CN106098841A - 一种铜锌锡硫光电纤维的制备方法 - Google Patents

一种铜锌锡硫光电纤维的制备方法 Download PDF

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CN106098841A
CN106098841A CN201610485083.7A CN201610485083A CN106098841A CN 106098841 A CN106098841 A CN 106098841A CN 201610485083 A CN201610485083 A CN 201610485083A CN 106098841 A CN106098841 A CN 106098841A
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陈建峰
高玉刚
薛培龙
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Abstract

本发明涉及一种铜锌锡硫光电纤维的制备方法,属于光伏材料制备技术领域。本发明首先对废弃铜渣进行预处理,经煅烧,碾磨,磁选以及球磨得到球磨混合粉末,再将其与柠檬酸,冰醋酸进行混合后,与聚乙烯醇、乙醇胺进行加热搅拌混合,得到前驱体溶液,最后对其进行静电纺丝,即可得到铜锌锡硫光电纤维。本发明制备的铜锌锡硫光电纤维对太阳光的利用率高,光电效率达到8.5~8.8%;载流子迁移率高载流子迁移率达到30.25cm2v‑1s‑1以上。

Description

一种铜锌锡硫光电纤维的制备方法
技术领域
本发明涉及一种铜锌锡硫光电纤维的制备方法,属于光伏材料制备技术领域。
背景技术
光伏材料能产生电流是因为光生伏特效应,即如果光线照射在太阳能电池上并且光在界面层被吸收,具有足够能量的光子能够在P型硅和N型硅中将电子从共价键中激发,以致产生电子-空穴对。界面层附近的电子和空穴在复合之前,将通过空间电荷的电场作用被相互分离。电子向带正电的N区和空穴向带负电的P区运动。通过界面层的电荷分离,将在P区和N区之间产生一个向外的可测试的电压。此时可在硅片的两边加上电极并接入电压表。对晶体硅太阳能电池来说,开路电压的典型数值为0.5~0.6V。通过光照在界面层产生的电子-空穴对越多,电流越大。界面层吸收的光能越多,界面层即电池面积越大,在太阳能电池中形成的电流也越大。
导电高分子材料聚对苯乙烯撑(PPV)由于具有优良的光电性质,是研究最多也是最有希望的光伏材料之一。PPV由于具有价廉、低毒、质轻、可调的光学性能、良好的成膜性能、较高的光电效率和发光性能以及很高的光吸收系数(50Onm),是最有希望和研究得最多的光电材料,它在光伏材料和发光二极管等领域有很好的应用前景。但是,单纯PPV作为光伏材料存在对太阳光利用率不高、载流子迁移率较低、稳定性不高等缺陷,制约了其实际应用。
发明内容
本发明所要解决的技术问题:针对聚对苯乙烯作为光伏材料对太阳光的利用率不高,载流子迁移率较低、稳定性不高,制约了其实际应用得问题,本发明首先对废弃铜渣进行预处理,经煅烧,碾磨,磁选以及球磨得到球磨混合粉末,再将其与柠檬酸,冰醋酸进行混合后,与聚乙烯醇、乙醇胺进行加热搅拌混合,得到前驱体溶液,最后对其进行静电纺丝,即可得到铜锌锡硫光电纤维。本发明通过将废弃铜渣中铜锡锌氧化物与有机酸混合制备,收集有机酸解液进行制备铜锌锡硫光电纤维,有效的改善铜锌锡硫材料对太阳光的利用率,载流子迁移率高,且稳定性好,扩大了其应用范围。
为解决上述技术问题,本发明采用的技术方案是:
(1)收集炼铜厂废弃铜渣,洗净后自然晾干,随后碾磨过筛,制备得50~60目铜渣颗粒,收集铜渣颗粒,将其置于坩埚中,将坩埚移至管式炉中,对其通氧气排除空气,随后在氧气气氛下,加热升温至450~500℃,保温煅烧1~2h;
(2)待保温煅烧完成后,静置冷却至室温,随后继续碾磨并过筛,制备得65~70目氧化铜渣粉末,用磁铁对氧化铜渣粉末进行筛分,磁选完成后,将其置于球磨装置中,以无水乙醇为分散剂,球磨3~5h,随后自然晾干,制备得球磨混合粉末;
(3)按重量份数计,分别称量45~50份质量浓度30%柠檬酸溶液、25~30份冰醋酸和15~20份上述制备的球磨混合粉末置于三口烧瓶中,在45~60℃下水浴加热3~5h,随后过滤并收集滤液,制备得酸化混合液;
(4)按重量份数计,分别称量45~50份上述制备的酸化混合液、5~10份聚乙烯醇、10~15份乙醇胺和20~25份乙二醇甲醚置于三口烧瓶中,在45~60℃下,按1000~1100r/min磁力搅拌1~2h,随后静置冷却至室温,再在65~80℃下旋转蒸发至原体积的1/2,制备得前驱体溶液;
(5)将上述制备的前驱体溶液置于静电纺丝装置注射器中,控制注射泵流量为2~3mL/h,调整接收板收集距离为5~10cm,在电压为9~10kV下静电纺丝,收集静电纺丝纤维,将其置于90~100℃下干燥8~10h,随后静置冷却至室温,即可制备得一种铜锌锡硫光电纤维。
本发明制备的铜锌锡硫光电纤维禁宽度为1.5~1.8eV,光吸收系数为2.1×104cm-1以上,光电效率为8.5~8.8%,电阻率为4.6~4.9Ω·cm,载流子迁移率达到30.25cm2v- 1s-1以上。
本发明与其他方法相比,有益技术效果是:
(1)本发明制备的铜锌锡硫光电纤维对太阳光的利用率高,光电效率达到8.5~8.8%;
(2)本发明制备的铜锌锡硫光电纤维载流子迁移率高载流子迁移率达到30.25cm2v-1s-1以上;
(3)本发明操作步骤简单,所需成本低。
具体实施方式
