CN106141691A - A kind of engine cylinder cover flexible automation production line system - Google Patents
A kind of engine cylinder cover flexible automation production line system Download PDFInfo
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- CN106141691A CN106141691A CN201510258917.6A CN201510258917A CN106141691A CN 106141691 A CN106141691 A CN 106141691A CN 201510258917 A CN201510258917 A CN 201510258917A CN 106141691 A CN106141691 A CN 106141691A
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- module
- production line
- engine cylinder
- cylinder cover
- working area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a kind of engine cylinder cover flexible automation production line system, including rough turn cylindrical module, boring endoporus module, revise turning module, right boring endoporus module, semifinishing module, rough honing cuts module, finish turning water channel module and spiral shell umbrella honing module, the most rough turn cylindrical module, revise turning module, semifinishing module and finish turning water channel module are positioned at same string, boring endoporus module, right boring endoporus module, rough honing cuts module and spiral shell umbrella honing module is positioned at same string, it is provided with transfer district between two row equipment, each processing module side is provided with a joint walking robot, several parts working areas it are provided with in transfer district, parts are provided with transporter between working area.The present invention can solve the problem that the deficiencies in the prior art, improves part to be processed efficiency of transmission in automatic production line.
Description
Technical field
The present invention relates to automatic production line technical field, especially a kind of engine cylinder cover is flexible certainly
Dynamicization line production system.
Background technology
The process that during manufacture of electromotor, one automaticity is the highest.In order to reduce automatic metaplasia
Produce the fault rate of line, improve product yield and reduce production cost, flexible manufacturing system (FMS)
It is introduced in the production line that electromotor manufactures, and gradually grows up.Chinese invention patent CN
103268091 B disclose a kind of flexible manufacturing system, have integrated and efficient advantage,
It is greatly improved production efficiency.But, this flexible manufacturing system designs existing defects due to structure,
The efficiency of transmission causing part to be processed is low, and the stand-by time of each station is longer.
Summary of the invention
It is raw that the technical problem to be solved in the present invention is to provide a kind of engine cylinder cover flexible automation
Produce wire system, it is possible to solve the deficiencies in the prior art, improve part to be processed in automatic metaplasia
Produce the efficiency of transmission in line.
For solving above-mentioned technical problem, the technical solution used in the present invention is as follows.
A kind of engine cylinder cover flexible automation production line system, including rough turn cylindrical module, boring
Cut endoporus module, revise turning module, right boring endoporus module, semifinishing module, rough honing
Cut module, finish turning water channel module and spiral shell umbrella honing module, the most rough turn cylindrical module, correction car
Cut module, semifinishing module and finish turning water channel module and be positioned at same string, boring endoporus module,
Right boring endoporus module, rough honing cut module and spiral shell umbrella honing module is positioned at same string, two row equipment
Between be provided with transfer district, each processing module side is provided with a joint walking robot,
It is provided with several parts working areas in transfer district, between parts working area, is provided with transmission dress
Put, part to be processed by joint walking robot at the processing module of same string and processing mould
Transmitting between block and parts working area, part to be processed is kept at different parts by transporter
Transmit between district.
As preferably, in described transfer district, it is arranged with three parts working areas in parallel.
As preferably, described parts working area includes storing mechanism and carrying mechanism, processed zero
Part is by the diverse location of carrying mechanism transport to storing mechanism, and keeps in, middle portion
The capacity of the storing mechanism in part working area is more than the capacity sum in parts working area, both sides.
As preferably, storing mechanism includes several links, is provided with several tops inside link
Bar, the end of push rod is connect with link axle by eccentric rubber tire, and the top of push rod is by connecting rod even
Being connected to rubber blanket, connecting rod is plugged in push rod, connecting rod and push rod matched in clearance, connecting rod
Lateral wall be connected with push rod by symmetrically arranged two the first spring bodies simultaneously, the top of link
Portion is movably set with top board, the lower edge of top board and push rod selective contact, the connection of eccentric rubber tire
Axle is slidably arranged in bending slideway, and the top of bending slideway tilts laterally.
As preferably, described transporter is transmission belt, and carrying mechanism is positioned at the lower section of transmission belt,
Carrying mechanism includes base and the hydraulic pressure lifting device being arranged in base.
As preferably, the material of described transmission belt is rubber, and transmission belt is fixed with several gears
Plate, baffle plate runs through transmission belt and arranges, and the two ends of baffle plate lay respectively at the outside of transmission belt, hydraulic pressure
Lifter optionally contacts with the bottom of baffle plate.
As preferably, between right boring endoporus module and finish turning water channel module, it is provided with transmission by-pass,
Transmission by-pass is positioned at the top in parts working area.
