CN102039350B - Full-automatic multistage equipment for processing umbrella poles - Google Patents
Full-automatic multistage equipment for processing umbrella poles Download PDFInfo
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- CN102039350B CN102039350B CN 201010255541 CN201010255541A CN102039350B CN 102039350 B CN102039350 B CN 102039350B CN 201010255541 CN201010255541 CN 201010255541 CN 201010255541 A CN201010255541 A CN 201010255541A CN 102039350 B CN102039350 B CN 102039350B
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Abstract
The invention belongs to the technical field of umbrella processing and relates to a full set of equipment for automatically processing umbrella poles. The equipment comprises a machine frame, wherein the machine frame is provided with a batch-type umbrella pole transmission mechanism with an umbrella pole bearing component, a umbrella pole distribution device for distributing special-shaped umbrella pole original tubes to be processed on the umbrella pole bearing component, a plurality of umbrella pole turnover devices for adjusting the orientations of special-shaped surfaces of the special-shaped umbrella pole original tubes, a plurality of stamping devices, a material receiving device and a power system for providing power for the umbrella pole turnover devices and the stamping devices. The plurality of stamping devices with different structures, which are used for stamping the same umbrella pole tube, are integrated on one set of equipment; the umbrella poles are automatically transmitted from one stage to the next stage through the umbrella pole transmission mechanism and the umbrella pole distribution mechanism; the orientations of the special-shaped surfaces of the umbrella pole original tubes are automatically adjusted through the umbrella pole turnover devices; and the full automation of the processing of the umbrella poles is realized. The processing efficiency of the umbrella poles is greatly improved, and a large amount of manual cost is saved.
Description
Technical field
[0001] the invention belongs to umbrella processed field, what relate to is umbrella bar process technology, a kind of Multi-station full-automatic umbrella bar clicker press machine specifically, and be applicable to this mechanical umbrella bar processing technology.
Background technology
[0002] daily umbrella can be divided into substantially straight rod umbrella and roll over two kinds on umbrella.The umbrella bar of described straight rod umbrella is many to be processed by single common pipe.The umbrella bar of described folding umbrella then forms by being set in together the multi-section umbrella bar that can relatively stretch, and relatively rotates in order to prevent the umbrella bar, and the every joint umbrella bar in the folding umbrella all adopts special piece to process.Fig. 1 to Fig. 5 has showed that a kind of special pipe that adopts arc end face processes a joint umbrella bar, and its head design is jagged 4, groove 5, and projection 3, circular hole 1, square hole 2 by short chapped pipe, is processed into through stamping-out.
[0003] in the prior art, breach on the umbrella club head circumference of special pipe, groove, projection, the structures such as circular hole need to be by the hand-held former pipe of umbrella bar of operative employee, punching or rush an operative employee such as groove with a punch press on punch press, can only finish an operation, then be finished at six punch presses by six operative employees such as six operations.Not single production efficiency is low, and consumes a large amount of human resources, is unfavorable for saving cost.
Summary of the invention
[0004] the objective of the invention is to solve the existing problem that the existing efficient of umbrella bar processing mode is low, cost is high, aim to provide a kind of Multi-station full-automatic umbrella bar processing equipment.
[0005] technical scheme that addresses the above problem employing is: a kind of full-automatic multistage equipment for processing umbrella poles, comprise frame, and it is characterized in that, described frame is provided with following six devices or mechanism.
[0006] 1. automatically the former pipe of umbrella bar to be processed is transported to the batch (-type) umbrella bar connecting gear of each station, this mechanism should comprise at least: a, power part, such as motor; B, drive disk assembly are such as decelerator, travelling gear, drive pulley; C, transfer member are such as conveyer belt; D, umbrella bar load bearing component, some that is installed on the conveyer belt or on the conveyer belt can be placed the position of the former pipe of umbrella bar.
[0007] 2. the former pipe of heterotype umbrella bar to be processed is arranged in umbrella bar arrangement apparatus on the described umbrella bar load bearing component, this device is positioned at the starting point that the former pipe of umbrella bar transmits route, should comprise the bucket-shaped or box-like member that can hold the former pipe of a large amount of umbrella bars.
[0008] shaped face of 3. adjusting the former pipe of heterotype umbrella bar towards umbrella bar turning device, this device should comprise: a, be directed to the rotatable parts of the former pipe of single umbrella bar, such as mandrel; B, be installed on the rotatable parts and can drive the turning part of umbrella bar upset, as be installed in the electromagnet of mandrel head or the plug that the cross section cooperates with the former tube cavity of heterotype umbrella bar.C, driving rotatable parts rotate the Power Component of special angle.The quantity of described umbrella bar turning device in whole equipment according to processing technology in umbrella bar upset number of times determine.
