CN106102411A - 240VDC HVDC electric power system - Google Patents
240VDC HVDC electric power system Download PDFInfo
- Publication number
- CN106102411A CN106102411A CN201610383850.3A CN201610383850A CN106102411A CN 106102411 A CN106102411 A CN 106102411A CN 201610383850 A CN201610383850 A CN 201610383850A CN 106102411 A CN106102411 A CN 106102411A
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- CN
- China
- Prior art keywords
- copper
- soaking plate
- copper powder
- radiating fin
- copper coin
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/209—Heat transfer by conduction from internal heat source to heat radiating structure
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/56—Cooling; Ventilation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20936—Liquid coolant with phase change
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Power Engineering (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
The present invention relates to 240VDC HVDC electric power system, including radiating module, described radiating module includes cooling down fan, radiator and soaking plate.Described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, solid hexagonal copper post and copper powder ring, upper copper powder sintering layer is sintered in the lower surface of copper coin, lower copper powder sintering layer is sintered in the upper surface of lower copper coin, multiple described solid hexagonal copper posts are spaced on lower copper coin and are connected by copper bar, and copper powder ring wraps up solid hexagonal copper post.The cross section of described radiating fin is symmetrical fusiform, and an edge is crenation, and other edge is zigzag, and there is ceramic particle on the surface of radiating fin by laser melting coating.Described cooling fan includes that framework and hydraulic stem, described framework include outside framework and inner frame, is provided with flexible bellow between the two.One end of described hydraulic stem is articulated with the side of outside framework, and the other end is articulated with the side of inner frame.The present invention can improve radiating efficiency, reduces noise simultaneously.
Description
Technical field
The present invention relates to power domain, particularly relate to 240VDC HVDC electric power system.
Background technology
Heat abstractor plays the most crucial effect to the normal operation of electric power system.But, in correlation technique, power supply system
The sink-efficiency of system is relatively low, and noise is bigger.
Summary of the invention
For the problems referred to above, present invention aim to address that current 240VDC HVDC electric power system radiating efficiency is low,
And the technical problem that noise is big.
For solving above-mentioned technical problem, the technical solution used in the present invention is 240VDC HVDC electric power system, including
Radiating module, described radiating module includes cooling down fan, radiator and soaking plate.Described cooling fan is installed on radiator one
Side, described soaking plate is installed on the lower section of radiator.
Described soaking plate include copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, solid hexagonal copper post and
Copper powder ring.The thickness of described lower copper coin is less than upper copper coin so that lower copper coin can reduce thermal source to the thermal resistance of working medium, and upper copper coin rises
Supporting role.Upper copper powder sintering layer is sintered in the lower surface of copper coin, as the evaporation ends wick of soaking plate.Lower copper powder sinters
Layer is sintered in the upper surface of lower copper coin, as the condensation end wick of soaking plate.Multiple described solid hexagonal copper posts are in lower copper coin
On be spaced, connected by copper bar between adjacent two solid hexagonal copper posts, formed hex shape.Described solid hexagonal copper
Post one end is soldered to copper coin, and the other end is soldered to lower copper coin.Described copper powder ring wraps up solid hexagonal copper post, connects evaporation respectively
End wick and condensation end wick.
Described soaking plate manufacturing process is simple, low cost, the most also has extraordinary heat conductivity and excellent resisting is dried up
Performance.Use the mode of the embedding solid hexagonal copper post of copper powder ring set as support column, enhance the mechanical strength of soaking plate, simultaneously copper
Powder ring contacts with evaporation ends and condensation end wick, forms the path of working medium backflow.
Compared with relevant soaking plate, solid hexagonal copper post strengthens the mechanical strength of soaking plate.Be used alone solid hexagonal
Copper post is compared, and the machinery that the hex shape structure that multiple solid hexagonal copper posts are interconnected to form further enhances soaking plate is strong
Degree.Be possible not only to internal pressure less than external pressure time (during vacuum) provide support, prevent soaking plate under atmospheric pressure by
Flatten, simultaneously can also be between when internal pressure is more than external pressure, (when working under high temperature) keeps between upper and lower copper coin
Away from, prevent soaking plate from expanding deformation.
In traditional soaking plate structure, working medium needs the side by soaking plate to return to evaporation ends from condensation end, because of
The path of this working medium backflow is longer, causes soaking plate efficiency low, and evaporating area dry-out easily occurs.And this soaking plate uses
Copper powder ring is directly connected to evaporation ends and condensation end wick, as the path of working medium backflow, helps working medium to return to from condensation end
Evaporation ends.
The manufacturing process of this soaking plate is as follows: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Lower copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the sintering of copper powder;
(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters out copper powder
Ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper powder
Ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere, enters
Row pressure diffusion welds, and uses the mode that stage heats up in sintering process, and the first stage is raised to the programming rate of 20 DEG C/min
300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to room
Temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Copper pipe is placed at bleeding point, and auxiliary
With the help of helping solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, by copper pipe, working medium is filled the working medium selected herein to soaking plate is deionized water;(6) after fill, will
Copper pipe mouth flattens and welds, it is ensured that soaking plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that soaking plate
Surface smoothness.Due to deionized water, to have latent heat high, and surface tension is big and the advantage such as avirulence, in the present embodiment, and choosing
Selecting deionized water is working medium.
In described soaking plate, the transmission of heat mainly has two approach: one is that working medium absorbs heat in evaporation ends wick
Evaporation, and in the release heat condensation of condensation end wick, by heat from evaporation ends band to condensation end, this is also that soaking plate phase transformation passes
The approach that thermal technology makees;Another is the existence due to support column, and heat can be by connecting the solid copper pin of upper and lower copper coin from lower past
Upper transmission.
When heating power is 60 to 300W, in the effective condensation area of upper surface, the temperature difference of soaking plate upper surface is about 1
DEG C, illustrate that the Temperature Distribution of the soaking plate condensation end of the present embodiment is highly uniform.It is 1 × 1m in heating surface (area) (HS2Time, soaking plate
Thermal resistance is about 0.9K/W.
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane,
The evaporation ends surface of described heat pipe extrudes plane, and is embedded in the surface of substrate portion.Described heat pipe selects fork arrangement to put, its profile
Being characterized as NACA0018 aerofoil profile, the long-pending bigger one end of NACA0018 aerofoil section is towards cooling fan, and NACA0018 sectional area is relatively
Little one end is away from cooling fan.
