CN203992851U - Four-axle linked Intelligent tracking bonding machine - Google Patents

Four-axle linked Intelligent tracking bonding machine Download PDF

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Publication number
CN203992851U
CN203992851U CN201420294496.3U CN201420294496U CN203992851U CN 203992851 U CN203992851 U CN 203992851U CN 201420294496 U CN201420294496 U CN 201420294496U CN 203992851 U CN203992851 U CN 203992851U
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CN
China
Prior art keywords
plate
fixed
displacement
screw mandrel
adjusting nut
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Withdrawn - After Issue
Application number
CN201420294496.3U
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Chinese (zh)
Inventor
周占怀
韩树明
陈胜虎
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SUZHOU CONYET AUTOMATION TECHNOLOGY Co Ltd
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SUZHOU CONYET AUTOMATION TECHNOLOGY Co Ltd
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Priority to CN201420294496.3U priority Critical patent/CN203992851U/en
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Publication of CN203992851U publication Critical patent/CN203992851U/en
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Abstract

The utility model discloses a kind of four-axle linked Intelligent tracking bonding machine, comprising: pedestal, tracking follow-up mechanism, automatic soldering device.Four-axle linked Intelligent tracking bonding machine described in the utility model is found the weld seam of welding by tracking follow-up mechanism, automatically complete the welding of weld seam, has effectively saved human cost, has broken the restriction of manpower, realizes Automation of Welding and mechanization.

