CN104014902A - Semi-automatic wear-resistant welding rod overlaying machine - Google Patents
Semi-automatic wear-resistant welding rod overlaying machine Download PDFInfo
- Publication number
- CN104014902A CN104014902A CN201410285607.9A CN201410285607A CN104014902A CN 104014902 A CN104014902 A CN 104014902A CN 201410285607 A CN201410285607 A CN 201410285607A CN 104014902 A CN104014902 A CN 104014902A
- Authority
- CN
- China
- Prior art keywords
- grinding roller
- welding rod
- semi
- frame
- automatic wear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/044—Built-up welding on three-dimensional surfaces
- B23K9/046—Built-up welding on three-dimensional surfaces on surfaces of revolution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention relates to a semi-automatic wear-resistant welding rod overlaying machine. The semi-automatic wear-resistant welding rod overlaying machine has the technical points that an overlaying machine body is provided with a welding rod fixed length feed driving device, the lower part of the welding rod fixed length feed driving device is connected with a welding rod anti-adhesion lifting device, the lower part of the welding rod anti-adhesion lifting device is provided with a welding rod clamp, one side of the welding rod fixed length feed driving device is connected with a driving frame, one end of the driving frame is connected with a horizontal support, one end of the horizontal support is connected with a vertical support, the vertical support is provided with an operation box, the lower part of the vertical support is connected with a grinding roller manipulator, a grinding roller deflection machine is arranged at one side of the grinding roller manipulator, and a workpiece grinding roller mandrel clamping device is arranged at the upper part of the grinding roller deflection machine. By adopting the technical scheme, welding quality is stable, moulding is beautiful, labour intensity of workers and requirement on technological level of employees are greatly reduced, speed is high while the moulding is beautiful, dimensional error after overlaying is small, and service life of a product is long.
Description
Technical field
The present invention relates to welder technical field, particularly a kind of semi-automatic wear resistance electrode built-up welder.
Background technology
The prior art of the built-up welding of wear resistance electrode is to use artificial built-up welding always, although built-up welding speed is very fast, but because large core diameter is 16mm, length is 500mm, therefore weight is 13 times of left and right of common welding rod, welding electric current is large, produces heat large, and flue dust is large simultaneously, therefore be typical heat, dirty, tired operation, and because manual welding workman technical merit is different, the inherent surfacing quality of product often cannot guarantee unified specification, presentation quality is also uneven.
Summary of the invention
In order to address the above problem, the invention provides semi-automatic wear resistance electrode built-up welder.
A kind of semi-automatic wear resistance electrode built-up welder, comprise built-up welding body, it is characterized in that: on described built-up welding body, be provided with welding rod scale feed drive gearing, the bottom of welding rod scale feed drive gearing is connected with welding rod prevent adhesion lifting device, the bottom of this welding rod prevent adhesion lifting device is provided with fip holder, one side of welding rod scale feed drive gearing is connected with gear frame, one end of gear frame is connected with lateral frame, one end of lateral frame is connected with perpendicular support, on perpendicular support, be provided with control box, the bottom of perpendicular support is connected with grinding roller manipulator, one side of grinding roller manipulator is provided with grinding roller positioner, the top of grinding roller positioner is provided with workpiece grinding roller mandrel clamping device.
Described grinding roller manipulator comprises paralell, and the bottom of paralell is connected with mobile box, and the bottom of mobile box is provided with roller, and this roller is connected with track, and the bottom of track is provided with operation support.
Described grinding roller positioner comprises crane, the top of crane is connected with displacement case, the inside of displacement case is provided with displacement dish, and displacement dish is connected with lateral displacement frame and length travel frame, and the inside of displacement case is also provided with the second lateral displacement frame and the second length travel frame.
The top of described workpiece grinding roller mandrel clamping device is provided with and the synchronization-moving horizontal parallel shelf of the second lateral displacement frame, and laterally parallel shelf is connected by link with the second lateral displacement frame.
In described workpiece grinding roller mandrel clamping device, be provided with swivel mount, swivel mount is connected with rotating disc.
On described rotating disc, be provided with runing rest.
