CN106098871B - Preparation method of light-emitting diode epitaxial wafer - Google Patents

Preparation method of light-emitting diode epitaxial wafer Download PDF

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CN106098871B
CN106098871B CN201610591175.3A CN201610591175A CN106098871B CN 106098871 B CN106098871 B CN 106098871B CN 201610591175 A CN201610591175 A CN 201610591175A CN 106098871 B CN106098871 B CN 106098871B
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CN106098871A (en
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杨兰
万林
胡加辉
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HC Semitek Zhejiang Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0075Processes for devices with an active region comprising only III-V compounds comprising nitride compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/04Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction
    • H01L33/06Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction within the light emitting region, e.g. quantum confinement structure or tunnel barrier
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/12Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a stress relaxation structure, e.g. buffer layer

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Abstract

The invention discloses a preparation method of a light-emitting diode epitaxial wafer, and belongs to the technical field of semiconductors. The preparation method comprises the following steps: raising the temperature to carry out heat treatment on the substrate in a pure hydrogen atmosphere; reducing the temperature to deposit a buffer layer; heating in multiple stages, and growing a transition layer, wherein the transition layer is an AlGaN layer which is firstly converted into three-dimensional growth and then converted into two-dimensional growth from two-dimensional growth, the growth pressure of the same AlGaN layer is constant, the growth pressures of at least two AlGaN layers are reduced along with the increase of time, the temperature of the same stage is constant, and the temperatures of different stages are increased along with the increase of time; raising the temperature to deposit an undoped GaN layer; growing an N-type layer; alternately growing InGaN layers and GaN layers to form a multi-quantum well layer; growing a P-type electron blocking layer; growing a P-type layer; and growing a P-type contact layer. The invention is suitable for the production of large-size epitaxial wafers.

Description

A kind of preparation method of LED epitaxial slice
Technical field
The present invention relates to technical field of semiconductors, in particular to a kind of preparation method of LED epitaxial slice.
Background technique
Light emitting diode (Light Emitting Diodes, abbreviation LED) is with small in size, various colors are colorful, use The advantages that service life is long is the new product of great influence power in information photoelectron new industry, be widely used in illumination, display screen, The fields such as signal lamp, backlight, toy.
With the continuous improvement of human cost, gradually oversize epitaxy technique (is greater than 2 inches for LED chip manufacturer Epitaxial wafer) development, to improve production efficiency, (such as 6 inches of epitaxial wafers are the 3-4 of 2 times, 3 inches epitaxial wafers of 4 inches of epitaxial wafers Again, 8-9 times of 2 inches of epitaxial wafers), reduce production cost.
In the implementation of the present invention, the inventor finds that the existing technology has at least the following problems:
There are lattice constants and coefficient of thermal expansion mismatch between GaN base epitaxial wafer and Sapphire Substrate, compare stock size Epitaxial wafer (2 inches), large-size epitaxial wafer can generate more dislocations and defect, luminous efficiency to LED component and antistatic Ability causes adverse effect.
Summary of the invention
In order to solve the problems, such as that the prior art generates dislocation and defect, the embodiment of the invention provides a kind of light emitting diodes The preparation method of epitaxial wafer.The technical solution is as follows:
The embodiment of the invention provides a kind of preparation method of LED epitaxial slice, the preparation method includes:
Temperature is increased to be heat-treated substrate under pure hydrogen atmosphere;
Reduce temperature deposition buffer layer;
The heating in multiple stages, regrowth transition zone are carried out, the transition zone is first to switch to three dimensional growth from two-dimensional growth Switch to the AlGaN layer of two-dimensional growth again, the growth pressure of AlGaN layer described in same layer is constant, at least two layers AlGaN layer Growth pressure reduces over time, and the temperature in the same stage is constant, and the temperature in the different stages is at any time Growth and increase;
Increase the undoped GaN layer of temperature deposition;
The GaN layer of growth doping Si, forms N-type layer;
Alternating growth InGaN layer and GaN layer form multiple quantum well layer;
The AlGaN layer of growth doping Mg, forms P-type electron barrier layer;
The GaN layer of growth doping Mg, forms P-type layer;
The GaN layer of growth doping Mg, forms p-type contact layer, and the thickness of the p-type contact layer is less than the thickness of the P-type layer Degree.
Optionally, the growth pressure of all AlGaN layers reduces over time in the transition zone.
Optionally, the growth pressure of all AlGaN layers reduces rise again over time and first in the transition zone It is high.