Description

Four-axle linked Intelligent tracking bonding machine
Technical field
The utility model relates to a kind of electroplating equipment wielding machine, belongs to machining technique field.
Background technology
The four-axle linked Intelligent tracking bonding machine application of the utility model is very extensive, is mainly used in container welding industry.
At present, for the welding of container, be all manual welding, existing electroplating equipment wielding machine, can only complete welding by workman's manual operations, and welding job efficiency has been subject to the restriction of workers processing.
Utility model content
Utility model object: the utility model provides a kind of bonding machine of realizing automatic tracking, Intelligent welding.
Technical scheme: the utility model discloses a kind of four-axle linked Intelligent tracking bonding machine, pedestal, tracking follow-up mechanism, automatic soldering device;
Described tracking follow-up mechanism comprises: line slideway, straight walking mechanism, base, laser sensor and laser displacement sensor support; Described line slideway and straight walking mechanism bottom are fixed on pedestal top; The both sides, bottom surface of base are installed on line slideway, and the center of bottom surface is fixedly connected with straight walking mechanism; Described laser displacement sensor support is fixed on base; Described laser sensor is fixed on described laser displacement sensor support;
Described automatic soldering device comprises: supporting plate, arc-shaped slide rail, displacement bearing, arc are to drive motors, oscillator of welding gun and welding gun fixture; Described welding gun fixture is installed on oscillator of welding gun; Oscillator of welding gun is installed on displacement bearing top, and described arc is installed on displacement bearing bottom to drive motors; Described displacement bearing is installed on arc-shaped slide rail; Described arc-shaped slide rail is fixed on supporting plate; Described supporting plate is installed on base;
Described oscillator of welding gun comprises: wig-wag flap and wig-wag fixed head; Described wig-wag flap is fixed on displacement bearing; Described wig-wag fixed head is fixedly connected with welding gun fixture; Described wig-wag flap is flexibly connected with wig-wag fixed head; Described wig-wag fixed head rotates on wig-wag flap.
Four-axle linked Intelligent tracking bonding machine described in the utility model is found the weld seam of welding by tracking follow-up mechanism, automatically complete the welding of weld seam, has effectively saved human cost, has broken the restriction of manpower, realizes Automation of Welding and mechanization.
In the utility model, described displacement bearing comprises: base-plate, backing plate, center pillar, Y-direction adjusting nut, Z-direction movable plate, Z-direction adjusting nut, mobile screw mandrel, horizontal jack, X-direction displacement plate, X-direction fixture, X-direction adjusting nut, clamp fixing plate and X-direction chute;
Described backing plate is fixed on base-plate; Described backing plate is provided with Y-direction draw-in groove; Described center pillar is fixed in Y-direction draw-in groove; Y-direction adjusting nut is controlled center pillar by mobile screw mandrel and is moved in Y-direction draw-in groove, realizes the displacement of Y-direction;
Described center pillar top is provided with Z-direction adjusting nut; Z-direction adjusting nut is connected with the mobile screw mandrel of Z-direction; The mobile screw mandrel two ends of described Z-direction are fixed on center pillar by fixture; Described Z-direction movable plate is sleeved on the mobile screw mandrel of center pillar and Z-direction; Z-direction adjusting nut drives Z-direction movable plate to move in Z-direction by the mobile screw mandrel of Z-direction, realizes the displacement of Z-direction;
Described X-direction displacement plate is L shaped, the horizontal jack arranging through Z-direction adjusting nut side, and the front surface rear end of X-direction displacement plate is fixedly connected with Z-direction movable plate; The mobile screw mandrel of described X-direction is fixed on X-direction displacement plate upper surface by X-direction fixture; The mobile screw mandrel of described X-direction is through X-direction fixture and horizontal jack; Mobile screw mandrel one end of described X-direction is fixedly connected with X-direction adjusting nut, and the other end is fixedly connected with clamp fixing plate; Described X-direction displacement plate upper face is provided with X-direction chute, and described clamp fixing plate is installed in X-direction chute, in the promotion of the mobile screw mandrel of X-direction, along X-direction chute, is moving.In the utility model, pass through X-direction adjusting nut, Y-direction adjusting nut and Z-direction adjusting nut, 3 position adjusting nuts are adjusted to arc-shaped guide rail circle centre position by scolder end, by drive motors welding gun fixture, on arc-shaped guide rail, slide again and realize torch swinging but scolder end position is motionless, 3 position adjusting nuts can be adjusted arbitrarily welding gun rifle point X, Y, Z three-dimensional space position, conveniently, simply, efficiently, can adapt to the welding procedure of arbitrary diameter scolder.