What employing technique scheme was brought has the beneficial effects that: present invention improves over existing
The layout structure of flexible manufacturing system, parts transport efficiency is high, repeats conveying length and shortens, and zero
Average latency in part transmitting procedure foreshortens to less than 5s/ station.In transmitting procedure for
The good positioning effect of part, it is to avoid it is fixed to carry out again for part before each station processing part
The operation of position.
Accompanying drawing explanation
Fig. 1 is the structure chart of a specific embodiment of the present invention.
Fig. 2 be the present invention a specific embodiment in the structure chart in parts working area.
Fig. 3 be the present invention a specific embodiment in the structure chart of storing mechanism.
Fig. 4 be the present invention a specific embodiment in the structure chart of carrying mechanism.
Fig. 5 be the present invention a specific embodiment in the structure chart of transmission by-pass two end interface.
Fig. 6 be the present invention a specific embodiment in the structure chart of positioner.
In figure: 1, rough turn cylindrical module；2, boring endoporus module；3, turning module is revised；
4, right boring endoporus module；5, semifinishing module；6, rough honing cuts module；7, finish turning water
Road module；8, spiral shell umbrella honing module；9, parts working area；10, joint walking robot；
11, transporter；12, storing mechanism；13, carrying mechanism；14, push rod；15, eccentric
Rubber tire；16, connecting rod；17, rubber blanket；18, the first spring body；19, top board；20、
Connecting shaft；21, bending slideway；22, base；23, hydraulic pressure lifting device；24, baffle plate；25、
Transmission by-pass；26, transmission branch；27, single channel interface；28, positioner；29, fixed
Position slideway；30, trapezoidal limited block；31, the second spring body；32, shim；33, guide
Plate；34, link.
Detailed description of the invention
With reference to Fig. 1-6, a specific embodiment of the present invention include rough turn cylindrical module 1,
Boring endoporus module 2, revise turning module 3, right boring endoporus module 4, semifinishing module 5,
Rough honing cuts module 6, finish turning water channel module 7 and spiral shell umbrella honing module 8, the most rough turn cylindrical
Module 1, correction turning module 3, semifinishing module 5 and finish turning water channel module 7 are positioned at same
String, boring endoporus module 2, right boring endoporus module 4, rough honing cut module 6 and the spiral shell umbrella top gem of a girdle-pendant
Mill module 8 is positioned at same string, is provided with transfer district, by each processing module between two row equipment
While be provided with a joint walking robot 10, it be provided with several parts in transfer district and keep in
District 9, is provided with transporter 11 between parts working area 9, part to be processed passes through joint row
Robot walking 10 is between the processing module and processing module and parts working area 9 of same string
Transmission, part to be processed is transmitted between different parts working areas 9 by transporter 11.
Three parts working areas 9 it are arranged with in parallel in it should be noted that transfer district.
It should be noted that described parts working area 9 includes storing mechanism 12 and carrying mechanism
13, part to be processed transports the diverse location to storing mechanism 12 by carrying mechanism 13, and
Keeping in, the capacity of the storing mechanism 12 in middle parts working area 9 is more than both sides parts
The capacity sum in working area 9.
It should be noted that described storing mechanism 12 includes several links 34, link 34
Inner side is provided with several push rods 14, and the end of push rod 14 is by eccentric rubber tire 15 and link
34 axles connect, and the top of push rod 14 is connected by connecting rod 16 rubber blanket 17, connecting rod 16
It is plugged in push rod 14, connecting rod 16 and push rod 14 matched in clearance, the outside of connecting rod 16
Wall is connected with push rod 14 by symmetrically arranged two the first spring bodies 18 simultaneously, link 34
Top movable be provided with top board 19, the lower edge of top board 19 and push rod 14 selective contact,
The connecting shaft 20 of eccentric rubber tire 15 is slidably arranged in bending slideway 21, bending slideway 21
Top tilts laterally.
It should be noted that described transporter 11 is transmission belt, carrying mechanism 13 is positioned at biography
The lower section of defeated band, carrying mechanism 13 includes base 22 and the hydraulic pressure liter being arranged in base 22
Fall device 23.
The material that it should be noted that described transmission belt is rubber, transmission belt is fixed with some
Individual baffle plate 24, baffle plate 24 runs through transmission belt and arranges, and the two ends of baffle plate 24 lay respectively at transmission
The outside of band, hydraulic pressure lifting device 23 optionally bottom with baffle plate 24 contacts.
It should be noted that and arrange between described right boring endoporus module 4 and finish turning water channel module 7
Transmission by-pass 25, transmission by-pass 25 is had to be positioned at the top in parts working area 9.