Optionally, the growth pressure of all AlGaN layers is divided into two kinds in the transition zone, the institute of two kinds of growth pressures State the alternately laminated formation transition zone of AlGaN layer.
Optionally, all AlGaN layers are divided at least two groups in the transition zone, and every group includes at least three kinds growth pressures The AlGaN layer of power, the growth pressure of all AlGaN layers reduces over time in every group.
Optionally, all AlGaN layers are divided at least two groups in the transition zone, and every group includes at least three kinds growth pressures The AlGaN layer of power, the growth pressure of all AlGaN layers reduces over time and first in every group increases again.
Optionally, the AlGaN layer with a thickness of 10~500nm.
Optionally, the thickness of the transition zone is less than or equal to 1.5 μm.
Optionally, substrate is heat-treated by the raising temperature under pure hydrogen atmosphere, comprising:
The heating in multiple stages is carried out, then the substrate is heat-treated under pure hydrogen atmosphere, the same stage Temperature it is constant, and the temperature in the different stage increases over time.
Optionally, the size of the substrate is 3 inches, 4 inches, 6 inches, 8 inches or 2 inches.
Technical solution provided in an embodiment of the present invention has the benefit that
First switch to three dimensional growth from two-dimensional growth by that will be formed and switch at least two in the multilayer AlGaN layer of two-dimensional growth again The growth pressure of layer AlGaN layer reduces over time, and the longitudinal growth for being conducive to crystal using high pressure is (i.e. three-dimensional raw It is long), low pressure is conducive to the cross growth (i.e. two-dimensional growth) of crystal, and make the crystal grain of buffer layer under the multiple crystallization of transition zone, Slowly become larger to form island core since monocrystalline, the line dislocation density and V-type dislocation for effectively reducing bottom extend to Quantum Well, favorably Stress is discharged when epitaxial growth bottom, improves the growth quality of bottom when building crystals growth, is that the growth of subsequent Quantum Well improves Good bottom condition, is conducive to the radiation recombination of hole and electronics, the luminous efficiency of LED is improved, especially suitable for large scale The production of epitaxial wafer.And the heating in multiple stages is first carried out, the temperature of same stage is constant, and the temperature of different phase is at any time Between growth and increase, thermal field is stable, is heated evenly, and is conducive to the uniformity and stability of bottom thermal field, reduces because of thermal expansion Tensile stress caused by the difference of coefficient alleviates the stress that lattice mismatch generates, improves the angularity of epitaxial wafer, reduces epitaxial wafer Dislocation and defect concentration, improve crystal quality, improve the injection efficiency in hole and the luminous efficiency of device, reduce fragment rate, Adapt to the production of large-size epitaxial wafer.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing.
Fig. 1 is a kind of flow chart of the preparation method for LED epitaxial slice that the embodiment of the present invention one provides;
Fig. 2 a is the schematic diagram that the temperature rate that the embodiment of the present invention one provides remains unchanged;
Fig. 2 b is the schematic diagram that the temperature rate that the embodiment of the present invention one provides is gradually reduced;
Fig. 2 c is the schematic diagram that the temperature rate that the embodiment of the present invention one provides is gradually increased;
Fig. 3 is a kind of flow chart of the preparation method of LED epitaxial slice provided by Embodiment 2 of the present invention;
Fig. 4 is the schematic diagram of transition zone growth pressure variation provided by Embodiment 2 of the present invention;
Fig. 5 is the schematic diagram for the transition zone growth pressure variation that the embodiment of the present invention three provides;
Fig. 6 is the schematic diagram for the transition zone growth pressure variation that the embodiment of the present invention four provides.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention Formula is described in further detail.
Embodiment one
The embodiment of the invention provides a kind of preparation methods of LED epitaxial slice, referring to Fig. 1, the preparation method packet It includes:
Step 101: increasing temperature and be heat-treated substrate under pure hydrogen atmosphere.
Optionally, which may include:
The heating in multiple stages is carried out, then substrate is heat-treated under pure hydrogen atmosphere.
In the present embodiment, the temperature of same stage is constant, and the temperature of different phase increases over time.
Optionally, the increase rate of the temperature of different phase can remain unchanged (as shown in Figure 2 a), be gradually reduced (as schemed Shown in 2b) or gradually rise (as shown in Figure 2 c).
Optionally, the difference of the temperature in two neighboring stage can be set according to the requirement of epitaxial growth, to choose matching The optimal value of epitaxial wafer growth.
Preferably, the difference of the temperature in two neighboring stage can be definite value.
Preferably, the difference of the temperature in two neighboring stage can be different.