Described in the utility model, automatic soldering device comprises: arc protective plate, described arc protective plate is installed on supporting plate front edge.The use of arc protective plate in the utility model, has effectively prevented that broken the cutting of welding from flying in arc-shaped slide rail, affects slippage precision, has effectively improved precision and the quality of welding.
The follow-up mechanism of tracking described in the utility model comprises: the line slideway protective plate that is installed on line slideway top.Arranging of the utility model cathetus guide rail protection plate effectively prevented that broken the cutting of welding from flying into line slideway, affects the precision of straight line slippage, effectively improved precision and the quality of welding.
Four-axle linked Intelligent tracking bonding machine described in the utility model also comprises: wire feeder fixed mount, this wire feeder fixed mount is fixed on base top, is positioned at automatic soldering device one side.
Four-axle linked Intelligent tracking bonding machine described in the utility model also comprises PLC controller, and the input of described PLC controller is connected with the laser sensor in tracking follow-up mechanism, and output device is connected to drive motors with straight walking mechanism, arc; Described laser sensor is sent to PLC controller by the welding seam position information of detection, and PLC controller is controlled straight walking mechanism, arc according to position while welding and to drive motors, controlled welding gun and move to welding position, starts welding gun and realizes welding action.In the utility model, by PLC controller, realize full mechanical part Based Intelligent Control.
Laser sensor described in the utility model is at least two, by arranging of a plurality of laser sensors, forms solid space data.
Beneficial effect :four-axle linked Intelligent tracking bonding machine described in the utility model compared with prior art, has the following advantages:
1, four-axle linked Intelligent tracking bonding machine described in the utility model, completes tracking by laser sensor, by automatic soldering device, completes welding action, has realized Automation of Welding, has reduced cost of labor.
2, the utility model forms solid space data by arranging of a plurality of laser sensors, has improved welding precision.
3, the utility model by X-direction adjusting nut, Y-direction adjusting nut, Z-direction adjusting nut and arc-shaped slide rail, realized four-axle linked, the accurate location of having realized tracking.
Accompanying drawing explanation
Fig. 1 is four-axle linked Intelligent tracking bonding machine stereogram described in the utility model.
Fig. 2 is four-axle linked Intelligent tracking bonding machine side view described in the utility model.
Fig. 3 is the schematic diagram of tracking follow-up mechanism in the utility model.
Fig. 4 is the structural representation of automatic soldering device in the utility model.
Fig. 5 is the structural representation of automatic soldering device in the utility model.
Fig. 6 is the structural representation of automatic soldering device in the utility model
Fig. 7 is the structural representation of displacement bearing in the utility model.
Fig. 8 is the structural representation of oscillator of welding gun and welding gun fixture in the utility model.
In figure: pedestal 1,
Tracking follow-up mechanism 2: line slideway 21, straight walking mechanism 22, base 23, laser sensor 24, laser displacement sensor support 25, line slideway protective plate 26;
Automatic soldering device 3: supporting plate 31, arc-shaped slide rail 32, displacement bearing 33, arc are to drive motors 34, oscillator of welding gun 35, welding gun fixture 36, arc protective plate 37;
Displacement bearing 33: base-plate 3301, backing plate 3302, center pillar 3303, Y-direction adjusting nut 3304, Z-direction movable plate 3305, Z-direction adjusting nut 3306, mobile screw mandrel 3307, horizontal jack 3308, X-direction displacement plate 3309, X-direction fixture 3310, X-direction adjusting nut 3311, clamp fixing plate 3312, X-direction chute 3313;
