CN106116655B - The method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments - Google Patents

The method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments Download PDF

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Publication number
CN106116655B
CN106116655B CN201610518575.1A CN201610518575A CN106116655B CN 106116655 B CN106116655 B CN 106116655B CN 201610518575 A CN201610518575 A CN 201610518575A CN 106116655 B CN106116655 B CN 106116655B
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silicon nitride
sponge brick
catchments
porous sponge
porous
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CN106116655A (en
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李爱军
郭志东
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Shandong University of Technology
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Shandong University of Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/02Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/023Fired or melted materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • E01C11/225Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/04Pavings made of prefabricated single units made of bricks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Road Paving Structures (AREA)

Abstract

The present invention provides the method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments, and includes the following steps:The dispensing of the porous sponge brick that catchments:15~20wt% of cement, grain size is 100~250 μm of 60~75wt% of zeolite silicon nitride trepanning hollow ceramic microspheres, 5~15wt% of sodium metasilicate of modulus 3.2~3.5, 5~the 10wt% of flyash and high hydroscopic resin 0.5~5.0wt% of fiber proportion samples of loss on ignition 1.1% are simultaneously uniformly mixed, mixture is sized mixing with 0.5~0.7 ratio of mud, add the aluminium powder cream that mixture total weight is 0.2~2.0%, aluminium powder cream hydration reaction generates bubble, form porous expansion water suction slurries, the expansion water suction slurries of preparation are stirred evenly and are poured into the die trial of sponge brick press, through striking off, compacting, demoulding, it dries, the porous sponge brick that catchments is made.