Optionally, the time that each stage occupies can set according to the requirement of epitaxial growth, to choose matching epitaxial wafer The optimal value of growth.
Preferably, the time that each stage occupies can be definite value.
Preferably, the time that each stage occupies can be different.
Specifically, the size of substrate can be 3 inches, 4 inches, 6 inches, 8 inches or 2 inches.
Specifically, the material of substrate can be using any in sapphire, Si, SiC, GaN, AlN, ZnO, GaAs, metal Kind.
It should be noted that the purpose of heat treatment is cleaning substrate surface.
Step 102: reducing temperature deposition buffer layer.
Step 103: carrying out the heating in multiple stages, regrowth transition zone.
In the present embodiment, transition zone is first to switch to the multilayer that three dimensional growth switchs to two-dimensional growth again from two-dimensional growth AlGaN layer.The growth pressure of same layer AlGaN layer is constant, and the growth pressure of at least two layers AlGaN layer drops over time It is low.The temperature of same stage is constant, and the temperature of different phase increases over time.Specifically, AlGaN layer is AlxGa1-xN layers, 0≤x≤1.
Optionally, the increase rate of the temperature of different phase can remain unchanged (as shown in Figure 2 a), be gradually reduced (as schemed Shown in 2b) or gradually rise (as shown in Figure 2 c).
Optionally, the difference of the temperature in two neighboring stage can be set according to the requirement of epitaxial growth, to choose matching The optimal value of epitaxial wafer growth.
Preferably, the difference of the temperature in two neighboring stage can be definite value.
Preferably, the difference of the temperature in two neighboring stage can be different.
Optionally, the time that each stage occupies can set according to the requirement of epitaxial growth, to choose matching epitaxial wafer The optimal value of growth.
Preferably, the time that each stage occupies can be definite value.
Preferably, the time that each stage occupies can be different.
It should be noted that carrying out the mode of the heating in multiple stages before heat treatment and being carried out before growing transition zone more The mode of the heating in a stage may be the same or different.For example, carrying out the rate of the heating in multiple stages before heat treatment It gradually rises, the rate for the heating for carrying out multiple stages before growth transition zone remains unchanged.
In a kind of implementation of the present embodiment, the growth pressure of all AlGaN layers can at any time in transition zone Increase and reduces.
In another implementation of the present embodiment, the growth pressure of all AlGaN layers can be at any time in transition zone Growth and first reduce and increase again.
In another implementation of the present embodiment, the growth pressure of all AlGaN layers can be divided into two in transition zone Kind, the alternately laminated formation transition zone of the AlGaN layer of two kinds of growth pressures.
In another implementation of the present embodiment, all AlGaN layers can be divided at least two groups in transition zone, and every group AlGaN layer including at least three kinds growth pressures, the growth pressure of all AlGaN layers reduces over time in every group.
In another implementation of the present embodiment, all AlGaN layers can be divided at least two groups in transition zone, and every group AlGaN layer including at least three kinds growth pressures, the growth pressure of all AlGaN layers reduces over time and first in every group It increases again.
Optionally, the thickness of AlGaN layer can be 10~500nm.
Optionally, the thickness of transition zone can be less than or equal to 1.5 μm.
Step 104: increasing the undoped GaN layer of temperature deposition.
Step 105: the GaN layer of growth doping Si forms N-type layer.
Step 106: alternating growth InGaN layer and GaN layer form multiple quantum well layer.
Step 107: the AlGaN layer of growth doping Mg forms P-type electron barrier layer.
Step 108: the GaN layer of growth doping Mg forms P-type layer.
Step 109: the GaN layer of growth doping Mg forms p-type contact layer.
In the present embodiment, the thickness of p-type contact layer is less than the thickness of P-type layer.
In practical applications, can also other layers in epitaxial wafer in addition to transition zone first be carried out with the temperature in multiple stages Adjust regrowth, such as undoped GaN layer.Specifically, which may include: to carry out the heating in multiple stages, redeposited non- The temperature of doped gan layer, same stage is constant, and the temperature of different phase increases over time.