The cross section of described radiating fin is symmetrical fusiform, and described radiating fin is circle towards the edge of cooling fan
Dentation, it is zigzag that radiating fin cools down the edge of fan dorsad.Use continuous CO2Laser instrument carries out surface to radiating fin
Reason: the multimode beam of (1) described laser instrument output angle of divergence wavelength 10.6 μm less than 5mrad, the GaAs by focal length 300mm is saturating
Mirror is focused to the hot spot of diameter about 2mm, and the surface of described dot projection to described radiating fin forms spaced pit;
(2) the cooling fin surfaces coated ceramic Particles dispersed coating under the protection of noble gas, after step (1) processes;(3)
The multimode beam of described laser instrument output angle of divergence wavelength 10.6 μm less than 5mrad, by the GaAs lens focus of focal length 300mm
For the hot spot of diameter about 5mm, the surface of described dot projection to described radiating fin carries out laser scanning.
After cladding laser surfaces processes, granular pottery is nested in the surface of radiating fin and forms projection, passes through
After step (1) process, the surface of radiating fin forms depression, and the therefore surface irregularity of radiating fin, roughness significantly increases
Add.Cooling gas forms turbulent flow through out-of-date on the surface of radiating fin, improves heat dissipation capacity while increasing windage.In wind speed phase
In the case of Tong, the radiating fin smooth compared to edge and surface, is crenation towards the edge of cooling fan, the coldest
But the edge of fan is zigzag, and surface is that the noise of wavy radiating fin can reduce by 6~8dB.
Described cooling fan is placed in the middle relative to radiator.Described cooling fan includes blade, wheel hub, hydraulic stem, controller
The framework shielded with encirclement blade.Described blade surface is coated with sodium silicate thin film, lowers blade drag.Described framework
Including outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is fixed relative to radiator.Institute
Stating and be provided with flexible bellow between outside framework and inner frame, described outside framework is located at relative to inside casing in one end of described flexible bellow
The side of frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework so that described flexibility
Corrugated tube forms air channel between outside framework and inner frame.It is relative that one end of described hydraulic stem is articulated with described outside framework rotationally
In the side of inner frame, the other end is articulated with the described inner frame side relative to outside framework the most rotationally.Described controller
Control the extension of described hydraulic stem, compress and rotate.Described hydraulic stem can axially move outside framework, adjusts radiator and cooling
Axial spacing between fan, adjusts radiator and leaf position to after suitable distance, vertically compared to other distance, wheel
The maximum temperature of hub position declines, and in radiator, air themperature is the most uniform along radial direction distribution.Rotational hydraulic bar, housing
Frame can parallel relative to radiator move along different directions, strengthens radiator according to the heat distribution situation local of radiator concrete
The air quantity of certain part, promotes that it dispels the heat.
Accompanying drawing explanation
Utilize accompanying drawing that invention is described further, but the embodiment in accompanying drawing do not constitute any limitation of the invention,
For those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain it according to the following drawings
Its accompanying drawing.
Fig. 1 is the STRUCTURE DECOMPOSITION schematic diagram of soaking plate of the present invention.
Fig. 2 is the structural representation of soaking plate of the present invention.
Fig. 3 is radiator embodiment of the present invention a part of structure top view.
Fig. 4 is the cross sectional shape schematic diagram of radiator heat pipe of the present invention.
Reference: 1, upper copper coin, 2, upper copper powder sintering layer, 3, solid hexagonal copper post, 4, copper powder ring, 5, lower copper powder sintering
Layer, 6, lower copper coin, 7, bleeding point, 8, radiating fin, 9, heat pipe.
Detailed description of the invention
The invention will be further described with the following Examples.
Embodiment one
240VDC HVDC electric power system, including radiating module, described radiating module include cool down fan, radiator and
Soaking plate.Described cooling fan is installed on radiator side, and described soaking plate is installed on the lower section of radiator.
Refering to Fig. 1 and Fig. 2, described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, reality
Heart hexagonal copper post and copper powder ring.The thickness of described lower copper coin is less than upper copper coin so that lower copper coin can reduce thermal source to the heat of working medium
Resistance, and upper copper coin plays a supportive role.Upper copper powder sintering layer is sintered in the lower surface of copper coin, as the evaporation ends imbibition of soaking plate
Core.Lower copper powder sintering layer is sintered in the upper surface of lower copper coin, as the condensation end wick of soaking plate.Multiple described solid hexagonals
Copper post is spaced on lower copper coin, is connected by copper bar between adjacent two solid hexagonal copper posts, forms hex shape.Institute
Stating solid hexagonal copper post one end and be soldered to copper coin, the other end is soldered to lower copper coin.Described copper powder ring wraps up solid hexagonal copper post,
Connect evaporation ends wick and condensation end wick respectively.
Described soaking plate manufacturing process is simple, low cost, the most also has extraordinary heat conductivity and excellent resisting is dried up
Performance.Use the mode of the embedding solid hexagonal copper post of copper powder ring set as support column, enhance the mechanical strength of soaking plate, simultaneously copper
Powder ring contacts with evaporation ends and condensation end wick, forms the path of working medium backflow.
Compared with relevant soaking plate, solid hexagonal copper post strengthens the mechanical strength of soaking plate.Be used alone solid hexagonal
Copper post is compared, and the machinery that the hex shape structure that multiple solid hexagonal copper posts are interconnected to form further enhances soaking plate is strong
Degree.Be possible not only to internal pressure less than external pressure time (during vacuum) provide support, prevent soaking plate under atmospheric pressure by
Flatten, simultaneously can also be between when internal pressure is more than external pressure, (when working under high temperature) keeps between upper and lower copper coin
Away from, prevent soaking plate from expanding deformation.
In traditional soaking plate structure, working medium needs the side by soaking plate to return to evaporation ends from condensation end, because of
The path of this working medium backflow is longer, causes soaking plate efficiency low, and evaporating area dry-out easily occurs.And this soaking plate uses
Copper powder ring is directly connected to evaporation ends and condensation end wick, as the path of working medium backflow, helps working medium to return to from condensation end
Evaporation ends.