Wire feeder fixed mount 4.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the utility model, should understand the following specific embodiment and only for the utility model is described, be not used in restriction scope of the present utility model, after having read the utility model, those skilled in the art all fall within the application's claim limited range to the modification of various equivalents of the present utility model.
Embodiment:
A kind of four-axle linked Intelligent tracking bonding machine as shown in the figure, comprising: pedestal 1, tracking follow-up mechanism 2, automatic soldering device 3;
Described tracking follow-up mechanism 2 comprises: line slideway 21, straight walking mechanism 22, base 23, laser sensor 24, laser displacement sensor support 25 and line slideway protective plate 26; Described line slideway 21 and straight walking mechanism 22 bottoms are fixed on pedestal 1 top; The both sides, bottom surface of base 23 are installed on line slideway 21, and the center of bottom surface is fixedly connected with straight walking mechanism 22; Described laser displacement sensor support 25 is fixed on base 23; Described laser sensor 24 is fixed on described laser displacement sensor support 25; Described line slideway protective plate 26 is installed on line slideway top.
Described automatic soldering device 3 comprises: supporting plate 31, arc-shaped slide rail 32, displacement bearing 33, arc are to drive motors 34, oscillator of welding gun 35 and welding gun fixture 36; Described welding gun fixture 36 is installed on oscillator of welding gun 35; Oscillator of welding gun 35 is installed on displacement bearing 33 tops, and described arc is installed on displacement bearing 33 bottoms to drive motors 34; Described displacement bearing 33 is installed on arc-shaped slide rail 32; Described arc-shaped slide rail 32 is fixed on supporting plate 31; Described supporting plate 31 is installed on base 23;
Described oscillator of welding gun 35 comprises: wig-wag flap 3501 and wig-wag fixed head 3502; Described wig-wag flap 3501 is fixed on displacement bearing 33; Described wig-wag fixed head 3502 is fixedly connected with welding gun fixture 36; Described wig-wag flap 3501 is flexibly connected with wig-wag fixed head 3502; Described wig-wag fixed head 3502 rotates on wig-wag flap 3501.
Described displacement bearing 33 comprises: base-plate 3301, backing plate 3302, center pillar 3303, Y-direction adjusting nut 3304, Z-direction movable plate 3305, Z-direction adjusting nut 3306, mobile screw mandrel 3307, horizontal jack 3308, X-direction displacement plate 3309, X-direction fixture 3310, X-direction adjusting nut 3311, clamp fixing plate 3312 and X-direction chute 3313;
Described backing plate 3302 is fixed on base-plate 3301; Described backing plate 3302 is provided with Y-direction draw-in groove; Described center pillar 3303 is fixed in Y-direction draw-in groove; Y-direction adjusting nut 3304 is controlled center pillar 3303 by mobile screw mandrel and is moved in Y-direction draw-in groove;
Described center pillar 3303 tops are provided with Z-direction adjusting nut 3306; Z-direction adjusting nut 3306 is connected with the mobile screw mandrel 3307 of Z-direction; Mobile screw mandrel 3307 two ends of described Z-direction are fixed on center pillar 3303 by fixture; Described Z-direction movable plate 3305 is sleeved on the mobile screw mandrel 3307 of center pillar 3303 and Z-direction; Z-direction adjusting nut 3306 drives Z-direction movable plate 3305 to move in Z-direction by the mobile screw mandrel 3307 of Z-direction;
Described X-direction displacement plate 3309 is L shaped, the horizontal jack 3308 arranging through Z-direction adjusting nut 3306 sides, and the front surface rear end of X-direction displacement plate 3309 is fixedly connected with Z-direction movable plate 3305; The mobile screw mandrel 3307 of described X-direction is fixed on X-direction displacement plate 3309 upper surfaces by X-direction fixture 3310; The mobile screw mandrel 3307 of described X-direction is through X-direction fixture 3310 and horizontal jack 3308; Mobile screw mandrel 3307 one end of described X-direction are fixedly connected with X-direction adjusting nut 3311, and the other end is fixedly connected with clamp fixing plate 3312; Described X-direction displacement plate 3309 upper faces are provided with X-direction chute 3313, and described clamp fixing plate 3312 is installed in X-direction chute 3313, in the promotion of the mobile screw mandrel 3307 of X-direction, along X-direction chute 3313, are moving.
The operation principle of the present embodiment is as follows:
During work, laser sensor on laser displacement sensor support detects position while welding, position while welding three-dimensional information is sent to PLC controller, PLC controller sends instruction to straight walking mechanism, arc to drive motors according to position while welding, and straight walking mechanism takes automatic soldering device to welding position and welds.