The embodiment of the present invention first switchs to the multilayer that three dimensional growth switchs to two-dimensional growth again from two-dimensional growth by that will be formed The growth pressure of at least two layers AlGaN layer reduces over time in AlGaN layer, is conducive to the longitudinal direction of crystal using high pressure It grows (i.e. three dimensional growth), low pressure is conducive to the cross growth (i.e. two-dimensional growth) of crystal, makes the crystal grain of buffer layer in transition zone Multiple crystallization under, slowly become larger to form island core since monocrystalline, effectively reduce the line dislocation density and V-type dislocation vector of bottom Sub- trap extends, and is conducive to discharge stress when epitaxial growth bottom, improves the growth quality of bottom when building crystals growth, is subsequent quantum The growth of trap improves good bottom condition, is conducive to the radiation recombination of hole and electronics, improves the luminous efficiency of LED, especially Production suitable for large-size epitaxial wafer.And the heating in multiple stages is first carried out, the temperature of same stage is constant, and not same order The temperature of section increases over time, and thermal field is stable, is heated evenly, and is conducive to the uniformity and stability of bottom thermal field, The tensile stress because of caused by the difference of thermal expansion coefficient is reduced, alleviates the stress that lattice mismatch generates, improves the warpage of epitaxial wafer Degree reduces the dislocation and defect concentration of epitaxial wafer, improves crystal quality, improves the injection efficiency in hole and the luminous effect of device Rate reduces fragment rate, adapts to the production of large-size epitaxial wafer.
Embodiment two
The embodiment of the invention provides a kind of preparation method of LED epitaxial slice, preparation side provided in this embodiment Method is the specific implementation for the preparation method that embodiment one provides.In embodiment, with high-purity hydrogen (H2) or nitrogen (N2) as load Gas, with trimethyl gallium (TMGa), trimethyl aluminium (TMAl), trimethyl indium (TMIn) and ammonia (NH3) respectively as Ga, Al, In, The source N, using silane (SiH4), two luxuriant magnesium (Cp2Mg) respectively as N-type, P-type dopant.Referring to Fig. 3, which includes:
Step 201: substrate being first warming up to 500 DEG C, then is warming up to 800 DEG C and stablizes 30s, then is warming up to 1000 DEG C and steady Determine 30s, then be warming up to 1300 DEG C and stablize 10min, is heat-treated under pure hydrogen atmosphere.
Step 202: reducing temperature to 625 DEG C or 540 DEG C, the GaN layer that deposition a layer thickness is 30nm forms buffer layer.
Step 203: being first warming up to 800 DEG C and stablize 30s, then be warming up to 1000 DEG C and stablize 30s, then be warming up to 1205 DEG C And stablizes 300s, the AlGaN layer of one layer of 100nm is alternately grown under the pressure of 900mbar and grown under the pressure of 300mbar The AlGaN layer (as shown in Figure 4) of one layer of 100nm forms transition zone.
In the present embodiment, transition zone includes 10 layers of AlGaN layer.
Step 204: raising temperature is to 1255 DEG C, the undoped GaN layer that deposition thickness is 1.5 μm.
Step 205: the GaN layer for the doping Si that growth thickness is 2 μm forms N-type layer.
Step 206: 8 layers of InGaN layer of alternating growth and 8 layers of GaN layer form multiple quantum well layer.
In the present embodiment, InGaN layer with a thickness of 3nm, the growth temperature of InGaN layer is 880 DEG C;The thickness of GaN layer For 12nm, the growth temperature of GaN layer is 960 DEG C.It should be noted that be easy to volatilize at high temperature since In is temperature sensitive, For the ease of the growth of In, the growth temperature of InGaN layer wants lower, and GaN layer requires crystal quality to get well, therefore temperature is wanted It is appropriate high.
Step 207: 970 DEG C at a temperature of, grow 50nm doping Mg AlGaN layer, formed P-type electron barrier layer.
Step 208: 1090 DEG C at a temperature of, grow 200nm growth doping Mg GaN layer, formed P-type layer.
Step 209: 1120 DEG C at a temperature of, grow 10nm growth doping Mg GaN layer, formed p-type contact layer.
In the present embodiment, the thickness of p-type contact layer is less than the thickness of P-type layer.
It should be noted that above-mentioned steps can be realized using equipment of metal organic chemical vapor deposition, epitaxial growth knot Shu Hou cleans the epitaxial wafer of growth, is deposited, the semiconducter process such as lithography and etching, that is, can be made into single chip.