The manufacturing process of this soaking plate is as follows: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Lower copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the sintering of copper powder;
(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters out copper powder
Ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper powder
Ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere, enters
Row pressure diffusion welds, and uses the mode that stage heats up in sintering process, and the first stage is raised to the programming rate of 20 DEG C/min
300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to room
Temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Copper pipe is placed at bleeding point, and auxiliary
With the help of helping solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, by copper pipe, working medium is filled the working medium selected herein to soaking plate is deionized water;(6) after fill, will
Copper pipe mouth flattens and welds, it is ensured that soaking plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that soaking plate
Surface smoothness.Due to deionized water, to have latent heat high, and surface tension is big and the advantage such as avirulence, in the present embodiment, and choosing
Selecting deionized water is working medium.
In described soaking plate, the transmission of heat mainly has two approach: one is that working medium absorbs heat in evaporation ends wick
Evaporation, and in the release heat condensation of condensation end wick, by heat from evaporation ends band to condensation end, this is also that soaking plate phase transformation passes
The approach that thermal technology makees;Another is the existence due to support column, and heat can be by connecting the solid copper pin of upper and lower copper coin from lower past
Upper transmission.
When heating power is 60 to 300W, in the effective condensation area of upper surface, the temperature difference of soaking plate upper surface is about 1
DEG C, illustrate that the Temperature Distribution of the soaking plate condensation end of the present embodiment is highly uniform.It is 1 × 1m in heating surface (area) (HS2Time, soaking plate
Thermal resistance is about 0.9K/W.
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane,
The evaporation ends surface of described heat pipe extrudes plane, and is embedded in the surface of substrate portion.Described heat pipe selects fork arrangement to put, refering to figure
4, its resemblance is NACA0018 aerofoil profile, and the long-pending bigger one end of NACA0018 aerofoil section is towards cooling down fan, NACA0018
The less one end of sectional area is away from cooling fan.
Refering to Fig. 3, the cross section of described radiating fin is symmetrical fusiform, and the edge of described radiating fin is sawtooth
Shape.The upper and lower surface of described radiating fin is all wavy, and the crest of the upper surface of described radiating fin when installing
It is directed at the trough of the lower surface of another radiating fin adjacent so that between adjacent two pieces of radiating fins, form the passage of undaform,
Increase radiating efficiency.The radiating fin using jagged edge and wavy surface can be effectively reduced noise, has sawtooth
The radiating fin on shape edge and undaform surface is than the lower noise 2~3dB of the radiating fin not having.
Described cooling fan is placed in the middle relative to radiator.Described cooling fan includes blade, wheel hub, hydraulic stem, controller
The framework shielded with encirclement blade.Described blade surface is coated with sodium silicate thin film, lowers blade drag.Described framework
Including outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is fixed relative to radiator.Institute
Stating and be provided with flexible bellow between outside framework and inner frame, described outside framework is located at relative to inside casing in one end of described flexible bellow
The side of frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework so that described flexibility
Corrugated tube forms air channel between outside framework and inner frame.It is relative that one end of described hydraulic stem is articulated with described outside framework rotationally
In the side of inner frame, the other end is articulated with the described inner frame side relative to outside framework the most rotationally.Described controller
Control the extension of described hydraulic stem, compress and rotate.Described hydraulic stem can axially move outside framework, adjusts radiator and cooling
Axial spacing between fan, adjusts radiator and leaf position to after suitable distance, vertically compared to other distance, wheel
The maximum temperature of hub position declines, and in radiator, air themperature is the most uniform along radial direction distribution.Rotational hydraulic bar, housing
Frame can parallel relative to radiator move along different directions, strengthens radiator according to the heat distribution situation local of radiator concrete
The air quantity of certain part, promotes that it dispels the heat.
Adjusting radiator and blade vertically to after suitable distance, the maximum temperature of hub positions is by original 97.7 DEG C
It is down to 89.7 DEG C.
Embodiment two
240VDC HVDC electric power system, including radiating module, described radiating module include cool down fan, radiator and
Soaking plate.Described cooling fan is installed on radiator side, and described soaking plate is installed on the lower section of radiator.
Refering to Fig. 1 and Fig. 2, described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, reality
Heart hexagonal copper post and copper powder ring.The thickness of described lower copper coin is less than upper copper coin so that lower copper coin can reduce thermal source to the heat of working medium
Resistance, and upper copper coin plays a supportive role.Upper copper powder sintering layer is sintered in the lower surface of copper coin, as the evaporation ends imbibition of soaking plate
Core.Lower copper powder sintering layer is sintered in the upper surface of lower copper coin, as the condensation end wick of soaking plate.Multiple described solid hexagonals
Copper post is spaced on lower copper coin, is connected by copper bar between adjacent two solid hexagonal copper posts, forms hex shape.Institute
Stating solid hexagonal copper post one end and be soldered to copper coin, the other end is soldered to lower copper coin.Described copper powder ring wraps up solid hexagonal copper post,
Connect evaporation ends wick and condensation end wick respectively.
Described soaking plate manufacturing process is simple, low cost, the most also has extraordinary heat conductivity and excellent resisting is dried up
Performance.Use the mode of the embedding solid hexagonal copper post of copper powder ring set as support column, enhance the mechanical strength of soaking plate, simultaneously copper
Powder ring contacts with evaporation ends and condensation end wick, forms the path of working medium backflow.
Compared with relevant soaking plate, solid hexagonal copper post strengthens the mechanical strength of soaking plate.Be used alone solid hexagonal
Copper post is compared, and the machinery that the hex shape structure that multiple solid hexagonal copper posts are interconnected to form further enhances soaking plate is strong
Degree.Be possible not only to internal pressure less than external pressure time (during vacuum) provide support, prevent soaking plate under atmospheric pressure by
Flatten, simultaneously can also be between when internal pressure is more than external pressure, (when working under high temperature) keeps between upper and lower copper coin
Away from, prevent soaking plate from expanding deformation.
In traditional soaking plate structure, working medium needs the side by soaking plate to return to evaporation ends from condensation end, because of
The path of this working medium backflow is longer, causes soaking plate efficiency low, and evaporating area dry-out easily occurs.And this soaking plate uses
Copper powder ring is directly connected to evaporation ends and condensation end wick, as the path of working medium backflow, helps working medium to return to from condensation end
Evaporation ends.
The manufacturing process of this soaking plate is as follows: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Lower copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the sintering of copper powder;
(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters out copper powder
Ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper powder
Ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere, enters
Row pressure diffusion welds, and uses the mode that stage heats up in sintering process, and the first stage is raised to the programming rate of 20 DEG C/min
300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to room
Temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Copper pipe is placed at bleeding point, and auxiliary
With the help of helping solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, by copper pipe, working medium is filled the working medium selected herein to soaking plate is deionized water;(6) after fill, will
Copper pipe mouth flattens and welds, it is ensured that soaking plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that soaking plate
Surface smoothness.Due to deionized water, to have latent heat high, and surface tension is big and the advantage such as avirulence, in the present embodiment, and choosing
Selecting deionized water is working medium.