[0009] 4. decompressor, this device should comprise the mutually upper and lower punch die of pairing.At least the drift that comprises one group of corresponding single pipe fitting to be punched on the described upper and lower punch die.Because the umbrella bar is tubular part, during punching press, low punch need insert inside pipe fitting, therefore descends at least punch die to move forward and backward.The number needs of described decompressor in whole equipment will be according to processing technology in the quantity of stamping procedure determine.
[0010] 5. material collecting device, one can be held the box-like or box describe devices of having processed in a large number umbrella rod tube spare, is positioned at last station of equipment, and after connecting gear was sent to this station with the umbrella bar, the umbrella rod tube spare of having processed entered material collecting device under external force or deadweight.
[0011] the 6. dynamical system of above-mentioned umbrella bar turning device and decompressor.Dynamical system structure as the machinery that comprises a plurality of telecontrol equipments is varied, according to the difference of transmission of power approach, substantially can be divided into two kinds of discrete dynamical system and interlock dynamical systems.Wherein, described discrete dynamical system refers to provide power to each telecontrol equipment respectively by a plurality of actuating units, and is unconnected between each actuating unit.Described interlock dynamical system refers to, each telecontrol equipment is connected together by linkage parts such as shaft couplings, provides power by the separate power general mechanism.This interlock dynamical system is applicable to the situation that each power set stops with luck.
[0012] the present invention will be contained in a set of equipment for many decompressor collection of different structure on the same umbrella of the punching press rod tube spare, automatically the umbrella bar is sent to next station from a station by umbrella bar connecting gear and the umbrella bar winding machine of arranging, and by umbrella bar turning device, realize the former pipe shaped face of umbrella bar towards automatic adjustment, finally realized the full-automation of umbrella bar processing.Greatly improve umbrella bar working (machining) efficiency, and saved a large amount of costs of labor.The below describes set-up mode, design feature and the operation principle of each device or mechanism one by one in detail.
[0013] described frame is the mounting platform of various devices, is tower structure, is comprised of many crossbeams and column.For ease of other device of staff's operation and installation, general horizontal placement, and lay worktable panel in described frame.
[0014] described batch (-type) umbrella bar connecting gear need to be sent to the other end from frame one end with the former pipe of umbrella bar to be processed, and in transport process, repeatedly suspends, so that umbrella bar arrangement apparatus material loading, umbrella bar turning device are adjusted towards, decompressor punching press.For these characteristics, adopt crawler belt as transfer member and cooperate the ratchet driving realization the most preferred to the indexing transfer of the former pipe of umbrella bar.
[0015] concretely, described umbrella bar connecting gear comprises two Athey wheels being divided into the frame two ends, is sleeved on crawler belt on described two Athey wheels, transmits Power Component.The epipelagic zone of described crawler belt is the horizontal deck plate front end that is layered on described frame from left to right.Described crawler belt is carried out hinged the forming of plate head and the tail by more piece, and many umbrella bar tanks that hold the former pipe of single umbrella bar evenly are set on the described shoe plate.Described transmission Power Component comprises motor, decelerator, ratchet, ratchet.Described decelerator output is equipped with eccentric shaft, and described ratchet tail end is installed on the described eccentric shaft by bearing, and the pawl of described ratchet front end point cooperates with the ratchet of described ratchet, and described ratchet is taken turns coaxial assembling with right-hand track chiain.
[0016] selects crawler belt to be as the advantage of transfer member, on the one hand, can on the shoe plate, directly process umbrella bar tank, do not need additionally to add umbrella bar load bearing component at transfer member; On the other hand, carry out plate and have enough hardness, on each station, every joint is carried out plate can be equivalent to a little work top.Obviously adopt the crawler type connecting gear, its structure is more simple and practical.
[0017] described umbrella bar arrangement apparatus can have various structures, substantially can be divided into two kinds according to the manner of execution of umbrella bar, and a kind of is to rely on the deadweight of umbrella bar to spill from hopper to fall on the umbrella bar load bearing component; Another kind is to rely on the specific actions parts to be put on the umbrella bar load bearing component grabbing, inhale or push away in the many hoppers of umbrella bar.Obviously former structure is relatively simple, but is easier to out obstruction.Relative, the latter is more reliable.Consider from the angle of saving cost, the present invention preferred the former, as example, its concrete structure is as follows: described umbrella bar arrangement apparatus is arranged on frame left end top, be positioned at left Athey wheel upper right side, comprise that mainly one straddles the hopper on the described crawler belt, the width of the discharging opening of described hopper lower end only holds single raw material pipe fitting and exposes.When transmitting time-out, described discharging opening is over against described shoe plate right side article one umbrella bar tank, the distance of the described shoe plate upper surface of lower edge distance of described discharging opening is less than the diameter of the former pipe of umbrella bar to be processed, and the right side lower edge of described discharging opening need be greater than the diameter of the former pipe of umbrella bar to be processed apart from the vertical range of described umbrella bar tank minimum point.