Description

The method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments
Technical field
The present invention relates to the methods that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments, and belong to material skill Art is led.
Background technology
Due to EI Nino and La Nina Phenomenon, there is extreme variation in the weather in China, and rainfall distributed pole is uneven, south Northern drought and waterlogging are uneven, and rainfall is also extremely unequal in the same area, 1 year, and water shortage has restricted expanding economy and the people Life rationally utilizes existing precipitation, cell road surface, road, the effective precipitation in public leisure square are rationally collected, stored, It utilizes, alleviates the water of using in drought and water shortage season, it is significant.
Invention content
Zeolite silicon nitride trepanning hollow ceramic microspheres are as base-material, and silicon nitride is with hardness is big, intensity is high, coefficient of thermal expansion Small, high temperature resistant, corrosion resistance are good, friction coefficient is small, and the smaller specific surface area of sized zeolite particles is bigger, and adsorption capacity is stronger, zeolite Ammoniacal nitrogen, organic matter and the heavy metal ion in water, the also performance with ion exchange and acidproof heat-proof can be adsorbed, is adjusted Sponge brick surface can be thermally conducted in soil by the pH value of water, and using sodium metasilicate as binder, cement is porous sea of catchmenting The resin fibre of continuous brick increase mechanical strength and cementation, flyash and polyvinyl alcohol high water absorption is strong water absorbent, and use is swollen Swollen slurries reduce the density of slurries, and a face of the manufactured porous sponge brick that catchments is in dovetail channel-shaped, porous sponge brick suction of catchmenting The moisture of receipts enters dovetail groove, and collector pipe is flowed into again by the effect of gravity, and collector pipe links together the porous sponge brick that catchments, In rainwater catchment to collecting-tank.
Its technical solution is:The method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments, the first step, The dispensing of the porous sponge brick that catchments:15~20wt% of cement, grain size are 100~250 μm of zeolite silicon nitride trepanning hollow ceramic microspheres 5~the 10wt% of flyash and polyvinyl alcohol of 60~75wt%, 5~15wt% of sodium metasilicate of modulus 3.2~3.5, loss on ignition 1.1% High hydroscopic resin 0.5~5.0wt% of fiber, the sum of weight percent of the above components are 100%;
The preparation of second step, the porous sponge brick expansion water suction slurries that catchment:It samples by the weight percent of the first step, first will Grain size is that 100~250 μm of zeolite silicon nitride trepanning hollow ceramic microspheres are put into feed bin, and distributing device, cloth are sent by elevator Zeolite silicon nitride trepanning hollow ceramic microspheres are evenly distributed on governing belt balance by device, and spray thrower is by the silicon of modulus 3.2~3.5 Sour sodium is uniformly sprayed at the outer surface of zeolite silicon nitride trepanning hollow ceramic microspheres, zeolite silicon nitride trepanning hollow ceramic microspheres with Governing belt balance enters in inside spin drum agitation device, keeps the outer surface of each zeolite silicon nitride trepanning hollow ceramic microspheres equal Even attachment sodium metasilicate, sodium metasilicate are inorganic bonds, are hydrophilics, and cohesive force is strong, intensity is higher, acid resistance, heat-resist, Hydrophilicity does not influence caking property, and mixture is 15~20wt% of cement, grain size is that 100~250 μm of zeolite silicon nitride trepannings are hollow 60~75wt% of ceramic microsphere, 5~15wt% of sodium metasilicate of modulus 3.2~3.5, loss on ignition 1.1% 5~10wt% of flyash and Polyvinyl alcohol high hydroscopic resin 0.5~5.0wt% of fiber, then mixture is sized mixing with 0.5~0.7 ratio of mud, ash is mixing Material is eventually adding the aluminium powder cream that mixture total weight is 0.2~2.0%, and hydration reaction generates bubble, forms porous expansion water suction Slurries, reduce sponge brick weight, polyvinyl alcohol high hydroscopic resin fiber have extremely strong water imbibition, the sponge brick after water suction Compression strength is constant;
The preparation of third step, the porous sponge brick that catchments:Expansion water suction slurries prepared by second step are stirred evenly and pour into sea In the die trial of continuous brick press, by 1.2~2.0:1 volume ratio is suppressed, and ratio 1.2~2.0 is the volume before compacting, and ratio 1 is The porous sponge brick that catchments, a face of the porous sponge brick that catchments is made through striking off, suppressing, demould, dry in pressed volume In dovetail channel-shaped, the porous moisture for catchmenting the absorption of sponge brick enters in dovetail groove, and collector pipe is embedded in dovetail groove, collector pipe insertion A part of arc surface in dovetail groove is openning shape, and another part arc surface is closed, and rainwater passes through the porous sponge brick that catchments Collect, into dovetail groove, collector pipe is flowed into again by the effect of gravity, the single porous sponge brick that catchments is connected to by collector pipe Together, the rainwater that collector pipe collects enters in collecting-tank.
The preparation of zeolite silicon nitride trepanning hollow ceramic microspheres:First by 80~200 μm of zeolites of grain size, 200~400 μm of nitridations Silicon is by weight 70~85:20~30 mixtures stir evenly, and the sum of weight percent of two kinds of components is 100%, and mixture is pressed 0.5~0.7 ratio of mud is sized mixing, and ash is two kinds of zeolite and silicon nitride into the mixture being grouped as, and is sprayed by centrifugal rotation high speed It penetrates to form microballon, then fires, is quickly cooled down through 800~950 DEG C of expansions, 1000~1500 DEG C, form 50~100 μm of wall thickness, grain The zeolite silicon nitride trepanning hollow ceramic microspheres of 100~250 μm of diameter form modified zeolite silicon nitride by high-temperature firing Composite ceramics resistance to compression microballon, the component of material is different, and the chemical property of modified material is also different, silicon nitride have hardness it is big, Intensity is high, coefficient of thermal expansion is small, high temperature resistant, corrosion resistance is good, friction coefficient is small, and the smaller specific surface area of sized zeolite particles is bigger, Adsorption capacity is stronger, and zeolite can adsorb ammoniacal nitrogen, organic matter and heavy metal ion in water, also has ion exchange and acidproof Heat-resisting performance adjusts the pH value of water, and sponge brick surface can be thermally conducted in soil.