In described soaking plate, the transmission of heat mainly has two approach: one is that working medium absorbs heat in evaporation ends wick
Evaporation, and in the release heat condensation of condensation end wick, by heat from evaporation ends band to condensation end, this is also that soaking plate phase transformation passes
The approach that thermal technology makees;Another is the existence due to support column, and heat can be by connecting the solid copper pin of upper and lower copper coin from lower past
Upper transmission.
When heating power is 60 to 300W, in the effective condensation area of upper surface, the temperature difference of soaking plate upper surface is about 1
DEG C, illustrate that the Temperature Distribution of the soaking plate condensation end of the present embodiment is highly uniform.It is 1 × 1m in heating surface (area) (HS2Time, soaking plate
Thermal resistance is about 0.9K/W.
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane,
The evaporation ends surface of described heat pipe extrudes plane, and is embedded in the surface of substrate portion.Described heat pipe selects fork arrangement to put, refering to figure
4, its resemblance is NACA0018 aerofoil profile, and the long-pending bigger one end of NACA0018 aerofoil section is towards cooling down fan, NACA0018
The less one end of sectional area is away from cooling fan.
Refering to Fig. 3, the cross section of described radiating fin is symmetrical fusiform, and the edge of described radiating fin is knuckle-tooth
Shape.The upper and lower surface of described radiating fin is all wavy, and when installing, the crest of the upper surface of described radiating fin
It is directed at the trough of the lower surface of another radiating fin adjacent so that between adjacent two pieces of radiating fins, form the passage of undaform,
Increase radiating efficiency.The radiating fin using scalloped edge and wavy surface can be effectively reduced noise, has knuckle-tooth
The radiating fin on shape edge and undaform surface is than the lower noise 2~4dB of the radiating fin not having.
Described cooling fan is placed in the middle relative to radiator.Described cooling fan includes blade, wheel hub, hydraulic stem, controller
The framework shielded with encirclement blade.Described blade surface is coated with sodium silicate thin film, lowers blade drag.Described framework
Including outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is fixed relative to radiator.Institute
Stating and be provided with flexible bellow between outside framework and inner frame, described outside framework is located at relative to inside casing in one end of described flexible bellow
The side of frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework so that described flexibility
Corrugated tube forms air channel between outside framework and inner frame.It is relative that one end of described hydraulic stem is articulated with described outside framework rotationally
In the side of inner frame, the other end is articulated with the described inner frame side relative to outside framework the most rotationally.Described controller
Control the extension of described hydraulic stem, compress and rotate.Described hydraulic stem can axially move outside framework, adjusts radiator and cooling
Axial spacing between fan, after adjusting radiator and leaf position vertically, the maximum temperature of hub positions declines, and heat radiation
In device, air themperature is the most uniform along radial direction distribution.Rotational hydraulic bar, outside framework can be parallel relative to radiator along different
Direction is moved, and strengthens the air quantity of radiator certain part concrete according to the heat distribution situation local of radiator, promotes that it dispels the heat.
Adjusting radiator and blade vertically to after suitable distance, the maximum temperature of hub positions is by original 98.1 DEG C
It is down to 88.6 DEG C.
Embodiment three
240VDC HVDC electric power system, including radiating module, described radiating module include cool down fan, radiator and
Soaking plate.Described cooling fan is installed on radiator side, and described soaking plate is installed on the lower section of radiator.
Refering to Fig. 1 and Fig. 2, described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, reality
Heart hexagonal copper post and copper powder ring.The thickness of described lower copper coin is less than upper copper coin so that lower copper coin can reduce thermal source to the heat of working medium
Resistance, and upper copper coin plays a supportive role.Upper copper powder sintering layer is sintered in the lower surface of copper coin, as the evaporation ends imbibition of soaking plate
Core.Lower copper powder sintering layer is sintered in the upper surface of lower copper coin, as the condensation end wick of soaking plate.Multiple described solid hexagonals
Copper post is spaced on lower copper coin, is connected by copper bar between adjacent two solid hexagonal copper posts, forms hex shape.Institute
Stating solid hexagonal copper post one end and be soldered to copper coin, the other end is soldered to lower copper coin.Described copper powder ring wraps up solid hexagonal copper post,
Connect evaporation ends wick and condensation end wick respectively.
Described soaking plate manufacturing process is simple, low cost, the most also has extraordinary heat conductivity and excellent resisting is dried up
Performance.Use the mode of the embedding solid hexagonal copper post of copper powder ring set as support column, enhance the mechanical strength of soaking plate, simultaneously copper
Powder ring contacts with evaporation ends and condensation end wick, forms the path of working medium backflow.
Compared with relevant soaking plate, solid hexagonal copper post strengthens the mechanical strength of soaking plate.Be used alone solid hexagonal
Copper post is compared, and the machinery that the hex shape structure that multiple solid hexagonal copper posts are interconnected to form further enhances soaking plate is strong
Degree.Be possible not only to internal pressure less than external pressure time (during vacuum) provide support, prevent soaking plate under atmospheric pressure by
Flatten, simultaneously can also be between when internal pressure is more than external pressure, (when working under high temperature) keeps between upper and lower copper coin
Away from, prevent soaking plate from expanding deformation.
In traditional soaking plate structure, working medium needs the side by soaking plate to return to evaporation ends from condensation end, because of
The path of this working medium backflow is longer, causes soaking plate efficiency low, and evaporating area dry-out easily occurs.And this soaking plate uses
Copper powder ring is directly connected to evaporation ends and condensation end wick, as the path of working medium backflow, helps working medium to return to from condensation end
Evaporation ends.
The manufacturing process of this soaking plate is as follows: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Lower copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the sintering of copper powder;
(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters out copper powder
Ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper powder
Ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere, enters
Row pressure diffusion welds, and uses the mode that stage heats up in sintering process, and the first stage is raised to the programming rate of 20 DEG C/min
300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to room
Temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Copper pipe is placed at bleeding point, and auxiliary
With the help of helping solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, by copper pipe, working medium is filled the working medium selected herein to soaking plate is deionized water;(6) after fill, will
Copper pipe mouth flattens and welds, it is ensured that soaking plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that soaking plate
Surface smoothness.Due to deionized water, to have latent heat high, and surface tension is big and the advantage such as avirulence, in the present embodiment, and choosing
Selecting deionized water is working medium.