[0018] effect of described umbrella bar turning device is, before the former pipe of umbrella bar enters stamping procedure, with the shaped face of the former pipe of umbrella bar on the umbrella bar load bearing component towards being adjusted to the required direction of next stamping procedure.Different according to station, mainly be divided into two kinds of situations, a kind ofly be, before not entering any manufacturing procedure, the former pipe of the mixed and disorderly unordered umbrella bar of direction that is arranged on the umbrella bar load bearing component is unified direction, be unified into the required direction of first stamping procedure.Another kind of situation is that last stamping procedure is finished, before entering subsequent processing, will towards the unified upset of the former pipe of unified umbrella bar special angle, spend such as 180 degree or 90.In the second situation, adopt electromagnetic type or plug-type turning part all can realize, but in the first situation, adopt the electromagnetic type turning part then to be difficult to realize.Therefore, the present invention preferably is equipped with the umbrella bar turning device of plug-type turning part, and its concrete structure sees below.
[0019] described umbrella bar turning device comprises the upset cam that is assemblied on the upset main shaft, straight carriage component, cross slide assembly, mandrel component, fork.
[0020] described upset main shaft is horizontally installed on the described worktable panel, and its two ends are by shaft coupling and the interlock of adjacent unit.A side of described upset cam is provided with the inclined-plane.
[0021] described straight carriage component is positioned at described upset cam dead ahead, comprises the straight planker of vertical setting, the pushing tow bearing that is arranged on straight planker rear portion and straight planker extension spring.The cylindrical of described pushing tow bearing contacts with described upset cam outer rim.Described straight planker slidably is arranged on the deck plate of frame.Described straight planker extension spring two ends are connected to straight planker front end and deck plate rear side.
[0022] described cross slide assembly comprise horizontally set cross slide, be arranged on and be arranged on the roller on the cross slide with tooth horizontal stripe, cross slide extension spring and on the cross slide.Described cross slide is slidably disposed on the described straight planker.Described cross slide right-hand member is fixed a postive stop baffle.Described cross slide extension spring two ends are connected to straight planker left side and cross slide right-hand member.
[0023] described fork is the actuating unit of cross slide assembly.Be hinged in the middle part of it on fork axle on described deck plate.The rear end leans on the bevelled side of establishing of described upset cam, and front end contacts with described roller.
[0024] described mandrel component comprises one group of rotatable plug that is arranged side by side, mandrel holder, one group of idler gear.Described mandrel holder is fixed on the gripper shoe upper end of described straight planker front end.Described plug is corresponding with umbrella bar tank on carrying out plate.Described plug front end is provided with plug, and the rear end is provided with gear.The cross sectional shape of described plug and section tube inner chamber to be processed are complementary.The gear that described plug rear end arranges meshes indirectly by idler gear and band tooth horizontal stripe.
[0025] described decompressor is mainly by punching press Power Component and mould bases module composition.Described punching press Power Component comprises the punching press main shaft, is installed in eccentric wheel on the punching press main shaft and punching press cam, punching press lever.
[0026] described punching press main shaft is horizontally installed on the described worktable panel, and its two ends are by shaft coupling and the interlock of adjacent unit.
[0027] the described mould bases assembly core component that is decompressor mainly comprises mould framing plate, lower mold holder, top mold frame 73 three parts.Described mould framing plate front end is by one group of roller support on the deck plate, and the rear end is placed on the deck plate by a pair roller that arranges on it.Described mould framing plate is provided with the push rod that a rear end contacts with described eccentric wheel outer rim.Described lower mold holder is fixed on the described mould framing plate, and described lower mold holder is provided with the lower punch die of one group of low punch of configuration, and described low punch is corresponding with the umbrella bar tank of shoe on the plate.Described top mold frame is arranged on the lower mold holder top, which is provided with the upper trimming die of one group of upper punch of configuration, and described upper punch is corresponding one by one with low punch.
[0028] described punching press lever middle front part is hinged in the groove of column upper end, and described column lower end is fixed on the deck plate.Described punching press lever front end compresses top mold frame, and the rear end is provided with the rolling bearing that contacts with the punching press cam.
[0029] described material collecting device is the rewinding case of a upper end open, is arranged on the right side of described frame, is positioned at the lower right of described right-hand track chiain wheel.Turn over right-hand track chiain wheel right side when loading the shoe plate of having processed the umbrella bar, processed the umbrella bar and fallen into the rewinding case at Gravitative Loads.
What [0030] the present invention preferentially selected is the interlock dynamical system, comprises a motor and a decelerator of being arranged on the frame right part, and described motor and decelerator link by driving-belt.The punching press main shaft of a stamping machine of described decelerator output and the rightmost side connects by shaft coupling.