Wherein, transmission by-pass 25 uses two parallel transmission branches 26, transmission branch 26
Two ends be provided with single channel interface 27, the connection of transmission branch 26 and single channel interface 27
Place is provided with shim 32, and shim 32 is positioned at one end of single channel interface 27 and is provided with and leads
To plate 33, guide plate 33 is 145 ° with the angle of single channel interface 27, guide plate 33 with
Shim 32 flexibly connects.It is symmetrically arranged with positioner on the sidewall of single channel interface 27
28.Positioner 28 includes locator slide 29, is provided with two row trapezoidal in locator slide 29
Limited block 30, trapezoidal limited block 30 and locator slide 29 are by the second spring body 31 and location
Slideway 29 is connected, and two arrange matched in clearance between trapezoidal limited block 30.
This flexible manufacturing system is controlled by industrial PC.Each pts system distributes one automatically
ID identification code, system is by the management to ID identification code, it is achieved to each part course of processing
Complete monitoring.Each part is endowed a priority in the course of processing, and this is preferential
Level changes according to the change of the course of processing.The part that priority is high preferentially uses joint vehicle with walking machine
Device people transport, and priority is relatively low or waits more than the part of 3s at certain processing stations
Entering parts working area, the priority of the part entering parts working area is down to minimum by unification.
According to producing the waiting time sequence of each station of line, the next purpose station waiting time less zero
Part is given higher priority again, and meanwhile the priority of part is trapped in along with part
The time lengthening in parts working area and increase.The part in parts working area exists along certain parts
The transmission that the transmission means that working area moves axially moves radially with the different parts working areas of leap
Mode.Wherein, the transmission means moved axially is preferential.When provisional doing over again occurs in processing part,
When needing leap parts working area to be transmitted, it is transmitted by transmission by-pass.Transmission by-pass
Be arranged between right boring endoporus module and finish turning water channel module, not only due to the two station it
Between repetition working modulus higher, it is often more important that this configuration mode and whole flexible manufacturing produce
The configuration mode of line matches, when joint walking robot utilization rate is higher, and can be by passing
The transmission quantity of joint walking robot is shared in defeated bypass, shortens the transmission effect of part in whole system
Rate.
The flexible manufacturing system that the present invention provides can be widely applied to engine cylinder cover, electromotor
In the production of cylinder sleeve, motility is high, on the premise of not increasing process equipment, by improving zero
Part efficiency of transmission, can improve more than 10% by comprehensive production efficiency.
Foregoing description is only used as the enforceable technical scheme of the present invention and proposes, not as to its technology
The single restrictive condition of scheme itself.
Claims (7)
1. an engine cylinder cover flexible automation production line system, it is characterised in that: include
In rough turn cylindrical module (1), boring endoporus module (2), correction turning module (3), right boring
Casement block (4), semifinishing module (5), rough honing cut module (6), finish turning water channel module
(7) and spiral shell umbrella honing module (8), the most rough turn cylindrical module (1), revise turning module
(3), semifinishing module (5) and finish turning water channel module (7) are positioned at same string, in boring
Casement block (2), right boring endoporus module (4), rough honing cut module (6) and spiral shell umbrella honing mould
Block (8) is positioned at same string, is provided with transfer district, by each processing module between two row equipment
While be provided with a joint walking robot (10), it is provided with several parts in transfer district temporary
Deposit district (9), between parts working area (9), be provided with transporter (11), part to be processed
By joint walking robot (10) at the processing module of same string and processing module and parts
Transmitting between working area (9), part to be processed passes through transporter (11) at different parts
Transmit between working area (9).
2. the engine cylinder cover flexible automation production line system described in claim 1,
It is characterized in that: in transfer district, be arranged with three parts working areas (9) in parallel.
Engine cylinder cover flexible automation production line system the most according to claim 2,
It is characterized in that: described parts working area (9) includes storing mechanism (12) and carrying mechanism
(13), part to be processed is transported to storing mechanism (12) no by carrying mechanism (13)
Co-located, and keep in, the storing mechanism (12) in middle parts working area (9)
Capacity is more than the capacity sum in parts working area, both sides (9).
Engine cylinder cover flexible automation production line system the most according to claim 3,
It is characterized in that: described storing mechanism (12) includes several links (34), link (34)
Inner side is provided with several push rods (14), and the end of push rod (14) is by eccentric rubber tire (15)
Connecing with link (34) axle, the top of push rod (14) is connected by connecting rod (16) rubber
Pad (17), connecting rod (16) is plugged in push rod (14), connecting rod (16) and push rod
(14) matched in clearance, the lateral wall of connecting rod (16) is simultaneously by symmetrically arranged two the
One spring body (18) is connected with push rod (14), and the top movable of link (34) is provided with top
Plate (19), the lower edge of top board (19) and push rod (14) selective contact, eccentric rubber tire (15)
Connecting shaft (20) be slidably arranged in bending slideway (21), the top of bending slideway (21)
Portion tilts laterally.