In described soaking plate, the transmission of heat mainly has two approach: one is that working medium absorbs heat in evaporation ends wick
Evaporation, and in the release heat condensation of condensation end wick, by heat from evaporation ends band to condensation end, this is also that soaking plate phase transformation passes
The approach that thermal technology makees;Another is the existence due to support column, and heat can be by connecting the solid copper pin of upper and lower copper coin from lower past
Upper transmission.
When heating power is 60 to 300W, in the effective condensation area of upper surface, the temperature difference of soaking plate upper surface is about 1
DEG C, illustrate that the Temperature Distribution of the soaking plate condensation end of the present embodiment is highly uniform.It is 1 × 1m in heating surface (area) (HS2Time, soaking plate
Thermal resistance is about 0.9K/W.
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane,
The evaporation ends surface of described heat pipe extrudes plane, and is embedded in the surface of substrate portion.Described heat pipe selects fork arrangement to put, refering to figure
4, its resemblance is NACA0018 aerofoil profile, and the long-pending bigger one end of NACA0018 aerofoil section is towards cooling down fan, NACA0018
The less one end of sectional area is away from cooling fan.
The cross section of described radiating fin is symmetrical fusiform, and described radiating fin is circle towards the edge of cooling fan
Dentation, it is zigzag that radiating fin cools down the edge of fan dorsad.Use continuous CO2Laser instrument carries out surface to radiating fin
Reason: the multimode beam of (1) described laser instrument output angle of divergence wavelength 10.6 μm less than 5mrad, the GaAs by focal length 300mm is saturating
Mirror is focused to the hot spot of diameter about 2mm, and the surface of described dot projection to described radiating fin forms spaced pit;
(2) the cooling fin surfaces coated ceramic Particles dispersed coating under the protection of noble gas, after step (1) processes;(3)
The multimode beam of described laser instrument output angle of divergence wavelength 10.6 μm less than 5mrad, by the GaAs lens focus of focal length 300mm
For the hot spot of diameter about 5mm, the surface of described dot projection to described radiating fin carries out laser scanning.
After cladding laser surfaces processes, granular pottery is nested in the surface of radiating fin and forms projection, passes through
After step (1) process, the surface of radiating fin forms depression, and the therefore surface irregularity of radiating fin, roughness significantly increases
Add.Cooling gas forms turbulent flow through out-of-date on the surface of radiating fin, improves heat dissipation capacity while increasing windage.In wind speed phase
In the case of Tong, the radiating fin smooth compared to edge and surface, is crenation towards the edge of cooling fan, the coldest
But the edge of fan is zigzag, and surface is that the noise of wavy radiating fin can reduce by 6~8dB.
Described cooling fan is placed in the middle relative to radiator.Described cooling fan includes blade, wheel hub, hydraulic stem, controller
The framework shielded with encirclement blade.Described blade surface is coated with sodium silicate thin film, lowers blade drag.Described framework
Including outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is fixed relative to radiator.Institute
Stating and be provided with flexible bellow between outside framework and inner frame, described outside framework is located at relative to inside casing in one end of described flexible bellow
The side of frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework so that described flexibility
Corrugated tube forms air channel between outside framework and inner frame.It is relative that one end of described hydraulic stem is articulated with described outside framework rotationally
In the side of inner frame, the other end is articulated with the described inner frame side relative to outside framework the most rotationally.Described controller
Control the extension of described hydraulic stem, compress and rotate.Described hydraulic stem can axially move outside framework, adjusts radiator and cooling
Axial spacing between fan, after adjusting radiator and leaf position vertically, the maximum temperature of hub positions declines, and heat radiation
In device, air themperature is the most uniform along radial direction distribution.Rotational hydraulic bar, outside framework can be parallel relative to radiator along different
Direction is moved, and strengthens the air quantity of radiator certain part concrete according to the heat distribution situation local of radiator, promotes that it dispels the heat.
Adjusting radiator and blade vertically to after suitable distance, the maximum temperature of hub positions is by original 95.4 DEG C
It is down to 86.6 DEG C.
Embodiment four
240VDC HVDC electric power system, including radiating module, described radiating module include cool down fan, radiator and
Soaking plate.Described cooling fan is installed on radiator side, and described soaking plate is installed on the lower section of radiator.
Refering to Fig. 1 and Fig. 2, described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, reality
Heart hexagonal copper post and copper powder ring.The thickness of described lower copper coin is less than upper copper coin so that lower copper coin can reduce thermal source to the heat of working medium
Resistance, and upper copper coin plays a supportive role.Upper copper powder sintering layer is sintered in the lower surface of copper coin, as the evaporation ends imbibition of soaking plate
Core.Lower copper powder sintering layer is sintered in the upper surface of lower copper coin, as the condensation end wick of soaking plate.Multiple described solid hexagonals
Copper post is spaced on lower copper coin, is connected by copper bar between adjacent two solid hexagonal copper posts, forms hex shape.Institute
Stating solid hexagonal copper post one end and be soldered to copper coin, the other end is soldered to lower copper coin.Described copper powder ring wraps up solid hexagonal copper post,
Connect evaporation ends wick and condensation end wick respectively.
Described soaking plate manufacturing process is simple, low cost, the most also has extraordinary heat conductivity and excellent resisting is dried up
Performance.Use the mode of the embedding solid hexagonal copper post of copper powder ring set as support column, enhance the mechanical strength of soaking plate, simultaneously copper
Powder ring contacts with evaporation ends and condensation end wick, forms the path of working medium backflow.
Compared with relevant soaking plate, solid hexagonal copper post strengthens the mechanical strength of soaking plate.Be used alone solid hexagonal
Copper post is compared, and the machinery that the hex shape structure that multiple solid hexagonal copper posts are interconnected to form further enhances soaking plate is strong
Degree.Be possible not only to internal pressure less than external pressure time (during vacuum) provide support, prevent soaking plate under atmospheric pressure by
Flatten, simultaneously can also be between when internal pressure is more than external pressure, (when working under high temperature) keeps between upper and lower copper coin
Away from, prevent soaking plate from expanding deformation.