[0031] in umbrella bar process equipment of the present invention, the quantity of described umbrella bar turning device and decompressor is determined by umbrella bar processing technology, each stamping procedure in the corresponding technique should be equipped with a decompressor, and umbrella bar turning device then is provided to before the decompressor of the umbrella bar that needs before the punching press to overturn.
[0032] among the present invention, preferably set the every transmission of described umbrella bar connecting gear once, the crawler belt distance that a joint is carried out plate of advancing, set simultaneously the corresponding joint of each umbrella bar turning device and decompressor and carry out plate, the plug quantity of single described umbrella bar turning device is carried out plate upper umbrella rod tank quantity with single-unit and is equated, the upper and lower drift quantity of single described decompressor is carried out plate upper umbrella rod tank quantity with single-unit and equated.
Description of drawings
[0033] the invention will be further described to be processed as example with five holes, eight station single-unit umbrella bars below.
[0034] Fig. 1 is the single-unit umbrella rod structure schematic diagram that common two holes one groove one protruding lacks.
[0035] Fig. 2 is the rearview of Fig. 1.
[0036] Fig. 3 is the left view of Fig. 2.
[0037] Fig. 4 is the top view of Fig. 2.
[0038] Fig. 5 is the top view of Fig. 3.
[0039] Fig. 6 is the structural representation of Multi-station full-automatic umbrella process equipment of the present invention.
[0040] Fig. 7 be Fig. 6 overlook the direction structure schematic diagram.
[0041] Fig. 8 is square frame P place structure for amplifying schematic diagram among Fig. 6.
[0042] Fig. 9 is hopper described in the present invention and mounting structure schematic diagram thereof.
[0043] Figure 10 is the plan structure schematic diagram of Fig. 9.
[0044] Figure 11 is the right apparent direction structural representation of Fig. 9.
[0045] Figure 12 is the bar of umbrella described in the present invention turning device structural representation.
[0046] Figure 13 be among Figure 12 A-O-O-O-O-A to cross-sectional view.
[0047] Figure 14 be among Figure 13 B-B to cross-sectional view.
[0048] Figure 15 is the mandrel structure schematic diagram with scalable plug.
[0049] Figure 16 is the mandrel structure schematic diagram with locking-type plug.
[0050] Figure 17 is the decompressor structural representation described in the present invention.
[0051] Figure 18 be among Figure 17 C-C to cross-sectional view.
[0052] Figure 19 be among Figure 18 D-O1-O1-D to cross-sectional view.
[0053] Figure 20 be among Figure 18 E-O2-O2-O2-O2-E to cross-sectional view.
[0054] Figure 21 is the left TV structure schematic diagram of left end of decompressor shown in Figure 180.
The specific embodiment
[0055] with reference to Fig. 6, Fig. 7, full-automatic multistage equipment for processing umbrella poles of the present invention comprises a long frame 10, be equipped with worktable panel 11 on it, at two ends, described frame 10 left and right sides two Athey wheels 6,15 are set, the transmission crawler belt 7 of a sealing of suit on described two Athey wheels 6,15.The epipelagic zone of described transmission crawler belt 7 is laid in the front upper of described worktable panel 11, held up by 12 elasticity support rollers 12, and its lower floor's band is held up by five lower support wheels 26 from frame 10 below processes.The described Athey wheel that is positioned at the frame right-hand member is driven by feeding motor 27.Described worktable panel 11 left ends are provided with hopper 8 above described transmission crawler belt 7.Be provided with three umbrella bar turning devices and five decompressors 9 at the rear of described transmission crawler belt 7 on the described worktable panel 11, be followed successively by from left to right the first umbrella bar turning device 17, the first decompressor 18, the second umbrella bar turning device 20, the second decompressor 21, the 3rd decompressor 22, the 3rd umbrella bar turning device 23, the 4th decompressor 24, the 5th decompressor 25.The lower right of described frame 10 is provided with rewinding case 16.By shaft coupling 19 interlocks, unified by 14 drivings of punching press motor between described each umbrella bar turning device, the decompressor 9, finish synchronously corresponding actions.In order to guarantee that transmitting crawler belt 7 advances steadily, prevent that simultaneously the former pipe of umbrella bar to be processed from jumping out the shoe plate, on worktable panel 11, corresponding each below that is in the shoe plate 29 on the station is provided with umbrella rod carrier 13.
[0056] with reference to Fig. 8, in the present embodiment, adopt crawler belt as the transfer member of the former pipe of umbrella bar to be processed, described transmission crawler belt 7 is carried out hinged the forming of plate 29 head and the tail by more piece.Each joint is carried out plate and is umbrella bar load bearing component, and a row totally three ten umbrella bar tanks 30 evenly are set on the described shoe plate 29, and the degree of depth of described umbrella bar tank 30 equals the radius of the former pipe of umbrella bar to be added.As a kind of improvement, below carrying out the described umbrella bar of plate midline position tank, be embedded with rectangular magnet steel 28 on the described shoe plate 29, its role is in to a certain degree, hold the former pipe of umbrella bar.The described Athey wheel that is positioned at the frame right-hand member is intermittently driven by ratchet mechanism by the feeding motor, realizes advancing the intermittence of transmitting crawler belt.Described umbrella rod carrier 13 includes base plate 32, front apron 33, backboard 31, distance between described front apron 33 and the backboard 31 is suitable with the former length of tube of umbrella bar to be processed, and described backboard 31 is provided with and umbrella bar tank 30 through holes one to one of carrying out on the plate 29.