首先收集炼铜厂废弃铜渣,洗净后自然晾干,随后碾磨过筛,制备得50~60目铜渣颗粒,收集铜渣颗粒,将其置于坩埚中,将坩埚移至管式炉中,对其通氧气排除空气,随后在氧气气氛下,加热升温至450~500℃,保温煅烧1~2h;待保温煅烧完成后,静置冷却至室温,随后继续碾磨并过筛,制备得65~70目氧化铜渣粉末,用磁铁对氧化铜渣粉末进行筛分,磁选完成后,将其置于球磨装置中,以无水乙醇为分散剂,球磨3~5h,随后自然晾干,制备得球磨混合粉末;按重量份数计,分别称量45~50份质量浓度30%柠檬酸溶液、25~30份冰醋酸和15~20份上述制备的球磨混合粉末置于三口烧瓶中,在45~60℃下水浴加热3~5h,随后过滤并收集滤液,制备得酸化混合液;再按重量份数计,分别称量45~50份上述制备的酸化混合液、5~10份聚乙烯醇、10~15份乙醇胺和20~25份乙二醇甲醚置于三口烧瓶中,在45~60℃下,按1000~1100r/min磁力搅拌1~2h,随后静置冷却至室温,再在65~80℃下旋转蒸发至原体积的1/2,制备得前驱体溶液;将上述制备的前驱体溶液置于静电纺丝装置注射器中,控制注射泵流量为2~3mL/h,调整接收板收集距离为5~10cm,在电压为9~10kV下静电纺丝,收集静电纺丝纤维,将其置于90~100℃下干燥8~10h,随后静置冷却至室温,即可制备得一种铜锌锡硫光电纤维。
实例1
首先收集炼铜厂废弃铜渣,洗净后自然晾干,随后碾磨过筛,制备得60目铜渣颗粒,收集铜渣颗粒,将其置于坩埚中,将坩埚移至管式炉中,对其通氧气排除空气,随后在氧气气氛下,加热升温至500℃,保温煅烧2h;待保温煅烧完成后,静置冷却至室温,随后继续碾磨并过筛,制备得70目氧化铜渣粉末,用磁铁对氧化铜渣粉末进行筛分,磁选完成后,将其置于球磨装置中,以无水乙醇为分散剂,球磨5h,随后自然晾干,制备得球磨混合粉末;按重量份数计,分别称量50份质量浓度30%柠檬酸溶液、30份冰醋酸和20份上述制备的球磨混合粉末置于三口烧瓶中,在60℃下水浴加热5h,随后过滤并收集滤液,制备得酸化混合液;再按重量份数计,分别称量50份上述制备的酸化混合液、10份聚乙烯醇、15份乙醇胺和25份乙二醇甲醚置于三口烧瓶中,在60℃下,按1100r/min磁力搅拌2h,随后静置冷却至室温,再在80℃下旋转蒸发至原体积的1/2,制备得前驱体溶液;将上述制备的前驱体溶液置于静电纺丝装置注射器中,控制注射泵流量为3mL/h,调整接收板收集距离为10cm,在电压为10kV下静电纺丝,收集静电纺丝纤维,将其置于100℃下干燥10h,随后静置冷却至室温,即可制备得一种铜锌锡硫光电纤维。
经检测,本发明制备的铜锌锡硫光电纤维禁宽度为1.8eV,光吸收系数为2.2×104cm-1,光电效率为8.5%,电阻率为4.6Ω·cm,载流子迁移率达到30.35cm2v-1s-1
实例2
首先收集炼铜厂废弃铜渣,洗净后自然晾干,随后碾磨过筛,制备得50目铜渣颗粒,收集铜渣颗粒,将其置于坩埚中,将坩埚移至管式炉中,对其通氧气排除空气,随后在氧气气氛下,加热升温至450℃,保温煅烧1h;待保温煅烧完成后,静置冷却至室温,随后继续碾磨并过筛,制备得65目氧化铜渣粉末,用磁铁对氧化铜渣粉末进行筛分,磁选完成后,将其置于球磨装置中,以无水乙醇为分散剂,球磨3h,随后自然晾干,制备得球磨混合粉末;按重量份数计,分别称量45份质量浓度30%柠檬酸溶液、25份冰醋酸和15份上述制备的球磨混合粉末置于三口烧瓶中,在45℃下水浴加热3h,随后过滤并收集滤液,制备得酸化混合液;再按重量份数计,分别称量45份上述制备的酸化混合液、5份聚乙烯醇、10份乙醇胺和20份乙二醇甲醚置于三口烧瓶中,在45℃下,按1000r/min磁力搅拌1h,随后静置冷却至室温,再在65℃下旋转蒸发至原体积的1/2,制备得前驱体溶液;将上述制备的前驱体溶液置于静电纺丝装置注射器中,控制注射泵流量为2mL/h,调整接收板收集距离为5cm,在电压为9kV下静电纺丝,收集静电纺丝纤维,将其置于90℃下干燥8h,随后静置冷却至室温,即可制备得一种铜锌锡硫光电纤维。
经检测,本发明制备的铜锌锡硫光电纤维禁宽度为1.5eV,光吸收系数为2.3×104cm-1,光电效率为8.7%,电阻率为4.7Ω·cm,载流子迁移率达到30.32cm2v-1s-1
实例3
首先收集炼铜厂废弃铜渣,洗净后自然晾干,随后碾磨过筛,制备得55目铜渣颗粒,收集铜渣颗粒,将其置于坩埚中,将坩埚移至管式炉中,对其通氧气排除空气,随后在氧气气氛下,加热升温至470℃,保温煅烧2h;待保温煅烧完成后,静置冷却至室温,随后继续碾磨并过筛,制备得67目氧化铜渣粉末,用磁铁对氧化铜渣粉末进行筛分,磁选完成后,将其置于球磨装置中,以无水乙醇为分散剂,球磨4h,随后自然晾干,制备得球磨混合粉末;按重量份数计,分别称量47份质量浓度30%柠檬酸溶液、27份冰醋酸和17份上述制备的球磨混合粉末置于三口烧瓶中,在50℃下水浴加热4h,随后过滤并收集滤液,制备得酸化混合液;再按重量份数计,分别称量47份上述制备的酸化混合液、7份聚乙烯醇、12份乙醇胺和22份乙二醇甲醚置于三口烧瓶中,在50℃下,按1050r/min磁力搅拌1h,随后静置冷却至室温,再在70℃下旋转蒸发至原体积的1/2,制备得前驱体溶液;将上述制备的前驱体溶液置于静电纺丝装置注射器中,控制注射泵流量为2mL/h,调整接收板收集距离为7cm,在电压为8kV下静电纺丝,收集静电纺丝纤维,将其置于95℃下干燥9h,随后静置冷却至室温,即可制备得一种铜锌锡硫光电纤维。
经检测,本发明制备的铜锌锡硫光电纤维禁宽度为1.7eV,光吸收系数为2.4×104cm-1,光电效率为8.7%,电阻率为4.7Ω·cm,载流子迁移率达到30.27cm2v-1s-1以上。