In traditional soaking plate structure, working medium needs the side by soaking plate to return to evaporation ends from condensation end, because of
The path of this working medium backflow is longer, causes soaking plate efficiency low, and evaporating area dry-out easily occurs.And this soaking plate uses
Copper powder ring is directly connected to evaporation ends and condensation end wick, as the path of working medium backflow, helps working medium to return to from condensation end
Evaporation ends.
The manufacturing process of this soaking plate is as follows: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Lower copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the sintering of copper powder;
(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters out copper powder
Ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper powder
Ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere, enters
Row pressure diffusion welds, and uses the mode that stage heats up in sintering process, and the first stage is raised to the programming rate of 20 DEG C/min
300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to room
Temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Copper pipe is placed at bleeding point, and auxiliary
With the help of helping solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, by copper pipe, working medium is filled the working medium selected herein to soaking plate is deionized water;(6) after fill, will
Copper pipe mouth flattens and welds, it is ensured that soaking plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that soaking plate
Surface smoothness.Due to deionized water, to have latent heat high, and surface tension is big and the advantage such as avirulence, in the present embodiment, and choosing
Selecting deionized water is working medium.
In described soaking plate, the transmission of heat mainly has two approach: one is that working medium absorbs heat in evaporation ends wick
Evaporation, and in the release heat condensation of condensation end wick, by heat from evaporation ends band to condensation end, this is also that soaking plate phase transformation passes
The approach that thermal technology makees;Another is the existence due to support column, and heat can be by connecting the solid copper pin of upper and lower copper coin from lower past
Upper transmission.
When heating power is 60 to 300W, in the effective condensation area of upper surface, the temperature difference of soaking plate upper surface is about 1
DEG C, illustrate that the Temperature Distribution of the soaking plate condensation end of the present embodiment is highly uniform.It is 1 × 1m in heating surface (area) (HS2Time, soaking plate
Thermal resistance is about 0.9K/W.
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane,
The evaporation ends surface of described heat pipe extrudes plane, and is embedded in the surface of substrate portion.Described heat pipe selects fork arrangement to put, refering to figure
4, its resemblance is NACA0018 aerofoil profile, and the long-pending bigger one end of NACA0018 aerofoil section is towards cooling down fan, NACA0018
The less one end of sectional area is away from cooling fan.
The cross section of described radiating fin is symmetrical fusiform, and the edge of described radiating fin is zigzag.The company of employing
Continuous CO2Laser instrument carries out surface process to radiating fin: (1) described laser instrument output angle of divergence is less than wavelength 10.6 μ of 5mrad
The multimode beam of m, by the hot spot that GaAs lens focus is diameter about 2mm of focal length 300mm, described dot projection to described heat radiation
The surface of fin forms spaced pit;(2) radiating fin under the protection of noble gas, after step (1) processes
Sheet surface-coated ceramic particle composite coating;(3) multimode of described laser instrument output angle of divergence wavelength 10.6 μm less than 5mrad
Light beam, by the hot spot that GaAs lens focus is diameter about 5mm of focal length 300mm, described dot projection to described radiating fin
Surface carries out laser scanning.
After cladding laser surfaces processes, granular pottery is nested in the surface of radiating fin and forms projection, passes through
After step (1) process, the surface of radiating fin forms depression, and the therefore surface irregularity of radiating fin, roughness significantly increases
Add.Cooling gas forms turbulent flow through out-of-date on the surface of radiating fin, improves heat dissipation capacity while increasing windage.In wind speed phase
In the case of Tong, the radiating fin smooth compared to edge and surface, edge is zigzag and processes to surface through office
The noise of radiating fin can reduce by 4~5dB.
Described cooling fan is placed in the middle relative to radiator.Described cooling fan includes blade, wheel hub, hydraulic stem, controller
The framework shielded with encirclement blade.Described blade surface is coated with sodium silicate thin film, lowers blade drag.Described framework
Including outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is fixed relative to radiator.Institute
Stating and be provided with flexible bellow between outside framework and inner frame, described outside framework is located at relative to inside casing in one end of described flexible bellow
The side of frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework so that described flexibility
Corrugated tube forms air channel between outside framework and inner frame.It is relative that one end of described hydraulic stem is articulated with described outside framework rotationally
In the side of inner frame, the other end is articulated with the described inner frame side relative to outside framework the most rotationally.Described controller
Control the extension of described hydraulic stem, compress and rotate.Described hydraulic stem can axially move outside framework, adjusts radiator and cooling
Axial spacing between fan, after adjusting radiator and leaf position vertically, the maximum temperature of hub positions declines, and heat radiation
In device, air themperature is the most uniform along radial direction distribution.Rotational hydraulic bar, outside framework can be parallel relative to radiator along different
Direction is moved, and strengthens the air quantity of radiator certain part concrete according to the heat distribution situation local of radiator, promotes that it dispels the heat.
Adjusting radiator and blade vertically to after suitable distance, the maximum temperature of hub positions is by original 97.1 DEG C
It is down to 88.5 DEG C.
Embodiment five
240VDC HVDC electric power system, including radiating module, described radiating module include cool down fan, radiator and
Soaking plate.Described cooling fan is installed on radiator side, and described soaking plate is installed on the lower section of radiator.
Refering to Fig. 1 and Fig. 2, described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, reality
Heart hexagonal copper post and copper powder ring.The thickness of described lower copper coin is less than upper copper coin so that lower copper coin can reduce thermal source to the heat of working medium
Resistance, and upper copper coin plays a supportive role.Upper copper powder sintering layer is sintered in the lower surface of copper coin, as the evaporation ends imbibition of soaking plate
Core.Lower copper powder sintering layer is sintered in the upper surface of lower copper coin, as the condensation end wick of soaking plate.Multiple described solid hexagonals
Copper post is spaced on lower copper coin, is connected by copper bar between adjacent two solid hexagonal copper posts, forms hex shape.Institute
Stating solid hexagonal copper post one end and be soldered to copper coin, the other end is soldered to lower copper coin.Described copper powder ring wraps up solid hexagonal copper post,
Connect evaporation ends wick and condensation end wick respectively.
Described soaking plate manufacturing process is simple, low cost, the most also has extraordinary heat conductivity and excellent resisting is dried up
Performance.Use the mode of the embedding solid hexagonal copper post of copper powder ring set as support column, enhance the mechanical strength of soaking plate, simultaneously copper
Powder ring contacts with evaporation ends and condensation end wick, forms the path of working medium backflow.