[0057] with reference to Fig. 9,10,11, described hopper 8 is hung on described transmission crawler belt top, mainly comprises forward and backward two blocks of wallboards 43,41 and left and right two groups of slivers 40,37.Described two blocks of wallboards 43,41 are symmetricly set on the both sides, front and back of described transmission crawler belt 7, and described wallboard 43,41 lower ends are fixed by wallboard Ge pin 45 and described worktable panel 11.Distance between the described forward and backward wallboard 43,41 is suitable with pipe fitting length to be processed.The setting that is tilted to the left of described left sliver 40 upper ends, described left sliver 40 be by long bolt and forward and backward wallboard 43,41 fixing, and parallel with forward and backward wallboard.Gap between described left sliver lower end and the right sliver is discharging opening 38, and described discharging opening 38 width only hold the former pipe fitting of single umbrella bar to be processed and spill.Described right sliver 37 is arranged on the vertical fixed head 36 by bolt, described vertical fixed head 36 be fixedly installed on two ends be fixed on before and after on the fixedly horizontal stripe 34 on the wallboard.The plane is less than the former pipe radius of umbrella bar to be processed on the plate 29 apart from carrying out in described left sliver 40 lower ends, and plan range passes through to guarantee single pipe fitting smoothly greater than the former pipe radius of umbrella bar to be processed but less than its diameter on described right sliver 37 lower ends and the shoe plate.
[0058] as a kind of improvement, in this example, the bolt hole that is used for fixing right sliver on the described vertical fixed head 36 is vertical slotted hole 35, and is adjustable with the upright position of realizing right sliver 37, and then regulates according to actual needs, is suitable for the pipe fitting of different-diameter.
[0059] in order to prevent that pipe fitting to be processed from gathering around tight obstruction discharging opening 38 mutually, this example also is provided with the lifting lever wheel 39 that is driven by micro speed reducing motor 44 at the neutral gear place of the close discharging opening of left sliver, described lifting lever wheel is comprised of wheel hub and blade, described blade is assemblied in four blade grooves of circumference of hub, and is screwed.
[0060] with reference to Figure 12,13,14, described umbrella bar turning device comprises dress main shaft 46, upset cam 47, straight carriage component, cross slide assembly, mandrel component, fork 51.
[0061] described main shaft logical 46 is crossed bearing and is horizontally installed on the described worktable panel 11, and the two ends shaft shoulder of described main shaft is installed the shaft coupling 19 that is used for adjacent unit interlock.Described upset cam 47 is assemblied on the described upset main shaft 46, and described upset cam 47 left surfaces are provided with an inclined-plane 58.
[0062] described straight carriage component is positioned at described upset cam 47 dead aheads, comprises the straight planker 50 of vertical setting, the pushing tow bearing 48 that is arranged on straight planker rear portion and pair of straight planker extension spring 52.The cylindrical of described pushing tow bearing 48 contacts with described upset cam 47 outer rims.Described straight planker 50 is slidably disposed on the deck plate 11 of frame by vertical line slideway 59.Described straight planker extension spring 52 front ends are hooked on the anterior bottom surface of described straight planker, and the rear end is hooked on the deck plate.Described straight planker front end is fixed a gripper shoe 64.
[0063] described cross slide assembly is positioned at described gripper shoe 64 rears, comprise horizontally set cross slide 57, be arranged on the cross slide upper surface be arranged on the roller 53 on the cross slide with tooth horizontal stripe 54, a pair of cross slide extension spring 65 and.Described cross slide is slidably disposed on described straight planker 50 upper surfaces by horizontal line slideway 61.Described cross slide right-hand member is fixed a postive stop baffle 60.Described cross slide extension spring 65 left ends are hooked on the described straight planker 50, and right-hand member is hooked on the postive stop baffle 60 of described cross slide right-hand member.When transmitting time-out, described postive stop baffle 60 its left surface under cross slide extension spring 65 effects leans the right-hand member at described horizontal line slideway 61.
[0064] described fork 51 is sleeved on the fork axle on the described deck plate by the bearing 49 that is arranged at its middle part.The rear end leans on the left surface of described upset cam 47, and front end contacts with described roller 53.