Claims (7)

1. a four-axle linked Intelligent tracking bonding machine, is characterized in that, comprising: pedestal (1), tracking follow-up mechanism (2), automatic soldering device (3);
Described tracking follow-up mechanism (2) comprising: line slideway (21), straight walking mechanism (22), base (23), laser sensor (24) and laser displacement sensor support (25); Described line slideway (21) and straight walking mechanism (22) bottom are fixed on pedestal (1) top; It is upper that the both sides, bottom surface of base (23) are installed on line slideway (21), and the center of bottom surface is fixedly connected with straight walking mechanism (22); Described laser displacement sensor support (25) is fixed on base (23); Described laser sensor (24) is fixed on described laser displacement sensor support (25);
Described automatic soldering device (3) comprising: supporting plate (31), arc-shaped slide rail (32), displacement bearing (33), arc are to drive motors (34), oscillator of welding gun (35) and welding gun fixture (36); Described welding gun fixture (36) is installed on oscillator of welding gun (35); Oscillator of welding gun (35) is installed on displacement bearing (33) top, and described arc is installed on displacement bearing (33) bottom to drive motors (34); Described displacement bearing (33) is installed on arc-shaped slide rail (32); Described arc-shaped slide rail (32) is fixed on supporting plate (31); Described supporting plate (31) is installed on base (23);
Described oscillator of welding gun (35) comprising: wig-wag flap (3501) and wig-wag fixed head (3502); Described wig-wag flap (3501) is fixed on displacement bearing (33); Described wig-wag fixed head (3502) is fixedly connected with welding gun fixture (36); Described wig-wag flap (3501) is flexibly connected with wig-wag fixed head (3502); Described wig-wag fixed head (3502) is in the upper rotation of wig-wag flap (3501).
2. four-axle linked Intelligent tracking bonding machine according to claim 1, it is characterized in that, described displacement bearing (33) comprising: base-plate (3301), backing plate (3302), center pillar (3303), Y-direction adjusting nut (3304), Z-direction movable plate (3305), Z-direction adjusting nut (3306), mobile screw mandrel (3307), horizontal jack (3308), X-direction displacement plate (3309), X-direction fixture (3310), X-direction adjusting nut (3311), clamp fixing plate (3312) and X-direction chute (3313);
Described backing plate (3302) is fixed on base-plate (3301); Described backing plate (3302) is provided with Y-direction draw-in groove; Described center pillar (3303) is fixed in Y-direction draw-in groove; Y-direction adjusting nut (3304) is controlled center pillar (3303) by mobile screw mandrel and is moved in Y-direction draw-in groove;
Described center pillar (3303) top is provided with Z-direction adjusting nut (3306); Z-direction adjusting nut (3306) is connected with the mobile screw mandrel (3307) of Z-direction; Mobile screw mandrel (3307) two ends of described Z-direction are fixed on center pillar (3303) by fixture; Described Z-direction movable plate (3305) is sleeved on the mobile screw mandrel (3307) of center pillar (3303) and Z-direction; Z-direction adjusting nut (3306) drives Z-direction movable plate (3305) to move in Z-direction by the mobile screw mandrel (3307) of Z-direction;
Described X-direction displacement plate (3309) is L shaped, the horizontal jack (3308) arranging through Z-direction adjusting nut (3306) side, and the front surface rear end of X-direction displacement plate (3309) is fixedly connected with Z-direction movable plate (3305); The mobile screw mandrel (3307) of described X-direction is fixed on X-direction displacement plate (3309) upper surface by X-direction fixture (3310); The mobile screw mandrel (3307) of described X-direction is through X-direction fixture (3310) and horizontal jack (3308); Mobile screw mandrel (3307) one end of described X-direction is fixedly connected with X-direction adjusting nut (3311), and the other end is fixedly connected with clamp fixing plate (3312); Described X-direction displacement plate (3309) upper face is provided with X-direction chute (3313), and described clamp fixing plate (3312) is installed in X-direction chute (3313), in the promotion of the mobile screw mandrel (3307) of X-direction mobile along X-direction chute (3313).
3. four-axle linked Intelligent tracking bonding machine according to claim 1, is characterized in that, described automatic soldering device comprises: arc protective plate (37), described arc protective plate (37) is installed on supporting plate (31) front edge.
4. four-axle linked Intelligent tracking bonding machine according to claim 1, is characterized in that, described tracking follow-up mechanism comprises: the line slideway protective plate (26) that is installed on line slideway top.
5. four-axle linked Intelligent tracking bonding machine according to claim 1, is characterized in that, comprising: wire feeder fixed mount (4), this wire feeder fixed mount (4) is fixed on base (23) top, is positioned at automatic soldering device one side.
6. four-axle linked Intelligent tracking bonding machine according to claim 1, it is characterized in that, comprise PLC controller, the input of described PLC controller is connected with the laser sensor in tracking follow-up mechanism, and output device is connected to drive motors with straight walking mechanism, arc; Described laser sensor is sent to PLC controller by the welding seam position information of detection, and PLC controller is controlled straight walking mechanism, arc according to position while welding and to drive motors, controlled welding gun and move to welding position, starts welding gun and realizes welding action.
7. four-axle linked Intelligent tracking bonding machine according to claim 1, is characterized in that, described laser sensor is at least two.
CN201420294496.3U 2014-06-05 2014-06-05 Four-axle linked Intelligent tracking bonding machine Withdrawn - After Issue CN203992851U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201420294496.3U CN203992851U (en) 2014-06-05 2014-06-05 Four-axle linked Intelligent tracking bonding machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057222A (en) * 2014-06-05 2014-09-24 苏州科易特自动化科技有限公司 Four-axis linkage intelligent tracking welding machine
CN113275727A (en) * 2021-06-15 2021-08-20 上海导向医疗系统有限公司 Handheld high-frequency welding machine tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057222A (en) * 2014-06-05 2014-09-24 苏州科易特自动化科技有限公司 Four-axis linkage intelligent tracking welding machine
CN104057222B (en) * 2014-06-05 2015-10-14 苏州科易特自动化科技有限公司 Four-axle linked Intelligent tracking bonding machine
CN113275727A (en) * 2021-06-15 2021-08-20 上海导向医疗系统有限公司 Handheld high-frequency welding machine tool

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20141210

Effective date of abandoning: 20151014

C25 Abandonment of patent right or utility model to avoid double patenting