The modulus of sodium metasilicate is most important, and when modulus is more than 3.5, with the increase of modulus, sodium metasilicate, which is hardened, to become fragile, and glues Knot property is deteriorated, and when modulus is less than 3.2, caking property declines.
Flyash is strong water absorbent, by high temperature sintering, there is higher activity.
A rainwater part for accumulation is pooled to by collector pipe in collecting-tank by the porous sponge brick that catchments, and another part penetrates into Into soil, increase soil water content, in summer high-temperature season, the heat on surface can also be transmitted to by the porous sponge brick that catchments In soil, the temperature on sponge tile floor surface is reduced, the thermal capacity of water is big, and can absorb heat also can heat release.
The present invention has the following advantages.
1, the Materials Inorganic environment-friendly materials used in sponge brick are prepared, will not be caused damages to environment, the recyclable energy of sponge brick It is used for multiple times.
2, it is strong water absorbent to prepare sponge brick flyash and the resin fibre of polyvinyl alcohol high water absorption, can absorb sponge brick table The moisture in face enters inside, when reaching certain amount, is dropped into collector pipe under the action of by gravity.
3, aluminium powder cream is added in mixture, forms the slurries of porous expansion, reduces the density of slurries.
4, zeolite can adsorb ammoniacal nitrogen, organic matter and heavy metal ion in water, also have ion exchange and acidproof resistance to The performance of heat, adjusts the pH value of water, sponge brick surface can be thermally conducted in soil.
Description of the drawings
Fig. 1 is the axis geodesic structure schematic diagram of the sea brick of the embodiment of the present invention.
Fig. 2 is that the bottom of the sea brick of the embodiment of the present invention regards structural schematic diagram.
Fig. 3 is the structural schematic diagram that the monolithic sponge brick of the embodiment of the present invention is linked together by collector pipe.
Wherein 1 in figure, sponge brick 2, dovetail groove 3, collector pipe.
Specific implementation mode
Embodiment.
In embodiment as shown in Figures 1 to 3, heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments Method, the preparation of the first step, zeolite silicon nitride trepanning hollow ceramic microspheres:First 100 μm of zeolites of grain size, 300 μm of silicon nitrides are pressed Weight ratio 75:25 mixtures stir evenly, and mixture is sized mixing by 0.55 ratio of mud, are formed by centrifugal rotation high speed injection micro- Pearl, through through 850 DEG C of expansions, 1100 DEG C of firings, cooling, 80 μm of wall thickness of formation, the zeolite silicon nitride trepanning that grain size is 250 μm is empty again Heart ceramic microsphere.
The dispensing of second step, the porous sponge brick that catchments:It is that 250 μm of zeolite silicon nitride trepannings are empty to take cement 20wt%, grain size Heart ceramic microsphere 62wt%, the sodium metasilicate 10wt% of modulus 3.5, the flyash 6wt% of loss on ignition 1.1%, polyvinyl alcohol super absorbent resin Fat fiber 2.0wt%.
The preparation of third step, the porous sponge brick expansion water suction slurries that catchment:It samples by the weight percent of the first step, first will Grain size is that 250 μm of zeolite silicon nitride trepanning hollow ceramic microspheres are put into feed bin, is sent into distributing device by elevator, distributing device will boil Stone silicon nitride trepanning hollow ceramic microspheres are evenly distributed on governing belt balance, and spray thrower uniformly sprays the sodium metasilicate of modulus 3.5 It is sprinkled upon the outer surface of zeolite silicon nitride trepanning hollow ceramic microspheres, enters inside spin drum agitation device with governing belt balance, will mix It closes material to size mixing with 0.55 ratio of mud, adds the aluminium powder cream that mixture total weight is 1.0%, hydration reaction generates bubble, is formed Porous expansion water suction slurries, reduce the weight of sponge brick, and polyvinyl alcohol high hydroscopic resin fiber has extremely strong water imbibition, water suction Sponge brick compression strength afterwards is constant, and zeolite has adsorptivity, can adsorb ammoniacal nitrogen, organic matter and heavy metal in water from Son, the also performance with ion exchange and acidproof heat-proof, adjust the pH value of water, can sponge brick surface be thermally conducted to soil In earth.
The preparation of the porous sponge brick that catchments of 4th step, absorbent-type:Expansion water suction slurries prepared by second step are stirred evenly It pours into the die trial of sponge brick press, by 1.5:1 volume ratio compacting, through striking off, suppressing, demould, dry, is made porous Catchment sponge brick 1, and a face of the porous sponge brick 1 that catchments is in 2 shape of dovetail groove, and the porous moisture for catchmenting the absorption of sponge brick 1 enters In dovetail groove 2, collector pipe 3 is installed in dovetail groove 2, rainwater collects by the porous sponge brick 1 that catchments, into dovetail groove 2 It is interior, collector pipe 3 is flowed into again by the effect of gravity, and collector pipe 3 links together the single porous sponge brick 1 that catchments, and collector pipe 3 converges The rainwater of collection enters in collecting-tank, by precipitating, filtering, reuses.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Embodiment is imitated, every without departing from technical solution of the present invention content, the technical spirit of type makees above example according to the present invention Any simple modification, equivalent variations and remodeling, still fall within the protection domain of type technical solution of the present invention.

