CN106166590A - The rolloff moulding manufacture method of the I-shaped forging of magnet support - Google Patents
The rolloff moulding manufacture method of the I-shaped forging of magnet support Download PDFInfo
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- CN106166590A CN106166590A CN201610744110.8A CN201610744110A CN106166590A CN 106166590 A CN106166590 A CN 106166590A CN 201610744110 A CN201610744110 A CN 201610744110A CN 106166590 A CN106166590 A CN 106166590A
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- shaped
- ring
- forging
- shaped forging
- blank
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- 238000005242 forging Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000465 moulding Methods 0.000 title claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000000034 methods Methods 0.000 claims abstract description 10
- 238000009499 grossing Methods 0.000 claims abstract description 6
- 241000282898 Sus scrofa Species 0.000 claims abstract description 5
- 229910045601 alloys Inorganic materials 0.000 claims abstract description 5
- 239000000956 alloys Substances 0.000 claims abstract description 5
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000004080 punching Methods 0.000 claims abstract description 5
- 281000090753 Pierce Manufacturing companies 0.000 claims abstract description 4
- 241001081830 Degeneriaceae Species 0.000 claims description 8
- 239000000463 materials Substances 0.000 claims description 4
- 238000007363 ring formation reactions Methods 0.000 claims description 4
- 238000005516 engineering processes Methods 0.000 abstract description 3
- 210000001519 tissues Anatomy 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 9
- 238000010586 diagrams Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 2
- 206010061619 Deformity Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000001815 facial Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—OTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
Description
Technical field
The present invention relates to forging technology field, be specifically related to the rolloff molding manufacturer of the I-shaped forging of a kind of magnet support Method.
Background technology
I-shaped forging is the critical component of ITER project magnet support, and material is 316LN austenitic stainless steel, due to shape Shape is irregular, and length is longer, thinner thickness, and grain size requires higher, and forging exists bigger difficulty.Conventional manufacture method has Three kinds below: method one: extruded mode carries out the production of I-shaped forging, method two: design specialized mould rolls Make type, method three: directly use mould forging, then carry out machining.But due to the super rule of this I-shaped product size Lattice, existing extrusion equipment is difficult to meet dimensional requirement, simultaneously because product quantity is few, the rolling mold of design specialized, transformation Rolling equipment puts into relatively big, causes production cost higher, directly forges that then machining cost is higher and production efficiency is relatively low.
Summary of the invention
For above-mentioned weak point of the prior art, invention aims to provide the rolloff of the I-shaped forging of a kind of magnet support Moulding manufacture method, the allowance of its processed finished products is little, even tissue, and whole section deformation is abundant, and crystal grain refines, and shape is advised Then, forging quality is high, and production efficiency is high.
For solving above-mentioned technical problem, the procedure of processing of invention is as follows:
One, blank processing: alloy pig is heated to 1150-1180 DEG C, uses the operations such as jumping-up, punching, reaming to produce Preform,
Two, roll cyclization: sent into by preform and heating furnace carries out heat treated, heating-up temperature to 1150-1180 DEG C, Take out the blank after heating, be placed on ring rolls, king roller lining and core roller lining be respectively fitted on king roller and core roller, base The upper and lower end face of material uses cone roll-in to live, and starts ring rolls, starts to rotate, roll under the drive of king roller and core roller, After reaching size, close ring rolls, obtain looped I-shaped ring,
Three, I-shaped forging molding: above-mentioned I-shaped ring vertically (short transverse) is cut, then utilizes core Rod pierces into ring endoporus, starts and presses under hydraulic press, by multiple rotary, ring is gradually launched into I-shaped forging,
Four, I-shaped forging smoothing processes: put in flat-die by above-mentioned I-shaped forging, by horizontal direction (length side To) on smooth for several times, i.e. can get the I-shaped forging of finished product.
In described step 3 cutting I-shaped ring vertically (short transverse), its kerf width is 150- 300mm。
There is advantages that the ring forging allowance that the method is produced is little, even tissue, whole section Facial disfigurement is abundant, and crystal grain refines, regular shape, and forging quality is high, and production efficiency is high.
