in parallel,
Y-axis gear unit 5 is divided into Y1 through-drive unit 50 and Y2 through-drive unit 51, fixture positioning unit 30 all by drive mechanism and
Each sub-clamping arm 33 connects, and clamping unit 31 is fixedly connected on fixture positioning unit 30, and clamping unit 31 follows fixture location
Unit 30 synchronization action;Welding polishing unit 32 is connected by drive mechanism and each sub-clamping arm 33.
Its operation principle and process be:
1, first product specification size being inputted program input module, X1 through-drive unit 40 and X2 through-drive unit 41 is coordinated
(in the present embodiment, X1 through-drive unit 40 and X2 through-drive unit 41 drives for rotating screw mandrel, Y1 through-drive list in action simultaneously
Unit's 50 and Y2 through-drive unit 51 are rack pinion), drive peace by X1 through-drive unit 40 with X2 through-drive unit 41
It is loaded on two sub-clamping arms 33 of left frame 20 and is installed on two sub-clamping arms 33 of right frame 21, separately reaches case along X-direction
Body width setup size;The action simultaneously of Y1 through-drive unit 50, Y2 through-drive unit 51 separately reaches casing length along Y direction
It is sized;Fixture positioning unit 30 and clamping unit 31 rise to highly be sized at above 50mm;Welding polishing unit
32 are raised to highly be sized at above 50mm;
2, casing is placed on delivery unit 6, moves by start button delivery unit 6 and be transported to casing position link stopper
Place stops, and after delivery unit 6 decline puts in place, four fixture positioning units 30 are moved downwardly to box bottom, X1 through-drive simultaneously
The action simultaneously of unit 40 and X2 through-drive unit 41, Y1 through-drive unit 50 and Y2 through-drive unit 51 is to setting position;Fixture
Pneumatic pinch unit 31 action of positioning unit 30, clamping casing four limit and the sidewall near commissure;
3, the action of welding slag catcher puts in place, and welding polishing unit 32 downward actuation simultaneously starts welding after reaching setting position
Or polishing, until after welding or having polished, welding polishing unit 32 is returned to set point.
As shown in Figure 4, a kind of control system, relate to above-mentioned casing flexible welding polishing special plane, wherein, this control system bag
Including program input module 8, control centre 9 and perform module, this execution module includes X-axis transmission module 10, Y-axis transmission module
11, delivery module 12, lifting module 13, fixture locating module 14, clamp module 15, welding polishing module 16;
This X-axis transmission module 10 and control centre 9 electrically connect, and control clamping arm 3 in order to drive X-axis gear unit 4
Clamping dimension in the X-axis direction;
This Y-axis transmission module 11 and control centre 9 electrically connect, and control clamping arm 3 in order to drive Y-axis gear unit 5
Clamping dimension in the Y-axis direction;
This delivery module 12 and control centre 9 electrically connect, in order to control delivery unit 6 to the input of casing and output;
This lifting module 13 and control centre 9 electrically connect, in order to control the lifting of delivery unit 6;
This fixture locating module 14 and control centre 9 electrically connect, in order to control fixture positioning unit 30 phase in the Z-axis direction
Position for casing;
This clamp module 15 and control centre 9 electrically connect, in order to control clamping unit 31 to casing and adjacent with soldered
Sidewall be fixedly clamped;
This welding polishing module 16 and control centre 9 electrically connect, and weld casing in order to control welding polishing unit 32
Connect and grinding process.
It should be noted last that, above detailed description of the invention only in order to technical scheme to be described and unrestricted,
Although the present invention being described in detail with reference to embodiment, it will be understood by those within the art that, can be to this
Bright technical scheme is modified or equivalent, and without deviating from the spirit and scope of technical solution of the present invention, it all should be contained
Cover in the middle of scope of the presently claimed invention.
Claims (8)
1. a casing flexible welding polishing special plane, it is characterised in that include that support (1), frame (2), clamping arm (3), X-axis pass
Moving cell (4), Y-axis gear unit (5) and delivery unit (6);
Described support (1) is used as to install carrier;
Described clamping arm (3) is arranged at frame (2), in order to realize the clamping to casing and welding polishing function;
Described X-axis gear unit (4) is arranged between support (1) and frame (2), in order to adjust clamping arm (3) in the X-axis direction
Clamping dimension;
Described Y-axis gear unit (5) is arranged at frame (2) and clamping arm (3) junction, in order to adjust clamping arm (3) in Y-axis side
Clamping dimension upwards;
Described delivery unit (6) is arranged at frame (2), in order to realize casing input and the function of output.
Casing flexible welding the most according to claim 1 polishing special plane, it is characterised in that described clamping arm (3) includes folder
Tool positioning unit (30), clamping unit (31) and welding polishing unit (32);
Described fixture positioning unit (30) is arranged at clamping arm (3), in order to adjust fixture positioning unit (30) phase in the Z-axis direction
Position for casing;
Described clamping unit (31) is arranged at clamping arm (3), in order to realize the location of two walls to soldered formed on casing
Clamping function;
Described welding polishing unit (32) is arranged at clamping arm (3), in order to realize the welding to casing and polishing function.
Casing flexible welding the most according to claim 2 polishing special plane, it is characterised in that described clamping unit (31) is offered
Water-cooling channel.