Claims (1)

1. the method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments, includes the following steps:
The dispensing of the first step, the porous sponge brick that catchments:15~20wt% of cement, grain size are 100~250 μm of zeolite silicon nitride trepannings 60~75wt% of hollow ceramic microspheres, 5~15wt% of sodium metasilicate of modulus 3.2~3.5, loss on ignition 1.1% flyash 5~ 10wt% and polyvinyl alcohol high hydroscopic resin 0.5~5.0wt% of fiber, the sum of weight percent of the above components are 100%, boiling The preparation of stone silicon nitride trepanning hollow ceramic microspheres:By weight by 80~200 μm of zeolites of grain size, 200~400 μm of silicon nitrides first 70~85:20~30 mixtures stir evenly, and the sum of weight percent of two kinds of components is 100%, and mixture is by 0.5~0.7 The ratio of mud is sized mixing, and ash is two kinds of zeolite and silicon nitride into the mixture being grouped as, and microballon is formed by centrifugal rotation high speed injection, It fires, be quickly cooled down through 800~950 DEG C of expansions, 1000~1500 DEG C again, form 50~100 μm of wall thickness, 100~250 μm of grain size Zeolite silicon nitride trepanning hollow ceramic microspheres;
The preparation of second step, the porous sponge brick expansion water suction slurries that catchment:It is sampled by the weight percent of the first step, first by grain size It is put into feed bin for 100~250 μm of zeolite silicon nitride trepanning hollow ceramic microspheres, distributing device is sent by elevator, distributing device will Zeolite silicon nitride trepanning hollow ceramic microspheres are evenly distributed on governing belt balance, and spray thrower is by the sodium metasilicate of modulus 3.2~3.5 It is uniformly sprayed at the outer surface of zeolite silicon nitride trepanning hollow ceramic microspheres, zeolite silicon nitride trepanning hollow ceramic microspheres are with speed governing Belt conveyer scale, which enters in inside spin drum agitation device, to stir evenly, then mixture is sized mixing with 0.5~0.7 ratio of mud, finally adds Enter the aluminium powder cream that mixture total weight is 0.2~2.0% to stir evenly, aluminium powder cream hydration reaction generates bubble, forms porous expansion The slurries of water suction;
The preparation of third step, the porous sponge brick that catchments:The slurries of porous expansion water suction prepared by second step are stirred evenly and are poured into In the die trial of sponge brick press, through striking off, suppressing, demould, dry, the porous sponge brick that catchments is made(1), porous sponge of catchmenting Brick(1)A face be in dovetail groove(2)Shape, collector pipe(3)Embedded dovetail groove(2)It is interior, collector pipe(3)Embedded dovetail groove(2)It is interior A part of arc surface be openning shape, another part arc surface be closed, rainwater pass through the porous sponge brick that catchments(1)Remittance Collection, into dovetail groove(2)It is interior, entered collector pipe by the effect of gravity(3), collector pipe(3)By the single porous sponge brick that catchments(1) It links together, collector pipe(3)The rainwater collected enters in collecting-tank.
CN201610518575.1A 2016-07-05 2016-07-05 The method that heat-conducting type zeolite silicon nitride ceramics microballon prepares the porous sponge brick that catchments Expired - Fee Related CN106116655B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19702254A1 (en) * 1997-01-23 1998-07-30 Hermsdorfer Inst Tech Keramik Highly porous moulding especially light construction block
CN101725208A (en) * 2009-11-27 2010-06-09 岳建伟 Heat-preservation and heat-insulation crack-resisting brick made from modified vitrified micro beads
CN103641386A (en) * 2013-11-08 2014-03-19 许炜 Inorganic insulation mortar for building lightweight insulation brick
CN103992091A (en) * 2014-04-16 2014-08-20 马鞍山豹龙新型建材有限公司 Light weight and high strength aerated brick and making method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1966861B (en) * 2006-09-30 2012-03-28 北京仁创科技集团有限公司 Composite water permeable brick

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19702254A1 (en) * 1997-01-23 1998-07-30 Hermsdorfer Inst Tech Keramik Highly porous moulding especially light construction block
CN101725208A (en) * 2009-11-27 2010-06-09 岳建伟 Heat-preservation and heat-insulation crack-resisting brick made from modified vitrified micro beads
CN103641386A (en) * 2013-11-08 2014-03-19 许炜 Inorganic insulation mortar for building lightweight insulation brick
CN103992091A (en) * 2014-04-16 2014-08-20 马鞍山豹龙新型建材有限公司 Light weight and high strength aerated brick and making method thereof

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