Compared with relevant soaking plate, solid hexagonal copper post strengthens the mechanical strength of soaking plate.Be used alone solid hexagonal
Copper post is compared, and the machinery that the hex shape structure that multiple solid hexagonal copper posts are interconnected to form further enhances soaking plate is strong
Degree.Be possible not only to internal pressure less than external pressure time (during vacuum) provide support, prevent soaking plate under atmospheric pressure by
Flatten, simultaneously can also be between when internal pressure is more than external pressure, (when working under high temperature) keeps between upper and lower copper coin
Away from, prevent soaking plate from expanding deformation.
In traditional soaking plate structure, working medium needs the side by soaking plate to return to evaporation ends from condensation end, because of
The path of this working medium backflow is longer, causes soaking plate efficiency low, and evaporating area dry-out easily occurs.And this soaking plate uses
Copper powder ring is directly connected to evaporation ends and condensation end wick, as the path of working medium backflow, helps working medium to return to from condensation end
Evaporation ends.
The manufacturing process of this soaking plate is as follows: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Lower copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the sintering of copper powder;
(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters out copper powder
Ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper powder
Ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere, enters
Row pressure diffusion welds, and uses the mode that stage heats up in sintering process, and the first stage is raised to the programming rate of 20 DEG C/min
300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to room
Temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Copper pipe is placed at bleeding point, and auxiliary
With the help of helping solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, by copper pipe, working medium is filled the working medium selected herein to soaking plate is deionized water;(6) after fill, will
Copper pipe mouth flattens and welds, it is ensured that soaking plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that soaking plate
Surface smoothness.Due to deionized water, to have latent heat high, and surface tension is big and the advantage such as avirulence, in the present embodiment, and choosing
Selecting deionized water is working medium.
In described soaking plate, the transmission of heat mainly has two approach: one is that working medium absorbs heat in evaporation ends wick
Evaporation, and in the release heat condensation of condensation end wick, by heat from evaporation ends band to condensation end, this is also that soaking plate phase transformation passes
The approach that thermal technology makees;Another is the existence due to support column, and heat can be by connecting the solid copper pin of upper and lower copper coin from lower past
Upper transmission.
When heating power is 60 to 300W, in the effective condensation area of upper surface, the temperature difference of soaking plate upper surface is about 1
DEG C, illustrate that the Temperature Distribution of the soaking plate condensation end of the present embodiment is highly uniform.It is 1 × 1m in heating surface (area) (HS2Time, soaking plate
Thermal resistance is about 0.9K/W.
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane,
The evaporation ends surface of described heat pipe extrudes plane, and is embedded in the surface of substrate portion.Described heat pipe selects fork arrangement to put, refering to figure
4, its resemblance is NACA0018 aerofoil profile, and the long-pending bigger one end of NACA0018 aerofoil section is towards cooling down fan, NACA0018
The less one end of sectional area is away from cooling fan.
The cross section of described radiating fin is symmetrical fusiform, and the edge of described radiating fin is crenation.The company of employing
Continuous CO2Laser instrument carries out surface process to radiating fin: (1) described laser instrument output angle of divergence is less than wavelength 10.6 μ of 5mrad
The multimode beam of m, by the hot spot that GaAs lens focus is diameter about 2mm of focal length 300mm, described dot projection to described heat radiation
The surface of fin forms spaced pit;(2) radiating fin under the protection of noble gas, after step (1) processes
Sheet surface-coated ceramic particle composite coating;(3) multimode of described laser instrument output angle of divergence wavelength 10.6 μm less than 5mrad
Light beam, by the hot spot that GaAs lens focus is diameter about 5mm of focal length 300mm, described dot projection to described radiating fin
Surface carries out laser scanning.
After cladding laser surfaces processes, granular pottery is nested in the surface of radiating fin and forms projection, passes through
After step (1) process, the surface of radiating fin forms depression, and the therefore surface irregularity of radiating fin, roughness significantly increases
Add.Cooling gas forms turbulent flow through out-of-date on the surface of radiating fin, improves heat dissipation capacity while increasing windage.In wind speed phase
In the case of Tong, compared to the radiating fin that flush edge and surface are smooth, edge is crenation and at laser surface
The noise of the radiating fin of reason can reduce by 5~6dB.
Described cooling fan is placed in the middle relative to radiator.Described cooling fan includes blade, wheel hub, hydraulic stem, controller
The framework shielded with encirclement blade.Described blade surface is coated with sodium silicate thin film, lowers blade drag.Described framework
Including outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is fixed relative to radiator.Institute
Stating and be provided with flexible bellow between outside framework and inner frame, described outside framework is located at relative to inside casing in one end of described flexible bellow
The side of frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework so that described flexibility
Corrugated tube forms air channel between outside framework and inner frame.It is relative that one end of described hydraulic stem is articulated with described outside framework rotationally
In the side of inner frame, the other end is articulated with the described inner frame side relative to outside framework the most rotationally.Described controller
Control the extension of described hydraulic stem, compress and rotate.Described hydraulic stem can axially move outside framework, adjusts radiator and cooling
Axial spacing between fan, after adjusting radiator and leaf position vertically, the maximum temperature of hub positions declines, and heat radiation
In device, air themperature is the most uniform along radial direction distribution.Rotational hydraulic bar, outside framework can be parallel relative to radiator along different
Direction is moved, and strengthens the air quantity of radiator certain part concrete according to the heat distribution situation local of radiator, promotes that it dispels the heat.
Adjusting radiator and blade vertically to after suitable distance, the maximum temperature of hub positions is by original 96.4 DEG C
It is down to 87.9 DEG C.
Last it should be noted that, above example is only in order to illustrate technical scheme, rather than the present invention is protected
Protecting the restriction of scope, although having made to explain to the present invention with reference to preferred embodiment, those of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent, without deviating from the reality of technical solution of the present invention
Matter and scope.