Accompanying drawing explanation
Fig. 1 is I-shaped ring rolloff state diagram in invention；
Fig. 2 is king roller structural representation in invention；
Fig. 3 is king roller bush structure schematic diagram in invention；
Fig. 4 is invention SMIS roll structure schematic diagram；
Fig. 5 is invention SMIS roller bush structure schematic diagram；
Fig. 6 is for boring roll structure schematic diagram in invention；
Fig. 7 is I-shaped ring structural representation in invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in inventive embodiments, the technical scheme in inventive embodiments is carried out clearly and completely Describe.
Detailed description of the invention one:
Referring to Fig. 1-Fig. 7, the procedure of processing of this detailed description of the invention is as follows:
One, blank processing: alloy pig is heated to 1150 DEG C, uses hydraulic forging press to carry out jumping-up, utilizes punch press to carry out The operation such as punching, reaming produces preform,
Two, cyclization is rolled: sent into by preform and heating furnace carries out heat treated, heating-up temperature to 1150 DEG C, take out Blank 1 after heating, is placed on ring rolls, king roller lining 3 and core roller lining 5 is respectively fitted on king roller 2 and core roller 4, The upper and lower end face of blank 1 uses cone roller 6 to push down, and starts ring rolls, starts to rotate, carry out under the drive of king roller 2 and core roller 4 Rolling, in the operation of rolling, first increases the active force of axial roll, then amplify cerclage spread phenomenon so that blank forms twin drum Type, after reaching size, closes ring rolls, obtains looped I-shaped ring 7,
Three, I-shaped forging molding: above-mentioned I-shaped ring 7 vertically (short transverse) is cut, kerf width For 200mm, then utilize plug to pierce into ring endoporus, start and press under hydraulic press, by multiple rotary, gradually ring is launched into I-shaped forging,
Four, I-shaped forging smoothing processes: put in flat-die by above-mentioned I-shaped forging, by horizontal direction (length side To) upper five smoothings, i.e. can get the I-shaped forging of finished product.
The operation principle of this detailed description of the invention: the jumping-up operation of employing, it is possible to improve the as-cast structure of steel ingot, it is not necessary to Additionally increase blanking mold, utilize and spread phenomenon during ring rolling, conscious during looping mill rolling first increase axially The active force of roll, that amplifies looping mill rolling spreads phenomenon, makes blank form twin drum type, then carries out final looping mill rolling, obtains I-shaped The ring in cross section, then cuts open I-shaped annular forging piece along short transverse, ring is flattened, finally utilizes mould to carry out school Flat.
This detailed description of the invention has the advantages that the ring forging allowance using the method to produce is little, group Knitting uniformly, whole section deformation is abundant, and crystal grain refines, regular shape, and forging quality is high, and production efficiency is high.
Detailed description of the invention two:
The procedure of processing of this detailed description of the invention is as follows:
One, blank processing: alloy pig is heated to 1180 DEG C, uses the operations such as jumping-up, punching, reaming to produce prefabricated blank Material,
Two, cyclization is rolled: sent into by preform and heating furnace carries out heat treated, heating-up temperature to 1180 DEG C, take out Blank 1 after heating, is placed on ring rolls, i.e. king roller lining 3 and core roller lining 5 are respectively fitted over king roller 2 and core roller 4 On, the upper and lower end face of blank 1 uses cone roller 6 to push down, and starts ring rolls, starts to rotate under the drive of king roller 2 and core roller 4, Roll, in the operation of rolling, first increase the active force of axial roll, then amplify cerclage spread phenomenon so that blank is formed Twin drum type, after reaching size, closes ring rolls, obtains looped I-shaped ring 7,
Three, I-shaped forging molding: above-mentioned I-shaped ring 7 vertically (short transverse) is cut, kerf width For 250mm, then utilize plug to pierce into ring endoporus, start and press under hydraulic press, by multiple rotary, gradually ring is launched into I-shaped forging,