4. according to the casing flexible welding polishing special plane according to any one of claims 1 to 3, it is characterised in that also include rising
Fall unit (7), described lifting unit (7) is arranged between delivery unit (6) and frame (2), in order to realize delivery unit (6)
Elevating function.
Casing flexible welding the most according to claim 4 polishing special plane, it is characterised in that also include position block, described
Position block is arranged at support (1), in order to realize the function positioned the most rapidly by casing.
Casing flexible welding the most according to claim 4 polishing special plane, it is characterised in that also include welding slag catcher, institute
State welding slag catcher and be arranged at frame (2), in order to collect the produced welding slag of welding.
Casing flexible welding the most according to claim 4 polishing special plane, it is characterised in that described frame (2) includes along Y-axis
The symmetrically arranged left frame in direction (20) and right frame (21), on described left frame (20) and right frame (21) and along Y-axis side
To being symmetrically arranged with two antithetical phrases clamping arm (33), and on described sub-clamping arm (33), it is provided with fixture positioning unit (30), folder
Tight unit (31) and welding polishing unit (32).
8. a control system, relates to the casing flexible welding polishing special plane according to any one of claim 1~7, its feature
Being, this control system includes: program input module (8), control centre (9) and execution module;
Described execution module includes X-axis transmission module (10), Y-axis transmission module (11), delivery module (12), lifting module
(13), fixture locating module (14), clamp module (15) and welding polishing module (16);
Described X-axis transmission module (10) and control centre (9) electrical connection, control clamping in order to drive X-axis gear unit (4)
Arm (3) clamping dimension in the X-axis direction;
Described Y-axis transmission module (11) and control centre (9) electrical connection, control clamping in order to drive Y-axis gear unit (5)
Arm (3) clamping dimension in the Y-axis direction;
Described delivery module (12) and control centre (9) electrical connection, in order to control delivery unit (6) to the input of casing and defeated
Go out;
Described lifting module (13) and control centre (9) electrical connection, in order to control the lifting of delivery unit (6);
Described fixture locating module (14) and control centre (9) electrical connection, in order to control fixture positioning unit (30) in Z-direction
On relative to the position of casing;
Described clamp module (15) and control centre (9) electrical connection, in order to control clamping unit (31) to casing and and soldered
Adjacent sidewall is fixedly clamped;And
Described welding polishing module (16) and control centre (9) electrical connection, enter casing in order to control welding polishing unit (32)
Row welding and grinding process.
Priority Applications (1)
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CN201610776594.4A CN106166675B (en) | 2016-08-29 | 2016-08-29 | A kind of babinet flexible welding polishing special plane and its control system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610776594.4A CN106166675B (en) | 2016-08-29 | 2016-08-29 | A kind of babinet flexible welding polishing special plane and its control system |
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Publication Number | Publication Date |
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CN106166675A true CN106166675A (en) | 2016-11-30 |
CN106166675B CN106166675B (en) | 2018-10-30 |
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CN201610776594.4A Active CN106166675B (en) | 2016-08-29 | 2016-08-29 | A kind of babinet flexible welding polishing special plane and its control system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106903577A (en) * | 2017-03-06 | 2017-06-30 | 安徽鑫艺达抛光机械有限公司 | A kind of square chest numerical control polishing system |
CN106903613A (en) * | 2017-03-07 | 2017-06-30 | 山东大学 | The flexible polishing constant force control device of double actuator drivens |
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CN101653891A (en) * | 2009-08-27 | 2010-02-24 | 常州市洪耀油箱有限公司 | Corrugated sheet welder |
CN201493618U (en) * | 2009-09-16 | 2010-06-02 | 王济生 | Dedicated welding machine for radiators |
CN104014902A (en) * | 2014-06-17 | 2014-09-03 | 铁岭灵飞重型机器有限公司 | Semi-automatic wear-resistant welding rod overlaying machine |
CN204771268U (en) * | 2015-05-27 | 2015-11-18 | 安徽普伦智能装备有限公司 | Automatic fixed -position welding system of box |
CN205927831U (en) * | 2016-08-29 | 2017-02-08 | 任圣权 | Box flexible welding special plane of polishing and control system thereof |
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US5796066A (en) * | 1996-03-29 | 1998-08-18 | Lam Research Corporation | Cable actuated drive assembly for vacuum chamber |
CN101653891A (en) * | 2009-08-27 | 2010-02-24 | 常州市洪耀油箱有限公司 | Corrugated sheet welder |
CN201493618U (en) * | 2009-09-16 | 2010-06-02 | 王济生 | Dedicated welding machine for radiators |
CN104014902A (en) * | 2014-06-17 | 2014-09-03 | 铁岭灵飞重型机器有限公司 | Semi-automatic wear-resistant welding rod overlaying machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106903577A (en) * | 2017-03-06 | 2017-06-30 | 安徽鑫艺达抛光机械有限公司 | A kind of square chest numerical control polishing system |
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CN106903613A (en) * | 2017-03-07 | 2017-06-30 | 山东大学 | The flexible polishing constant force control device of double actuator drivens |
Also Published As
Publication number | Publication date |
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CN106166675B (en) | 2018-10-30 |
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