Engine cylinder cover flexible automation production line system the most according to claim 3,
It is characterized in that: described transporter (11) is transmission belt, carrying mechanism (13) is positioned at biography
The lower section of defeated band, in carrying mechanism (13) includes base (22) and is arranged on base (22)
Hydraulic pressure lifting device (23).
Engine cylinder cover flexible automation production line system the most according to claim 5,
It is characterized in that: the material of described transmission belt is rubber, transmission belt is fixed with several baffle plates
(24), baffle plate (24) runs through transmission belt and arranges, and the two ends of baffle plate (24) lay respectively at biography
The outside of defeated band, hydraulic pressure lifting device (23) optionally bottom with baffle plate (24) contacts.
Engine cylinder cover flexible automation production line system the most according to claim 1,
It is characterized in that: arrange between described right boring endoporus module (4) and finish turning water channel module (7)
Transmission by-pass (25), transmission by-pass (25) is had to be positioned at the top of parts working area (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258917.6A CN106141691B (en) | 2015-05-20 | 2015-05-20 | A kind of engine cylinder cover flexible automation production line system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258917.6A CN106141691B (en) | 2015-05-20 | 2015-05-20 | A kind of engine cylinder cover flexible automation production line system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106141691A true CN106141691A (en) | 2016-11-23 |
| CN106141691B CN106141691B (en) | 2018-04-24 |
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ID=57348241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510258917.6A Active CN106141691B (en) | 2015-05-20 | 2015-05-20 | A kind of engine cylinder cover flexible automation production line system |
Country Status (1)
| Country | Link |
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| CN (1) | CN106141691B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443082A (en) * | 2017-09-06 | 2017-12-08 | 陕西柴油机重工有限公司 | Diesel engine cylinder lid for ship automatic processing system and technique based on mixes line production pattern |
| CN108637693A (en) * | 2018-07-19 | 2018-10-12 | 上海久日机械有限公司 | A kind of End cover for motor intelligence production line |
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| CN201239876Y (en) * | 2008-08-16 | 2009-05-20 | 襄樊市长源东谷实业有限公司 | Flexible production system for cylinder head |
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| CN103268091A (en) * | 2013-04-28 | 2013-08-28 | 苏州博实机器人技术有限公司 | Flexible manufacturing system |
| CN203566241U (en) * | 2013-11-21 | 2014-04-30 | 山东时风（集团）有限责任公司 | Machining line for machining engine bodies of single-cylinder diesel engines |
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| CN203765297U (en) * | 2014-03-18 | 2014-08-13 | 北京双杰电气股份有限公司 | Automatic production line |
| CN104476332A (en) * | 2014-12-02 | 2015-04-01 | 广东富华重工制造有限公司 | Automatic machining line |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201239876Y (en) * | 2008-08-16 | 2009-05-20 | 襄樊市长源东谷实业有限公司 | Flexible production system for cylinder head |
| US20100305758A1 (en) * | 2009-05-29 | 2010-12-02 | Fanuc Ltd | Robot control system provided in machining system including robot and machine tool |
| CN103268091A (en) * | 2013-04-28 | 2013-08-28 | 苏州博实机器人技术有限公司 | Flexible manufacturing system |
| CN203566241U (en) * | 2013-11-21 | 2014-04-30 | 山东时风（集团）有限责任公司 | Machining line for machining engine bodies of single-cylinder diesel engines |
| CN203610972U (en) * | 2013-12-19 | 2014-05-28 | 济南东普机器制造有限公司 | Automatic machining production line of driven bevel gear |
| CN203765297U (en) * | 2014-03-18 | 2014-08-13 | 北京双杰电气股份有限公司 | Automatic production line |
| CN104476332A (en) * | 2014-12-02 | 2015-04-01 | 广东富华重工制造有限公司 | Automatic machining line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443082A (en) * | 2017-09-06 | 2017-12-08 | 陕西柴油机重工有限公司 | Diesel engine cylinder lid for ship automatic processing system and technique based on mixes line production pattern |
| CN108637693A (en) * | 2018-07-19 | 2018-10-12 | 上海久日机械有限公司 | A kind of End cover for motor intelligence production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106141691B (en) | 2018-04-24 |
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| CB02 | Change of applicant information |
Address after: 750021 the Ningxia Hui Autonomous Region concentric Yinchuan City Development Zone, No. 296 South Street Applicant after: Ningxia giant robot Limited by Share Ltd Address before: 750021 the Ningxia Hui Autonomous Region concentric Yinchuan City Development Zone, No. 296 South Street Applicant before: Ningxia Juneng Robot System Co., Ltd. |
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