Four, I-shaped forging smoothing processes: put in flat-die by above-mentioned I-shaped forging, by horizontal direction (length side To) upper eight smoothings, i.e. can get the I-shaped forging of finished product.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610744110.8A CN106166590A (en) | 2016-08-29 | 2016-08-29 | The rolloff moulding manufacture method of the I-shaped forging of magnet support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610744110.8A CN106166590A (en) | 2016-08-29 | 2016-08-29 | The rolloff moulding manufacture method of the I-shaped forging of magnet support |
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| CN106166590A true CN106166590A (en) | 2016-11-30 |
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| CN201610744110.8A CN106166590A (en) | 2016-08-29 | 2016-08-29 | The rolloff moulding manufacture method of the I-shaped forging of magnet support |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907044A (en) * | 2018-07-27 | 2018-11-30 | 贵州航天新力铸锻有限责任公司 | The i shaped steel molding die of nuclear fusion stack magnet support |
| CN108994226A (en) * | 2018-07-27 | 2018-12-14 | 贵州航天新力铸锻有限责任公司 | The i shaped steel forming method of nuclear fusion stack magnet support |
| CN109261862A (en) * | 2018-09-10 | 2019-01-25 | 贵州航天新力铸锻有限责任公司 | Class dish-type section forging rolloff forming method |
| CN109261861A (en) * | 2018-09-10 | 2019-01-25 | 贵州航天新力铸锻有限责任公司 | A kind of class dish-type section process for manufacturing forging of the ratio of height to diameter less than 0.3 |
| CN109365700A (en) * | 2018-11-09 | 2019-02-22 | 贵州航天新力铸锻有限责任公司 | Complicated arc variable cross-section forging closes forging rolloff manufacturing process |
| CN109465370A (en) * | 2018-12-06 | 2019-03-15 | 贵州航天新力铸锻有限责任公司 | The looping mill rolling forming method that heteromorphic connector single-piece entirety looping mill rolling is bent |
| CN109465369A (en) * | 2018-12-06 | 2019-03-15 | 贵州航天新力铸锻有限责任公司 | The looping mill rolling molding machine that heteromorphic connector single-piece entirety looping mill rolling is bent |
| CN109648255A (en) * | 2018-11-16 | 2019-04-19 | 贵州航天新力铸锻有限责任公司 | A kind of plate forging rolloff composite molding technique of large-sized flange |
| CN109909314A (en) * | 2019-01-31 | 2019-06-21 | 武汉船用机械有限责任公司 | The processing method of alloy sheets |
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| CN105499478A (en) * | 2015-11-30 | 2016-04-20 | 贵州航天新力铸锻有限责任公司 | Processing method for crossed forged piece for supporting ITER magnet |
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- 2016-08-29 CN CN201610744110.8A patent/CN106166590A/en not_active Application Discontinuation
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| TW339372B (en) * | 1996-10-31 | 1998-09-01 | Kanai Jyuyo Kogyo Kk | Production method of a spinning ring for a ring spinning machine |
| KR20110075130A (en) * | 2009-12-28 | 2011-07-06 | 주식회사 태웅 | A semi-finished ring rolling machine and manufacturing method for profiled ring |
| CN102615224A (en) * | 2012-03-30 | 2012-08-01 | 山东建筑大学 | Radial-axial rolling forming method for inner step section ring pieces |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907044A (en) * | 2018-07-27 | 2018-11-30 | 贵州航天新力铸锻有限责任公司 | The i shaped steel molding die of nuclear fusion stack magnet support |
| CN108994226A (en) * | 2018-07-27 | 2018-12-14 | 贵州航天新力铸锻有限责任公司 | The i shaped steel forming method of nuclear fusion stack magnet support |
| CN109261862A (en) * | 2018-09-10 | 2019-01-25 | 贵州航天新力铸锻有限责任公司 | Class dish-type section forging rolloff forming method |
| CN109261861A (en) * | 2018-09-10 | 2019-01-25 | 贵州航天新力铸锻有限责任公司 | A kind of class dish-type section process for manufacturing forging of the ratio of height to diameter less than 0.3 |
| CN109365700A (en) * | 2018-11-09 | 2019-02-22 | 贵州航天新力铸锻有限责任公司 | Complicated arc variable cross-section forging closes forging rolloff manufacturing process |
| CN109648255A (en) * | 2018-11-16 | 2019-04-19 | 贵州航天新力铸锻有限责任公司 | A kind of plate forging rolloff composite molding technique of large-sized flange |
| CN109465370A (en) * | 2018-12-06 | 2019-03-15 | 贵州航天新力铸锻有限责任公司 | The looping mill rolling forming method that heteromorphic connector single-piece entirety looping mill rolling is bent |
| CN109465369A (en) * | 2018-12-06 | 2019-03-15 | 贵州航天新力铸锻有限责任公司 | The looping mill rolling molding machine that heteromorphic connector single-piece entirety looping mill rolling is bent |
| CN109909314A (en) * | 2019-01-31 | 2019-06-21 | 武汉船用机械有限责任公司 | The processing method of alloy sheets |
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Application publication date: 20161130 |