The embodiment of the present invention first switchs to the multilayer that three dimensional growth switchs to two-dimensional growth again from two-dimensional growth by that will be formed The growth pressure of at least two layers AlGaN layer reduces over time in AlGaN layer, is conducive to the longitudinal direction of crystal using high pressure It grows (i.e. three dimensional growth), low pressure is conducive to the cross growth (i.e. two-dimensional growth) of crystal, makes the crystal grain of buffer layer in transition zone Multiple crystallization under, slowly become larger to form island core since monocrystalline, effectively reduce the line dislocation density and V-type dislocation vector of bottom Sub- trap extends, and is conducive to discharge stress when epitaxial growth bottom, improves the growth quality of bottom when building crystals growth, is subsequent quantum The growth of trap improves good bottom condition, is conducive to the radiation recombination of hole and electronics, improves the luminous efficiency of LED, especially Production suitable for large-size epitaxial wafer.And the heating in multiple stages is first carried out, the temperature of same stage is constant, and not same order The temperature of section increases over time, and thermal field is stable, is heated evenly, and is conducive to the uniformity and stability of bottom thermal field, The tensile stress because of caused by the difference of thermal expansion coefficient is reduced, alleviates the stress that lattice mismatch generates, improves the warpage of epitaxial wafer Degree reduces the dislocation and defect concentration of epitaxial wafer, improves crystal quality, improves the injection efficiency in hole and the luminous effect of device Rate reduces fragment rate, adapts to the production of large-size epitaxial wafer.
Embodiment three
The embodiment of the invention provides a kind of preparation method of LED epitaxial slice, preparation side provided in this embodiment Preparation method that method and embodiment two provide the difference is that, in transition zone the growth pressure of each layer AlGaN layer from 900mbar starts, one layer of reduction 100mbar (as shown in Figure 5).
Example IV
The embodiment of the invention provides a kind of preparation method of LED epitaxial slice, preparation side provided in this embodiment Preparation method that method and embodiment two provide the difference is that, the growth pressure of each layer AlGaN layer is from most intermediate 250mbar starts, one layer of both sides raising 250mbar (as shown in Figure 6).
The serial number of the above embodiments of the invention is only for description, does not represent the advantages or disadvantages of the embodiments.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of preparation method of LED epitaxial slice, which is characterized in that the preparation method includes:
Temperature is increased to be heat-treated substrate under pure hydrogen atmosphere;
Reduce temperature deposition buffer layer;
The heating in multiple stages, regrowth transition zone are carried out, the transition zone is first to switch to three dimensional growth from two-dimensional growth to turn again For the AlGaN layer of two-dimensional growth, the growth pressure of AlGaN layer described in same layer is constant, the growth of at least two layers AlGaN layer Pressure reduces over time, and the temperature in the same stage is constant, and the increasing of the temperature in the different stages at any time It grows and increases;
Increase the undoped GaN layer of temperature deposition;
The GaN layer of growth doping Si, forms N-type layer;
Alternating growth InGaN layer and GaN layer form multiple quantum well layer;
The AlGaN layer of growth doping Mg, forms P-type electron barrier layer;
The GaN layer of growth doping Mg, forms P-type layer;
The GaN layer of growth doping Mg, forms p-type contact layer, and the thickness of the p-type contact layer is less than the thickness of the P-type layer.
2. preparation method according to claim 1, which is characterized in that the life of all AlGaN layers in the transition zone Long pressure reduces over time.
3. preparation method according to claim 1, which is characterized in that the life of all AlGaN layers in the transition zone Long pressure reduces over time and first to be increased again.
4. preparation method according to claim 1, which is characterized in that the life of all AlGaN layers in the transition zone Long pressure is divided into two kinds, and the AlGaN layer of two kinds of growth pressures is alternately laminated to form the transition zone.
5. preparation method according to claim 1, which is characterized in that all AlGaN layers are divided into the transition zone At least two groups, every group include at least three kinds growth pressures the AlGaN layer, the growth pressure of all AlGaN layers in every group Power reduces over time.
6. preparation method according to claim 1, which is characterized in that all AlGaN layers are divided into the transition zone At least two groups, every group include at least three kinds growth pressures the AlGaN layer, the growth pressure of all AlGaN layers in every group Power reduces increase again over time and first.
7. preparation method according to claim 1-6, which is characterized in that the AlGaN layer with a thickness of 10~ 500nm。
8. preparation method according to claim 1-6, which is characterized in that the thickness of the transition zone is less than or waits In 1.5 μm.
9. preparation method according to claim 1-6, which is characterized in that the raising temperature is by substrate in pure hydrogen It is heat-treated under gas atmosphere, comprising:
The heating in multiple stages is carried out, then the substrate is heat-treated under pure hydrogen atmosphere, the temperature in the same stage Spend constant, and the temperature in the different stage increases over time.
10. preparation method according to claim 1-6, which is characterized in that the size of the substrate is 3 inches, 4 Inch, 6 inches, 8 inches or 2 inches.
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