In described mobile box, be provided with motor.
Advantage of the present invention:
1, welding steady quality, surface forming is attractive in appearance;
2, significantly alleviate employee's labour intensity and the requirement to employee's technical merit;
3, speed is fast and moulding is attractive in appearance, and heap postwelding scale error is little;
4, reduce the technology input cost of product;
5, long product lifecycle.
Accompanying drawing explanation
Fig. 1 is overall structure simplified schematic diagram of the present invention;
Fig. 2 is the structural representation sketch in workpiece grinding roller mandrel clamping device of the present invention.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated; Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1
As shown in Figure 1-2, a kind of semi-automatic wear resistance electrode built-up welder, comprise built-up welding body 1, on described built-up welding body 1, be provided with welding rod scale feed drive gearing 2, the bottom of welding rod scale feed drive gearing 2 is connected with welding rod prevent adhesion lifting device 26, the bottom of this welding rod prevent adhesion lifting device 26 is provided with fip holder 25, one side of welding rod scale feed drive gearing 2 is connected with gear frame 3, one end of gear frame 3 is connected with lateral frame 4, one end of lateral frame 4 is connected with perpendicular support 5, on perpendicular support 5, be provided with control box 6, the bottom of perpendicular support 5 is connected with grinding roller manipulator 8, one side of grinding roller manipulator 8 is provided with grinding roller positioner 20, the top of grinding roller positioner 20 is provided with workpiece grinding roller mandrel clamping device 21.
Described grinding roller manipulator 8 comprises paralell 7, and the bottom of paralell 7 is connected with mobile box 9, is provided with motor 13 in mobile box 9, and the bottom of mobile box 9 is provided with roller 10, and this roller 10 is connected with track 11, and the bottom of track 11 is provided with operation support 12.
Described grinding roller positioner 20 comprises crane 16, the top of crane 16 is connected with displacement case 19, the inside of displacement case 19 is provided with displacement dish 24, displacement dish 24 is connected with lateral displacement frame 18 and length travel frame 14, and the inside of displacement case 19 is also provided with the second lateral displacement frame 17 and the second length travel frame 15.
The top of described workpiece grinding roller mandrel clamping device 21 is provided with and the synchronization-moving horizontal parallel shelf 22 of the second lateral displacement frame 17, and laterally parallel shelf 22 is connected by link 23 with the second lateral displacement frame 17.
In described workpiece grinding roller mandrel clamping device 21, be provided with swivel mount 28, swivel mount 28 is connected with rotating disc 29, on described rotating disc 29, is provided with runing rest 27.
The machinery welding rod process that is installed is to control with spring the welding rod that is installed, postwelding jig spiral lifts fast, welding Igniting pattern be because welding rod sparking easily sticky and, so take to lift rapidly the mode that certain distance follows up again after sparking, welding follow-up process is operating system in control box 6 follow-up speed during sliding speed downwards or to the left or to the right while controlling welding, thereby guarantees not current interruption.
Claims (7)
1. a semi-automatic wear resistance electrode built-up welder, comprise built-up welding body, it is characterized in that: on described built-up welding body, be provided with welding rod scale feed drive gearing, the bottom of welding rod scale feed drive gearing is connected with welding rod prevent adhesion lifting device, the bottom of this welding rod prevent adhesion lifting device is provided with fip holder, one side of welding rod scale feed drive gearing is connected with gear frame, one end of gear frame is connected with lateral frame, one end of lateral frame is connected with perpendicular support, on perpendicular support, be provided with control box, the bottom of perpendicular support is connected with grinding roller manipulator, one side of grinding roller manipulator is provided with grinding roller positioner, the top of grinding roller positioner is provided with workpiece grinding roller mandrel clamping device.
2. a kind of semi-automatic wear resistance electrode built-up welder according to claim 1, it is characterized in that: described grinding roller manipulator comprises paralell, and the bottom of paralell is connected with mobile box, and the bottom of mobile box is provided with roller, this roller is connected with track, and the bottom of track is provided with operation support.