Claims (1)

1.一种铜锌锡硫光电纤维的制备方法,其特征在于具体制备步骤为:
(1)收集炼铜厂废弃铜渣,洗净后自然晾干,随后碾磨过筛,制备得50~60目铜渣颗粒,收集铜渣颗粒,将其置于坩埚中,将坩埚移至管式炉中,对其通氧气排除空气,随后在氧气气氛下,加热升温至450~500℃,保温煅烧1~2h;
(2)待保温煅烧完成后,静置冷却至室温,随后继续碾磨并过筛,制备得65~70目氧化铜渣粉末,用磁铁对氧化铜渣粉末进行筛分,磁选完成后,将其置于球磨装置中,以无水乙醇为分散剂,球磨3~5h,随后自然晾干,制备得球磨混合粉末;
(3)按重量份数计,分别称量45~50份质量浓度30%柠檬酸溶液、25~30份冰醋酸和15~20份上述制备的球磨混合粉末置于三口烧瓶中,在45~60℃下水浴加热3~5h,随后过滤并收集滤液,制备得酸化混合液;
(4)按重量份数计,分别称量45~50份上述制备的酸化混合液、5~10份聚乙烯醇、10~15份乙醇胺和20~25份乙二醇甲醚置于三口烧瓶中,在45~60℃下,按1000~1100r/min磁力搅拌1~2h,随后静置冷却至室温,再在65~80℃下旋转蒸发至原体积的1/2,制备得前驱体溶液;
(5)将上述制备的前驱体溶液置于静电纺丝装置注射器中,控制注射泵流量为2~3mL/h,调整接收板收集距离为5~10cm,在电压为9~10kV下静电纺丝,收集静电纺丝纤维,将其置于90~100℃下干燥8~10h,随后静置冷却至室温,即可制备得一种铜锌锡硫光电纤维。
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