[0065] described mandrel component comprises one group of rotatable plug 56, mandrel holder 55, one group of idler gear 62.Described mandrel holder 55 is fixed on described gripper shoe 64 upper ends.Totally three ten of described core assembly rods 56 evenly are arranged side by side on mandrel holder 55 from left to right.Described 30 plugs are corresponding one by one with 30 umbrella bar tanks 30 that monolithic is carried out on the plate 29 respectively.Described plug front end is provided with plug 66, and the rear end is provided with gear 63.The cross sectional shape of described plug and section tube to be processed cross section are complementary.Totally ten five of described one group of idler gears 62 are arranged side by side on described mandrel holder 55, are positioned at the rear end below of a described core assembly rod, each idler gear 62 corresponding two plug 56 and respectively with these two plugs on gear 63 engagements that arrange.Each described idler gear 62 again all with cross slide on band tooth horizontal stripe 54 engagement.
[0066] in above-mentioned umbrella bar turning device, need that the appropriate cam radius of design is poor, the parameters such as gearing factor of inclined-plane Length Ratio, idler gear and plug rear end gear before and after position, bevel altitude and the circumferential lengths of flank of cam, fork, to realize every one week of rotation of main shaft, each mandrel inserts pipe fitting to be processed after straight planker is advanced forward, and rotates synchronously a week, 180 degree or 90 degree before straight planker retreats.In this example, the plug of the first umbrella bar turning device need rotate a week, and the plug of the second umbrella bar turning device need rotate 180 degree, and the 3rd umbrella bar turning device need rotate 90 degree.
[0067] with reference to Figure 15,16, in this example, owing to the first umbrella bar turning device need to be adjusted in the same way towards the mixed and disorderly former pipe of umbrella bar shaped face, so two umbrella bar turning devices of its mandrel structure and other are slightly different.Difference is, the plug plug of the first umbrella bar turning device is scalable plug, as shown in figure 15.But plug plug and plug Integral design in other two umbrella bar turning devices, as shown in figure 16.
[0068] with reference to Figure 17-21, described decompressor comprises main shaft 67, eccentric wheel 69, punching press cam 68, punching press lever 70, column 74, mould bases assembly, roller assembly.
[0069] described punching press main shaft 67 is horizontally installed on the described worktable panel 11 by bearing, and the two ends shaft shoulder of described punching press main shaft is installed the shaft coupling 19 that is used for adjacent unit interlock.Described eccentric wheel 69 is installed in the centre position of described main shaft, and described punching press cam 68 is two, is symmetricly set on described eccentric wheel 69 both sides.
[0070] described roller assembly comprises the roller bearing groove 86 that is fixedly installed on the deck plate 11 and the roller bearing 84 that is placed in the roller bearing groove 86.Described roller assembly is positioned at umbrella rod carrier 13 rears.Be equipped with lower wear strip 85 on the described roller bearing trough floor, described roller bearing 84 is placed on the lower wear strip 85.
[0071] described mould bases assembly comprises mould framing plate 72, lower mold holder 78, top mold frame 73 three parts.Described mould framing plate 72 front ends are shelved on the described roller bearing 84, and described mould framing plate and roller bearing contact site are fixed with wear strip 83.Each side establish a roller 75 below the described mould framing plate rear end.Described roller 75 is shelved on the deck plate 11.The corresponding described mould framing plate left and right sides is provided with four mould bases guide wheels 71 altogether.Described lower mold holder 78 is fixed on the described mould framing plate 72, and the front upper edge of described lower mold holder is provided with lower punch die 81, and described lower punch die 81 leading flanks are equipped with a row totally three ten low punches 82.Described 30 low punches are corresponding one by one with 30 umbrella bar tanks 30 on carrying out plate 29.Be provided with four guide pillars 88 that support top mold frame above the described lower mold holder.Described top mold frame bottom surface is provided with four guide pin bushings corresponding with described guide pillar 89.Described guide pin bushing 89 is sleeved on the described guide pillar 88, and cylindrical spring is housed in it.The front lower edge of described top mold frame is provided with upper trimming die 79, is equipped with on the described upper trimming die and 30 low punches 82,30 upper punch 80 one to one.
[0072] described column 74 is fixed on the deck plate 11, and mould framing plate 72, lower mold holder 78, top mold frame 73 are successively passed in its upper end.Described column 74 upper ends are provided with groove, and described punching press lever 70 middle front parts are hinged in this groove.Described punching press lever 70 front ends compress top mold frame 73 by gravity cushion block 90, and the rear end is provided with a pair of rolling bearing 87, and this contacts with two punching press cams 68 respectively rolling bearing.
[0073] is provided with a connecting seat 77 at described lower mold holder 78 rears on the described mould framing plate 72, the push rod 76 that a rear end contacts with described eccentric wheel 69 outer rims is installed on the described Connection Block 77.