3. a kind of semi-automatic wear resistance electrode built-up welder according to claim 1, it is characterized in that: described grinding roller positioner comprises crane, the top of crane is connected with displacement case, the inside of displacement case is provided with displacement dish, displacement dish is connected with lateral displacement frame and length travel frame, and the inside of displacement case is also provided with the second lateral displacement frame and the second length travel frame.
4. a kind of semi-automatic wear resistance electrode built-up welder according to claim 1, it is characterized in that: described workpiece grinding roller mandrel clamping device top is provided with and the synchronization-moving horizontal parallel shelf of the second lateral displacement frame, laterally parallel shelf is connected by link with the second lateral displacement frame.
5. a kind of semi-automatic wear resistance electrode built-up welder according to claim 4, is characterized in that: in described workpiece grinding roller mandrel clamping device, be provided with swivel mount, swivel mount is connected with rotating disc.
6. a kind of semi-automatic wear resistance electrode built-up welder according to claim 5, is characterized in that: on described rotating disc, be provided with runing rest.
7. a kind of semi-automatic wear resistance electrode built-up welder according to claim 2, is characterized in that: in described mobile box, be provided with motor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410285607.9A CN104014902B (en) | 2014-06-17 | 2014-06-17 | A kind of semi-automatic wear resistance electrode built-up welder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410285607.9A CN104014902B (en) | 2014-06-17 | 2014-06-17 | A kind of semi-automatic wear resistance electrode built-up welder |
Publications (2)
Publication Number | Publication Date |
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CN104014902A true CN104014902A (en) | 2014-09-03 |
CN104014902B CN104014902B (en) | 2016-11-09 |
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CN201410285607.9A Active CN104014902B (en) | 2014-06-17 | 2014-06-17 | A kind of semi-automatic wear resistance electrode built-up welder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106166675A (en) * | 2016-08-29 | 2016-11-30 | 任圣权 | A kind of casing flexible welding polishing special plane and control system thereof |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1041899A (en) * | 1988-10-13 | 1990-05-09 | 日本钢管株式会社 | The device of automatically welding cylindrical vessel |
US6380514B1 (en) * | 1999-05-12 | 2002-04-30 | Samyoung Machinery Co., Ltd. | Automatic welding system for cylinder block recycling |
CN1626305A (en) * | 2003-12-10 | 2005-06-15 | 上海工程技术大学 | Method for connecting hard metals through successive built up welding |
CN202804557U (en) * | 2012-08-20 | 2013-03-20 | 安徽海螺川崎节能设备制造有限公司 | Vertical mill roller tire bead weld tool |
CN203621706U (en) * | 2013-12-19 | 2014-06-04 | 中原特钢股份有限公司 | Core rod bead welding and round rod outer circle processing device |
CN203900705U (en) * | 2014-06-17 | 2014-10-29 | 铁岭灵飞重型机器有限公司 | Semiautomatic surfacing welding machine for wear-resisting welding rod |
-
2014
- 2014-06-17 CN CN201410285607.9A patent/CN104014902B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1041899A (en) * | 1988-10-13 | 1990-05-09 | 日本钢管株式会社 | The device of automatically welding cylindrical vessel |
US6380514B1 (en) * | 1999-05-12 | 2002-04-30 | Samyoung Machinery Co., Ltd. | Automatic welding system for cylinder block recycling |
CN1626305A (en) * | 2003-12-10 | 2005-06-15 | 上海工程技术大学 | Method for connecting hard metals through successive built up welding |
CN202804557U (en) * | 2012-08-20 | 2013-03-20 | 安徽海螺川崎节能设备制造有限公司 | Vertical mill roller tire bead weld tool |
CN203621706U (en) * | 2013-12-19 | 2014-06-04 | 中原特钢股份有限公司 | Core rod bead welding and round rod outer circle processing device |
CN203900705U (en) * | 2014-06-17 | 2014-10-29 | 铁岭灵飞重型机器有限公司 | Semiautomatic surfacing welding machine for wear-resisting welding rod |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106166675A (en) * | 2016-08-29 | 2016-11-30 | 任圣权 | A kind of casing flexible welding polishing special plane and control system thereof |
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CN104014902B (en) | 2016-11-09 |
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