Claims (2)
1.240VDC HVDC electric power system, it is characterised in that include that radiating module, described radiating module include cooling down wind
Fan, radiator and soaking plate;Described cooling fan is installed on radiator side, and described soaking plate is installed on the lower section of radiator;
Described soaking plate includes copper coin, lower copper coin, upper copper powder sintering layer, lower copper powder sintering layer, solid hexagonal copper post and copper powder
Ring, upper copper powder sintering layer is sintered in the lower surface of copper coin, and as the evaporation ends wick of soaking plate, lower copper powder sintering layer sinters
In the upper surface of lower copper coin, as the condensation end wick of soaking plate, multiple described solid hexagonal copper posts are spaced on lower copper coin
Arrangement, is connected by copper bar between adjacent two solid hexagonal copper posts, forms hex shape, described solid hexagonal copper post one end
Being soldered to copper coin, the other end is soldered to lower copper coin, and described copper powder ring wraps up solid hexagonal copper post, connects evaporation ends imbibition respectively
Core and condensation end wick;
Described soaking plate is fabricated by by following operation: the upper and lower copper coin of (1) stamping-out molding, and is carried out;Copper powder is positioned over
Copper coin inner surface, vacates the position placing solid hexagonal copper post, and fixes with graphite jig, then carry out the burning of copper powder up and down
Knot;(2) carrying out ultrasonic activation after copper powder being positioned in ring-shaped graphite mould compacting, frequency of vibration is 10kHz, sinters copper
Powder ring;(3) solid hexagonal copper post is positioned over, with copper powder ring, the position that lower copper coin is vacated, by good for arrangement solid hexagonal copper post and copper
Powder ring fixing during copper coin is positioned over graphite jig up and down, is then placed in high pressure combustion freezing of a furnace, with nitrogen as protection atmosphere,
Carrying out pressure diffusion weldering, use the mode that stage heats up in sintering process, the first stage is with the programming rate liter of 20 DEG C/min
To 300 DEG C, it is incubated 10min, is then rapidly increased to 800 DEG C of inside holding 2 hours with the programming rate of 25 DEG C/min, is finally cooled to
Room temperature;(4) get out in the bleeding point position welded and can put into the circular hole of copper pipe of bleeding;Placement copper pipe at bleeding point, and
With the help of auxiliary solder, by high-frequency welding, copper pipe is welded together with soaking plate;(5) mode that negative pressure is filled is used,
After low temperature evacuation, working medium is filled to soaking plate by copper pipe;(6) after fill, copper pipe mouth is flattened and welds, it is ensured that all
Hot plate air-tightness;(7) finally soaking plate carried out hot pressing and cold pressing, it is ensured that the surface smoothness of soaking plate;
Described radiator includes that substrate, heat pipe and radiating fin, described radiating fin are parallel to each other and are perpendicular to horizontal plane, described
The evaporation ends surface of heat pipe extrudes plane, and is embedded in the surface of substrate portion;Described heat pipe selects fork arrangement to put, its resemblance
For NACA0018 aerofoil profile, the long-pending bigger one end of NACA0018 aerofoil section is towards cooling fan, and NACA0018 sectional area is less
One end is away from cooling fan;
The cross section of described radiating fin is symmetrical fusiform, and described radiating fin is knuckle-tooth towards the edge of cooling fan
Shape, it is zigzag that radiating fin cools down the edge of fan dorsad;Radiating fin is through following Laser Surface Treatment: (1) is described swashs
The multimode beam of light device output angle of divergence wavelength 10.6 μm less than 5mrad, is diameter by the GaAs lens focus of focal length 300mm
The hot spot of about 2mm, the surface of described dot projection to described radiating fin forms spaced pit;(2) at noble gas
Protection under, through step (1) process after cooling fin surfaces coated ceramic Particles dispersed coating;(3) described laser instrument is defeated
Go out the multimode beam of angle of divergence wavelength 10.6 μm less than 5mrad, the GaAs lens focus of focal length 300mm be diameter about 5mm
Hot spot, described dot projection to the surface of described radiating fin carries out laser scanning.
240VDC HVDC electric power system the most according to claim 1, it is characterised in that described cooling fan includes leaf
The framework that sheet, wheel hub, hydraulic stem, controller and encirclement blade shield;Described blade surface is coated with sodium silicate thin film;
Described framework includes that outside framework and inner frame, described blade and wheel hub are installed in outside framework, and described inner frame is relative to heat radiation
Device is fixed, and is provided with flexible bellow between described outside framework and inner frame, and described outside framework is located in one end of described flexible bellow
Relative to the side of inner frame, the other end of described flexible bellow is located at the described inner frame side relative to outside framework, makes
Obtaining described flexible bellow and form air channel between outside framework and inner frame, one end of described hydraulic stem is articulated with described rotationally
Outside framework is relative to the side of inner frame, and the other end is articulated with the described inner frame side relative to outside framework the most rotationally,
Described controller controls the extension of described hydraulic stem, compresses and rotate, and described hydraulic stem can axially move outside framework, rotates liquid
Depression bar, outside framework can parallel relative to radiator move along different directions;The edge of described radiating fin is crenation or sawtooth
Shape.
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CN201610383850.3A CN106102411A (en) | 2016-06-02 | 2016-06-02 | 240VDC HVDC electric power system |
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CN201610383850.3A CN106102411A (en) | 2016-06-02 | 2016-06-02 | 240VDC HVDC electric power system |
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CN105439531A (en) * | 2015-11-17 | 2016-03-30 | 雷春生 | Preparation method of laser cladding high-temperature-resistant anti-oxidation coating |
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JPS57155363A (en) * | 1981-03-18 | 1982-09-25 | Koji Hashimoto | Method of forming surface covering metal layer |
CN101365595A (en) * | 2005-11-02 | 2009-02-11 | 曼罗兰公司 | Method and device for gravure printing using an erasable and re-usable printing form |
CN201145876Y (en) * | 2007-12-28 | 2008-11-05 | 至宝电脑兴业股份有限公司 | Cooling fan module group capable of adjusting wind direction |
CN101526319A (en) * | 2008-03-04 | 2009-09-09 | 超众科技股份有限公司 | Heat-conducting plate with wick supporting structures and method for manufacturing same |
CN103071987A (en) * | 2011-11-15 | 2013-05-01 | 特能传热科技(中山)有限公司 | Production method for material for uniform temperature board and uniform temperature board |
CN104534906A (en) * | 2015-01-14 | 2015-04-22 | 厦门大学 | Panel heat pipe with embedded porous wick and manufacturing method thereof |
CN204535494U (en) * | 2015-02-06 | 2015-08-05 | 青岛海尔智能技术研发有限公司 | A kind of many pedestals position heat exchanger |
CN104964487A (en) * | 2015-05-18 | 2015-10-07 | 广东美的制冷设备有限公司 | Heat exchanger, air conditioner and machining method for metal foils |
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CN105439531A (en) * | 2015-11-17 | 2016-03-30 | 雷春生 | Preparation method of laser cladding high-temperature-resistant anti-oxidation coating |
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