[0074] in this example, owing to being embedded with below described umbrella bar tank for the magnet steel 28 that adsorbs the former pipe of umbrella bar on the described shoe plate, when magnet steel was conducted oneself with dignity greater than the umbrella bar to the absorption affinity of the former pipe of umbrella bar, the umbrella bar then can't fall into rewinding case 16 in deadweight.Therefore, two plectrums 91 are installed on the both sides, upper left side of described rewinding case 16, with the former pipe of umbrella bar from carry out plate dial from, and guide it to slip into rewinding case 16, the spacing of described two plectrums 91 is greater than described shoe plate width but less than the former length of tube of described umbrella bar.
What [0075] should be understood that is: above-described embodiment is just to explanation of the present invention, rather than limitation of the present invention, and any innovation and creation that do not exceed in the connotation scope of the present invention all fall within protection scope of the present invention.
Claims (10)
1. full-automatic multistage equipment for processing umbrella poles, comprise frame (10), it is characterized in that, described frame (10) be provided with batch (-type) umbrella bar connecting gear with umbrella bar load bearing component, with the former pipe of heterotype umbrella bar to be processed be arranged in shaped face that umbrella bar arrangement apparatus, multi-section on the described umbrella bar load bearing component be used for adjusting the former pipe of heterotype umbrella bar towards umbrella bar turning device, multi-section decompressor, material collecting device and the dynamical system that power is provided for above-mentioned umbrella bar turning device and decompressor;
Described batch (-type) umbrella bar connecting gear comprises at least: a, power part; B, drive disk assembly; C, transfer member; D, umbrella bar load bearing component, some that is installed on the conveyer belt or on the conveyer belt can be placed the position of the former pipe of umbrella bar;
Described umbrella bar arrangement apparatus is positioned at the starting point that the former pipe of umbrella bar transmits route, comprises the bucket-shaped or box-like member that can hold the former pipe of a large amount of umbrella bars;
Described umbrella bar turning device comprises: a, be directed to the rotatable parts of the former pipe of single umbrella bar; B, be installed on the rotatable parts and can drive the turning part of umbrella bar upset; C, driving rotatable parts rotate the Power Component of special angle;
Described decompressor comprises the mutually upper and lower punch die of pairing, comprises at least the drift of one group of corresponding single pipe fitting to be punched on the described upper and lower punch die, descends at least punch die to move forward and backward;
Described material collecting device is one can hold the box-like or box describe device of having processed in a large number umbrella rod tube spare, is positioned at last station of equipment, and after connecting gear was sent to this station with the umbrella bar, the umbrella rod tube spare of having processed entered material collecting device under external force or deadweight.
2. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 1 is characterized in that, described frame (10) is tower structure, is comprised of many crossbeams and column, is equipped with worktable panel (11) on it.
3. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 2, it is characterized in that, described umbrella bar connecting gear comprises two Athey wheels (6 that are divided into the frame two ends, 15), be sleeved on the crawler belt (7) on described two Athey wheels, transmit Power Component, the epipelagic zone of described crawler belt (7) is horizontal worktable panel (11) front end that is layered on described frame from left to right, described crawler belt (7) is carried out hinged the forming of plate (29) head and the tail by more piece, evenly be provided with many umbrella bar tanks (30) that hold the former pipe of single umbrella bar on the described shoe plate (29), described transmission Power Component comprises motor, decelerator, ratchet, ratchet, described decelerator output is equipped with eccentric shaft, described ratchet tail end is installed on the described eccentric shaft by bearing, the pawl of described ratchet front end point cooperates with the ratchet of described ratchet, the coaxial assembling of Athey wheel (15) of described ratchet and mechanism's right-hand member and relative fixing.
4. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 2, it is characterized in that, described umbrella bar arrangement apparatus comprises that mainly one straddles the hopper (8) on the crawler belt, the width of the discharging opening (38) of described hopper (8) lower end only holds single raw material pipe fitting and exposes, when transmitting time-out, described discharging opening (38) is carried out plate (29) right side article one umbrella bar tank over against a joint, the distance of the described shoe plate upper surface of lower edge distance of described discharging opening (38) is less than the diameter of the former pipe of umbrella bar to be processed, and the right side lower edge of described discharging opening need be greater than the diameter of the former pipe of umbrella bar to be processed apart from the vertical range of described umbrella bar tank minimum point.
5. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 2, it is characterized in that, described umbrella bar turning device comprises the upset cam (47) that is assemblied on the upset main shaft (46), straight carriage component, cross slide assembly, mandrel component, fork; Described upset main shaft (46) is horizontally installed on the described worktable panel, and its two ends are by shaft coupling and the interlock of adjacent unit; A side of described upset cam is provided with inclined-plane (58); Described straight carriage component comprises the straight planker (50) of vertical setting, the pushing tow bearing (48) that is arranged on straight planker rear portion and straight planker extension spring (52), the cylindrical of described pushing tow bearing (48) contacts with described upset cam (47) outer rim, described straight planker (50) slidably is arranged on the worktable panel (11) of frame, and described straight planker extension spring (52) two ends are connected to straight planker front end and deck plate rear side; Described cross slide assembly comprise horizontally set cross slide (57), be arranged on band tooth horizontal stripe (54), cross slide extension spring (65) and on the cross slide and be arranged on roller (53) on the cross slide, described cross slide is slidably disposed on the described straight planker (50), and described cross slide extension spring (65) two ends are connected to straight planker (50) left side and cross slide right-hand member; Described fork (51) middle part is hinged on the fork axle that is positioned on the described deck plate, and the rear end leans at described upset cam (47) and establishes on the bevelled side, and front end contacts with described roller (53); Described mandrel component comprises mandrel holder (55), one group of rotatable plug (56) that is arranged side by side on mandrel holder, one group of idler gear (62), described mandrel holder (55) is fixed on gripper shoe (64) upper end of described straight planker front end, described plug (56) is corresponding with umbrella bar tank on carrying out plate (29), described plug front end is provided with plug (66), the rear end is provided with gear (63), the cross sectional shape of described plug and section tube inner chamber to be processed are complementary, and the gear that described plug rear end arranges is by idler gear and indirectly engagement of band tooth horizontal stripe (54).
6. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 2 is characterized in that, described decompressor is mainly by punching press Power Component and mould bases module composition.
7. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 6, it is characterized in that, described punching press Power Component comprises punching press main shaft (67), be installed in eccentric wheel (69) on the punching press main shaft (67) and punching press cam (68), punching press lever (70), described punching press main shaft (67) is horizontally installed on the described worktable panel, and its two ends are by shaft coupling and the interlock of adjacent unit; Described punching press lever (70) middle front part is hinged in the groove of a column (74) upper end, described column (74) lower end is fixed on the deck plate (11), and described punching press lever (70) rear end is provided with the rolling bearing (87) that contacts with punching press cam (68).
8. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 7, it is characterized in that, described mould bases assembly mainly comprises mould framing plate (72), lower mold holder (78), top mold frame (73), described mould framing plate is removably set on the deck plate (11), described mould framing plate (72) is provided with the push rod (76) that a rear end contacts with described eccentric wheel (69) outer rim, described lower mold holder (78) is fixed on the described mould framing plate (72), described lower mold holder is provided with the lower punch die (81) of one group of low punch of configuration (82), described low punch is corresponding with umbrella bar tank on carrying out plate (29), described top mold frame is arranged on the lower mold holder top, which is provided with the upper trimming die (79) of one group of upper punch of configuration (80), described upper punch (80) is corresponding one by one with low punch (82), and described punching press lever (70) front end compresses top mold frame (73).
9. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 2 is characterized in that, described material collecting device is a box shape assembly, is positioned at the lower right of the Athey wheel of described frame right-hand member.
10. a kind of full-automatic multistage equipment for processing umbrella poles according to claim 2, it is characterized in that, described dynamical system comprises a motor and one speed reducer, adopt the band transmission between described motor and the described decelerator, described decelerator output connects with the punching press main shaft that closes on most decompressor with shaft coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010255541 CN102039350B (en) | 2010-06-25 | 2010-08-17 | Full-automatic multistage equipment for processing umbrella poles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010211509 | 2010-06-25 | ||
| CN201010211509.2 | 2010-06-25 | ||
| CN 201010255541 CN102039350B (en) | 2010-06-25 | 2010-08-17 | Full-automatic multistage equipment for processing umbrella poles |
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| Publication Number | Publication Date |
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| CN102039350A CN102039350A (en) | 2011-05-04 |
| CN102039350B true CN102039350B (en) | 2013-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010255541 Active CN102039350B (en) | 2010-06-25 | 2010-08-17 | Full-automatic multistage equipment for processing umbrella poles |
| CN 201010255546 Pending CN102009822A (en) | 2010-06-25 | 2010-08-17 | Crawler-type intermittent transmission mechanism |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201010255546 Pending CN102009822A (en) | 2010-06-25 | 2010-08-17 | Crawler-type intermittent transmission mechanism |
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| CN111924491B (en) * | 2020-07-16 | 2022-04-01 | 福建优安纳伞业科技有限公司 | Automatic step-by-step material feeding unit of rib |
| CN112474996A (en) * | 2020-10-29 | 2021-03-12 | 新沂市华洋金属制品有限公司 | Different-aperture continuous punching device for marine metal piece and working method of device |
| CN114653808B (en) * | 2022-03-15 | 2022-09-20 | 绍兴市上虞舜达制管有限公司 | Umbrella pipe processing equipment |
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Also Published As
| Publication number | Publication date |
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| CN102039350A (en) | 2011-05-04 |
| CN102009822A (en) | 2011-04-13 |
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